Crawler Crane Seriesresource.sanygroup.com/files/20121019110742752.pdf · ASCC1000HD-1 crawler crane SCC1000HD-1 A 6 Main technical parameters of SCC1000HD-1 crawler crane Data Performance

Crawler Crane SeriesSCC1000HD-1

SCC

1000

HD

-1

A

B

C

SCC1000HD-1 crawler crane 03

Specifications 10

Operating Combination 16

Basic Dimensions of the Whole Machine 04Main Technical Features 05Main Performance Data 06Transport Dimensions 07

Superworks 11 Lowerworks 12Operation Devices 13Safety Devices 14

Operating Condition Combination 17H Operating Condition of Boom 22Boom Load Charts of H Operating Condition 24FJ Operating Condition of Fixed Jib 25DB Operating Condition of Pull Shovel 26CB Operating Condition of Grab 28DT Operating Condition of Forced Ramming 30RM Operating Condition of Dematron Machine 31CG Operating Condition of Diaphragm Wall Grab 32

SCC

1000

HD

-1 A04 Basic Dimensions of the Whole Machine 05 Main Technical Features 06 Main Performance Data 07 Transport Dimensions

A SCC1000HD-1 crawler crane

SCC1000HD-1

A

4

Basic Dimensions of the Whole Machine

Basic Dimensions of the Whole Machine

A

SCC1000HD-1

SCC1000HD-1 crawler crane

A

5

Main Technical Features

Main Technical Features

1. Powerful lifting capacity: The maximum rated single rope pull force is 24t/32t; the engine is optional, with power of 298KW/597KW.Emission of 298KW engine complies with Europe Stage III standard, that of 597KW engine complies with Europe Stage II standard; under the hoisting operating condition, the maximum rated lifting capacity is 100t, and the maximum lifting moment is 463t•m.

2. Many optional configurations: The third winch is optional, with a single rope pull force of 16t; the fourth winch is optional, with a single rope pull force of 7t; pull shovel winch is optional, with a single rope pull force of 7t/3t and the function of free dropping free fall function; optional two-way output device provides power to external equipment. At the same time, the required servo power can be provided; crawler shoe of 800/1000mm wide is optional;

3 Safety control system: Many operating modes: lifting hook mode, assembly mode, free dropping fall mode, pull shovel mode, forced ramming mode, clamshell grab mode, etc. The expert control system in various operating modes reduces the risk of misoperation; improves memory function of lifting height, capable of displaying the height of weight above or below the ground; provides adjustable control function for free dropping fall distance of weight to enhance efficiency. It may be

equipped with the functions of real-time display of ground pressure and levelness, off-line stop action, emergency electric control, lightning protection, automatic traveling direction adjustment.

4.Outstanding operating performance: The main and auxiliary winches are both free-dropping fall reducers with dynamic multi-disk brake, free of maintenance. Load sensing, limit load adjustment and electro-hydraulic proportion dead slow control offer the perfect inching performance of actions, and more stable operation.

5.Reliable function assurance: The designed safety margin of structures and members are sufficient; the control system can operate stably under the harsh environments like extreme cold, high temperature, plateau or sand wind.

6.Others: The transport width is 3.2m, facilitating the transportation of crane; the main and auxiliary lifting winches, third winch, fourth winch, and pull shovel winch can be assembled onto the crane at the same time. The driver’s cab can be rotated or pitched, and it boasts a big space while the operating handle joy stick can be added. In the forced ramming operation, the protection hood for blocking gravels can be assembled in front of the driver’s cab and allows self-assembly/disassembly.


