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BEYOND PIGMENT: The Growing Benefits of Titanium Dioxide for Our Society Jean-François Pasquier Business Director Specialty Chemicals & Materials [email protected] TiO 2 World Summit Cleveland October 2016

Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

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Page 1: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

BEYOND PIGMENT: The Growing Benefits of

Titanium Dioxide for Our Society

Jean-François Pasquier Business Director

Specialty Chemicals & Materials

[email protected]

TiO2 World Summit

Cleveland October 2016

Page 2: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

TiO2 Beyond Pigment: Ultrafine and Other

Specialties

The Demonstrated Benefits of Ultrafine TiO2

in Catalysts

New Opportunities to Meet Current and

Future Society Challenges

Agenda

2

Page 3: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

• Extensively studied

• Oxide support with transition metal

chemistry

• Photoactive

• Established methods for structured

materials

• Tailored properties related to

manufacturing route

• Established manufacturing routes for

economies of scale

TiO2

(001)

(011)

(101)

(a)

(101)

(011)

A material for innovation

3

Page 4: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

• Well established manufacturing processes giving economies of scale

• Versatile physical and chemical properties related to the technology

• Numerous modes of introduction into the catalyst or material

system, i.e. powders, gels, sols, chemicals

Cristal Ultrafine TiO2 Technologies

Pigmentary TiO2

Anatase and Rutile

200 - 300 nm,

refractive index

Optimized for light

scattering properties

and dispersion

< 100 nm, surface reactivity

& semi-conductor properties

Ultrafine products from different technologies

Opening a large spectrum of opportunities

4

Page 5: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

Global technology leader in

titania-based applications

Major applications include:

• Emissions Control

• Refining Catalysis

• Petrochemical Catalysis

• Energy Storage

• Photovoltaics

• Photocatalysis

• Colored Pigments

• Electronics

• Ceramics

Over 30 years of industry-leading experience

in ultrafine TiO2 for specialty applications

5

Page 6: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

DeNOx (stationary)

DeNOx (mobile) DeNOx (off-road)

Oxidation Mobile

Oxidation NO,

HC, CO, PM

DeNOx (marine)

NOx reduction into N2

(with ammonia/urea)

TiO2-based Products

for Environmental

Catalysis

TiO2

A key component of environmental applications

6

Page 7: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

0

20 000 000

40 000 000

60 000 000

80 000 000

100 000 000

120 000 000

Cumulative NOx conversion in mt

Ultrafine TiO2 Contribution to Depollution

Cristal Estimate Based on Publically Available Information

More than 110 million MT NOx converted in power plants in the last 35 years

7

Page 8: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

Physical

Properties

• Crystallinity

• Porosity

• Thermal Stability

Chemistry

• Active Phase

• Mixed Oxides

• Acidity

Catalysis

• DeNOx

• Petrochem

• Photocat

TiO2

A material of choice for innovation in catalysis

Manufacturing

• Process

• Delivery Systems

• Rheology

8

Page 9: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

Thermal stability

• Euro VI and US 2010 – SCR + DPF needed

• 600°C thermal stability generally far

enough with passive regeneration of the

DPF

• More thermal stability is needed with

active regeneration

• The SCRF technology (SCR on DPF)

requires significant thermal stability

Cristal emphasis on improving both

Activity at low temperature

• Regulatory trends towards low NOx

• Necessity to comply with fuel

economy requirements and CO2

emissions limit

• Thermal efficiency results in lower

exhaust temperature

The challenges of China VI regulation

Latest Developments

…to meet the most stringent DeNOx catalyst requirements

9

Page 10: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

• New family of stabilized titania has been introduced to the market

• Technology is highly effective for improving thermal stability

• Optimal SCR activity and activity retention can be achieved

0

50

100

150

200

250

300

500 550 600 650 700 750 800 850 900 950

Surf

ace

Are

a [

m2

/g]

Temperature [C]

