crealco - eurostylealuminium.co.za · casement 30.5 window system hardware identification friction stay fs304bfg euroline pt handle right/ left hnd004rhb hnd004lhb 8x30 p/head posi

CASEMENT 30.5WINDOW SYSTEM

PRODUCT MANUAL

Revision: November 2012

Disclaimer: The right to make alterations is reserved© 2012 Wispeco (Pty) Ltd, All Rights Reserved

crealco. C A S E M E N T 3 0 . 5

IndexLegal Disclaimer 5Profile Identification 6-8Hardware Identification 9Butterfly Gasket and Wedge Codes 10Sash Limitation Charts 11Standard Top Hung 600Pa Windload 12Standard Top Hung 1000Pa Windload 13Standard Top Hung 1500Pa Windload 14Standard Side Hung 600Pa Windload 15Standard Side Hung 1000Pa Windload 16Standard Side Hung 1500Pa Windload 17Standard Top Hung Window Typical Configurations 18Standard Side Hung Window Typical Configurations 19Cottage Pane Window Fixed Panel Typical Configurations 20Cottage Pane Window Top & Side Hung Typical Configurations 21Fixing Details 22Typical Cross Sectional Detail Double Top Hung Over Fixed 23Typical Cross Sectional Detail Side Hung Over Fixed 24Cottage Pane Typical Cross Sectional Detail 2 x 2 Top Hung Over2x1 Fixed Panel

25

Lite Window Typical Cross Sectional Detail Side Hung Over Fixed 26Outer Frame Component Assembly Detail 27Sash Frame Component Assembly Detail 28Equal Leg Outer Frame Sill Level & Machining Detail 29Unequal Leg Outer Frame Sill Level & Machining Detail 3054mm Outer Frame Sill Level & Machining Detail 3170mm Outer Frame Sill Level & Machining Detail 32Lite Equal Leg Outer Frame Sill Level & Machining Detail 33Standard Mullion Machining Detail For End Milling On Equal LegOuter Frame

34

Standard Mullion Machining Detail For End Milling On Unequal LegOuter Frame

35

Standard Mullion Machining Detail For End Milling On 54mm OuterFrame

36

Standard Mullion Machining Detail For End Milling On 70mm OuterFrame

37

Disclaimer: The right to make alterations is reserved

PAGE 2© 2012 Wispeco (Pty) Ltd, All Rights Reserved


This manual must be read in conjunction with the Installation, Cleaning and Maintenance Document,BEE Certificates and the Performance Certificates for the relevant system. The manual must also beused in conjunction with the design and cutting list from the latest version of StarFront.

Standard Mullion Machining Detail For End Milling On Lite Equal LegOuter Frame

38

Standard Transom With W/B Machining Detail For End Milling OnEqual Leg Outer Frame

39

Standard Transom With W/B Machining Detail For End Milling OnUnequal Leg Outer Frame

40

Standard Transom With W/B Machining Detail For End Milling On54mm Outer Frame

41

Standard Transom With W/B Machining For End Milling On 70mmOuter Frame

42

Standard Transom With W/B Machining Detail For End Milling On LiteEqual Leg Outer Frame

43

54mm Mullion Machining Detail For End Milling On Equal Leg OuterFrame

44

54mm Mullion Machining Detail For End Milling On Unequal LegOuter Frame

45

54mm Mullion Machining Detail For End Milling On 54mm OuterFrame

46


47

54mm Mullion Machining Detail For End Milling On Lite Equal LegOuter Frame

48

70mm Mullion Machining Detail For End Milling On Equal Leg OuterFrame

49

70mm Mullion Machining Detail For End Milling On Unequal LegOuter Frame

50


51


52

70mm Mullion Machining Detail For End Milling On Lite Equal LegOuter Frame

53



Index



Cottage Pane Mullion Machining Detail For End milling On Equal LegOuter Frame

54

Cottage Pane Mullion Machining Detail For End Milling On UnequalLeg Outer Frame

55

Cottage Pane Mullion Machining Detail For End Milling On 54mmOuter Frame

56

Cottage Pane Mullion Machining Detail For End Milling On 70mmOuter Frame

57

Cottage Pane Mullion Machining Detail For End Milling On Lite EqualLeg Outer Frame

58

Lite Mullion Machining Detail For End Milling On Equal Leg OuterFrame

59

Lite Mullion Machining Detail For End Milling On Unequal Leg OuterFrame

60

Lite Mullion Machining Detail For End Milling On 54mm Outer Frame 61Lite Mullion Machining Detail For End Milling On 70mm Outer Frame 62Lite Mullion Machining Detail For End Milling On Lite Equal Leg OuterFrame

63

Corner Cleat Assembly Detail For Tubular Sash 64Corner Cleat Assembly Detail For Lite Tubular Sash 65Glazing Bar Frame Joint Assembly Detail 66-67Cross Joint Assembly Detail Standard Mullion 68Cross Joint Assembly Detail Lite Mullion 69Cross Joint Assembly Detail Cottage Pane Mullion 70Glazing Procedure 71-72Friction Assembly Detail 73Handle Assembly Detail 74Fixing Lug Preparation Detail 75



Index



LEGAL DISCLAIMERAll information, recommendations or advice contained in this documentationis given in good faith to the best of Wispeco’s knowledge and is based oncurrent procedures in effect.

