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Copper Hot Water Products
Hot Water Systems
Total Hot Water Solutions
2
www.copperform
.co.uk
selectionguide
selection guide
Copperform Ltd is part of theKingspan Hot Water SystemsGroup of companies,and manufactures a varietyof water heating products.Mainly domestic and industrialhot water cylinders in Direct,Indirect and Combinationversions.
They are all built to the highestpossible standards with a focuson being environmentally friendly.This is part of the philosophyon which the group has grown,and it forms the basis of ourmission statement for the future.
This information is a general guide for selecting thecorrect size of cylinder for use in domestic applications.If you are in any doubt or have a more specialistapplication such as a nursing home, sports centreor youth hostel, please ring us
The following are two main factors to take into account:
• The storage volume required to meet peak demand.Typical hot water demand (litres of water at 60ºC)
• Standard bath 60 litres
• Corner bath 120 litres
• Shower 30 litres
• Power shower 60 litres
• Wash basins 60 litres
• Kitchen sink 60 litres
• How quickly can the energy source heat the water.
With gas or oil boilers, fast recovery cylinders such asUltracoil can help you to achieve quicker reheats andreduce the amount of water that needs to be stored.
When off peak electricity (Economy7/10) is used for water heating,it is most economical to heat the totalcontents of the cylinder overnight.This reduces the need to useimmersion heater boost periodsduring the day when electricityis more expensive.
Economy Seven cylinders, whichmeet the Maxistore specificationsare recommended for all electricapplications.
3
www.copperform
.co.uk
selectionguide
selection guide
60
80
100
140
120
140
160
200
200
245
60
80
80
120
100
120
140
160
160
210
65
85
115
140
115
140
206
206
206
206
120
144
144
210
210
210
210
245
245
290
1 Bedroom + Shower
1 Bedroom + Bath
2 Bedrooms + Standard Bath
1/2 Bedrooms + Corner Bath
3 Bedrooms + Standard Bath
3/4 Bedrooms + Bath + Ensuite
3/4 Bedrooms + Corner Bath
4 Bedrooms + Corner Bath+ Ensuite
2/3 Bedrooms + 2 Baths
4/5 Bedrooms + 2 Baths
StandardIndirect
Ultracoil CombiUnit
E7Direct
Stored hot water required (litres)
inches
24273033363942444854565962656871
mm
6006757508259009751050112512001350142515001575165017251800
12”300mm
32374651556064697483929898106109116
14”350mm
-5564697483929898116124133138144151161
15”375mm
-646978869898109120133143152156166175184
16”400mm
-69788698106116124133151161166179189198207
18”450mm
-8698109120133144156166193207210230239253267
20”500mm
----151166179193200235248255281294308322
4
www.copperform
.co.uk
aguidetostoragecapacities
a guide to storage capacities
diameterheight
direct cylinders capacities - litres(less 2.5% for indirects)
inches
24273033363942444854565962656871
mm
6006757508259009751050112512001350142515001575165017251800
12”300mm
781011121314151618202122232425
14”350mm
-121415161820212225272930323335
15”375mm
-141517192122242629313334363840
16”400mm
-151719212325272933353739414345
18”450mm
-192224262932343742454750525558
20”500mm
----333639424451545661646770
diameterheight
direct cylinders capacities - gallons(less 2.5% for indirects)
height(A)mm
75090010751200140018501200
diameter(B)mm
450450450450450450450
capacitycold(gals)
44499910
capacityhot(litres)
6085115120145210145
capacitycold(litres)
20202040404045
capacityhot(gals)
13192426324632
standard combinationcopper cylinders
useful conversionsLitres to Gallons: Multiply by 0.22Gallons to Litres: Multiply by 4.546
5
www.copperform
.co.uk
workingheads
working heads
Test Pressure
Working Pressure
1.45 Bar / 21 P.S.I.
1.0 Bar / 14.5 P.S.I.
2.20 Bar / 32 P.S.I.
1.5 Bar / 22 P.S.I.
3.65 Bar / 53 P.S.I.
2.5 Bar / 36 P.S.I.
6
www.copperform
.co.uk
standardindirectcylinders
standard indirect cylinders20 minute recovery (approx) on a fully pumped system
features and benefits
• Available in plain or foam lagged.
