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W E C O N V E Y Q U A L I T Y
Conveying and Storage Systems for Chemical & Fertilizer Industry
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Rotary Discharge Machine
Drag Chain Conveyor
Stormajor®
Samson® Feeder
Heavy-Duty Apron Feeder
CENTREX® Silo Discharge
1. Chain bucket elevator 2. Belt bucket elevator 3. Drag chain conveyor 4. Apron feeder
5. Waggon tippler 6. Waggon indexer 7. Shiploader 8. Samson® Feeder
Bulk Materials
UreaNPKDAPMAPCANUANChalkPotassium chloride (MOP)Potassium nitrate (NOP)Potassium sulphate (SOP)SilviniteAmmonium nitrateAmmonium sulphateSuperphosphatePhosphorite ApatiteNatrium sulphateSulphurSoda lightSoda heavyMagnesiteLimestoneLimeAluminum fluoridePhosphogypsumRock SaltDolomiteSand
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Semi Portal Reclaimer & Tripper Car
Portal Reclaimer
Shiploading System
Belt Bucket Elevator
Wagon Tippler
Chain Bucket Elevator
9. CENTREX® Silo Discharge 10. Stormajor®
11. Portal reclaimer 12. Semi Portal reclaimer
13. Circular storage 14. Tripper car 15. Rotary Discharge Machine
Our customers
Kali und SalzOCPBASFMosaicValeYaraICLUralkaliEurochemPhosagroAcronGazpromMendeleevskazotRossosh FertilizerMaadenSafcoMopcoPetronals FertilizerSorfert AlgerieAlexfertDead Sea WorksCNPCPupuk KaltimHaifa ChemicalsSolveySoda SanaySoda LukavacTurkmenkhimia
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AUMUND Chain Bucket Elevators with central chain are the ideal solution to elevate granular, coarse, hot and abrasive materials.
• Conveyingcapacitiesexceeding2,000t/h• Liftingheightsupto90m• Maximumtemperature450°C• Bucketwidthsrangingfrom200mmto1,200mm• Forgedlubricatedchainwithoversizedlinks,
bushings and pins • Angularbracketsforeasybucketfixing• Segmenteddrivering,exchangeablewithout
opening the chain• Maintenancecasingforeasyaccess• Outstandingservicelife–incontinuousoperation• Lowmaintenance• Highdegreeofavailability• Selfsupportingcasingstructure
(single or double casing design)• Specialcasingformaintenance• Driveunitissupportedbyheadsectiononly
no loads transfer into the platform
Different bucket configurations are availableGravity or centrifugal discharge for sticky and abrasive materials or large lumps
SensorsMotionsensor,fillingratesensor,motorpower,hydraulic coupling oil temperature
Optional sensorsTensioning control, motor bearing, gear box bearing,drive shaft bearing, vibration sensor
Special materials for different elevator elementsChromium-manganese steel, stainless steel, rubber, plastic, aluminium, wear protection with Hardox, Ni-Hard, Vauthid
More than 3,500 installations worldwide
Chain Bucket Elevator
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BW-D • TwinstrandChainBucketElevators• Twocentralchainstrands• Centrifugaldischarge• Bucketwidth2x400–2x1,100mm
BW-ZS• SinglestrandChainBucketElevators• Centralchain• Gravitydischarge• Bucketwidth210–1,100mm
BW-DK • DoublestrandChainBucketElevators• Twochainswithsidebucketfixing• Gravitydischarge• Bucketwidth205-2,400mm
BW-2KH • DoubleChainStrandBucketElevators• Twochainsfixedbehindthebuckets• Centrifugaldischarge• Bucketwidthupto2,400mm
BW-2KHS• DoubleChainStrandBucketElevators• Twochainsfixedonthebackofthebucket• Gravitydischarge• Bucketwidthupto2,400mm
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AUMUND Belt Bucket Elevators with steel reinforced belt are the ideal solution to raise granular material and powder with exceptional lifting height and high conveying capacity.
• Conveyingcapacitiesover2,500t/h• Liftingheightsupto180m• Maximumtemperature150°C• Bucketwidthsrangingfrom200mmto2,000mm• Steelcordbeltwiththreelayers• Hightensilestrengthupto4,200N/mm• Heatresistantbelts• Segmenteddrivepulley,exchangeablewithout
opening the belt• Maintenancescasingforeasyaccess• Outstandingservicelife–incontinuousoperation• Lowmaintenance• Highdegreeofavailability• Selfsupportingcasingstructure
(single or double casing design)• Specialcasingformaintenance• Driveunitissupportedbyheadsectiononly
no loads transfer into the platform
Different bucket configurations are availableGravity or centrifugal discharge for sticky and abrasive materials
Special materials for different elevator elementsChromium-manganese steel, stainless steel, rubber, plastic, aluminium, wear protection with Hardox, Ni-Hard, Vauthid
SensorsMotionsensor,fillingratesensor,motorpower,hydraulic coupling oil temperature, belt misalignment
Optional sensorsTensioning control, motor bearing, gear box bearing, drive shaft bearing, belt temperature sensor, belt clamping connection, vibration sensor
Standard design up to 15 mm grain size.For coarse material special design is available.
