crealco - Eurostyle Aluminium · LEGAL DISCLAIMER All information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco’s knowledge

CLIP44 SHOPFRONT SYSTEMFRAMES

PRODUCT MANUAL

Revision: November 2012

Disclaimer: The right to make alterations is reserved© 2012 Wispeco (Pty) Ltd, All Rights Reserved

crealco. C L I P 4 4F R A M E S

IndexLegal Disclaimer 3Profile Identification 4-8Frame Hardware Identification 9Butterfly Gasket and Wedge Codes 10Typical Frame Configurations 11-12Fixing Details 13Regular Shopfront Frame Cross Sectional Detail 14Shopfront Window Frame Cross Sectional Detail 15Upstand Shopfront Frame Side Insert Cross Sectional Detail 16Upstand Shopfront Frame Centre Insert Cross Sectional Detail 17Single Corner Post Shopfront Frame Cross Sectional Detail 18Two Corner Post Shopfront Frame Cross Sectional Detail 19Single Corner Post Window Frame Cross Sectional Detail 20Two Corner Post Window Frame Cross Sectional Detail 21Palace Side Light Frame Cross Sectional Detail 22Palace Top Light Frame Cross Sectional Detail 23Sill Machining Detail To Suit All Sill Combinations 24Head Machining Detail To Suit 26B; 26C & 26E 25Box Spigot Machining Detail 2626 Mullion Machining Detail For End Milling On 26B Recessed Back 27Mullion W105 Machining Detail For End Milling On 26B RecessedBack

28

Spigot Assembly Detail R4 To 26 and 26B 29Frame Spigot Assembly Detail 26 To 26 and 26B 30Box Spigot Assembly Detail 26 To 26 and 26B 31Sill Combinations 32Corner Post Options 33Setting Block Location 34

Disclaimer: The right to make alterations is reserved

PAGE 2© 2012 Wispeco (Pty) Ltd, All Rights Reserved


This manual must be read in conjunction with the Installation, Cleaning and Maintenance Document,BEE Certificates and the Performance Certificates for the relevant system. The manual must also beused in conjunction with the design and cutting list from the latest version of StarFront.

LEGAL DISCLAIMERAll information, recommendations or advice contained in this documentationis given in good faith to the best of Wispeco’s knowledge and is based oncurrent procedures in effect.

Since the actual use of this documentation by the user is beyond the control ofWispeco, such use is within the exclusive responsibility of the user. Wispecocannot be held responsible for any loss incurred through incorrect or faulty useof this documentation.

Great care has been taken to ensure that the information provided is correct.Wispeco will accept no responsibility for any errors and/or omissions, which mayhave inadvertently occurred.

All mechanical joints must be sealed with a Wispeco approved joint sealer.

Laminated glass must not stand in water.

All drawings in the Wispeco Documentation are shown NOT to scale.

Wispeco cannot accept responsibility for the use of standard products sinceWispeco does not know where these products are being installed.

The use of anti-magnetic stainless steel screws and pop rivets is recommendedto reduce galvanic corrosion in harsh environments.

The hardware recommended in this documentation is suitable for use in mostatmospheric environments. When hardware is used in severe costal environmentsthe manufacturer of the hardware must be consulted.

Fixing lugs on frames must be positioned as per the user manual and used inaccordance to the AAAMSA specifications. When profiles are screwed togetherthe screw centers must also be according to the user manual.

All glass used within Wispeco products must comply with SAGGA regulations.

All glazing above 10m from ground level must be signed off by a competent person(Glazing) in accordance with the national building regulations

By continuing to use this documentation you acknowledge that youunderstand and accept the legal disclaimer.




CLIP44 SHOPFRONT SYSTEMFRAMESPROFILE IDENTIFICATION

75.00

CLIP44 26DRECESSED BACKW53365

75.00

CLIP44 26BRECESSED BACKW44084

75.00

CLIP44 26C JAMBOPEN BACKW26154

75.00

CLIP44 26EFLAT BACKW53194

95.00


105.00



130.00120.00


44.00

CLIP44 R6 SILLRAIL 150mmW44094

44.00

CLIP44 R4 HEAD/SILL RAIL 85mmW44088

44.00

CLIP44 R7 HEAD/SILL RAIL 50mmW44087

CLIP44 BOX SPIGOT4 X S/PORTW55456

62.30


150.00



Aluminium Profile StockistsEst. 1946

crealco.