• Grades 1, 2 & 3.
• A full range of sizes available.
• For use in conjunction with a central heating system.
• Optional High Recovery coil types available.
• Immersion heater bosses fitted for potential electrical use.
• A variety of coil types available,eg. Cross Flow and Stretch Coils.
• Extra tappings and immersion heater bosses can befitted dependent on individual requirements.
• Available with compression fittings.
• Available with a double thickness of CFC free foamlagging which adds approximately 100mm to the cylinderdiameter.
• Height stated for primary flow connection (M) is a minimum measurement and may vary.
• If the cylinder is to be used on a gravity circulation primary circuit it is recommendedthat the height of the primary flow connection above datum should be larger.
ext.dia(A)
mm
300350400400450
450450450
450450450500
500600600600
ext.ht(B)
mm
16009009001050675
750825900
1050120015001200
1500120015001800
capacity
litres
96729611484
95106117
140162206190
245280360440
BS ref
01234
567
899E10
11121314
heatingsurfacem2
0.420.310.420.500.37
0.480.530.61
0.700.790.960.88
1.101.181.571.97
B
A
BS1566:2002where applicable(part L compliant)
7
www.copperform
.co.uk
standarddirectcylinders
standard direct cylinders
B
A
features and benefits
• Available in plain or foam lagged.
• Grades 1, 2 & 3.
• A full range of sizes available.
• For use in conjunction with an electric immersion heater.
• Can also be heated by a back boiler.
• Extra tappings and immersion heater bosses can befitted dependent on individual requirements.
• Available with compression fittings.
ext. dia(A)
mm
300350400400450
450450450
450450450500
500600600600
ext. ht(B)
mm
16009009001050675
750825900
1050120015001200
1500120015001800
capacity
litres
98749811686
98109120
144166210200
255290370450
BS ref
01234
567
899E10
11121314
BS1566:2002where applicable(part L compliant)
8
www.copperform
.co.uk
self-primingcylinders&combinationunits
self-priming cylinders& combination units
features and benefits
• Available in plain or foam lagged.
• Cylinders are available in Grades 2 & 3.
• A full range of sizes available.
• Extra tappings and immersion heater bossescan be fitted dependent on individual requirements.
• Eliminates the need for a separate feed and expansiontank.
• Reduces installation costs.
• Available with compression fittings.
• For use in conjunction with a central heating system.
• Not suitable for fully pumped systems and systemswhere there is an uncontrollable heat source.
9
www.copperform
.co.uk
twincoiledcylinders
twin coiled cylinders
Twin coiled cylinders are for use where two heatsources are available; eg. solid fuel (Aga)or Solar, as well as a conventional boiler.
features and benefits
• Grades 1, 2 & 3.
• Available in plain or foam lagged.
• A full range of sizes available.
• Extra tappings and immersion heater bosses can be fitteddependent on individual requirements.
• Optional Higher Recovery coil types available.
• Coils can be fitted either opposite each other or stacked.
• Available with compression fittings.
ext. dia(A)
mm
300350400400
450450450450
450450450500
500600600600
ext. ht(B)
mm
16009009001050
675750825900
1050120015001200
1500120015001800
heating surface
mm
0.42 x 20.31 x 20.42 x 20.50 x 2
0.37 x 20.48 x 20.53 x 20.61 x 2
0.70 x 20.79 x 20.96 x 20.88 x 2
1.10 x 21.18 x 21.57 x 21.97 x 2
B
A
10
www.copperform
.co.uk
superheatmulticoilcylinders
superheat multicoil cylinders
features and benefits
• The Superheat 45 and the Superheat 80 come completewith 4 x 22mm compression fittings and I.H. Boss.
• The larger tanks in the range have 4 x 28mm tappingsas standard and I.H. Boss.
• All have a 15mm female probe stat facility.
• The Superheat range is designed for conventionalfully pumped systems.