Since the actual use of this documentation by the user is beyond the control ofWispeco, such use is within the exclusive responsibility of the user. Wispecocannot be held responsible for any loss incurred through incorrect or faulty useof this documentation.

Great care has been taken to ensure that the information provided is correct.Wispeco will accept no responsibility for any errors and/or omissions, which mayhave inadvertently occurred.

All mechanical joints must be sealed with a Wispeco approved joint sealer.

Laminated glass must not stand in water.

All drawings in the Wispeco Documentation are shown NOT to scale.

Wispeco cannot accept responsibility for the use of standard products sinceWispeco does not know where these products are being installed.

The use of anti-magnetic stainless steel screws and pop rivets is recommendedto reduce galvanic corrosion in harsh environments.

The hardware recommended in this documentation is suitable for use in mostatmospheric environments. When hardware is used in severe costal environmentsthe manufacturer of the hardware must be consulted.

Fixing lugs on frames must be positioned as per the user manual and used inaccordance to the AAAMSA specifications. When profiles are screwed togetherthe screw centers must also be according to the user manual.

All glass used within Wispeco products must comply with SAGGA regulations.

By continuing to use this documentation you acknowledge that youunderstand and accept the legal disclaimer.




CASEMENT 30.5WINDOW SYSTEMPROFILE IDENTIFICATION

FRAME 30mmEQ LEG STDW27990

30.50

FRAME 30mmUNEQ LEG STDW27992

30.50

SASH TUBULARSTANDARDW53631

30.50

FRAMEW28481

54mm

54.38

FRAME 70mmW70968

70.00

28.20

BEAD4 & 5mmW27991

FRAME

W55009

30mmEQ LEG ECON

30.50

SASH

W50959ECONO

30.50

SASH

W55441PICTURE FRAME

32.00



Aluminium Profile StockistsEst. 1946

crealco.

CAS30.5 FRAME 30mmEQUAL LEGW32028

30.50

CAS30.5 FRAME 30mmUNEQUAL LEGW32027

30.50

CAS30.5 SASH TUBULARW55684

30.50

28.30

CAS30.5 BEAD MULTI13mm GAPW31139CAS30.5 MULLION 30mm

W55685

30.50

CAS30.5 MULLION 30mmECONOW55008

30.50

27.77

CAS30.5 BEAD 6mmW28325

CAS30.5 FIXING LUGTWIST INW28002

61.75





crealco.


CAS30.5 MULLION 30mmSTANDARDW53629

30.50

CAS30.5 MULLION 30mmWEATHER BARW53630

30.50

CAS30.5 MULLION 54mmW54651

54.00CAS30.5 70mmMULLIONW54652

70.00

CAS30.5 30mmCOTTAGE PANE

MULLION

W54867

30.50

CAS30.5 CORNER CLEAT40mmW27989

40.00




crealco.

CASEMENT 30.5WINDOW SYSTEMHARDWARE IDENTIFICATION

FRICTION STAYFS304BFG

EUROLINE PTHANDLERIGHT/ LEFTHND004RHBHND004LHB

8x30 P/HEAD POSIS/S SCREWSTPPS830 8x40 COUNTERSUNK

POSI S/S SCREWSSTCPS840

4.8 x 10DOME RIVETCSKR4810

4.80

FINPILEWP48500FG

BUTTERFLY H8VP512FG

6.00

BUTTERFLY H20VP300FG

9.00

WEDGE H42VR5123FG

7.00

WEDGE H1VR313FG

6.00

4 x 10COUNTERSUNK RIVETCSKR410

MULTI FIXING LUG ALUM 15mmFIX29499

30.5 CROSSCONNECTOR (BLACK)CC305

CASEMENT 30.5GLAZING BARPACKER (BLACK)MP305

30.5 CASELITECORNER CLEATCL52695

8x9 C/SHANDLE SCREWBLUNT POINTSTPPS895

MAINTENANCE OF STAINLESS STEEL FRICTION STAYSTo preserve the appearance and prevent corrosion, wipe down Friction Stays with warm water and a mild detergent.For stubborn dirt or stains, use a non corrosive cleaner, for more aggressive stains add a small amount of vinegar to water.Carbon steel brushes and steel wool should be avioded as they may leave particles embedded in the surface which maylead to rusting. After cleaning rinse with hot water and dry using a clean cloth.Cleaning is recommended once a month or more frequently when subjected to regular use or heavy soiling.

*

*




crealco.

