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created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Materials: 2 – ¾” plywood sheets 1 ¼” pocket hole screws 1 – ¼” plywood sheet 1 ¼” wood screws 1 – 1x4x8 pine board 3 – 1x8x8 pine boards 1” finish nails 3 – 1x3x8 pine boards ¾” wood screws 6 hinges (recommend ¾” inset full wrap) 2 hardware pulls 2 magnetic latches shelf pins (if using movable shelf)
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com Cut List: CABINET BODY: 1 – ¾” plywood @ 36” x 24” (top) 1 – ¾” plywood @ 34 ½” x 23” (bottom) 2 – ¾” plywood @ 35 ¼” x 14 7/8” (sides) 3 – ¾” plywood @ 33” x 14 7/8” (undertop & 2 shelves) 2 – 1x4 @ 23 ¼” (base trim sides) 1 – 1x4 @ 36” (base trim front) 1 – ¼” plywood @ 35 ¼” x 34 ½” (backing DOORS: 4 – 1x8 @ 31 ½” (sides) 8 – 1x8 @ 15 5/8” (top, bottom & 2 shelves) 6 – 1x3 @ 15 5/8” (shelf trim) 2 – ¼” plywood @ 31 ½” x 17 1/8” (backing) 4 –1x3 @ 31 ½” (trim sides) 4 –1x3 @ 12 1/8” (trim top & bottom)
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 1: Attach sides to undertop using wood glue and 1 ¼” pocket hole screws.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Prepare for step 2: Using a jig saw notch out bottom piece at sides as per sketch above.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 2: Attach bottom to sides using wood glue and 1 ¼” pocket hole screws.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 3: Attach shelves as desired. I suggest making one fixed shelf and one movable shelf. For the fixed shelf attach using wood glue and 1 ¼” pocket hole screws.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 4: Attach top to undertop using wood glue and countersunk 1 ¼” wood screws. Leave ¼” overhang at back and ¾” overhang on both sides.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 5: Attach base trim sides to carcass sides using wood glue and countersunk 1 ¼” wood screws. Attach front portion to bottom piece using 1 ¼” pocket hole screws.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 6: Attach front base trim to bottom piece using wood glue 1 ¼” pocket hole screws. Also attach to base trim side pieces using 1 ¼” pocket hole screws.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 7: Attach backing to carcass using wood glue and ¾” countersunk wood screws.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 1: Make door frame by attaching top and bottom to sides using wood glue and 1 ¼” pocket hole screws.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 2: Insert shelves using wood glue and 1 ¼” pocket hole screws.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 3: Attach shelf trim flush to front using wood glue and 1 ¼” pocket hole screws at sides and secure to shelf at underside using 1 ¼” finish nails.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 4: Attach backing to door frame using wood glue and countersunk 3/4” wood screws.
created by Jaime Costiglio 3/20/17 www.thatsmyletter.blogspot.com
Step 5: Attach trim pieces using wood glue and 1” finish nails. Sand well and finish as desired.