CP 040Brochure WEB

Embed Size (px)

Citation preview

  • 8/11/2019 CP 040Brochure WEB

    1/28

    Power Transmission Products& Industry Solutions

  • 8/11/2019 CP 040Brochure WEB

    2/28

    Gear Drives.............................................................4-12

    Falk V-Class.............................................................4-5

    Parallel & Right Angle Solutions ......................... ...6-7

    Concentric Solutions...............................................8

    Shaft-Mounted and Mixer Solutions.......................9

    Worm Gears............................................................9Falk UltramiteGearmotors...................................10

    AirMax Filters........................................................11

    Falk GMax Lubricants............................................11

    Mill & Custom Products...........................................12

    Repair Services & Solutions..................................13

    Bearings..................................................................14-17

    Roller Bearings.........................................................14-15

    Ball Bearings............................................................16-17

    Sleeve Bearings.......................................................17

    Customer-focused Solutions.Reliable Performance.Trusted Brands. Rex

    Link-Belt

    MCC

    RTS

    TableTop

    MatTop

    Berg

    Falk

    Marbett

    Thomas

    Couplings..............................................................18-21

    Non-Lubricated Couplings......................................18-19

    Composite Couplings.............................................19

    Lubricated Couplings..............................................20

    Accessories.............................................................21

    Autogard Torque Management Products............21

    Industrial Chain & Conveying Equipment ..........22-23

    Chain Solutions........................................................22-23

    Conveying Equipment......................... ...................23

    FlatTop Chain & Components...............................24-25

    Specialty Offerings..................................................26

    Berg..........................................................................26

    Stearns....................................................................26

    Highfield..................................................................26

    Rexnord Value in Action.........................................27

    Highfield

    Stearns

    Autogard

    Table of Contents

  • 8/11/2019 CP 040Brochure WEB

    3/28

    Keeping the Industry MovingWhen it comes to providing highly engineered products that improve

    productivity and efficiency for industrial applications worldwide, Rexnordis the most reliable in the industry. Our commitment to customer

    satisfaction and superior value extends to every area of our business.

    Delivering Lowest Total Cost of OwnershipThe highest quality products

    are designed to help prevent equipment downtime, increase productivity

    and deliver dependable operation.

    Valuable ExpertiseAn extensive product offering is accompanied by

    global sales specialists, customer service and maintenance support teams,

    available anytime.

    Solutions to Enhance Ease of Doing BusinessOur commitment tooperational excellence means you benefit from our focus on getting the

    right products to the right place at the right time.

    Delivering on Schedule WorldwideWith dedicated production facilities around the world, Rexnord provides

    you with global availability of quality products and services to meet your

    schedule. Our distributor locations and Rexnord account executives

    provide local availability, and offers cost-effective solutions and reduced

    lead times.

    3

    Rexnord. Consistently creating superior value for customers, shareholders and associates.

  • 8/11/2019 CP 040Brochure WEB

    4/28

    Rexnords high-quality, reliable and rugged gear designs are installed in the worlds most challenging applications.

    More than 100 years of experience, a full product line, technical support and local service allow for maximum

    performance and the lowest total cost of ownership. To prove our reliability, we offer a heavy-duty, three-year

    warranty on the majority of our gear drives.

    Falk V-Class

    Falk V-ClassRatios: 1.25 to 160:1Power: 15 to 10,000 hp (11 to 7,500 kW)Torque: Up to 3,020,000 in-lbs (up to 240 kNm)

    27 sizes

    Right angle or parallel shafts

    Solid or hollow output shafts

    Heavy duty ductile iron housing withstands shock loads

    Horizontally split housing allows easy disassembly/assembly for maintenance

    Superior thermal performance

    Exclusive Magnum no-leak seal design

    Extreme industrial applications demand gear drives that perform every day, no exception. That means a long seal life, solid thermalperformance and increased operating life. It means shorter lead times, convenient serviceability and faster, easy access support. Itmeans the Falk V-Class, the Rexnord gear drive engineered to deliver power, durability and reliability under the toughest conditions.

    The Falk V-Class gear drive is the new standard in gear drivesfrom Rexnord a drive thats born to lead and built to last.When asked for the gear drive that delivers reliability, keepsmaintenance costs down, maximizes uptime and utilizes thelatest technology, the answer is the Falk V-Class. With itscooler operating temperature, optimal power and advancedtechnology, the Falk V-Class gear drive outperforms and outlaststhe competition. Trust V-Class, the gear drive offering thequalities you need:

    Tough. More torque capacity to handle the heaviest loads.Reliable.Steadfast dependability in demanding conditions.Quiet.Quiet drive train for noise-sensitive areas.Cool.Runs cooler for a longer operating life.Easy to Service.Designed to maximize uptime and profitability.Proven.More than 100,000 engineering hours in design makeFalk V-Class the most dependable gear drive ever built.