New Stabilized Titania- Surface Area Stability10 wt% Silica

Standard Technology

New Technology

Calcined 6 h in air Hydrothermally aged 16 h

100% Anatase

0

10

20

30

40

50

60

70

DeN

Ox C

on

vers

ion

, 350C

Ti-Si (10% SiO2) DT-58 DT-S10

Activity of Aged Catalysts

Nominal 10% SiO2, 10% WO3, 2%V2O5

Aged 800C, 16 h, 10% H2O

Latest Developments

…to meet the most stringent DeNOx catalyst requirements

Cristal patented technology allows

for better thermal stability and better NOx conversion

10

Page 11: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

Alumina

Supported

Cristal TiO2

Supported

US 8,168,562;

S.M. Augustine

US 6,022,823;

S.M. Augustine,

D.W. Smith,

R.M. Hanes,

M.D. Evans

Cristal TiO2 improves stability of PdAu catalysts

11

Demonstrated Performance of TiO2 for Petrochem Catalysts

Vinyl Acetate Process – Optimum Metal-Support Interaction

Performance of

VAM Catalysts

Performance of

Allyl Acetate

Catalysts

Page 12: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

New Opportunities to Meet Current

Society Challenges

Environment: Photocatalysis for Self-

Cleaning and Air Depollution

Water Conservation: TiO2 Uses for Water

Treatment

Energy: TiO2 for Power Generation and

Power Storage

12

Page 13: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

• The ultrafine TiO2 can be incorporated into the product (i.e. paint, concrete,

etc.) or post applied to the surface (i.e. sol post treatment)

• There are two mechanisms of ultrafine TiO2 that create the self-cleaning

functionality:

– Hydrophilicity of the surface

– Degradation of organic contaminants

Initial

Application

Performance after

19 months

How does

ultrafine TiO2

impact self

cleaning?

CristalACTiV™ Ultrafine TiO2 Photocatalytic Properties for Self Cleaning

Utilizing ultrafine TiO2 to create self-cleaning surfaces

13

Page 14: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

CristalACTiV™ Ultrafine TiO2 Effectiveness

for Depollution

Key Learnings

• Technology shift —

cement to paint to sol

technology

• Trial success correlates

to activity of the system

• Application area is a key

factor — Camden/Sir

John Cass Trial

• Measurement system

failures — Sir John Cass,

High Holborn

• Measured response is

only possible if pollution

source is significant-

Konningstunnel

Field trial evolution and learnings

Picada

High Holborn Milan Tunnel

Photopaq Vinci Car Park

Sir John Cass School

Manilla Trial

Koningstunnel

Yanbu Housing

Camden

0

1

2

3

4

5

6

7

8

9

10

1995 2000 2005 2010 2015 2020

Progression (Years)

Cristal Field Studies

Cement-based

technology

Paint Sol

technology

Perf

orm

ance

14

Page 15: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

Active Layer

0

5

10

15

20

Past Technology Intermediate Technology New Technology

Substrate Substrate

PC in Cement Paint - Dispersion of PC Sol-based Treatment

Technology Dispersion Powder Sol

Application >3 micron; 10% PC

effective

>10 micron; 4%PC

effective <1 micron; 100% PC

effective

Surface Area 80-50 m2/g 10-50 m2/g 350+ m2/g

Technology

Improvement

Active Layer

Old Technology

Comments Needs activation Can be deactivated Instantaneous

CristalACTiV™ Ultrafine TiO2 Effectiveness

for Depollution Technology evolution

Photocatalytic Capabilities of Test Materials NOx Removal (g/month/m2)

