Upload
maurice-copeland
View
217
Download
1
Embed Size (px)
Citation preview
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
Optimize Disposition Costs and Reduce cost of Product changes in your PLM
Satya RavadaGovinda Krishnan
January 21, 2009
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
Agenda
Problem Definition Introducing ECO Lens - Goals and
Business Value ECO Lens Technical Overview Demo –Screen Shots ECOLens - Accolades Q&A
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
Problem Definition
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
The Problem Defined
ECOs created and released in PLM system ECOs implemented in ERP system Disconnect between Engineering and
Manufacturing
Create Change Order
Submit to Change Analyst
Route to CCB
Route to CCB
Route to CCB
ApproveRelease
Change OrderImplement
Change OrderImpact on BOM
ManufacturingAgile PLM
Impact on Demand
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
Challenges of ECO Implementation
Lack of Visibility into impact of ECOs on manufacturing Cost of Material Disposition (Scrap, Rework etc) Supplier liability / cancellation costs
Collaboration challenges Distributed manufacturing across multiple sites Outsourced manufacturing with various subcontractors
Material Disposition Challenges Coordinating material disposition Benchmarking, analysis and optimization
Impact of ECOs Downward spike in demand of items Inventory may be hedged to high levels Open orders need to be cancelled Quantities at subcontractors need to be disposed
Demand
Impact of ECOs
On-hand + On order
Qua
ntit
y
Demand
ECO Implementation
Demand
Use-up
Excess
ECO Implementation
Use-up
Excess
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
On-hand + On order
Qua
ntit
y
ECO Implementation
Use-up
Excess
Impact of ECOs
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
Introducing ECOLens – Goals and Business Values
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
Goals
Minimize excess inventory & obsolescence cost Reduce ECO implementation cycle time Identify and mitigate risks associated with ECOs
and product transitions Facilitate faster analysis and effective decisions
by CCB
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
ECO Lens
Assess ECOImpact
Create ECOImplementation
Scenarios
DetermineEffectivity
Date
ResolveConflicts
Generate Transition Plan
ECO Information
Inventory DataWIP DataPO DataMRP Data from ASCP/ MRP planning
Effectivity dateMaterial DispositionTransition Plan
1
2
Create ECO
SubmitTo Analyst
CCB
CCB
CCB
ApproveRelease
ECO
Agile Product Collaboration
Implement ECO
Adjust Mfg Plans
ERP
31
Business Process with ECO Lens
Extract and make ECOs available for analysis Focus on specific ECO Lines (Affected Items)
Filter out ECOs with a specific Reason Code Filter out ECO Lines with a specific lifecycle phase such as
Prototype Filter out ECO lines releasing new items
Extract ERP Data Specific Item Attributes such as Standard Cost, Planner, Buyer etc. Inventory Data such as “On Hand” by Site/Warehouse Purchasing Data such as Open POs, PO details WIP Data such as open work orders MRP Data such as Planned Orders, Gross requirements etc. Where-used data
Business Process with ECO Lens
Monitoring by ECO Lens
ECO updates, inside Agile, before release Status updates Addition/deletion of ECO Lines
Change in ECO Line status, inside Oracle, after release Specific ECO Line being implemented ECO being implemented
Significant change in Total Disposition Cost Change in Supply/Demand Scenario
Significant change in Effectivity date Any new ECO Conflict due to latest MRP run
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
ECO Lens in a Nutshell
Highly configurable browser-based application Deploys without production downtime Pulls ECOs from Agile and Supply/Demand information from ERP
systems like Oracle Apps Ability to import supply/demand data retrieved from other ERP
systems or from subcontractors in text files Supports multiple organizations Creates default optimization scenarios Provision to create what-if scenarios and refine existing scenarios Manipulate material disposition at a granular level Considers the demand and supply for both MRP and ASCP
planning
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
ECO Lens Technical Overview
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent. 16
ECO Lens Architecture
Background Interface Process
Background Interface Process
ECO LensECO LensRepositoryRepository
AgileAgilePLMPLM
RepositoryRepository
OracleOracleERPERP
RepositoryRepository
ECO Lens Engine(Java)
ECO Lens GUI(JSP)
Cost Analysis
External Flat File import(Demand / Supply)
Scheduling import to ECO Lens
Fetching PLAN / WIP/ INV / PO / Cost
Pending ECOPending ECO
Release ECORelease ECO
ECO Lens Supported Versions
Supported Versions Oracle Apps : 11.5.5, 11.5.10 or higher Agile PLM : 8.5, 9.0, 9.2.0,9.2.2.x Java : JDK 1.4.2 Web Server : Tomcat 5.0
Latest released version of ECO Lens ECO Lens for MRP 2.5 ECO Lens for ASCP 2.6
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
Demo - Screen Shots
ECO Details in Agile PLM
Invoke ECO Lens from Agile PLM
ECO Details in ECO Lens
View BOM Changes: Red lining by Item
View BOM Changes: Red lining by Quantity
Implementation options for generating scenarios in ECO Lens
Supply details from ERP
Rework cost can be given
Implementation Scenarios at a glance: effectivity date vs cost
System generated dispositions
Ability to override suggested recommendation for each item
Supply Data from ERP
Demand Data from ERP
Reports for analyzing the disposition cost on daily/weekly/monthly basis
Total Cost Impact
Cost Breakdown
Action Items for Buyers, Planners etc.
Transfer ECO analysis back to Agile PLM
Analysis summary ( Transition plan) to be
transferred to Agile PLM
Agile PLM: Copy of Transition Plan attached
to the ECO
Agile PLM: Selected scenario’s effectivity date automatically populated on the ECO Line
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
ECOLens - Accolades
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
Real value – Ask Market Experts
Oracle Partner Solution of the Year - 2004
Nasscom has recognized
ECO Lens under its
TOP 100 IT Innovators List
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
Real Results – Ask Finisar
“ “ECO Lens recovered its cost many times over in terms of ECO Lens recovered its cost many times over in terms of reduced E&O inventory within the first few weeks after reduced E&O inventory within the first few weeks after deployment. The instant availability of the cost-impact of deployment. The instant availability of the cost-impact of ECOs is a priceless resource for both engineers and ECOs is a priceless resource for both engineers and materials personnel to gauge the feasibility of each ECO.” materials personnel to gauge the feasibility of each ECO.”
- Finisar Corporation- Finisar Corporation
Copyright © Sierra Atlantic, Inc. Material contained within this document is confidential and may not be reproduced without prior written consent.
Q&AQuestions ?
Visit our Booth #22
Visit us at www.sierraatlantic.com
Call us atUS: 1.510.742.4100
UK: 44.20.8920.9520Dubai: 971.4.3616259India: 91.40.6643.6000
Singapore: 65.6334.9356China: 86.20.87072002