30.00

CLIP44 26 MULLIONW44083

75.00

CLIP44 CORNER MULLIONW53029

CLIP44 MULLION W95W44090

30.00


30.00

CLIP44 MULLION 116.4mmW53305

30.00

CLIP44 150mm MULLIONHEAVY DUTYW54043

30.00

CLIP44 W150 MULLIONW53151

30.00


30.00


30.00

W53033

30.00

CLIP44 MIDRAIL GLAZING BAR




crealco.


45.50

CLIP44 R12 SPECIALW44099

CLIP44 R12 DOUBLEDOOR JAMBW44086

44.00

CLIP44 R3 SPECIALDOOR JAMBW44093

44.00

CLIP44 R1DOOR JAMBW44085

44.00

CLIP44 R11WD/STILE 60mm W/PILEW53666

44.00

CLIP44 R11SPD/STILE 60mmW53566

44.00

CLIP44 R11DOOR JAMBW53099

44.00

CLIP44 R4-SPECIALMID RAIL 85mmW44089

44.00

CLIP44 R9WD/STILE 90mm W/PILEW53407

44.00

CLIP44 R9D/STILE 90mmW53406

44.00

CLIP44 R19 SPECIAL CLADDINGW27934

116.00




crealco.


W55875 W55824W32877

75.0

30.0

75.0

W56012

30.0

75.0

W55913

30.0

CLIP44 W150 MULLIONWOOLPILE

CLIP44 150mm MULLIONHEAVY DUTYWOOLPILE

W56013

30.0


W56014

30.0


W56015

60.0


CLIP44 FLATBACK WOOLPILE

CLIP 44 RECESSEDBACK WOOLPILE

CLIP44 JAMBOPEN BACK WOOLPILE

CLIP44 MULLIONWOOLPILEW55891




crealco.


78.28

CLIP44 TRANSOM COVERW25029

97.00

CLIP44 TRANSOM

101.60

CLIP44 40mmCOVER PLATEW25025

40.05

CLIP44 CHANNELSPIGOTW26152

21.00 40.40

W25028

CLIP44 SPIGOTW26197

40.00

CLIP44 R4 SILLEND FILLERW26093

46.30

CLIP44 GLAZINGADAPTORW28643

40.00

CLIP44 R4 FILLERADAPTORW26151

CLIP44 CORNERMULLION 1W28523

80.60

CLIP44 CORNERMULLION 2W28524

73.50

CLIP44 CURVED CLIPHAND RAILW27038

CLIP44 DOUBLEGLAZING BEAD

23.50

W27882

NEW CLIP44 ANGLEDGLAZING BEADW31142

18.15

CLIP44 ANGLEDGLAZING BEAD

18.30

W14108

CLIP44 ANGLEDGLAZING BEADW30468

21.10 18.30

CLIP44 SQUAREGLAZING BEADW14109

CLIP44 DOOR ADAPTOR

46.30

W26150




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESFRAME HARDWARE IDENTIFICATION

POP RIVET4.8x12mm

4x10 COUNTERSUNKRIVET

8.00

BUTTERFLY H13 WEDGE H2

8.00

SPIGOT FRAME SPIGOT

EQUAL ANGLE 50.0 x 50.0 x 2.0W20423

8x40 P/HEAD POSIS/S SCREW

BOX SPIGOT 4 X S/PORT

W26197 W26228

W53752

CSKR410 CSKR4812 STPPS840

CLPIV4FG CLRIV65FG




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESBUTTERFLY GASKET ANDWEDGE CODES

WEDGES

BUTTERFLY GASKET

B01O

W01G W02B W03R

CLIP 44 WITH W31142 BEAD

27

4

26

5

25

6

24.62

6.38

W31142 BEAD

W05P

W30468 BEAD

CLIP 44 WITH W30468 BEAD




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESTYPICAL FRAME CONFIGURATIONS

SRV-32 SRH-32

REGULAR SHOPFRONT FRAMEMULLIONS CONTINUOUS

REGULAR SHOPFRONT FRAMETRANSOMS CONTINUOUS

WRV-32 WRH-32

SHOPFRONT WINDOW FRAMEMULLIONS CONTINUOUS

SHOPFRONT WINDOW FRAMETRANSOMS CONTINUOUS

SUA-32 SUS-32

UPSTAND SHOPFRONT FRAMESIDE INSERT

UPSTAND SHOPFRONT FRAMECENTRE INSERT




crealco.