SCC1000HD-1

A

6

Main technical parameters of SCC1000HD-1 crawler craneData

Performance index Unit

Boom operating condition

Max. lifting capacity t 100

Length of boom m 13~52

Boom luffing angle ° 20~82

The length of the boom used for clamshell bucket m 16~31

The length of the boom used for pull shovel m 16~31

Max. lifting height of forced ramming m 25

Operating Condition of Fixed Jib

Fully extended boom + fully extended fixed jib m 49+25

Jib offset angle ° 15 / 30

Speed parameter

Rope speed of main (auxiliary) winch (outermost working layer) m/min 0~105

Rope speed of main luffing winch (outermost working layer) m/min 0~80

Slewing speed rpm 0~3.6

Traveling Speed km/h 0~1.6/0.8

Gradeability % 30

Engine Output power/rated speed kW/rpm 298 /2100

Transportation parameter

Maximum transport weight of single piece t 44

Maximum transport width of single piece m 3.2

Wire ropeDiameter of main/auxiliary hoisting rope mm 30

Maximum lifting weight of single rope t 24

Optional configuration

Third winch t Single rope pull force 16

Fourth winch t 7

Pull shovel winch t 7/3

Width of crawler shoe mm 800/1000

Others

Crane overall weight (with basic boom) t 119

Average ground pressure MPa 0.133/0.106Volume of fuel tank fuel tank capacity L 900

Volume of hydraulic oil tank hydraulic oil tank capacity L 1100

Main Performance Data

Main Performance Data

A

SCC1000HD-1


A

7

Transport Dimensions


Basic machine (including mast and luffing winch) x1Length 10.68mWidth 3.2mHeight 3.59mWeight 52.5tBasic machine Main body ×1Length 8.87mWidth 3.2mHeight 3.24mWeight 44tCrawler assembly x2 Length 7.86mWidth 0.8mHeight 1.31mWeight 15.4tBoom tip ×1 Length 6.04mWidth 1.61mHeight 1.77mWeight 1.2tBoom base (including pull shovel winch and fourth winch) x1 Length 6.87mWidth 2.33mHeight 1.91mWeight 5.4tBoom base x1 Length 6.87mWidth 2.33mHeight 1.91mWeight 3.14t3m boom insert ×1 Length 3.13mWidth 1.6mHeight 1.77mWeight 0.7t


SCC1000HD-1

A

8

6m boom insert ×3 Length 6.13mWidth 1.61mHeight 1.77mWeight 1.1t9m boom insert ×2 Length 9.13mWidth 1.6mHeight 1.77mWeight 1.5tSingle/multi-pulley block arm head x1 Length 2.88mWidth 1.59mHeight 1.3mWeight 1.6tJib tip ×1 Length 8.5mWidth 1.01mHeight 0.88mWeight 0.58tJib base ×1 Length 8.11mWidth 1.03mHeight 0.7mWeight 0.35t3m jib ×1 Length 3.08mWidth 0.84mHeight 1.02mWeight 0.13t6m jib ×1 Length 6.08mWidth 0.84mHeight 1.02mWeight 0.22t



A

SCC1000HD-1


A

9



Counterweight tray ×1Length 2.98mWidth 0.98mHeight 1.87mWeight 2t6t counterweight x4 Length 2.97mWidth 0.87mHeight 0.45mWeight 6t100t lifting hook x1 Length 0.98mWidth 0.59mHeight 2.38mWeight 1.9t50t lifting hook x1 Length 0.98mWidth 0.44mHeight 2.04mWeight 1.1t16t lifting hook x1 Length 0.5mWidth 0.5mHeight 1.31mWeight 1tExtension arm x1 Length 2.34mWidth 1.06mHeight 1.07mWeight 0.51t

Notes:(1) The transport dimensions of the parts are marked on schematic diagrams, but not drawn by scale; the dimensions indicated are the design values excluding package. (2) The weight is the design value and there may be difference due to the manufacturing error. Due to the continuous upgrading of technology, the materials and technical specifications are subject to change without notice!

B

B

10


SCC1000HD-1

BSuperworks 11

Lowerworks 12

Operation Devices 13

Safety Devices 14

B

B

11SCC1000HD-1


Superworks

■ FunctionsWith multi-functional operation purposes available, it can, through operation devices, be used for hoisting, pull shovel, forced ramming, diaphragm wall grab, cramshell bucket, dematron machine, piling, double wheel trench, hydraulic hammer, spiral drilling and other operations of foundation.