CASEMENT 30.5WINDOW SYSTEMBUTTERFLY GASKET ANDWEDGE CODES

WEDGES

BUTTERFLY GASKET

B01O

W01G W02B W03R W04Y

CASEMENT 30.5 WITH W31139 BEAD

2

4

2

5 6 6.38

2 27 6 5 4.62

2

8.38

2.62

W31139 BEAD




crealco.

CASEMENT 30.5WINDOW SYSTEMSASH LIMITATION CHARTS

Maximum VentWidthin mm

Top Hung 1000 750

Maximum VentHeightin mm

1000.00

Maximum VentWidthin mm

Side Hung 600 1200

Maximum VentHeightin mm

600.00

W53631

W53631




crealco.

600Pa WINDLOAD

CASEMENT 30.5WINDOW SYSTEMSTANDARD TOP HUNG

NOTE:

1. SEE THE MULLION LIMITATION CHART2. OPENING SIZES SHOWN IN RED3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.

600(590)

900(890)

1 200(1190)

1 500(1490)

1 800(1790)

2 400(2390)

600(590)

900(890)

1200(1190)

1500(1490)

1800(1790)

30.5 -0606T

30.5 -0618DT

30.5 -0609T

30.5 -0612T

30.5 -0615DT

30.5 -0906T

30.5 -0909T

30.5 -0912T

30.5 -0915DT

30.5 -0918DT

30.5 -1209T

30.5 -1212DT

30.5 -1215DT

30.5 -1218DT

30.5 -1206T 30.5 -1506T

30.5 -1509T

30.5 -1512DT

30.5 -1515DT

30.5 -1518DT 30.5 -1818DT 30.5 -2418DT

30.5 -1815DT 30.5 -2415DT

30.5 -1812DT 30.5 -2412DT

30.5 -1809TT 30.5 -2409TT

30.5 -1806TT 30.5 -2406TT




crealco.

1000Pa WINDLOAD


NOTE:


600(590)

900(890)

1 200(1190)

1 500(1490)

1 800(1790)

2 400(2390)

600(590)

900(890)

1200(1190)

1500(1490)

1800(1790)

30.5 -0606T

30.5 -0618DT

30.5 -0609T

30.5 -0612T

30.5 -0615DT

30.5 -0906T

30.5 -0909T

30.5 -0912T

30.5 -0915DT

30.5 -0918DT

30.5 -1209T

30.5 -1212DT

30.5 -1215DT

30.5 -1218DT

30.5 -1206T 30.5 -1506T

30.5 -1509T

30.5 -1512DT

30.5 -1515DT

30.5 -1518DT 30.5 -1818DT 30.5 -2418DT

30.5 -1815DT 30.5 -2415DT

30.5 -1812DT 30.5 -2412DT

30.5 -1809TT 30.5 -2409TT

30.5 -1806TT 30.5 -2406TT




crealco.

1500Pa WINDLOAD


NOTE:


600(590)

900(890)

1 200(1190)

1 500(1490)

1 800(1790)

2 400(2390)

600(590)

900(890)

1200(1190)

1500(1490)

1800(1790)

30.5 -0606T

30.5 -0618DT

30.5 -0609T

30.5 -0612T

30.5 -0615DT

30.5 -0906T

30.5 -0909T

30.5 -0912T

30.5 -0915DT

30.5 -0918DT

30.5 -1209T

30.5 -1212DT

30.5 -1215DT

30.5 -1218DT

30.5 -1206T 30.5 -1506T

30.5 -1509T

30.5 -1512DT

30.5 -1515DT

30.5 -1518DT 30.5 -1818DT 30.5 -2418DT

30.5 -1815DT 30.5 -2415DT

30.5 -1812DT 30.5 -2412DT

30.5 -1809TT 30.5 -2409TT

30.5 -1806TT 30.5 -2406TT




crealco.

600Pa WINDLOAD

CASEMENT 30.5WINDOW SYSTEMSTANDARD SIDE HUNG

NOTE:


600(590)

900(890)

1 200(1190)

1 500(1490)

1 800(1790)

2 400(2390)

600(590)

900(890)

1200(1190)

1500(1490)

1800(1790) 305 -0618S

305 -0609S

305 -0612S

305 -0615S

305 -0909S

305 -0912S

305 -0915S

305 -0918S

305 -1209S

305 -1212S

305 -1215S

305 -1218S

305 -1509S

305 -1512S

305 -1515S

305 -1518S 305 -1818SS 305 -2418SS

305 -1815SS 305 -2415SS

305 -1812SS 305 -2412SS

305 -1809SS 305 -2409SS




crealco.

1000Pa WINDLOAD


NOTE:


600(590)

900(890)

1 200(1190)

1 500(1490)

1 800(1790)

2 400(2390)

600(590)

900(890)

1200(1190)

1500(1490)

1800(1790) 305 -0618S

305 -0609S

305 -0612S

305 -0615S

305 -0909S

305 -0912S

305 -0915S

305 -0918S

305 -1209S

305 -1212S

305 -1215S

305 -1218S

305 -1509S

305 -1512S

305 -1515S

305 -1518S 305 -1818SS 305 -2418SS

305 -1815SS 305 -2415SS

305 -1812SS 305 -2412SS

305 -1809SS 305 -2409SS




crealco.