    Gear Drives Critical Components That Keep You In Motion

    4

  • 8/11/2019 CP 040Brochure WEB

    5/28

    Mining

    Forest Products

    Aggregate

    Food

    Grain

    Cement

    Primary Metals

    Power Generation

    Industriesserved

    Inching Drive OptionThis optional package enables the V-Class gear drive to offerreliable, full-load inching operation. This allows slow-speedoperation of equipment for inspection and maintenance. Itcan run continuously to prevent freeze-up of components in

    harsh and cold weather environments when facilities may betemporarily not in production.

    DuraPlateCooling SystemOptional DuraPlate patent-pending cooling system controlsoil tempratures in the most extreme conditions. The self-contained system requires no water or electricity to circulatecooled oil throughout the unit.

    Falk AirMax Plus

    AirMaxPlus breathers help keep Falk V-Classgear drives clean and free of harmful materials,prolonging the life of the drive.

    5

  • 8/11/2019 CP 040Brochure WEB

    6/28

    Parallel & Right Angle Solutions

    Falk A-PlusParallel & Right Angle DrivesRatios: 1.80:1 to 437:1Power: Up to 19,000 hp (14,168 kW)Torque: 26,000 to 5,500,000 in-lbs (2.9 to 621 kNm)

    17 sizes

    Horizontal shaft

    Solid or hollw output shafts

    Heavy-duty fabricated steel housing

    Optional flange mount available

    Exclusive Magnum no-leak seal

    Custom solution for your toughest applications

    Falk A-Plus Parallel & Right Angle Vertical DrivesRatios: 5.60:1 to 437:1Power: Up to 9,000 hp (6,711 kW)Torque: 185,000 to 3,400,000 in-lbs (21 to 384 kNm)

    Eight sizes

    Solid or hollow output shafts

    Heavy-duty fabricated steel housing

    Available with low-speed shaft up or down

    Optional drywell available

    Custom solution for your toughest vertical applications

    6

  • 8/11/2019 CP 040Brochure WEB

    7/28

    Falk Drive One High Torque DrivesRatios: 160:1 to 700:1 (higher ratios available)Power: Up to 1,000 hp (746 kW)Torque: 910,000 to 4,050,000 in-lbs (103 to 458 kNm)

    Six sizes

    Horizontal output

    Solid or hollow output shafts

    High torque from a compact package

    Cost-effective alternative to hydraulic andconventional drives

    Falk True HoldLow-Speed BackstopBores: 1.5 to 20.0 in (38 to 510 mm)Torque: 3,000 to 747,000 ft-lbs (4,068 to 1,013,000 Nm)Overrunning Speeds from 1 to 2,800 rpm

    16 Sizes

    Suitable for single, tandem or multiple backstop

    configurations Stock bore sizes available in less than one week

    Instant response, provides more system holdingpower than any other backstop

    NRTH for low-speed and semi-high-speedapplications

    NRT for heavy-duty high torque applications

    Falk Drive OneUniversal DrivesRatios: 1.25:1 to 140:1Power: 25 to 2,500 hp (20 to 1,900 kW)Torque: 58,000 to 840,000 in-lbs (5 to 94 kNm)

    Nine sizes

    Right angle or parallel shaft

    Horizontal or vertical output shafts

    Solid or hollow output shafts

    Exclusive six-sided mounting

    Pre-engineered accessories provide completeapplication solutions

    7

  • 8/11/2019 CP 040Brochure WEB

    8/28

    Concentric Solutions

    Rexnord Planetgear7000 Speed ReducerRatios: 9.3:1 to 7052:1Power: Up to 1,000 hp (750 kW)Torque: Up to 905,000 in-lbs (102 kNm)

    14 sizes

    Handles high shock loads, 250% overload capacity

    Taconite duty seals provide optimal performance andlong seal life

    Modular design leads to ease of assembly and availabilityInternal backstop is easily field-installed

    Compact, power dense packages is smaller thantraditional reducers

    Rexnord Shaft Mounted Planetgear (SMP)Ratios: 11:1 to 1785:1Power: Up to 1,000 hp (375 kW)Torque: 140,000 to 3,000,000 in-lbs (15 to 339 kNm)

    Five sizes

    Solid or hollow output shaft

    Taconite duty seals provide optimal performance andlong seal life

    Custom solutions available, right angle input, C-faceinput, and hollow output shaft sizes to meet exactapplication requirements

    Hydro Advantage, an innovative hydraulic removalsystem, assures shaft removal

    Falk UltraMaxConcentric DrivesRatios: 1.5:1 to 195:1Power: Up to 500 hp (375 kW)Torque: Up to 530,000 in-lbs (60,000 Nm)

    12 sizes

    Concentric configurations

    Optional scoop, flange, or baseplate mounted motors

    Helical gearing minimizes noise and vibration

    Available in low ratio for high-speed applications

    Heavy-duty bearing and seal protection

    Optional reliability packages includes Protech seals,AirMax breather, oil sight glass, anti-foam block, oilsampling port and quick oil filtration disconnects