■ EngineThe imported QSM11 in-line six-cylinder, water cooled, EFI and turbocharging diesel engine;Rated power/speed: 298kW/2100;Maximum output torque: 1,898N•m/1400rpm;Emission standard: Tier 3Air filtering: Two-stage filtering system consisting of air pre-filter and air filter; Fuel tank: 900L in volume.

■ Electric Control SystemThe system consists of central control unit, human-machine interface, actuator, and connecting harness, etc.

Global positioning and remote monitoring scheme is optional. With the function of lifting height memory, it can display the height of weight above/below ground.

■ Hydraulic SystemThe enclosed hydraulic technology is used in the system to save energy and provide a small shock, stability and higher reliability. The most advanced free dropping reducer is adopted.

■ Main and Auxiliary Hoisting MechanismsThe main and auxiliary winches can realize free dropping.

Superworks

Rope speed of the outermost working layer 0~105m/min

Wire rope diameter φ30mm

Wire rope length of main/auxiliary hoist 290m/210m

Rated single rope pull force line pull 24t (first layer)

Main and Auxiliary Hoisting Mechanisms

■ Luffing MechanismThe reel is directly driven by the luffing motor through the reducer. The reel may rotate in two directions through the winch handle.

■ Slewing MechanismThe function of free slipping is available.

Slewing speed: 0~2.2rpm/0~3.6rpm.

■ Driver’s Cab cabinThe protection hood for blocking gravels can be assembled in the front of driver’s cab;

The hood can be rotated, thus reducing the transport width.

The driver’s cab can be adjusted according to the operating needs, capable of realizing 20° pitching upward, and it can be rotated to the right front of platform, easy to transport.

Seat: A suspended, multi-direction and multi-position, adjustable seat is equipped with an unloading switch.

Air conditioner: cool and warm air, optimized air channel, and air port.

■ CounterweightCounterweight: 26t; composition: tray 2t×1, and counterweight blocks 6t x 4;

B

B

12


SCC1000HD-1

Lowerworks

Independent traveling drive is mounted at each crawler frame. The traveling motor achieves straight-line traveling and steering through reducer and driving wheel.

Crawler shoe: flat crawler shoe.

Low speed: 0~0.8 km/h

High speed: 0~1.6 km/h

Lowerworks

B

B

13SCC1000HD-1


Operation Device

Operation Device

■ BoomIn a lattice structure, the main chords use high-strength structure steel pipes. All boom sections are connected with pin shafts.

Basic boom: 6.5m base + +5.9m tip + 0.6m arm head;

Insert: 3mx1, 6mx3, 9mx2;

Boom length: 13m~52m.

■ JibIn a lattice structure, the main chords use high-strength structure steel pipes. All boom sections are connected with pin shafts.

Basic boom: 8m tip + 8m base;

Insert: 3mx1, 6mx1;

Jib length: 16m, 19m, 22m, 25m;

Fully extended boom + jib: 49m boom +25m fixed jib.

■ Lifting Hook100t lifting hook

50t lifting hook

16t lifting hook

Note: The above operation devices are in all configurations, and the specific configuration should be subject to contract for goods.

B

B

14


SCC1000HD-1

Safety Devices

■ Load Moment LimiterAs an independent safety operation system controlled by computer, the load moment limiter may automatically detect the weight hoisted by the crane, operating radius and angle of boom, and compare the rated loading capacity with the actual load, operating radius and angle of lifting arm; In normal operation, it may automatically judge the direction of dangerous action of the crane in an intelligent way, and may also record the information on overload as it is equipped with a black box.

Main components: display, host box, angle sensor, and force sensor.

■ Tri-color Load Alarming Light The status of load progress bar of corresponding load moment limiter display indicated may reflect the safety status of lifting appliance’s load.

■ Over Hoist Limit Device for Main and Auxiliary HooksWhen the lifting hook is elevated to the upper height limit, an alarm will be given and meanwhile, the lifting action of the lifting hook will be shut off.

■ Over Roll-out Limit Device for Main and Auxiliary HooksWhen the steel rope is rolled out near the last three circles, an alarm will be given and meanwhile, the electric control system will automatically shut off the dropping action.