1500Pa WINDLOAD


NOTE:


600(590)

900(890)

1 200(1190)

1 500(1490)

1 800(1790)

2 400(2390)

600(590)

900(890)

1200(1190)

1500(1490)

1800(1790) 305 -0618S

305 -0609S

305 -0612S

305 -0615S

305 -0909S

305 -0912S

305 -0915S

305 -0918S

305 -1209S

305 -1212S

305 -1215S

305 -1218S

305 -1509S

305 -1512S

305 -1515S

305 -1518S 305 -1818SS 305 -2418SS

305 -1815SS 305 -2415SS

305 -1812SS 305 -2412SS

305 -1809SS 305 -2409SS




crealco.


TYPICAL CONFIGURATIONSSTANDARD TOP HUNG WINDOW

ASINGLE TOP HUNG

BBTOP HUNG

NEXT TO FIXED

CCTOP HUNG NEXTTO TOP HUNG

BTOP HUNG

OVER FIXED

CTOP HUNG

OVER TOP HUNG

EFIXED OVERTOP HUNG

DDOUBLE TOP HUNG

OVER FIXED

DDFIXED OVERTOP HUNG

OVER FIXED

EETRIPLE TOP HUNG




crealco.


TYPICAL CONFIGURATIONSSTANDARD SIDE HUNG WINDOW

DTOP HUNG

OVER SIDE HUNG

CFIXED OVERSIDE HUNG

BSIDE HUNGOVER FIXED

ASINGLE SIDE HUNG

CCSIDE HUNG NEXTTO SIDE HUNG




crealco.


TYPICAL CONFIGURATIONSCOTTAGE PANE WINDOWFIXED PANEL

A1 x 2 FIXED PANEL

B1 x 3 FIXED PANEL

C2 x 1 FIXED PANEL

D3 x 1 FIXED PANEL

E2 x 2 FIXED PANEL

F2 x 3 FIXED PANEL

G2 x 4 FIXED PANEL

H3 x 2 FIXED PANEL

I3 x 3 FIXED PANEL

J3 x 4 FIXED PANEL




crealco.

TYPICAL CONFIGURATIONS

CASEMENT 30.5WINDOW SYSTEMCOTTAGE PANE WINDOWTOP HUNG & SIDE HUNG

TOP HUNG

SIDE HUNG

P2 x 1 PANE

SINGLE TOP HUNG

Q2 x 2 PANE

SINGLE TOP HUNG

P2 x 3 PANE

SINGLE SIDE HUNG

R3 x 1 PANE

SINGLE TOP HUNG

S3 x 2 PANE

SINGLE TOP HUNG

Q2 x 4 PANE

SINGLE SIDE HUNG




crealco.

CASEMENT 30.5WINDOW SYSTEMFIXING DETAILS

General:The window is fixed into position - the sill is then built at a later stage - the bottom lugs can be left in placebut it is often found that most times the mason either bends them out of his way or breaks them off.This practically means that most windows are only secured on 3 sides.

Max. 750 Max. 750 Max. 750150 150 150 150

Max. 750 150150




crealco.

TYPICAL CROSS SECTIONAL DETAILDOUBLE TOP HUNG OVER FIXED


SECTION A - A

SECTION C - C

SECTION B - B

30.58

33.08

22.68

53.26

55.76

A A

B

B

SHOWING TRANSOM WITHWEATHER BAR OVERLAP

C C

W53630

W27990

W27990

W27990

W53631

W53631

W27991

W27991

W27991

W53629




crealco.

TYPICAL CROSS SECTIONAL DETAILSIDE HUNG OVER FIXED


SECTION A - A

SECTION C - C

SECTION B - B

30.58

33.08

22.68

53.26

55.76

A A

C C

B

B

W27990

W27990

W53631

W27991

W27991

W27990

W27991

W53629

W53631




crealco.

TYPICALCROSS SECTIONAL DETAIL2 x 2 TOP HUNG OVER2 x 1 FIXED PANEL

CASEMENT 30.5WINDOW SYSTEMCOTTAGE PANE

A A

C C

B

B

SECTION A - A

22.68

53.26

55.76

SECTION B - B

SECTION C - C

30.58

33.08

W53631

W53631

W54867

W54867

W54867

W27990

W27990

W27991

W27991

W27990

W27991

W53629




crealco.

LITE TYPICAL CROSS SECTIONAL DETAILSIDE HUNG OVER FIXED


SECTION A - A

SECTION C - C

SECTION B - B

30.58

33.08

22.68

53.26

55.76

A A

C C

B

B

W55009

W55009

W55009

W50959

W50959

W27991

W27991

W27991

W55008




crealco.