• Probe stat available on request.
superheat 45 litre
specification
recovery chartTime in minutes to raise contents through 40˚C
ext. dia(A)
mm
400450450450450450
ext. ht(B)
mm
7509001050120013901500
capacity
litres
80120140160180210
Boileroutput
9kw12kw15kw24kw
45
151085
80
2317148
120
30221811
140
34252013
160
38282215
180
42312517
210
47362820
B
A
• Rapid recovery.
• Small conventional cylinder.
• Fully Pumped System.
• Multi Coil Heat Exchanger.
• Extra space in airingcupboard.
• Replaces standard sizecylinder.
• Saves on gas bills.
• Reduces boiler cycling.
• Maximum Boiler Efficiency.
• Will fill a standard bath.
• Works like an instantaneoushot water cylinder.
• It’s recovering as its beingused.
• Probe thermostatrecommended for efficientboiler response.
• Foam insulated.
• Immersion heater available.
• 350mm diameter x 600mmht. on Superheat 45 litremodel.
11
www.copperform
.co.uk
direct&
indirectcombinationunits
direct & indirect combination unitsEliminates the need for a cold water storagetank and removes the complication of runningpipes to and from the cold water system.
features and benefits
• British Standard or other sizes manufactured to suit.individual requirements.
• Reduces installation costs.
• Suitable for properties without loft space; ie flats,bungalows and bedsits.
• Available in High Recovery and Twin Coil.
• Direct is for use with an immersion heater.
• Indirect to be used in conjunction with a Central HeatingSystem.
• Available with compression fittings.
• 20 minute recovery (approx) on a fully pumped system.
• If the indirect combination unit is tobe used on a gravity circulationprimary circuit it is recommendedthat the height of the primary flowconnection above datum should belarger.
direct specifications
ext.diamm400450450450450450450500500500500500
hot6585115120144160210115145115160115
capacity (litres)cold152020404040402045160115228
ext.htmm900900107512001400150018509001200170017002050
indirect specifications
ext.diamm400450450450450450450500500500500500
hot6585115120144160210115145115160115
capacity (litres)cold152020404040402045160115228
ext.htmm900900107512001400150018509001200170017002050
*1/2” Female Drain Boss*1/2” Drain Boss
BS 3198:1984where applicable(part L compliant)
12
www.copperform
.co.uk
maxistore
combinationunits
direct maxistore combination units
F
A
E
D
C
B
features and benefits
• Baffle plate fitted over cold feed to minimise mixingof hot and cold water.
• Foam insulated ‘double thickness’ to minimise heat loss.
• Used in conjunction with low tariff electricity.
• 2 Side entry immersion heater bosses.
• Fitted bottom heater for ‘Economy-7’ overnight tariff.Top heater being a booster.
• Extra tappings and immersion heater bosses can be fitteddependent on individual requirements.
• Indirect combination units are also available to the abovespecification but are not covered by the MaxistoreScheme.
dia(B)
mm
450450450
C
150150150
D
5006501100
E
150150150
F
7009001350
hot
120144210
capacitylitres
cold
404040
ht(A)
mm
120014001850
BS 3198:1981where applicable
13
www.copperform
.co.uk
maxistore
direct&indirectcylinders
maxistore direct & indirect cylinders
features and benefits
• Available in Grades 1, 2 & 3.
• Baffle plate fitted over cold feed to minimise mixingof hot & cold water.
• Foam insulated ‘double thickness’ to minimise heat loss(refer to heat loss table).
• Used in conjunction with ‘low tariff’ electricity.
• 2 Side entry immersion heater bosses.
• Bottom heater for Economy-7 overnight tariff.Top heater being a booster.
heat loss tableThe daily (24 hour) heatloss when carried out usingthe required procedureshall not be more thanthe following:
capacity ofhot waterstoragelitres
120144210
maximumdaily
storagekWh
2.42.52.7
directBS7120
450900100150500
BS9E210
45015001001501100
capacity litres
dimensions mm
ABLPZ
BS8144
4501050100150650
indirectBS7117
450900100150600100500
BS9E206
45015001001501100100650
capacity litres
dimensions mm
ABLPZJM
BS8140
4501050100150650100550
B
L L
B
Z
P
Z
A
LJ
P
M
BS1566:2002
14
www.copperform
.co.uk
indirectF10
combiunit
indirect F10 combi unit
The F10 combination units are self containedheating and hot water cylinders which do notrequire a separate cold water storageor expansion tanks.
features and benefits
• frees loft of all water storage.