    8

  • 8/11/2019 CP 040Brochure WEB

    9/28

    Shaft-Mounted & Mixer Solutions

    Falk RAMMixer DrivesRatios: 5.06:1 to 1,207:1Power: Up to 4,100 kW (5,500 hp)Torque: Up to 3,800,000 in-lbs (429,000 Nm)

    18 sizes in parallel shaft or right angle shaftconfigurations

    Solid and hollow shafts

    Top, bottom or side entry mixer mountings Rugged, rigid housing that includes:

    No leak drywells

    Extended bearing life

    Large diameter shafting

    Falk QuadriveShaft-Mounted DrivesRatios: 5, 9, 14, 25:1Power: Up to 224 kW (300 hp)Torque: Up to 360,000 in-lbs (40,675 Nm)

    11 sizes for flange or shaft mounting

    Horizontal or vertical mounting

    Bushing bores from 1 to 6-1/2 in (25 to 160 mm)

    5 to 350 rpm output speeds

    Torque Assist (TA) taper bushingguarantees lifetime removal

    High performance seal design handlessevere duty applications with Vitongreasepurgeable seals

    Falk OmniboxWorm Gear DrivesRatios: 5:1 to 3,600:1Power: Up to 100 hp (81 kW)Torque: Up to 90,000 in-lbs (10,168 Nm)

    14 sizes for foot, flange or shaft mounting

    1.33 to 10 in (34 to 254 mm) centers

    Vertical or horizontal inputs and outputs

    Compact design with versatile mount options leak testedand shipped with oil to eliminate setup time and start upfailures

    Available in stainless steel, BISSC-certified or sealedreducers, which are lubricated for life

    Worm Gears

    9

  • 8/11/2019 CP 040Brochure WEB

    10/28

    Falk Ultramite Gearmotors

    UC Helical ConcentricRatios: 1.4:1 up to 16,000:1Power: 1/4 to 50 hp (19 to 37 kW) capacityTorque: Up to 40,000 in-lbs (5 kNm)

    10 sizes

    Base and option flange mounted designs

    UJ Shaft-Mounted Offset HelicalRatios: 5:1 to 20,000:1Power: 1/4 to 50 hp (19 to 30 kW) capacityTorque: Up to 48,000 in-lbs (5 kNm)

    Six sizes

    Shaft-mounted designs utilize TA taper bushing

    CEMA screw conveyor design available

    UB Right Angle Helical BevelRatios: 8:1 to 10,000:1Power: 1/4 to 100 hp (19 to 74 kW) capacityTorque: Up to 120,000 in-lbs (13 kNm)

    Nine sizes

    Straight bored hollow, tapered hollow shaft with TAbushing or solid output shafts

    UW Right Angle Helical WormRatios: 8:1 to 60,000:1Power: 1/4 to 50 hp (19 to 37 kW) capacityTorque: Up to 46,000 in-lbs (5 kNm)

    Eight sizes

    Straight bored hollow, tapered hollow shaft with TAbushing or solid output shafts

    Falk Ultramite Gearmotors

    Accept standard NEMA/IEC C-Face and flange-mounted motors, permitting choice of customer preferred motor

    Innovative motor bushing eliminates fretting between motor and gear drive. This patented design offers easy installation andallows quick trouble-free change-out even after years of hard, continuous use

    Multiple mounting positions: base, wall, top, vertical, shaft and flange

    Continuous-duty ratings from the American Gear Manufacturers Association (AGMA)

    10

  • 8/11/2019 CP 040Brochure WEB

    11/28

    Falk GMax 6000 Gear Drive LubricantsHorsepower, heat, moisture and abrasive contamination areconstantly working to break down your gear drive lubricant.GMax 6000 is designed to provide superior wear protection inthe most demanding gear drive applications. Our gears leavethe factory filled with GMax 6000 lubricants and are warrantedfor 10 years (from the date of shipment) against failure due toexcessive wear or surface distress.

    Falk GMax 9000 Open Gearing LubricantNow we can offer the perfect lubricant to protect heavy-dutygearing. GMax 9000 is specially formulated to provide the bestwear prevention for open gearing and pinions in the industry.It provides this superior wear prevention because of superiorviscosity stability and the low coefficient of friction we havedesigned into it.

    AirMaxFor years the AirMax filter has supplied excellent protection:the media prevents moisture and particulate contaminationfrom entering gearboxes, providing 99.7% efficiency at threemicrons with very low pressure drops.

    AirMaxPlus AM-2The AirMax Plus AM-2 includes a desiccant material thatabsorbs water and protects against moisture intrusion, evenmore fully than the traditional AirMax. It includes a colorindicator system for easy replacement identification.

    AirMaxPlus AM-HGThe AirMax Plus AM-HG takes filtration to a new level. Inaddition to the desiccant and particulate filtration, the AM-HG has an expansion chamber that isolates lubricants fromall levels of ambient humidity and a check valve to ensure noexcess pressure/vacuum builds.

