FILTRATION

TURBINE OIL COALESCE SKIDSREMOVE HARMFUL WATER & ACHIEVE LOWER THAN TARGET ISO CODES

COT

• RemoveFree&EmulsifiedWatertoBelow150PPM/0.0150%

• Rapidremovaloffreewaterinhighconcentrations(steam,coolerleak)

• HighEfficiencyParticulateFiltration

• DigitallyadjustableLowWattDensityHeatersoptionalforsystemstart-up

• DimensionalandArrangementDesignFlexibility

• AutomaticWaterDrainCircuitsolidstatesensors(nomovingparts)

• ElectricalPhaseReversalStandard

• SmartRelayControlledPanelYieldsEasy&ReliableOperation

Before After

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High Efficiency Coalescence Combined with High Efficiency ParticulateFiltration Keep Turbine Oil Clean, Dry and Healthy!

COT10AutoAirBleedVentValve

Multi-ElementCoalesce&SeparatorHousing

CoalesceVesselBypassLoop

Davit&SwingArmLidSupport

NEMA4ControlPanel

Coalesce&Pre-FilterVesselsEquippedWithTrueGreentoRedDPGauges

PressureandDifferentialPressureGaugePanel

3-WayBypassLineSelectorValve

Coalesceelementfeatures100%syntheticmedia(nocellulosemediareducingcompatibilityrelatedelementfailures).

Dual-stageseparatorandpolishingfilterelementfeatureswaterbarrierandhighefficiencyglassmediapost-filtration.

Highefficiencycorelesspre-filteryieldslowerthantargetISOFluidCleanlinessCodeswhileextendingcoalesceelementlife!

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COT

InletconnectionwithICVvalve(NormallyclosedSolenoid)

Outletconnection(Returntoreservoir)

Serviceplatforms

Multi-elementcoalesce&separatorhousing

Highflowpre-filterwithcorelessfilterelement(topload)

Lowwattdensityheater

Gearpump

Lowwattdensityheater

Driptraywithforkliftguides

Coalescevesselbypassline

Specificgravityfloatlevelsensor

Sightglass

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The Harmful Affects of Water in OilWaterisoneofthemostcommonandmostdamagingcontaminantsfoundinalubeorhydraulicsystem.Continuousorperiodichighwaterlevelscanresultindamagesuchas:

• MetalEtching(Corrosion)

• AbrasiveWearinHydraulicComponents

• DielectricStrengthLoss

• FluidBreakdown• AdditivePrecipitation

andOilOxidation• ReductioninLubricating

Properties

75% of Hydraulic & Lube Component failures are Caused by ContaminationTheeffectsofmoistureinyouroilsystemscandrasticallyreduceon-streamplantavailability.Bearinglifeandcriticalcomponentlifeisgreatlyreducedbymoisturelevelsaboveandwithinthesaturationpoint.Manysystemsrunconstantlyabovethispointduetoinefficientdehydrationtechnologiesandhighingression.Thisdevelopsacidityandlossoflubricationproperties.Freewateroccurswhenoilbecomessaturatedandcannotdissolveanyadditionalwater.Thiswatermakestheoilappearcloudyandcanevenbeseeninpuddleformatthebottomofareservoir.Waterwhichisabsorbedintotheoiliscalleddissolvedwater.Atelevatedtemperatures,oilhastheabilitytoholdmorewaterinthedissolvedstateduetotheexpansionoftheoilmolecules.Astheoilcools,itlosesitscapacitytoholdwaterandfreewaterwillappearwherepreviouslynotvisible.Fluidtypealsodeterminessaturationpointinadditiontotemperaturechanges.