15

Page 16: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

Assumptions

• The typical Euro VI diesel car emits 80 mg/km of

NOx pollutants

• Avg. driver in the UK drives 12,700km per year

• Total pollution approximately 1,000 grams of

NOx per vehicle per annum

Solutions

• A typical forest canopy can remove 1.64 grams

of NOx per square meter per annum

• CristalACTiV photocat application – removes 0.5

grams of NOx per square meter per day (182.5

grams per year), at a cost of £3/m2

• Other options – traffic control, tolls to enter

clean air zones, conversion to cleaner

fuels/electric cars – I\intrusive to people/longer-

term solutions to develop

Cristal Estimate Based on Publically Available Information

http://www.fs.fed.us/ne/newtown_square/publications/

other_publishers/OCR/ne_2006_nowak001.pdf

0

100

200

300

400

500

600

700

0

20

40

60

80

100

120

140

160

180

200

Tree Canopy PhotocatalyticTiO2

Are

a (

in m

2)

NO

x P

olluta

nt

Reducti

on (

in g

/m2)

NOx Emission Reduction of a Single Car Choice of Trees or Photocatalytic TiO2 to Treat Emissions

NOx Removed per sq.meter

No. of sq. metersrequired to treatemissions from 1 car

Treatment

Area =

5.5 m2

Treatment Cost

= $22

Treatment

area=

610 m2

CristalACTiV™ Ultrafine TiO2 Effectiveness

for Depollution Costs to remove pollution

16

Page 17: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

Ultrafine TiO2 Offers New Options

for Water Filtration

• Access to safe, pure drinking water is becoming a growing societal concern

• Traditional water treatment techniques include:

o flocculation and filtration methods for solids removal

o chemical disinfection for purification against microorganisms

• Treatment systems can occur at the source, by the municipalities, or at point of use

What role does

ultrafine TiO2

have in water

treatments?

Filtration – The micropore structure of

UF TiO2 can be used to remove

harmful contaminants

Disinfection – The reaction mechanism of

UF TiO2 and UV light can be used for redox

reaction to treat organic pollutants

17

Page 18: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

PSC Liquid DSC

Solid Hole Transport Material

Titania

Perovskite Light Absorber

Liquid Electrolyte

Titania

Dye

Nano-Platinum Catalyst

Si Solar Cell Human Hair

500 nanometres

TiO2: A Key Element for the Solar Cells

Next Generation

Novel Architecture of PSC

18

Source: DYESOL Limited

Page 19: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

TiO2 in Batteries: Lithium Titanate Oxide

• Lithium Titanate Oxide (LTO) replaces the graphite as anode material

• LTO is compatible with all cathode materials, but is generally used in

combination with manganese-based materials.

• Highest safety of Li-Ion technologies

• Quick recharge rates

• High cycle life- charge/discharge

(>5,000 discharges cycles vs. ~400 of a regular Li-ion)

• Good performance at low temperature

• LTO battery’s can be shipped and stored at zero charge

• Can use aluminum as a battery case – lightweight

LTO

Batt

ery

Chara

cte

rist

ics

19

Page 20: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

Samples of LTO

material have been

produced from the HPX

products in the Cristal

labs

Tested for discharge

capacity

Patented technology

LTO produced from HPX-100 LTO produced from HPX-400

TiO2 in batteries: Lithium Titanate Oxide

LTO manufactured using Cristal TiO2 as precursor

20

Page 21: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

HPX-400

• 1C = cell full discharged in 1 hour

• C/5 = cell fully discharged in 5 hours

• 10/C = cell fully discharged in 6 minutes

• Higher capacity at a given discharge

rate is preferred

• Test performed by a Cristal partner

• Test at 80% loading

• Discharge capacities vs. charge/

discharge cycles

HPX-100

TiO2 in batteries: Lithium Titanate Oxide

LTO manufactured using Cristal TiO2 as precursor

LTO manufactured from Cristal products demonstrates

higher discharge stability!

21

Page 22: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

Beyond Pigment…

• TiO2, and more specifically Ultrafine TiO2, has

demonstrated its ability to dramatically improve the

quality of life and to meet growing societal challenges

• New environmental applications are emerging and novel

TiO2 materials for water conservation and for energy

generation and storage are being developed

• Cristal offers the largest range of Specialty TiO2 and a

robust experience to meet the existing and coming

challenges

22

Page 23: Cristal_TiO2_World_Summit_Presentation FINAL Oct 12

Thank you!