    AirMax Filters

    Falk GMax Lubricants

    11

  • 8/11/2019 CP 040Brochure WEB

    12/28

    Mill & Custom Products

    Falk Ring Gearsets: Quality Design from the StartRexnord, maker of Falk products and the worlds leadingmanufacturer of ring gears, designs and produces with quality.Our commitment to consistently employ state-of-the-art

    techniques for design, materials, and manufacturing enablesus to continually enhance performance, reliability, and overalllifetime value for customers around the world.

    Rexnord delivers production expertise from the gear casting,in-house heat treating and carburizing, to sophisticated gearcutting and precision grinding. Its the total package all underone roof. Unrivaled application engineering knowledgeallows Rexnord to engineer complete power transmissionand conveying solutions, which help minimize total cost ofownership and maximize overall lifetime value.

    Proven World Class PerformanceA wide selection of gears are available, including

    Straight-cut spur gears

    Helical configurations

    Double helical gears (herringbone gears)

    Gears are available in cast steel, ductile iron, or fabricatedmetals such as rolled plate and forged ring.

    MAAG Gear Cutting CapabilitiesMAAG gear cutting capabilities up to 46.25 ft (14 m) assure thatgear teeth are precisely machined to exacting AGMA tolerances.Surface finishes extend the life of gears and ensure equipmentavailability.

    Case Carburizing CapabilitiesCase carburizing increases surface hardness and significantlyimproves durability ratings while extending component life.Our in-house case carburizing facility coupled with ladle-treated, vacuum-degassed forged steels allow you to upratepower densities, significantly increasing the life of your new orreplacement components.

    Steel CastingsOur alloy cast steels have shown meritorious service for heavilyloaded gears, coupling hubs, and numerous other castings usedin the construction, mining, cement, paper and automotiveindustries. Through years of testing and analysis experience asthe leading manufacturer of mechanical power transmissionequipment, we have developed firsthand experience regardingdata for tensile strength, yield strength, fatigue strength andhardenability of our alloy steels.

  • 8/11/2019 CP 040Brochure WEB

    13/28

    No matter the size of your gearbox, Falk RENEWPragerservices provide unparalleled remanufacturing capabilities tomake the drive you rely on new again. We can:

    Repair, replace, or reverse-engineer current or obsoletegear drives from:

    - Falk, Link-Belt, or Rexnord

    - Any other manufacturer, foreign or domestic Restore drives to original tolerances

    Renew drives to original design specifications

    We offer:

    80 years of archived, original engineering drawings toeliminate guesswork

    Work thats backed by our standard 18-month orthree-year warranty

    Genuine Falk, Link-Belt and Rexnord service parts for allmodels and generations of enclosed gear drives

    Repair & Remanufacture Solutions, from Start to FinishFalk RENEW Prager field service groups provide a breadthof services, and our regional service strategy ensures we areonsite within hours instead of days. We provide everythingfrom installation assistance to complete, in-place scheduled oremergency repairs and rebuilds:

    Start-up services: ensure optimal setup and performanceincluding laser alignments

    Predictive services: vibration, oil sampling andthermographic analysis so you can stay on top of yourdrives health

    Performance services: such as custom maintenanceprograms to maintain uptime and increase reliability

    Custom services: asset management programs to support andhelp you manage and predict system-level service requests,spare parts and drives, as well as scheduled downtime basedon system reliability and maintenance needs

    Pickup services: no-cost removal of many types of geardrives from your site that are broken, not useable or simpno longer needed

    Service contracts: annual agreements to assist withon- and off-site repair, reducing total cost of ownership,maintenance and spare part replacement

    More Options, More Solutions:Coupling Repair and Custom DrivesFalk RENEW Prager expertise not only applies to gear driverepairs, but the repair of fixed fluid couplings and scoop controldrives, pumps and other associated equipment. Our Saint Rose,Louisiana, facility near New Orleans can also engineer and buildcustom gear drives for virtually any special purpose or applicatio

    13

    Repair Services & Solutions Unparalled Repair and Remanufacture Solutions

  • 8/11/2019 CP 040Brochure WEB

    14/28

    Roller Bearings

    Rex Roller Bearings

    Full range of housing styles Shaft sizes up to 7 in (180 mm)

    Super-finished rollers and races

    Five shaft attachment styles

    Four standard field interchangeable seals (seven total)

    Auxiliary end caps

    Fully self aligning up to 4 (2) total

    Field adjustable internal bearing clearance

    Rex 6000 Series SHURLOKAdapterMount Roller Bearing

    Easy to install and remove

    Enables use of commercial grade shafting

    4 (2) of dynamic and static misalignment

    Superior sealing, speeds and loads

    Spyglass Optical Strain Sensor (OSS)

    Ensures proper mounting tightness

    Proprietary Positive Locking System (PLS) longer life andease of removal

    Fits entire Rexnord housing product line

    Rexnord customers have depended on our premium quality bearing design, performance and technical support for

    decades. Our well-known brands, including Rex and Link-Belt, encompass ball bearings, cylindrical roller bearings,

    sleeve bearings, and spherical roller bearings, which are used worldwide in the industrial machinery, conveyors, chain

    and belt drive, fan and blower, and power transmission industries.

