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450
venturionThe premium presetting and measuring machine for tools of all kinds
venturion
450
02 | 03
Those who respond to progress can succeed. Those who help shape it stay ahead. This idea is constantly driving ZOLLER to new innovations that bring more efficiency to manufacturing and particularly to tool management. The new ZOLLER »venturion« proves once again that this pioneering work pays off.
The perfected design of this premium presetting and measuring machine impresses with maximum ergonomics and strong optics. With a direct connection to external systems and central management of all tool data with TMS Tool Management Solutions, »venturion« has everything you need for the networked manufacturing of the future. And for extreme longevity includes the best brand-name components and careful processing.
In a nutshell: everything you expect from ZOLLER.
Opening Up New Perspectives
venturion
450
04 | 05
Measuring tools is just the beginning. Exchanging generated data seamlessly with all pro-duction stations and profiting from consistent, μm-precise values from work preparation to the CNC machine: This is the decisive step in the direction of networked manufacturing — one which you will take in perfect ease with ZOLLER »venturion«.
What makes it so special is that it can transmit data safely to a variety of systems regard-less of the machine manufacturer: via label, RFID chip, post-processor, Data Matrix code, or superordinate production control systems. No matter which new system is in demand in the future — ZOLLER will be able to integrate it.
Ready for 4.0
venturion
450
06 | 07
So simple that even complex measurements are successful from day one. So compre-hensive, that there is a solution for every requirement. It is not without reason that »pilot 3.0« operating technology is considered the unrivaled standard for tool measurement worldwide.
From presetting, measuring, and inspecting to tool management — ZOLLER »venturion« with »pilot 3.0« brings more efficiency to tool management. The software can, thanks to its modular structure, be adapted to new requirements at any time. Self-explanatory graphic menu buttons guarantee reliable navigation to the destination. Successful measuring is as easy as that.
Navigates the Road to Success
Radius
Mea
sure
men
ts a
t th
e pu
sh o
f a b
utto
n
0.427
Dyna
mic
cro
ssha
ir
Clea
r ent
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ialo
g
Auto
mat
ic
Cutt
ing
edge
sha
pe d
etec
tion
Virt
ual j
oyst
ick
venturion
450
08 | 09
There are many good reasons for the unique precision of ZOLLER »venturion«. Most of them can only be seen by looking inside — for example, the Heidenhain measuring systems, Festo pneumatics, and Uhing drives. Yet there are a number of quality components to discover on the outside, too. Take the CCD camera with coated lenses and special ZOLLER LED optics for standard cutting inspection in incident light. Or the specially alloyed, thermally optimized base, ensuring robustness for use on the shop floor. Put this together and you have a presetting and measuring machine that is unrivaled in terms of precision and longevity.
Inner Qualities that You Can See
Telecentric light source
with m
onitoring and regulation
ZOLL
ER h
igh-
prec
isio
n sp
indl
e
Ultr
amod
ern
light
allo
y CCD
cam
era
wit
h m
ulti
-LED
inci
dent
ligh
t
Uhing
drive
s
CNC-d
rives f
or the
Z/X a
xis
and a
uto-fo
cus
Bosch
/Festo
pneu
matic
s
THK g
uides
10 | 11
venturion
450
Those who like to work, work better. That is why we paid particular attention to the topic of ergonomics in the further development of the ZOLLER »venturion«. The new, variable »cockpit« control unit allows the user to work comfortably on the device. With 180 degrees of accessibility, it is much easier to change tools. With the »eQ« one-hand control handle, you can position the optic carrier in no time at all. The membrane keypad ensures user comfort, as does the intuitive user dialog of the »pilot 3.0« soft-ware. Unrivaled process safety is also ensured — with the perfect interplay of mecha-nical and electronic components. In a nutshell: With »venturion«, work has never been so pleasant. And in turn, especially efficient.
Makes Your Workplace a Comfort Zone
180
° ac
cess
ibili
ty
Intu
itive
»pi
lot 3
.0«
softw
are
comfortable
»ace
« hi
gh-p
reci
sion
spi
ndle
»eQ« one-hand control handle
Membrane keypad
Hand
whe
el
Touc
h mon
itor
»cockpit« control unit
venturion
450
12 | 13
Insert a tool, push a button, finished. That's how simple it is to clamp tools using the universal »ace« high-precision spindle (all-clamping element) from ZOLLER — always with the same precision, accurate and reliable to the last μm. Steep or hollow shank tapers, Capto, VDI or KM, and with shank diameters from 3 to 32 mm — all attachment holder can be replaced in less than 10 seconds with μm precision. No wonder these power-activated spindles have been impressing users throughout the world for decades. Thanks to the new, ergonomically optimized design, the enthusiasm will no doubt continue rising.