1000(0.1%) 500(0.05%) 250(0.025%) 100(0.01%) 50(0.005%)RollingElement

JournalBearing

RollingElement

JournalBearing

RollingElement

JournalBearing

RollingElement

JournalBearing

RollingElement

JournalBearing

5000 2.3 1.6 3.3 1.9 4.8 2.3 7.8 2.9 11.2 3.52500 1.6 1.3 2.3 1.6 3.3 1.9 5.4 2.4 7.8 2.91000 1.4 1.2 2 1.5 3.3 1.9 4.8 2.3500 1.4 1.2 2.3 1.6 3.3 1.9250 1.5 1.3 2.3 1.6100 1.4 1.2

NewMoistureLevelPPM(%)

CurrentM

oistureLevelPPM

*CourtesyofNoria

ComponentLifeExtensionbyRemovingWater*

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COT

Intuitive Design Makes Hy-Pro Skids Easy to Operate.Operator Friendly Smart Relay - Smartrelayenabledcontrolpanelperformscontrolledstart-up&shut-downroutinesforeaseofoperationandkeepsoperatorsoutofthecontrolbox.Includesmachinedrainsequence&automaticphasereversal(internallycontrolled,noguessworkorswitchtothrow).Systemstatusisreportedwithilluminatedlightsorsequencesofflashinglights.

Variable Frequency Drive Speed Control (Optional) - VFDcontrolledvariablespeedoptimizescoalesceefficiencyrelativetofluidtemperaturebyrunningsloweruntiloptimumoiltemperatureisachieved.Idealforhighflowsystems(i.e.100gpm)whereVFDcanbeusedtoprovideagradualstart.Smartrelaycanbeprogrammedtotaketemperaturesensorinputandautomaticallyadjustflowforoptimumperformance.

Feature Description

CommonSystemDrain Allvesselsandheaterhousingscanbedrainedthroughacommondrain(lowestpoint).

EasyAccessSamplePorts Monitoroilconditionwithsampleportslocatedbeforethepre-filterandafterthecoalescestage.

SafeServicePlatform Retractablegridforeasyaccesstoserviceablecomponents.

HeaterSystem Lowwattdensityheaterspreventcoking.Nodirectheatelementcontactwithoil.Heatappliedonlywhenneeded.

HighSinglePassEfficiency Highefficiencymediadesignyields95%singlepasswaterremovalefficiencyat5000ppm.

AutoWaterDrain Idealforcontinuousandunattendedoperation.Maximizesuptime(24/7operation).

GravityFloatLevelControlAutodrainandhighwatersensorleveldetectionbasedonthermalconductivityoffluid(solidstateprobes).Nomovingpartstofailorservice.

FlexibleDesign&Dimensions Flexibledimensionsandprocessarrangementtosuityourapplication(Welistentowhatyouwant).

PleatedCoalesceElement(allsyntheticmedia)

Pleatedcoalesceelementsyieldmoreefficientwatercoalescethantraditionalwrappedbundesigns.

CombinationPost-Filter&SeparatorElement(allsyntheticmedia)

HighefficiencypleatedglasspostfilterwithinnovativeseparatorsleeveknocksoutwaterandconsistentlydeliverslowerISOcleanlinesscodes.

True DPGaugeswithGreentoRedDisplay

TruegreentoredDPgaugesprovidevisualconditioncheckandcontrolpanelsignal.Sensorsarelocatedinthevesselsformostaccurateelementconditionmonitoring.

LongerElementLife Coalesceandseparatorroutinechangeinterval1yearorchangeonelementDPindicationforcontaminatedsystems.

CorelessPre-filter Corelesspre-filterelementfeaturesb5[c]>1000efficiencyandintegralbypassvalve(newvalvewitheachelementchange).

TotalizingWaterMeter(optional) Trackamountofwaterremovedfromthesystemwithoptionaltotalizingwatermeter(canbeintegratedintooptionalPLC).