    Bearings Because Uptime is Everything

    For 100 years Rex and Link-Belt roller bearings have been built to survive the toughest applications in the harshest environments.Our roller bearings feature superior sealing and shaft mounting technology, performance surfaces precision-ground and finished inthe USA, as well as high thrust and radial load capacities. We offer dedicated engineering support to help customize units to yourspecifications. From high speeds to punishing loads, indoors to underwater, Rex and Link-Belt roller bearings take abuse and comeback for more.

    14

  • 8/11/2019 CP 040Brochure WEB

    15/28

    Aggregates

    Air Handling

    Construction

    Food & Beverage

    Forest Products

    Heavy-Duty Trucking

    Material Handling

    Marine

    Mining

    Oil & Gas

    Steel

    Industriesserved

    Link-Belt Roller Bearings

    Full range of housing styles

    Shaft sizes up to 5 in (125 mm)

    Two standard seals

    Three shaft attachment styles

    Fully self aligning up to 2

    Field-adjustable internal bearing clearance

    Link-Belt Cylindrical Roller Bearings

    Broad offering of standard, narrow, wide andintermediate width series

    Special products designed for unique customerapplication requirements

    Shaft sizes up to 11 in (280 mm)

    High-capacity designs

    Case carburized races Full complement and retainer designs, including

    formed steel, segmented steel and bronze

    Manufactured to ABMA industry standards

    Link-Belt Adapter Mounted Spherical Roller Bearings

    Standard LER seal D5 Pentac contact auxiliary seal option

    D8 taconite-duty auxiliary seal option

    Industry leading bearing/housing fit (H7)

    Industry standard SAF interchangeable

    Grade 5 cap bolts

    Consistent mounting through precision-drilled dowel holes

    Extra support for shock loads via center support barin base

    Pry slots in cap for easy removal

    15

  • 8/11/2019 CP 040Brochure WEB

    16/28

    Ball Bearings

    Link-Belt Ball Bearings are backed by more than 70 years of U.S.-based manufacturing and

    technical expertise. Our proven platform is found in every corner of industry across the

    globe. Unparalleled product diversity allows us to deliver a ball bearing optimized to fit

    your application. When youre ready to spec your bearing, our experts will ensure you get

    the proper product to maximize system performance.

    Heavy Duty Bearings

    Ideal solution for demanding applications and high speeds

    Fixed and expansion units

    Set screw, eccentric cam and new SHURLOK locking collars

    Multiple seal options

    Shaft sizes up to 4 in (102 mm)

    Popular solution for air handling applications

    Standard Duty Bearings

    Narrow and wide inner rings

    Full range of bearing styles

    Set screw, concentric and eccentric cam locking collars

    Broad line of seal options including flinger configuration

    Shaft sizes up to 4 in (102 mm)

    Found in most industries

    Medium Duty Bearings

    Rugged, dependable performance Full range of bearing styles

    Set screw and concentric locking collars

    Broad line of seal options including flinger configuration

    Shaft sizes up to 3 in (88.9 mm)

    Popular in mining and aggregate applications

    16

  • 8/11/2019 CP 040Brochure WEB

    17/28

    Rexnord Duralon Bearings

    Electrically-insulating and chemically-resistant

    Corrosion-resistant

    Lightweight: 77% lighter than steel and 30% less than alumin

    Operate self-lubricated to 30,000 psi dynamically

    Minimize galling and scoring

    Resist galvanic and fretting corrosion

    Minimize slip stick problems

    Available in round, square, hex and custom shapes

    Eliminate contaminating lubricants and complex lubricatiosystems

    Extra long life in the presence of water or other liquidcontaminants

    Link-Belt Sleeve Bearings

    Available in rigid or Flex-Block

    Babbitt, bronze and cast iron bearing surfaces

    Finished, machined, carbon graphite housingends for flush mounting of sprockets and sheaves

    One-piece solid housing

    Two-piece split housing include: split, gibbed jointand angular joint

    Two-piece bearings have shims to accommodatefor adjustments and compensate for wear

    Centrik-LokCL Collar

    Industry leading holding strength

    Ships ready to install

    Ideal for high speed/vibratory applications

    Accommodates use of commercial grade shafting

    Available in standard duty bearings

    SHURLOK Mounting Collar

    Features Spyglass visual indication of proper installation

    Ships ready to install

    Unique design promotes easy removal from the shaft

    Accommodates use of commercial grade shafting

    Available in heavy-duty bearings

    The Latest Rexnord Ball Bearing Solutions

    Sleeve Bearings

    With a history of satisfied customers, expertise and quality, Rexnord produces sleeve bearings that can help you take on a varietyof applications. Maintenance-free operation, including extra long life and no lubrication requirements, ensure Link-Belt sleevebearings and Duralonbearings promote uptime and meet your needs.