CASEMENT 30.5WINDOW SYSTEMOUTER FRAME COMPONENTASSEMBLY DETAIL

FINPILE

CORNER CLEATW27989

W27990W27990

W27990W27990




crealco.

CASEMENT 30.5WINDOW SYSTEMSASH FRAME COMPONENTASSEMBLY DETAIL

FRICTION STAY

HANDLE WITHSCREWS

FINPILE

CORNER CLEAT

POP RIVETSW53631

W53631

W27989




crealco.

CASEMENT 30.5WINDOW SYSTEMEQUAL LEG OUTER FRAMESILL LEVEL & MACHINING DETAIL

VIEW B

45°

W27990

VIEW A

VIEW B

VIEW A

FINISHEDSILL LEVEL(OUTSIDE)

FINISHED SILLLEVEL (INSIDE)

W27990

W27990

W27990




crealco.

CASEMENT 30.5WINDOW SYSTEMUNEQUAL LEG OUTER FRAMESILL LEVEL & MACHINING DETAIL

W27992

VIEW A

VIEW B

VIEW A

VIEW B

45°

FINISHED SILLLEVEL (OUTSIDE)


W27992

W27992

W27992




crealco.

CASEMENT 30.5WINDOW SYSTEM54mm OUTER FRAMESILL LEVEL & MACHINING DETAIL



VIEW A

VIEW B

VIEW A

VIEW B

26.504.00

23.88

23.50

40.10

W28481

W28481

W28481

W28481




crealco.

CASEMENT 30.5WINDOW SYSTEM70mm OUTER FRAMESILL LEVEL & MACHINING DETAIL



VIEW A

VIEW B

VIEW A

VIEW B

26.7043.796

39.50

34.284

50.50

W70968

W70968

W70968

W70968




crealco.

CASEMENT 30.5WINDOW SYSTEMLITE EQUAL LEG OUTER FRAMESILL LEVEL & MACHINING DETAIL

VIEW B

45°

VIEW A

VIEW B

VIEW A

FINISHEDSILL LEVEL(OUTSIDE)


W55009

W55009W55009

W55009




crealco.

VIEW ASTANDARD MULLION

ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME

EXPLODED VIEWSHOWING MULLIONAGAINST FRAME

4.00

24.002.5023.00

28.00

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEMSTANDARD MULLION MACHININGDETAIL FOR END MILLINGON EQUAL LEG OUTER FRAME

W53629

W53629

W27990




crealco.




4.00

24.002.5023.00

28.00

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEMSTANDARD MULLION MACHININGDETAIL FOR END MILLINGON UNEQUAL LEG OUTER FRAME

W53629

W53629

W27992




crealco.




4.00

24.002.5023.00

28.00

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEMSTANDARD MULLION MACHININGDETAIL FOR END MILLINGON 54mm OUTER FRAME

W53629

W53629

W28481




crealco.




4.00

24.002.5023.00

28.00

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEMSTANDARD MULLION MACHININGDETAIL FOR END MILLINGON 70mm OUTER FRAME

W53629

W53629

W70968




crealco.




4.00

24.002.5023.00

28.00

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEMSTANDARD MULLION MACHININGDETAIL FOR END MILLINGON LITE EQUAL LEG OUTER FRAME

W53629

W53629

W55009




crealco.

VIEW ASTANDARD TRANSOMWITH W/B

ISOMETRIC VIEWSHOWING TRANSOMAGAINST FRAME

EXPLODED VIEWSHOWING TRANSOMAGAINST FRAME

4.00

24.002.50

23.00

28.00

61.80

VIEW C

VIEW A

VIEW B VIEW C

VIEW B

CASEMENT 30.5WINDOW SYSTEMSTANDARD TRANSOM WITH W/BMACHINING DETAIL FOR END MILLINGON EQUAL LEG OUTER FRAME

8.5013.00

W53630

W27990

W53630




crealco.

CASEMENT 30.5WINDOW SYSTEMSTANDARD TRANSOM WITH W/BMACHINING DETAIL FOR END MILLINGON UNEQUAL LEG OUTER FRAME




4.00

24.002.50

23.00

28.00

61.80

VIEW C

VIEW A

VIEW B VIEW C

VIEW B

8.5013.00

W53630

W27992

W53630




crealco.

CASEMENT 30.5WINDOW SYSTEMSTANDARD TRANSOM WITH W/BMACHINING DETAIL FOR END MILLINGON 54mm OUTER FRAME




4.00

24.002.50

23.00

28.00

61.80

VIEW C

VIEW A

VIEW B VIEW C

VIEW B

8.5013.00

W53630

W53630

W28481




crealco.

CASEMENT 30.5WINDOW SYSTEMSTANDARD TRANSOM WITH W/BMACHINING DETAIL FOR END MILLINGON 70mm OUTER FRAME




4.00

24.002.50

23.00

28.00

61.80

VIEW C

VIEW A

VIEW B VIEW C

VIEW B

8.5013.00

W53630

W53630

W70968




crealco.