■ Switch for Assembly Mode/Free Dropping Mode/Pull Shovel Mode/Hoisting Mode/Forced Ramming Mode/Cramshell Grab ModeThe expert control system in various operating modes reduces the risk of operation.

■ Boom Limit Detection DeviceUnder different operating condition, the operation of crane boom or jib is controlled within the safe angle through mechanical limit detection and detection of arm support angle signal of the load limiter.

■ Boom Back-stop DeviceThe ant i - t ipover lever is a spr ing structure embedded with steel tubes, and it is assembled on the boom base. It functions by relying on the compressive force of spring to prevent the boom from tipping back.

■ Winch Mechanism BrakeAll winch brakes are spring-loaded normal-engaged disk brakes, which provide a big braking force and are safe, reliable, free of maintenance, and durable.

■ CCTV Monitoring SystemWith high-definition camera, the operator in the driver’s cab may monitor the real-time state of luffing reel, hoisting winch reel and crane tail.

■ Fault Self-diagnosis SystemThe system may automatically generate fault and

Safety Devices

B

B

15SCC1000HD-1


Safety Devices

alarm information, check the electrification of in-service electric circuit, and help troubleshoot electric fault.

■ PharosIt is mounted on the top of the arm support for sending signal of the height, thus allowing the boom to keep erecting during evening.

■ AnemometerIt is installed on the top of arm support to have real-time monitoring over the wind velocity and send data to the driver’s cab to display on the monitor there.

■ GradienterThe bubble gradienter is used as the benchmark of verification, and electronic gradienter is used for real-time display in high accuracy to indicate the inclined angel of crane and the situation of safe operation ground of crane.

■ Boom Angle IndicatorPendulum-type angle indicator mounted at the boom base close to the driver’s cab, facilitating operators to check.

■ Hook ClampEach kind of lifting hook is equipped with a clamp plate to prevent the wire rope from falling off.

■ Operation Alarm Before performing any operation to the crane, press the horn to give alarms, indicating that the crane will be operated and reminding others of safety.

■ Traveling or Slewing Indication

During traveling or slewing, the alarming light flashes and slewing buzzer tweets.

■ Function Permission HandleIf the function-permitting joystick is not fixed in position, all other functional control levers will not function, so as to prevent misoperation due to knocks of body in getting on and off the crane.

■ In-seat InterlockingWhen the operator is not at seat, all manipulations wil l be out of function, so as to avoid some misoperations effectively.

■ Automatic Reversing Travel Whatever relative posit ions superworks and lowerworks are at, when the truck will travel forward when the traveling pedal is pushed forward and it will travel backward when the pedal is pulled backward.

■ Engine Power Limit Load Adjustment and Stalling ProtectionHave real-time monitoring over the output power of engine and prevent the engine from stalling through power load adjustment.

■ Monitoring Display A high-precision and true-color display is used as the indication terminal for electric human-machine dialogues of the whole machine, to indicate the operating parameters of engine system and hydraulic system, parameter state of every detection point and output point of the electric system, and the real-time parameters of operating conditions under all circumstances.

C

C

16


SCC1000HD-1

COperating Condition Combination 17

H Operating Condition of Boom 22

Boom Load Charts of H Operating Condition 24

FJ Operating Condition of Fixed Jib 25

DB Operating Condition of Pull Shovel 26

CB Operating Condition of Grab 28

DT Operating Condition of Forced Ramming 30

RM Operating Condition of Dematron Machine 31

CG Operating Condition of Diaphragm Wall Grab 32

B

B

17SCC1000HD-1


Operating Condition Combination


FJ operating condition Boom 22m~ 49m

Jib 16m~25m

H Operating Condition Boom 13m~ 52m

C

C

18


SCC1000HD-1



DB operating conditionBoom 16m~31m

CB operating conditionBoom 16m~ 31m

C

C

19SCC1000HD-1




DT operating conditionBoom 22m~34m

C

C

20


SCC1000HD-1


RM operating condition


C

C

21SCC1000HD-1



CG operating condition


C

C

22


SCC1000HD-1

H Operating Condition of Boom


Arm length Insert

(m) 3 m 6 m 9m

13 - - -

16 1 - -

19 - 1 -

22 - - 1

25 - 2 -

28 - 1 1

31 - - 2

34 - 2 1

37 - 1 2

40 - 3 1

43 - 2 2

46 1 2 2

49 - 3 2

52 1 3 2

Boom Combination of H Operating Condition

C

C

23SCC1000HD-1




Operating Range Diagram of H Operating Condition (Boom 20°~82°)