    17

  • 8/11/2019 CP 040Brochure WEB

    18/28

    Non-Lubricated Couplings

    Rexnord Thomas Disc Couplings

    Over 25 sizes

    18 engagement, disconnect, brake and shear pinoptions

    Up to 15.5 in (394 mm) bore capacity

    Up to 3,390,000 in-lb (383,019 Nm) torque capacity

    Up to 36,000 rpm

    Allows for visual inspection and easy replacement ofdisc packs and center members

    Features zero backlash, low-restoring forces,electrically-insulated designs

    Meets API 71 or API 610 specifications

    Falk WrapflexElastomeric Couplings

    12 sizes

    Up to 7.25 in (184 mm) bore capacity Up to 133,000 in-lb (15,027 Nm) torque capacity

    Up to 4,500 rpm

    Patented hub and flex element design ensure long life

    Close-coupled and spacer designs available toaccommodate shaft spacing

    Polyurethane element has excellent wear and chemicalresistance and an operating temperature range of-40F to 200F

    ATEX certified

    Couplings Complete Portfolio for any Application

    With a history of providing coupling solutions for close to a century, Rexnord customers receive the benefits of that

    experience in a full selection of disc, grid, gear, elastomeric, fluid and composite couplings all manufactured for

    quality, reliability and easy maintenance. This is complemented by a team of sales and service specialists, that all

    come together to deliver the lowest cost of ownership in the industry through enhanced productivity and dependable

    performance. For any coupling application, Rexnord is your critical link.

    18

  • 8/11/2019 CP 040Brochure WEB

    19/28

    Aggregates

    Agriculture

    Air Handling

    Cement

    Forest Products

    Mining

    Oil & Gas

    Petrochemical

    Primary Metals

    Power Generation

    Water Treatment

    Industriesserved

    Rexnord Omega, Omega HSU and Rexnord VivaElastomeric Couplings

    15 Omega sizes, 12 Viva sizes

    Up to 11 in (279 mm) bore capacity

    Up to 340,200 in-lb (38,440 Nm) torque capacity

    Up to 7,500 rpm

    Split-in-half flex element design for efficient installationand replacement

    Mounting hole patterns allow for a wide range of shaftgaps: from 0.25 to 11.81 in (6 to 300 mm)

    Non-lubricated and low-maintenance

    Viva model features patented V notch design whichprovides uniform failure area for overload protection

    ATEX certified

    Composite Couplings

    Rexnord AddaxComposite Couplings

    13 sizes

    Up to 5.06 in (130 mm) bore capacity

    Up to 36,200 in-lb (4,090 Nm) torque capacity

    Custom spacer lengths, up to 275 in (6,985 mm)

    Up to 500 hp

    Corrosion-resistant center member, flex element, hub andhardware lower the cost of ownership and extend service life

    Patented unitized flex elements provide 1 of misalignmenper element and eliminate fretting

    Ships in less than 24 hours if required

    19

  • 8/11/2019 CP 040Brochure WEB

    20/28

    Falk True Torque Fixed-Fill Fluid Couplings

    Up to 7 in (177 mm) bore capacity

    Up to 66,000 in-lbs (7,367 Nm) torque capacity

    Up to 1,500 hp (1,119 kW) power rating

    Starting power adjustable from 120% to 250%of full load torque

    Overload protection

    Falk LifelignGear Couplings

    28 sizes

    13 models for general purpose, high-speed andhigh-torque applications

    Up to 43 in (1,067 mm) bore capacity

    Up to 72,450,000 in-lb (8,185,763 Nm) torque capacity

    Large flex hubs accommodate high-torqueapplications in space-limited installations

    Three-year, heavy-duty warranty

    Lubricated Couplings

    Falk Steelflex Grid Couplings

    25 sizes

    11 models including high-speed, spacer, flywheel,brake and controlled torque

    Up to 20 inches (508 mm) bore capacity

    Up to 8,250,000 in-lb (932,126 Nm) torque capacity

    Up to 10,000 rpm

    Five-year heavy-duty warranty when lubricated withLTG grease

    Agitators

    CompressorsConveyors

    Cooling Towers

    Fans

    Pumps

    Crushers

    Reclaimers & Stackers

    Couplingapplications

    20

  • 8/11/2019 CP 040Brochure WEB

    21/28

  • 8/11/2019 CP 040Brochure WEB

    22/28

    Chain Solutions

    Roller Chain

    Both Link-Belt and Rex roller chains are automaticallyassembled, pre-lubricated, and factory pre-loadedresulting in:- Tight tolerances and uniformity

    - Consistent quality

    - Ease of installation and alignment

    - Eliminated need for lubrication during installation

    - Longer shelf life

    Stocked in a wide variety of common sizes: 35 through

    264 in multiple widths up to 8 wide

    Two roller chain series available: high-performance Rexseries and mid-range Link-Belt series

    High-performance Link-Belt Oilfield series also available

    Heat-treated and high-case hardness

    High interference press fits

    Shot-peened components

    High pre-loading

    Factory pre-lubricated

    Industrial Chain & Conveying Equipment For the Most Demanding Applications

    Rexnord is the industry leader and most experienced chain manufacturer in the world. Our chain designs are created

    on the latest computer-aided design equipment, and then transmitted via computer network to the manufacturing

    floor where the designs are turned into finished products. Using state-of-the-art manufacturing technologies we bring

    quality, reliable chain with years of trouble-free performance.