The Tension Is Mounting — and the Excitement Grows
Steep taper Capto VDIKM Hydro expansionHSK
venturion
450
Always guaranteed with ZOLLER: a secure connection to the future. Not only can you integrate our solutions easily into your existing systems, you can also adapt them quickly and flexibly to new challenges. This keeps you a step ahead of the competition.
Welcome to the Future
ZOLLER SolutionsThe Solution for Your Success
More speed, greater flexibility, safer processes — with ZOLLER system solutions you'll get more out of all aspects of your production. To assure this, we combine hardware, software, and services with our unique manufacturing expertise for you. Everything from a single supplier. Everything for your success. Everything with ZOLLER solutions.
We look forward to hearing from you:
Tel.: +49 7144 89 70-0 | E-mail: [email protected]
For more information about our comprehensive range of services, please visit
www.zoller.info
Measurably More ProfitWith ZOLLER »venturion« and TMS Tool Management Solutions, you reduce tool costs and make full use of your machines because you measure tools especially quickly, easily, and operator-independent. Moreover, you network your presetting and measuring machine with all the stations in the manufacturing process using the z.One central tool database. That means the right tool is at the right place at the right time. And your profits will increase markedly! Calculate for yourself how much savings potential your company can tap into: www.zoller.info/en/productivity calculator
180°
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l Spi
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ic V
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Auto
mat
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poin
t M
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Cent
er H
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t M
easu
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Devi
ce /
Cam
era
Axes
Elec
tron
ics
Hold
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Arm
for E
lect
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cs
Varia
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cock
pit
Cont
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nit
Tran
smitt
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ight
Cam
era
Syst
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High
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gem
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Reso
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Tool
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pind
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forc
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ize H
SK63
Onw
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Tool
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Tool
Iden
tific
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n 2)
Man
ual W
rite/
Read
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Cutt
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Insp
ectio
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Tool
Insp
ectio
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Elec
tron
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easu
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Prob
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Mac
hine
Tab
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Shel
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Mem
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Con
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Mai
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and
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Driv
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Sepa
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/X
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pilo
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pilo
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17"
pilo
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mT
24"
pilo
t 3.
0
Stan
dard
Prem
ium
HR50
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HR70
1:1
SK50
SK50
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pcs
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Size
1
Spin
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Whe
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ith
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ip
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(Aut
omat
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Head
Bol
ts (A
utom
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)
Exte
rnal
DME
Not
Inte
grat
ed
Inte
grat
ed
List
Prin
ter
Oper
atin
g In
stru
ctio
ns
Med
ium
Larg
e
eQ eQ P
lus
»venturion 450« – –
»smile 620« – – – – – * – – – – – – – – – – – – – – –
»smile 420« – – – – – * – – – – – - – – – – – – – – –
»smile 320« – – – – – – – – – – – – – – – – – – – – – – – – – – - – – –
»smileCompact« – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
* Up to max. HSK 63 and only with table 1) Available for table electronics or retaining tube, DME, no CNC, no tool inspection 2) From pilot 2 mT onwards
standard possible not possible
Technical Data Measuring Range, Z Axis Tool Diameter Snap Gauge
»smileCompact« 350 mm 320 mm 0 mm
»smile« 350 / 420 / 600 / 800 mm 320 / 420 / 620 mm 0 / 100 mm
»venturion 450« 450 / 620 / 820 mm 420 / 620 mm 100 mm
E. Zoller GmbH & Co. KG | Tool Presetting and Measuring Machines
Gottlieb-Daimler-Strasse 19 | D-74385 Pleidelsheim
Tel: +49 7144 8970-0 | Fax: +49 7144 8060-807
www.zoller.info
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ect t
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cal m
odifi
catio
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ay in
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e op
tions
, acc
esso
ries,
and
cont
rol v
aria
nts.
The
del
iver
ed fi
nal p
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have
pro
duct
saf
ety
labe
ls in
acc
orda
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with
ISO
3864
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r ANS
I/NE
MA
Z535
.4. B
RVEN
450.
00-E
N 01
/201
7.