RSSF-12 RTSF-31

CLIP44 SHOPFRONT SYSTEMFRAMESTYPICAL FRAME CONFIGURATIONS

SC1-32 SC2-32

SINGLE CORNER POSTSHOPFRONT FRAME

TWO CORNER POSTSHOPFRONT FRAME

WC1-32 WC2-32

SINGLE CORNER POSTWINDOW FRAME

TWO CORNER POSTWINDOW FRAME

PALACE SIDE LIGHT FRAME

PALACE TOP LIGHT FRAME




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESFIXING DETAILS

General:The window is fixed into position - the sill is then built at a later stage - the bottom lugs can be left in placebut it is often found that most times the mason either bends them out of its way or breaks them off.This practically means that most windows are only secured on 3 sides.

Max. 750 Max. 750150 150 150150 150 150Max. 750




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESREGULAR SHOPFRONT FRAMECROSS SECTIONAL DETAIL SECTION B - B

B

B

A A

SECTION A - A

30.0030.7035.00

15.0015.7020.00

W44083

W14108

W44084

W44084W14108

W44083

W44088




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESSHOPFRONT WINDOW FRAMECROSS SECTIONAL DETAIL

B

B

A A

SECTION A - A

30.0030.7035.00

15.0015.7020.00

SECTION B - B

W44083

W14108

W44084

W44084W14108

W44083




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESUPSTAND SHOPFRONT FRAMESIDE INSERT CROSS SECTIONAL DETAIL

B

B

A A

C C

D

D

SECTION C - C

RIP OFF LIP

SECTION D - D SECTION B - B

SECTION A - A

30.0030.7035.00

15.0015.7020.00

W44083

W14108

W44084

W44084W14108

W44088

W44084




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESUPSTAND SHOPFRONT FRAMECENTRE INSERTCROSS SECTIONAL DETAIL

SECTION C - C

B

B

A

D

D

SECTION A - A

30.0030.7035.00

15.0015.7020.00

RIP OFF LIPRIP OFF LIP

SECTION D - D SECTION B - B

A

W44084W14108

W44088

W44084

W44083

W14108

W44084




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESSINGLE CORNER POSTSHOPFRONT FRAMECROSS SECTIONAL DETAIL

B

B

A A

SECTION A - A

30.00 15.0015.7020.00

SECTION B - B

W44084W14108

W44083

W44088

W44084

W14108

W44083

W44084

W44084

W44084

W14108

W28523

W28524




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESTWO CORNER POSTSHOPFRONT FRAMECROSS SECTIONAL DETAIL

B

B

A A

SECTION A - A

30.00

35.0030.7030.00

SECTION B - B

W44084W14108

W44083

W44088

W44084

W14108

W44084

W44084

W28523

W28524

W14108

W44084

W44084




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESSINGLE CORNER POSTWINDOW FRAMECROSS SECTIONAL DETAIL

B

B

A A

SECTION A - A

30.00 15.0015.7020.00

SECTION B - B

W44084W14108

W14108

W14108

W44084

W44084

W44084

W44084

W44083

W44083

W28524

W28523




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESTWO CORNER POSTWINDOW FRAMECROSS SECTIONAL DETAIL

B

B

A A

SECTION B - B

SECTION A - A

30.00

35.0030.7030.00

W44084W14108

W44083

W44084

W44084

W44084

W44084

W44084

W14108

W14108W28524

W28523




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESPALACE SIDE LIGHT FRAMECROSS SECTIONAL DETAIL SECTION B - B

B

B

A A

SECTION A - A

30.0030.7035.00

W26923

W26923

W44083

W44088

W14108




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESPALACE TOP LIGHT FRAMECROSS SECTIONAL DETAIL

SECTION A - A

30.0030.7035.00

W26923

B

B

A A

SECTION B - B

W26923

15.0015.7020.00

W14108

W14108

W44083




crealco.

VIEW A

VIEW B

3.30

4.70

CUTOUT TO LOCATEHORIZONTAL STILES ON26B RECESSED BACKOR 26 MULLION

VIEW B

VIEW AVIEW C

VIEW C

15.00

15.00

CLIP44 SHOPFRONT SYSTEMFRAMESSILL MACHINING DETAILTO SUIT ALL SILL COMBINATIONS

NOTE:FOR SILL COMBINATIONS PLEASEREFER TO PAGE A33 OF THIS MANUAL

W44088

W44088

W44088




crealco.