    Welded Steel Chain

    22 standard sizes in both narrow- and wide-mill chain areavailable for quick delivery

    Solid bushings on narrow-mill chains and one-pieceformed barrel on wide-mill chains

    Advanced design features are furnished as standard onall chains

    Available with customized attachment configurations andhard-facing

    Optimum interference fits between pin and sidebar

    Selectively induction-hardened pin Optional selectively induction-hardened sidebars

    Durable hard-facing and attachments

    22

  • 8/11/2019 CP 040Brochure WEB

    23/28

    Conveying Equipment

    Industriesserved

    Engineered Chain

    Most standard sizes are available for quick delivery

    Wide array of designs to suit specific applications andcustomer requirements

    Designed and produced from choice raw materials

    Superior heat treatment and hardness depth ofall components

    Technically superior sidebar hole quality

    Shot-peened sidebars

    High-press fits

    Bucket Elevators

    Single source for all your elevator component needs

    Equipment includes: premium traction wheels andsprockets, heavy-duty buckets, premium heat treat,

    heavy-duty chain and no-lube bearings

    Cement

    Fertilizer

    Steel

    Power Generation

    Solid Waste Handling

    Mining

    Aggregate

    Leaf Chain

    All standard sizes available in F (machine tool quality), AL(high quality), and BL (super heavy-duty) series

    Superior corrosion protection

    Superior wear resistance

    Environmentally friendly lubrication characteristics

    High-case hardness

    High-press fits

    Shot-peened components

    High pre-loading

    Handles punishing, heavy-duty applications

    23

    Idlers

    Super-sealed against contaminants

    Convenient, patented, one-point greasing system

    Available in belt widths from 18 to 96 in (457.2 mm to2.438 m), CEMA designs, with custom configurations

  • 8/11/2019 CP 040Brochure WEB

    24/28

    FlatTop Chains & Components

    Rexnord MatTop Conveyor Chains

    Feature continuous conveying surface for applicationsdemanding greater width requirements

    Molded-to-width (MTW) and assembled-to-width (ATW)configurations

    Pins extend the full width of the chain for maximumstrength and smoother conveying surfaces

    Rexnord TableTop Conveyor Chains

    Feature high-performance metal and thermoplasticmaterials for high-strength and high-speedapplications

    Narrow widths for multiple strand and variable speedconveyors

    FlatTop Chain & Components Delivering Productivity SolutionsRexnord FlatTop conveyor chains and components are leading edge solutions designed to continuously improve

    productivity for customers in every application. With more than 120 years of experience, Rexnord offers the broadest

    selection of high quality chains, components, sprockets and accessories available in the world. Our team of experienced

    application engineers and industry experts is committed to helping you select the ideal product for your application.

    Our dedication to new product development enables us to provide innovative product solutions for our customers

    most demanding application requirements. Every chain, belt and component stamped with a Rexnord brand has

    undergone extensive research and quality testing, ensuring our customers conveying needs will be met with the most

    economical, efficient and reliable means possible.

    Rexnord TableTop and MatTop Conveyor chains are engineered to satisfy a wide range of conveyor applications. Rexnord chains

    feature straight-running and side-flexing options for ease of installation and reduced floor space requirements. A wide variety ofinnovative surface options are also available to accommodate smooth transfers, inclines and declines, accumulation issues andrinsing requirements.

    24

  • 8/11/2019 CP 040Brochure WEB

    25/28

    Automotive

    Beverage

    Industrial

    Container

    Food

    Warehouse & Distributio

    Industriesserved

    Rexnord Marbett ComponentsEngineered to perform in high-speed and high-sanitationapplications, Marbett components help extend chain life andprovide smooth running conveying conditions.Complete solution sets include:

    Chain guide, product handling and frame supportcomponents

    Supporting and leveling elements

    Self-aligning bearings

    Specialty components such as nose-over bars and rollers

    Rexnord Roller Upgrade System (RUS)Our innovative RUS technology delivers substantial long-termimprovements in productivity and worker safety and fits in anyexisting system including general conveying, inclines, declinesand powered curve applications.