4.00

24.002.50

23.00

28.00

61.80

VIEW C

VIEW A

VIEW B VIEW C

VIEW B

CASEMENT 30.5WINDOW SYSTEMSTANDARD TRANSOM WITH W/BMACHINING DETAIL FOR END MILLINGON LITE EQUAL LEG OUTER FRAME

8.5013.00

W53630

W53630

W55009




crealco.

VIEW A54mm MULLION



4.00

24.00

2.50

28.00

28.60

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEM54mm MULLION MACHININGDETAIL FOR END MILLINGON EQUAL LEG OUTER FRAME

23.0023.50

W54651

W54651

W27990




crealco.

CASEMENT 30.5WINDOW SYSTEM54mm MULLION MACHININGDETAIL FOR END MILLINGON UNEQUAL LEG OUTER FRAME

VIEW A54mm MULLION



4.00

24.00

2.50

28.00

28.60

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

23.0023.50

W54651

W54651

W27992




crealco.



4.00

24.00

2.5023.00

28.60

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEM54mm MULLION MACHININGDETAIL FOR END MILLINGON 54mm OUTER FRAME VIEW A

54mm MULLION

23.50

W54651W54651

W28481




crealco.

CASEMENT 30.5WINDOW SYSTEM54mm MULLION MACHININGDETAIL FOR END MILLINGON 70mm OUTER FRAME



3.80

24.20

2.5023.00

28.60

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

VIEW A54mm MULLION

23.50

W54651W54651

W70968




crealco.

VIEW A54mm MULLION



4.00

24.00

2.50

28.00

28.60

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEM54mm MULLION MACHININGDETAIL FOR END MILLINGON LITE EQUAL LEG OUTER FRAME

23.0023.50

W54651

W54651

W55009




crealco.

VIEW A70mm MULLION



4.00

24.00

2.50

23.00

28.60

61.80

39.50

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEM70mm MULLION MACHININGDETAIL FOR END MILLINGON EQUAL LEG OUTER FRAME

28.00

W54652W54652

W27990




crealco.

CASEMENT 30.5WINDOW SYSTEM70mm MULLION MACHININGDETAIL FOR END MILLINGON UNEQUAL LEG OUTER FRAME

VIEW A70mm MULLION



4.00

24.00

2.50

23.00

28.60

61.80

39.50

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

28.00

W54652W54652

W27992




crealco.

CASEMENT 30.5WINDOW SYSTEM70mm MULLION MACHININGDETAIL FOR END MILLING ON 54mm OUTER FRAME

VIEW A70mm MULLION



VIEW A

VIEW B

VIEW C

23.00

28.6061.80

VIEW B

28.00

4.00

24.00

2.50

15.60

VIEW C

23.90

W54652

W54652

W28481




crealco.

CASEMENT 30.5WINDOW SYSTEM70mm MULLION MACHININGDETAIL FOR END MILLINGON 70mm OUTER FRAME

VIEW A70mm MULLION


23.00

28.60

61.80

VIEW B

4.0024.00

2.50

VIEW C

39.50


VIEW A

VIEW B

VIEW C

W54652W54652

W70968




crealco.

VIEW A70mm MULLION



4.00

24.00

2.50

23.00

28.60

61.80

39.50

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEM70mm MULLION MACHININGDETAIL FOR END MILLINGON LITE EQUAL LEG OUTER FRAME

28.00

W54652W54652

W55009




crealco.

VIEW ACOTTAGE PANE MULLION


EXPLODED VIEWSHOWING MULLIONAGAINST FRAME VIEW A

VIEW B

VIEW C

CASEMENT 30.5WINDOW SYSTEMCOTTAGE PANE MULLIONMACHINING DETAIL FOR END MILLINGON EQUAL LEG OUTER FRAME

9.00

14.00

47.80

VIEW B VIEW C

4.00

24.002.50

W54867 W54867

W27990




crealco.



VIEW B

VIEW C

CASEMENT 30.5WINDOW SYSTEMCOTTAGE PANE MULLIONMACHINING DETAIL FOR END MILLINGON UNEQUAL LEG OUTER FRAME


9.00

14.00

47.80

VIEW B VIEW C

4.00

24.002.50

W54867 W54867

W27992




crealco.



VIEW A

VIEW B

VIEW C

CASEMENT 30.5WINDOW SYSTEMCOTTAGE PANE MULLIONMACHINING DETAIL FOR END MILLINGON 54mm OUTER FRAME

9.00

14.00

47.80

VIEW B VIEW C

4.00

24.002.50


W54867 W54867

W28481




crealco.



VIEW A

VIEW B

VIEW C

CASEMENT 30.5WINDOW SYSTEMCOTTAGE PANE MULLIONMACHINING DETAIL FOR END MILLINGON 70mm OUTER FRAME

9.00

14.00

47.80

VIEW B VIEW C

4.00

24.002.50


W54867 W54867

W70968




crealco.