Operating range (m)

Lifti

ng h

eigh

t (m

)

Operating range curve of lifting height

C

C

24


SCC1000HD-1

Boom Load Charts of H Operating Condition

Boom Load Charts of H Operating Condition

Boo

m le

ngth

(m)

Rad

ius

(m)

1316

1922

2528

3134

3740

4346

4952

410

0/4.

2m4

592

.690

.8/4

.6m

88.4

5

669

.169

.168

.166

.665

.061

.1/6.

2m6

754

.454

.554

.553

.952

.951

.850

.748

.7/7.1

m7

844

.744

.744

.744

.744

.243

.542

.641

.740

.839

.936

.8/8

.4m

8

937

.837

.837

.737

.637

.537

.336

.735

.935

.134

.333

.531

.528

.6/9

.2m

9

1032

.532

.632

.632

.532

.432

.231

.931

.330

.730

.029

.328

.627

.325

.710

1225

.125

.325

.225

.125

.024

.924

.724

.624

.323

.823

.322

.822

.221

.512

1420

.6/13

.9m20

.520

.520

.420

.320

.220

.019

.919

.719

.419

.018

.417

.917

.414

1617

.017

.016

.916

.816

.716

.516

.316

.216

.015

.815

.414

.914

.416

1816

/16.

7m14

.514

.314

.114

.013

.913

.713

.513

.313

.212

.912

.512

.118

2012

.5/19

.6m12

.212

.112

.011

.811

.611

.511

.311

.110

.910

.610

.320

2210

.610

.410

.310

.210

.09.

89.

69.

49.

39.

08.

722

249.

19.

08.

88.

68.

58.

38.

17.

97.

77.

724

268.

3/25

.2m

7.8

7.7

7.5

7.3

7.17.

06.

86.

66.

426

286.

96.

76.

56.

46.

26.

05.

85.

65.

428

305.

85.

75.

55.

45.

25.

04.

84.

630

325.

5/30

.8m

5.0

4.9

4.7

4.5

4.3

4.1

3.9

32

344.4

/33.

6m4.

24.

13.

93.

63.

43.

234

363.

93.

43.

33.

12.

92.

736

383.

02.

82.

62.

42.

238

402.7

/39.

2m2.

32.

22.

01.

840

422.

01.

81.

51.

342

441.

31.

10.

944

SCC

1000

HD

-1 P

ower

ful C

raw

ler C

rane

– L

oad

Cha

rts o

f H O

pera

ting

Con

ditio

n

Uni

t: t

C

C

25SCC1000HD-1


Operating Condition of Fixed Jib

FJ Operating Condition of Fixed Jib

FJ Operating Condition of Fixed Jib

Length of jib (m)

InsertLength of boom (m)