    Increase Your Productivity

    Up to a 85% reduction in downtime resulting in less laborcost and lost production hours

    Eliminate unplanned maintenance from belt frays,

    punctures, tears and jams Up to a 90% reduction in inventory such as costly

    replacement rollers and drive belts

    Engineered SolutionsThe Rexnord FlatTop engineering team strives to be thebest in the world at continuously improving our customersproductivity through superior material handling solutions.Our engineered solutions include:

    Chain selection and product handling tests to determinethe best product selection for your specific application

    Preventative maintenance programs through proactivechain and sprocket life assessment and evaluation

    Field assistance for on-site training including design,maintenance and troubleshooting

    Boost Your Safety

    Dangerous pinch points are virtually eliminated

    Significant reduction in noise levels

    Enhance Your Environmental Sustainability

    Low-friction material options reduce energy consumption

    Consumable parts such as rollers, pulleys and belts areeliminated

    25

  • 8/11/2019 CP 040Brochure WEB

    26/28

    Highfield Security SystemsHighfield Manufacturing is an innovator and leading global producerof high-quality security systems for the electric, gas and water utilityindustries. Choosing Highfield products means youll receive:

    A complete line of locking devices and hardware to keepyour operations safe, secure and profitable

    Industry-standard safety valves, accessories and specialtyproducts for a variety of markets

    Custom solutions to provide fast turnaround

    Superior knowledge of your industry

    Stearns Brakes, Clutches and SwitchesStearns is the leading manufacturer of spring-set electrically setmotor brakes. Choosing Stearns products means youll receive the:

    Broadest line of industrial brakes available from anysingle manufacturer

    Shortest lead times

    Best quality products to bring you maximum performance

    Most consistent and courteous customer service availablein the power transmission business

    Lead screws

    Hardware fasteners

    Berg Miniature Precision Mechanical PartsBy manufacturing and distributing high-quality precision mechanicalcomponents worldwide, our goal is to shorten lead times whileenhancing performance. The Berg product portfolio includes:

    Gears

    Sprockets and pulleys

    Timing belts

    Roller chains

    Worm gear boxes

    Specialty Offerings

    Our customers have consistently relied on Rexnords efficiency, knowledge and experience to deliver top quality

    products for their toughest applications. Our brands are used by customers worldwide who have already benefited

    from Rexnords dedication to providing exceptional service and specialty solutions.

    26

  • 8/11/2019 CP 040Brochure WEB

    27/28

    Rexnord Value in Action

    When it comes to providing highly engineered products that improve productivity and efficiency for industrial

    applications worldwide, Rexnord is the most reliable in the industry. Our commitment to customer satisfaction

    and superior value extends to every area of our business. Here are some of the ways we deliver on our promise of

    providing lowest total cost of ownership, valuable expertise solutions to enhance ease of doing business.

    Delivering Lowest Total Cost of OwnershipRexnord strives to be a trusted advisor, providing efficientproduct and service solutions that result in a lower total cost ofownership through acquisition and installation savings, reduceddowntime, less maintenance and longer product life. We assessyour current situation and help you select the best possiblesolution for your application, taking into account:

    Acquisition costs

    Installation costs

    Maintenance events

    Lost production costs

    Other pricing specific to your equipment or applicationFor a personalized cost analysis of your unique application,contact your local Rexnord Account Executive. To learn more,visit www.rexnord.com/TCO.

    Valuable ExpertiseOur core value is to put the customer first. We work with adedicated team of sales representatives, product specialists,manufacturing plants and warehouses to deliver the informationand product that you need.

    In addition, the Rexnord Innovation Center delivers advancedtechnology, innovative thinking and breakthrough research to

    improve productivity and efficiency for industrial applicationsworldwide. Our independent, accredited laboratory through ourRexnord Technical Services (RTS) offering provides confidentialtesting.

    Solutions to Enhance Ease of Doing BusinessRexnord e-Business solutions provide innovative tools to saveyou time, reduce costs and boost productivity.

    Whether you want to conduct business via Electronic DataInterchange (EDI), a direct system-to-system exhange, orthrough Vendor Managed Inventory (VMI), the Rexnorde-Business team can deliver a solution to match your unique

    business needs.

    If self-service is your preference, visit our web portal atwww.partners.rexnord.com. The portal makes it easy to checkproduct pricing and availability, place orders, view order statusand track purchase history.

    Rexnord. Consistently creating superior value for customers, shareholders and associates.

    27

  • 8/11/2019 CP 040Brochure WEB

    28/28

    P 866-REXNORD

    www.rexnord.com

    Rexnord Corporation

    Rexnord is a growth-oriented, multi-platform industrial company with leading marketshares and highly trusted brands that serve a diverse array of global end markets.

    Process and Motion Control

    The Rexnord Process and Motion Control platform designs, manufactures, markets

    and services specified, highly engineered mechanical components used within complexsystems where our customers reliability requirements and the cost of failure ordowntime are extremely high.

    Water Management

    The Rexnord Water Management platform designs, procures, manufacturesand markets products that provide and enhance water quality, safety, flowcontrol and conservation.

    Why Choose Rexnord?

    When it comes to providing highly engineered products thatimprove productivity and efficiency for industrial applications

    worldwide, Rexnord is the most reliable in the industry.Commitment to customer satisfaction and superior valueextend across every business function.

    Delivering Lowest Total Cost of Ownership

    The highest quality products are designed to helpprevent equipment downtime and increase productivityand dependable operation.

    Valuable Expertise

    An extensive product offering is accompanied by global sales

    specialists, customer service and maintenance support teams,available anytime.

    Solutions to Enhance Ease of Doing Business

    Commitment to operational excellence ensures the rightproducts at the right place at the right time.