• cheaper and quicker to fit than a conventional system.
• fully compliant with part L of the building regulations.
• sizes start from 1200mm high (120 litre hot).
• suitable for properties without loft spaceie flats, bungalows and bedsits.
• available in high recovery and twin coiled units.
• available with compression fittings.
ext. dia(A)
mm
450450450450450450
ext. ht(B)
mm
120013001400150016001850
hot
120130140160180210
capacitylitres
cold*
202020202020
*refers to each cold cistern
B
A
BS 3198:1984where applicable(part L compliant)
15
www.copperform
.co.uk
form
pak
formpak
Formpak integrates a Grade 3 copper cylinderwith a black polythene cold feed tank and isa complete steel - framed unit withinter-connecting pipework. These units offera practical and efficient solution where spaceand easy installation are an important factor.Available as indirect and direct, the directcomes complete with two side entry immersionheaters. All units have 227 ltr cold storage tanks.
features and benefits
• Extra tappings and immersion heater bossescan be fitted dependent on individual requirements.
• Indirect unit is for use in conjunction with a centralheating system.
• Optional higher recovery coil types available.
• Immersion heater fitted on indirects for potential electricalback-up.
• Suitable for properties without loft space,ie flats, bungalows and bedsits.
• Direct Maxistore version can be used in conjunctionwith ‘low tariff’ electricity.
• Reduces installation costs.
• Available with compression fittings.
• Indirect units have an integral feed & expansion tankwithin the cold tank for the central heating side.
overallheightmm
2050205020502050
overallwidthmm
600600600600
overalldepthmm
600600600600
indirect
117140162205
direct
120144166210
cylindersizeh xd
900 x 4501050 x 450975 x 5001050 x 500
capacity
16
www.copperform
.co.uk
horizontalcylinders
horizontal cylinders
Suitable for loft or attic siting or where space in a property is limited.Can be used if existing cylinder cupboard is converted into a shower cubicle.
features and benefits
• Available as Direct or Indirectunits.
• Available in twin coil.
• Cradles available for rigid siting.
• Available plain or foam lagged.
• Grades 1, 2 & 3.
• Suitable for pumped systemsonly.
• Available with compressionfittings.
• Extra tappings and immersionheater bosses can be fitteddependent on individualrequirements.
indirectsingle coil
indirecttwin coil
17
www.copperform
.co.uk
guarantees
&approvals
guarantees & approvals
guarantee terms
approvals
WRc-NSF LtdBuilding Regulations Approved
• They have been correctly installed as perthe Installation Instructions and all the relevantstandards, regulations and codes of practicein force at the time.
• They have not been modified in any way,other than by Copperform.
• They have not been misused, tampered withor subjected to neglect.
• The system is fed from the public mains watersupply.
• They have only been used for the storageof potable water.
• They have not been subjected to frost damage.
• The benchmark sticker on the cylinder has beensigned and dated by the Installer
• The guarantee period starts from the dateof purchase and no registration is required.
• All the components fitted to/or suppliedwith the Copperform cylinder carry a 2 yearguarantee.
Kingspan Hot Waters Systems have a policyof continuous product development and mayintroduce product modifications from time to time.
As a consequence details given in this brochureare subject to alteration without notice.
Copperform cylinders carry a 2 year guarantee against faulty materials or manufactureprovided that:
• The effects of scale build up.
• Any labour charges associated with replacingthe unit or its parts.
• Any consequential losses caused by the failureor malfunction of the unit.
Exclusions: The Guarantee does not cover
CopperformPO Box 562, Brunswick House, Wakefield, West Yorkshire WF1 9EX
tel: 01924 203 020 fax: 01924 203 021 technical support: 0845 260 7260
www.copperform.co.ukwww.kingspan.com
Issue 02August 2008