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TURBINE OIL COALESCE SKID SPECIFICATIONS & SIZING

Model Length Inch (mm)

Width Inch (mm)

Height Inch (mm)

Weight Lbs (Kg)

InletSize

(Female Pipe Port)

OutletSize

(Female Pipe Port)

Motor Size

COT5 56(1423) 32(813) ~72(1828) ~875(~397) 1.5” 1” 1HP

CO10 60(1524) 40(1016) ~80(2032) ~1600(~726) 1.5” 1” 1.5HP

COT30 84(2134) 40(1016) ~90(2286) ~1600(~726) 2” 1.5” 5HP

COT60 84(2134) 40(1016) ~90(2286) ~3500(~1588) 3” 2” 5HP

COT100 84(2134) 40(1016) ~90(2286) ~3500(~1588) 3” 2” 10HP

COT Filter Elements Utilized by Model*Model Pre-Filter

ElementsCoalesce Elements

Separator/Polish Elements

COT5 1 1XHP677L39-3MV* (CombinedElement)COT10 1 2xHP731L39-CB 1xHP582L30-S1MBCOT30 1 5xHP731L39-CB 3xHP582L30-S1MBCOT60 2 8xHP731L39-CB 5xHP582L30-S1MBCOT100 3 8xHP731L39-CB 5xHP582L30-S1MB

*HP677L39-3MVcombinescoalesceandseparatorelementfunctionsintooneelement

COT Turbine Oil Model Sizing RecommendationsModel Maximum Reservoir VolumeCOT5 800GallonsCOT10 1600GallonsCOT30 4000GallonsCOT60 8000GallonsCOT100 13250Gallons

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COTWATER & PARTICULATE REMOVAL PERFORMANCE

Element Synergy - DFEratedG8Dualglasspre-filterremovesparticulatebeforeenteringthecoalescevesselwithhighefficiencyb5[c]>1000media.Oilentersthetwostagevesselpassingfirstthroughthecoalesceelementswherewaterdropletsformandfall.Inthesecondstageofthecoalesceprocessoilpassesthroughthecombinationseparator/polishelementwheretheremainingwaterdropletsareblockedthenfalltothebottomofthecoalescevesseltobeejectedbytheauto-waterdraincircuit.Theseparator/polishelementsalsofeatureb2.5[c]>1000G8Dualglassmediacreatingtwopassesthroughhighlyefficientglassmediaelements.

A properly sized Hy-Pro Coalesce Skid will deliver turbine reservoir cleanliness codes of 15/13/10 and better. Maintain water levels at or slightly below a typical saturation level of 150 ppm.

Coalesce Elements HP731L39-CB (No Cellulose) - Hy-ProCoalesceelementscontainnocellulosemediawhichcanbeattackedbyhighwatercontentresultinginmediamigrationandalossofcoalescenceefficiency.Threadedendcaplocksintothehousingwithoutanywashers,screws,ornutstodropintothebottomofthecoalescevessel.Thepleatedsyntheticconfigurationmaximizessurfaceareaandiscontainedbyarigidsupporttube.Therearenowrappedouterlayerstogetsoggyandshedfibersintotheoil.

Separator - Polishing Elements (No Cellulose) HP582L30-S1MB - Awaterseparatingouterwrapknocksoutremainingwaterdropletswhichshedtothebottomofthereservoir.ThepleatedG8DualglassmediapackdownstreamofthewaterbarrierremovessolidcontaminanttoyieldsupercleananddryfluidleavingtheHy-Procoalesceskid.

The b2.5[c] > 1000 final element also reduces thepopulation of sub-micronic insoluble particles thatcontribute to microbial growth and abrasive wear.

High Water Ingression - Commonsourcesofgrosswatercontaminantincludeseal,steamandheatexchangerleaks.Hy-Procoalesceskidsefficientlyremovehighquantitiesofgrosswaterthatcanbepresentduringwaterleaks.AvoidunplannedshutdownsduetoturbinelubesystemwaterleaksbyremovinggrosswaterwithaHy-Procoalesceskidandkeepoperatinguntilthenextplannedoutage.

COT30

COT5

Before After

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