BWG-GK• HighcapacityBeltBucketElevatorsfor
coarse material• Steelreinforcedbeltprotectedfrommaterialcontact• Bucketwidth400-1,250mm
More than 4,000 installations worldwide
Belt Bucket Elevator
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Retrofits and modernisation• Capacityincrease• Geometricalchanges• Technologicalchanges• Availability• Originalmanufacturerdoesn‘texistanymore• Updatetostateofthearttechnology
Advantages of a retrofit• Lessdismantlinganderectiontimeandcost• Lessinvestmentthananewmachine• Nochangesintheequipmentfootprintand
surroundingequipment
3 steps of AUMUND retrofit solution
Level 1 Exchangeofonlyinternalchainandrims/belt(Retrofitofchainandbeltbucketelevators)
Level 2 Exchange of drive shaft, tensioning assembly and drive unit. The steel structure of the machine remains unchanged.
Level 3 Thesteelstructurewillbemodifiedtonewconditions (geometrical and technological reasons)
AllmachinesretrofitedbyAUMUNDwillbeincorporated in our after-sales and maintenance program serviced by our local service specialists.
Reference of 1,200 retrofits including over 600 retrofits of bucket elevators
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Drag Chain ConveyorWith lengths of 50 m and even more, the drag chain conveyor is designed for a wide range of bulk materials. It is supplied with forged and surface-hardened fork-link chains for optimum tensile strength. For each project, the Drag Chain Conveyor is individually adjusted to the bulk materials propertiesandthegeometricalrequirements.• Reduceddedustingcapacitiesreguired• Upto3.5barshockproof(optional)• Availableingas-,pressure-andwater-tight
versions as well as in single- or double-chain designs
• Nospillage• Longoperationallifetime• Completeenclosed,nopollutionofthe
environment, no contamination of the product from outside
Functions• Materialtransport• Materialdistribution• Materialdischarge• Combinedfunctions
Samson® Materials FeederThe Samson® Feeder concept satisfies the demands for an easy solution to bridge over bulk materials in a controlled rate to an ongoing conveying system.• Surfaceinstallation• Noundergroundpits• Minimumcivilworks• Maximumflexibility• Minimumdustgeneration• Fasttruckturnaround• Controlledoutputrate
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The rotary discharge machine reclaims materials like ores, coal, raw material of fertilizer from large longitudinalstockpiles.Fordifferentrequirements,various variants are available, e.g. fast travelling and single or double side extraction. With installation of more than one machine in one tunnel, a mixture of different materials at a determined recipe can be extracted.
Rotary discharge machines ensure the reliable dischargeofvariousdifficultmaterialswithpoorflowproperties.Equippedwithanelectricalcontrolsystem, the machine travels inside the discharge channel in both directions.• Evendischargeofalltypesofbulkmaterials• Traveldistanceupto300m• Dischargecapacitiesupto5,000m3/h
infinitelyadjustable• Double-/single-sidereclaim• Fasttraveloption• Suitableforblending• First-in-first-out-concept
The CENTREX® and Rotary Discharge Machine (BEW-K) are especially suitable for the discharge of sticky materials from silos. By means of a logarithmically formed clearing arm, bulk materials are passed from the silo wall radially under the inner cone and onto the centrally located discharge unit. Thanks to the compact, inherently stiff design, the CENTREX® is suitable for installation in existing silos and bunkers.• CENTREX® for up to 8 m silo diameter• BEW-Kforupto14msilodiameter• First-infirstout-concept• 100%livecapacity
Silo Discharge with CENtREx® and BEW-K
Rotary Discharge Machine
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Drag chain conveyor type tKF
Armoured chain conveyor type PKF
Apron feeder type BPB
Rotary discharge machine type RDM
Underrail Samson type SUR
The special design of the Drag Chain Conveyor type TKF, in this example used for discharge of raw coal, fertilizer or other not abrasive materials allows to build the receiving hopper with a relatively small depth.
Solution with low construction height and tight connection to the hopper. This solution ensures reclaiming of material without any dust or spillage. For sticky material a paddle waive can be installed
Hopper discharge with apron feeder allows to intake material with very big lump size including frozen lumps. For reclaiming of materials with high bulk density like iron ore or gold ore a relief saddle is recommendable. For conveying of fines a special spillage conveyor of low design can be installed underneath of apron feeder
For discharge of long rectangular hoppers for two and more wagons Rotary Discharge Machine type RDM is an economically and technically recommendable solution. With this type of machine material up to 300 mm lump size can be handled
Under rail Samson feeder is an universal receiving unit. Due to robust and dust free design different type of material can be received. Big body of the Samson feeder reduces investment into concrete hopper. Apron width of 2600 mm ensures that all material can be reclaimed without any bridging risk. One Samson unit can be de-signed for two wagons.