VIEW B

VIEW C

CASEMENT 30.5WINDOW SYSTEMCOTTAGE PANE MULLIONMACHINING DETAIL FOR END MILLINGON LITE EQUAL LEG OUTER FRAME

9.00

14.00

47.80

VIEW B VIEW C

4.00

24.002.50

W54867 W54867

W55009




crealco.



4.00

24.002.5023.00

28.00

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEMLITE MULLION MACHININGDETAIL FOR END MILLINGON EQUAL LEG OUTER FRAME

VIEW ALITE MULLION

W55008

W55008

W27990




crealco.



4.00

24.002.5023.00

28.00

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEMLITE MULLION MACHININGDETAIL FOR END MILLINGON UNEQUAL LEG OUTER FRAME

VIEW ALITE MULLION

W55008

W55008

W27992




crealco.

VIEW ALITE MULLION



4.00

24.002.5023.00

28.00

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEMLITE MULLION MACHININGDETAIL FOR END MILLINGON 54mm OUTER FRAME

W55008

W55008

W28481




crealco.



4.00

24.002.5023.00

28.00

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEMLITE MULLION MACHININGDETAIL FOR END MILLINGON 70mm OUTER FRAME

VIEW ALITE MULLION

W55008

W55008

W70968




crealco.



4.00

24.002.5023.00

28.00

61.80

VIEW A

VIEW B

VIEW B VIEW C

VIEW C

CASEMENT 30.5WINDOW SYSTEMLITE MULLION MACHININGDETAIL FOR END MILLINGON LITE EQUAL LEG OUTER FRAME

VIEW ALITE MULLION

W55008

W55008

W55009




crealco.

CASEMENT 30.5WINDOW SYSTEMCORNER CLEAT ASSEMBLY DETAILFOR TUBULAR SASH

VIEW A

VIEW A

THE CORNER CLEAT HAS BEENSPECIALLY DESIGNED SO THAT THECORNER CAN BE CRIMPED EITHERFROM THE INSIDE WITH A HANDOPERATED CRIMPING MACHINEOR FROM THE OUTSIDE WITH AHYDRAULICALLY OPERATEDCRIMPING MACHINE

NOTE:ALL JOINTS MUST BE SEALED WITHSMALL JOINT SEALANT. FINPILEMUST BE FITTED TO SASH ANDCORRESPONDING SURFACES OFFRAME BEFORE CRIMPING (NOTTO AREAS TO BE GLAZED)

W27989

W27989

W53631




crealco.

CASEMENT 30.5WINDOW SYSTEMCORNER CLEAT ASSEMBLY DETAILFOR LITE TUBULAR SASH

VIEW A

VIEW A

THE CORNER CLEAT HAS BEENSPECIALLY DESIGNED SO THAT THECORNER CAN BE CRIMPED EITHERFROM THE INSIDE WITH A HANDOPERATED CRIMPING MACHINEOR FROM THE OUTSIDE WITH AHYDRAULICALLY OPERATEDCRIMPING MACHINE

NOTE:ALL JOINTS MUST BE SEALED WITHSMALL JOINT SEALANT. FINPILEMUST BE FITTED TO SASH ANDCORRESPONDING SURFACES OFFRAME BEFORE CRIMPING (NOTTO AREAS TO BE GLAZED)

W27989

W27989

W50959




crealco.

CASEMENT 30.5WINDOW SYSTEMGLAZING BAR FRAME JOINTASSEMBLY DETAIL

NOTE: ALL JOINTS MUST BE SEALED WITH SMALLJOINT SEALANT. FINPILE MUST BE FITTEDPRIOR TO ASSEMBLY IF SASH IS TO BE FITTEDINTO FRAME. FINPLIE MUST NOT RUNBEHIND GLAZING BAR AND GAP MUST BESEALED TO PREVENT WATER INFILTRATION.

STPPS830

MP305

ø 4.8mm HOLES14mm c/c

W53629

W53631




crealco.

CASEMENT 30.5WINDOW SYSTEMGLAZING BAR FRAME JOINTASSEMBLY DETAIL

NOTE: ALL JOINTS MUST BE SEALED WITH SMALLJOINT SEALANT. FINPILE MUST BE FITTEDPRIOR TO ASSEMBLY IF SASH IS TO BE FITTEDINTO FRAME. FINPLIE MUST NOT RUNBEHIND GLAZING BAR AND GAP MUST BESEALED TO PREVENT WATER INFILTRATION.

STPPS830

MP305

ø 4.8mm HOLES14mm c/c

W55008

W50959




crealco.