Included angle

between boom and jib3 m 6 m

16 - - 22~49 15°，30°

19 1 - 22~49 15°，30°

22 - 1 22~49 15°，30°

25 1 1 22~49 15°，30°

C

C

26


SCC1000HD-1

DB Operating Condition of Pull Shovel


C

C

27SCC1000HD-1




Arm length

Angle16m 19m 22m

α R H 　 R H 　 R H 　

　 m m t m m t m m t

45 13.4 13.4 19.6 15.5 15.6 15.6 17.6 17.7 13.0

40 14.3 12.4 18.0 16.6 14.3 14.2 18.9 16.2 11.9

35 15.1 11.2 16.6 17.5 12.9 13.2 20.0 14.6 11.0

30 15.7 10.0 15.5 18.3 11.5 12.4 20.9 13.0 10.0

25 16.3 8.7 14.6 19.0 10.0 11.8 21.7 11.2 9.1 Arm length

Angle25m 28m 31m

α R H 　 R H 　 R H 　


45 19.8 19.8 11.0 21.9 21.9 9.5 24.0 24.1 8.0

40 21.2 18.1 10.1 23.5 20.1 8.5 25.8 22.0 7.2

35 22.4 16.4 9.2 24.9 18.1 7.7 27.3 19.8 6.6

30 23.5 14.5 8.4 26.1 16.0 6.9 28.7 17.5 5.9

25 24.45 12.49 7.6 27.17 13.76 6.3 29.89 15.03 5.3

C

C

28


SCC1000HD-1

CB Operating Condition of Grab


Name Data

Wire rope diameter 30mm

Single-rope grab 20t

Double-rope grab 25t

C

C

29SCC1000HD-1




Arm length

Angle16m 19m 22m

α R H 　 R H 　 R H 　


65 9.1 16.9 26.1 10.3 19.6 22.0 11.6 22.4 19.0

60 10.3 16.2 23.5 11.8 18.8 19.6 13.3 21.4 16.7

55 11.4 15.4 20.9 13.1 17.8 17.3 14.8 20.3 14.5

50 12.4 14.5 18.7 14.4 16.8 15.1 16.3 19.1 12.7

45 13.4 13.4 16.8 15.5 15.6 13.7 17.6 17.7 11.3

40 14.3 12.4 15.3 16.6 14.3 12.5 18.9 16.2 10.3

35 15.1 11.2 14.2 17.5 12.9 11.6 20.0 14.6 9.5

30 15.7 10.0 13.4 18.3 11.5 10.8 20.9 13.0 8.8

25 16.3 8.7 12.6 19.0 10.0 10.1 21.7 11.2 8.3 Arm length

Angle25m 28m 31m

α R H 　 R H 　 R H 　


65 12.9 25.1 16.4 14.1 27.8 14.4 15.4 30.5 12.6

60 14.8 24.0 14.2 16.3 26.6 12.3 17.8 29.2 10.7

55 16.5 22.7 12.3 18.3 25.2 10.5 20.0 27.7 9.0

50 18.2 21.3 10.7 20.1 23.6 9.1 22.1 25.9 7.7

45 19.8 19.8 9.5 21.9 21.9 8.0 24.0 24.1 6.8

40 21.2 18.1 8.6 23.5 20.1 7.2 25.8 22.0 6.0

35 22.4 16.4 7.9 24.9 18.1 6.5 27.3 19.8 5.5

30 23.5 14.5 7.3 26.1 16.0 6.0 28.7 17.5 5.1

25 24.4 12.5 6.9 27.2 13.8 5.6 29.9 15.0 4.8

C

C

30


SCC1000HD-1

DT Operating Condition of Forced Ramming

DT Operating Condition of Forced Ramming

RadiusLength of boom

22m 25m 28m 31m 34m

8m 25t 25t 20t 20t 19t

9m 20t 19t 19t 18t 17t

C

C

31SCC1000HD-1


RM Operating Condition of Dematron Machine

Name Data

Winch 2×230kN

Rope speed 0~40 m/min

Diameter of drilling hole 2,500mm

Permissible weight of double-rope operation 25t

RM Operating Condition of Dematron Machine

C

C

32


SCC1000HD-1

Name Data

Winch 2×230kN

Rope speed 0~40 m/min

Max. weight of chopping bit 20t

Permissible weight of double-rope operation 25t

CG Operating Condition of Diaphragm Wall Grab

CG Operating Condition of Diaphragm Wall Grab

Notes

Materials and specifications are subject to change without further notice in accordance with constant technical innovations. Photos may include additional equipment.

Prin

ted

in C

hin

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Copyright @2010 SANY Group Co.,Ltd. All rights reserved.

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Documents

Crawler Crane Seriesresource.sanygroup.com/files/20121019110742752.pdf · ASCC1000HD-1 crawler crane SCC1000HD-1 A 6 Main technical parameters of SCC1000HD-1 crawler crane Data Performance