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SCHADE is among the world’s leading suppliers of bulk materials stockyards and blending-bed equipmentandrailcar-unloadingsystems(WagonTipplers) catering for all major industries.
SCHADE offers the largest variety of stackers and scraper reclaimersforahandlingratebetween100and5,000t/h.Covered storage systems and more. Open-air stockyards widths can reach up to 60 m.
SCHADE Stockyard technology
With experience over 40 years in bulk materials handling, covering a huge variety of materials and industries,SAMSONisuniquelypositionedtooffer optimum solutions for mobile bulk material operations. Extensive experience is a guarantee for effective performance and long-term satisfaction with maximum reliability and absolutely minimum overall investment cost.
SAMSON Mobile Material Handling SolutionsAcomprehensiverangeofequipmentforfeeding,loading,materialsintakeandstockpilingisdesignedforthespecificrequirementsofthebulkshipperorbulkterminaloperator.
W E C O N V E Y Q U A L I T Y
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AUMUNDheadquartersinRheinberg,Germany
GERMANYAUMUND Fördertechnik GmbHSaalhoffer Str. 1747495 RheinbergPhone: +49 - 2843 - 72 0Fax: +49 - 2843 - 6 02 [email protected]
AUMUND Logistic GmbHSaalhoffer Str. 1747495 RheinbergPhone: +49 - 2843 - 72 0Fax: +49 - 2843 - 7 24 [email protected]
SCHADE Lagertechnik GmbHBruchstraße 145883 GelsenkirchenPhone: +49 - 209 - 50 31 60Fax: +49 - 209 - 50 31 62 88 [email protected]
GREAt BRItAINSAMSON Materials Handling Ltd.Gemini House Cambridgeshire Business Park, 1 Bartholomew`s WalkEly, Cambridgeshire CB7 4EAPhone: +44 - 1353 - 665 001Fax: +44 - 1353 - 666 [email protected]
INDIAAUMUND Engineering Private Ltd.2nd Floor, Lakshmi Neela Rite Choice Chambers · 9, Bazulla Road, T. Nagar Chennai - 600 017Phone: +91 - 44 - 4393 63 00Fax: +91 - 44 - 2815 60 [email protected]
HONG KONG SAR AUMUND Asia (H.K.) LimitedUnit3B&5,30/F. 148 Electric Road North Point Hong KongPhone: +852 - 3695 - 43 33Fax: +852 - 3695 - 43 [email protected]
DUBAI U.A.E. AUMUND Fördertechnik GmbHRepresentative OfficeP.O. Box 35291Dubai, UAEPhone: +971 - 4 - [email protected]
tHE NEtHERLANDSAUMUND Holding B.V.Wilhelminapark 405911 EE VenloPhone: +31 - 77 - 320 01 11Fax: +31 - 77 - 320 07 [email protected]
USAAUMUND Corporation1701 Barrett Lakes BlvdBarrett Lakes Center ISuite 450Kennesaw, GA 30144Phone: +1 - 770 - 590 - 38 01Fax: +1 - 770 - 953 - 48 [email protected]
FRANCEAUMUND France S.A.R.L.43, rue de Trévise · F 75009 ParisPhone: +33 - 1 - 42 46 72 72Fax: +33 - 1 - 42 46 72 [email protected]
RUSSIAAUMUND Representative OfficeGerman-RussianHouse,Office44ul. Malaja Pirogovskaja 5119435Moscow/RussiaPhone: +7 - 495 - 287 90 02Fax: +7 - 495 - 287 90 [email protected]
SCHADE Representative OfficeGerman-RussianHouse,Office44ul. Malaja Pirogovskaja 5119435Moscow/RussiaPhone: +7 - 495 - 287 90 03Fax: +7 - 495 - 287 90 [email protected]
BRAZILAUMUND Ltda.Avenida Eng. Luis Carlos Berrini 716 - 4.andar - conj. 4104571-000-SãoPaulo/SPPhone: +55 - 11 - 3059 0160Fax: +55 - 11 - 3059 [email protected]
SWItZERLANDAUMUND AGArther Str. 36301 ZugPhone: +41 - 41 - 710 10 82Fax: +41 - 41 - 710 42 [email protected]
P.R. CHINAAUMUND Machinery trading (Beijing) Co. Ltd.Room 2205-2208, East Ocean Centre, No. 24A,Jian Guo Men Wai Street, Chaoyang District,Beijing 100022Phone: +86-10-65155813/14Fax: +86 - 10 - 65 15 58 [email protected]