CASEMENT 30.5WINDOW SYSTEMCROSS JOINT ASSEMBLY DETAILSTANDARD MULLION

8x30 P/HEAD POSIS/S ST SCREWSTPPS830

CC305

MULLION ENDS MILLEDTO ENGAGE MULLION

SHOWING FINPILE MEETINGAND NOT RUNNING TO EDGEOF THE PROFILE

SILICONE SEALANT

NOTE: ALL JOINTS MUST BE SEALED WITH SMALLJOINT SEALANT. FINPILE MUST BE FITTEDPRIOR TO ASSEMBLY IF SASH IS TO BE FITTEDINTO FRAME. FINPILE MUST NOT RUNBEHIND GLAZING BAR AND GAP MUST BESEALED TO PREVENT WATER INFILTRATION.

W53629

W53629




crealco.

CASEMENT 30.5WINDOW SYSTEMCROSS JOINT ASSEMBLY DETAILLITE MULLION


CC305


SHOWING FINPILE MEETINGAND NOT RUNNING TO EDGEOF THE PROFILE

SILICONE SEALANT


W55008

W55008




crealco.

CASEMENT 30.5WINDOW SYSTEMCROSS JOINT ASSEMBLY DETAILCOTTAGE PANE MULLION



CPC28


W54867

W54867




crealco.

CASEMENT 30.5WINDOW SYSTEMGLAZING PROCEDURE

Insert the pull-in vinyl gasket intoglazing beads by sliding orpressing it into the groove (1).Before cutting gasket, ensurethat it has not stretched and cut6mm longer so that corners arein compression at all times.

Position bottom glazing bead inglazing bead rebate (2).

Place glass on glazing blocks (3).

Insert top and then side glazingbeads ensuring that they are incorrectly.

Starting from top centre, insertroll in gasket (4) withoutstretching it (5). Stop 150mm fromcorner and partly cut gasket6mm longer than the edge of thevertical bead. Insert gasket atcorner and then roll in remaining150mm. Repeat this on the othersides. Where gasket ends meet,cut gasket 6mm longer. Insertcut ends first and complete.

4

1

2

6mm GLASS

3

3 AND 4mm GLASS

GLAZING BLOCK

NOTCH GASKETAT CORNERS

SEEN FROM THE INSIDETOP

START END

ENSURE GASKETS ARE NOTSTRETCHED AT ANY STAGE

5




crealco.

CASEMENT 30.5WINDOW SYSTEMGLAZING PROCEDURE

GLAZING

1. SELECTION OF GLAZING METHODS

1.1 SETTING AND LOCATION BLOCKS

Glass-to-metal contact must be avoided at all times by using setting and location blockshaving a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene,EPDM, Silicone or other elastomeric material.

Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm inlength per square metre of glass area.

In the event of laminated glass and/or sealed insulated glass units drainage is to beprovided to prevent the glass edge to be submerged. Two or more 7mm diameter holes or5mm x 9mm slotted holes, or larger, are to be equally spaced in the sill section of sash orframe to allow for such ventilation/drainage.

The position of the setting and location blocks is illustrated in Figure 2.

SB over pivot

b) Vertically pivoted(hung off-centre)

a) Fixed Light

SB over pivot

c) Vertically pivoted(hung centrally)

d) Top Hung e) Bottom Hung f) Side Hung or door

g) Horizontally pivotedand reversible

h) Horizontally sliding;6 blocks to each pane

i) Vertically sliding

FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS




crealco.

CASEMENT 30.5WINDOW SYSTEMFRICTION STAY ASSEMBLY DETAIL

THE FRICTION STAY SHOULD ALWAYS BE FITTEDAS FAR FORWARD IN THE FRAME AS POSSIBLE.(AS ILLUSTRATED)THE ARM FIXED TO THE SASH SHOULD BE FITTEDTO ALLOW CORRECT COMPRESSION OF THEFINPILE AND PACKED TO CLEAR GLAZINGBEAD NIB.THE STAYS ARE SECURED WITH 4.8 x 10 DOMEHEAD RIVETS.

STAY CODEFS202FG

FS304FG

FS406FG

FS508FG

FS600FG

TO BE USED FOR SASH SIZELESS THAN OR EQUAL TO 300mm

BETWEEN 301mm AND 450mm



GREATER THAN 750mm

INSIDE

FRAME SASH

14.00




crealco.

CASEMENT 30.5WINDOW SYSTEMHANDLE ASSEMBLY DETAIL

NO 8 x 10 COUNTERSUNK SELF-TAPPINGFLAT END SCREWS

VIEW A

ø 3.5mm

VIEW A

30.50

W53631

W53631




crealco.

CASEMENT 30.5WINDOW SYSTEMFIXING LUG PREPARATION DETAIL

TWIST IN LUG FITTED TOEQUAL LEG OUTER FRAME

TWIST IN LUG FITTED TOUNEQUAL LEG OUTER FRAME




crealco.

Documents

crealco - eurostylealuminium.co.za · casement 30.5 window system hardware identification friction stay fs304bfg euroline pt handle right/ left hnd004rhb hnd004lhb 8x30 p/head posi