VIEW A

VIEW B

VIEW AVIEW C

CLIP44 SHOPFRONT SYSTEMFRAMESHEAD MACHINING DETAILTO SUIT 26B; 26C & 26E

VIEW B

3.30

CUTOUT TO LOCATEHORIZONTAL STILES ONJAMB

VIEW C

15.00

15.00

25.20

W44084

W44084

W44084




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESBOX SPIGOT MACHINING DETAIL

VIEW BCUTOUT TO LOCATE STILES

W55465 4.00

18.6539.65

VIEW A

W55456

VIEW B W55456

VIEW A




crealco.

VIEW A26 MULLION

ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME

EXPLODED VIEWSHOWING MULLIONAGAINST FRAME

VIEW A

VIEW B

VIEW C

CLIP44 SHOPFRONT SYSTEMFRAMES26 MULLION MACHINING DETAILFOR END MILLINGON 26B RECESSED BACK

VIEW B

30.00

60.00

VIEW C

25.20

3.30

46.50

W44083W44083

W44084




crealco.

VIEW AMULLION W105

ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME

EXPLODED VIEWSHOWING MULLIONAGAINST FRAME

VIEW A

VIEW B

VIEW C

CLIP44 SHOPFRONT SYSTEMFRAMESMULLION W105 MACHINING DETAILFOR END MILLINGON 26B RECESSED BACK

VIEW B

30.00

60.00

VIEW C

25.20

3.30

46.50

30.00

W44091W44091

W44084




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESSPIGOT ASSEMBLY DETAILR4 TO 26 AND 26B

MATING OF 26B RECESSED BACK TO R4 SILL RAIL

W20423

VIEW B

VIEW A

MATING OF 26 MULLION TO R4 SILL RAIL

W20423

VIEW B

VIEW A

CSKR410 CSKR410

CSKR4812 CSKR4812

W26197W26197 W44088W44088W44084 W44083




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESFRAME SPIGOT ASSEMBLY DETAIL26 TO 26 AND 26B

MATING OF 26 MULLION TO 26 MULLIONMATING OF 26B RECESSED BACK TO 26 MULLION

VIEW B

VIEW A

VIEW B

VIEW A

W20423 W20423CSKR410 CSKR410

CSKR4812 CSKR4812

W44084 W44083W26228 W26228W44083 W44083




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESBOX SPIGOT ASSEMBLY DETAIL26 TO 26 AND 26B

MATING OF 26 MULLION TO 26 MULLION

W55456

MATING OF 26B RECESSED BACK TO 26 MULLION

W55456

VIEW B

VIEW A

VIEW B

VIEW A

CSKR410 CSKR410

W44084 W44083W44083 W44083

STPPS840 STPPS840




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESSILL COMBINATIONS

R6(W44094)

R7(W44087)

R4(W44088)R7 + R7

(W44087+W44087)

R7 + R4(W44087+W44088)

R4 + R4(W44088+W44088)

R4 + R6(W44088+W44094)

R6 + R6(W44094+W44094)




crealco.

CLIP44 SHOPFRONT SYSTEMFRAMESCORNER POST OPTIONS

26B INWARD OPENING CORNER 26B OUTWARD OPENING CORNER

26D INWARD OPENING CORNER 26D OUTWARD OPENING CORNER

90° FIXED CORNER WITH COVER

90° FIXED CORNER

45° FIXED CORNER WITH COVER

45° FIXED CORNER




crealco.

GLAZING

1. SELECTION OF GLAZING METHODS

1.1 SETTING AND LOCATION BLOCKS

Glass-to-metal contact must be avoided at all times by using setting and location blockshaving a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene,EPDM, Silicone or other elastomeric material.

Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm inlength per square metre of glass area.

In the event of laminated glass and/or sealed insulated glass units drainage is to beprovided to prevent the glass edge to be submerged. Two or more 7mm diameter holes or5mm x 9mm slotted holes, or larger, are to be equally spaced in the sill section of sash orframe to allow for such ventilation/drainage.

The position of the setting and location blocks is illustrated in Figure 2.

SB over pivot

b) Vertically pivoted(hung off-centre)

a) Fixed Light

SB over pivot

c) Vertically pivoted(hung centrally)

d) Top Hung e) Bottom Hung f) Side Hung or door

g) Horizontally pivotedand reversible

h) Horizontally sliding;6 blocks to each pane

i) Vertically sliding

FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS

CLIP44 SHOPFRONT SYSTEMFRAMESSETTING BLOCK LOCATION




crealco.

Documents

crealco - Eurostyle Aluminium · LEGAL DISCLAIMER All information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco’s knowledge