What’s New from Siemens Automation:

Controllers, I/O, and Software

Innovations 2019

John DeTellem | October 24th

What’s New in Siemens Automation

– Controllers, I/O, and Software Innovations/Roadmap Session

John DeTELLEM

Marketing Manager

5300 Triangle Parkway

Norcross, GA 30092

john.detellem@siemens.com

Totally Integrated Automation portfolio

TIA Portal FY19

Roadmap

2019 2020

Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

2018

Q1 Q2 Q3 Q4

V15.1

V16 V17

Opportunities with options… … achieve a new level of productivity , efficiency …. Digital Journey

• Consistent Reliable Diagnostics - System Diagnostic & ProDiag

• Team Engineering / Version tracking - Multiuser

• Virtual Commissioning - PLCSIM Advanced with SIMIT // NX MCD

• Line Integration / Open Connectivity - OPC UA : Edge / Cloud / SCADA

• Advanced Controllers – Kinematics, C++, Artificial Intelligence

Promote the Options – part of the base install

… reducing the install process

Bundled approach for installations • Step 7 Professional installs with WinCC Advanced

and Safety Advanced

• Basic variants are licensed as that only

• Includes Libraries, Compare, Motion,…

• User management Access Control

• Plus: Start Drive, PLCSIM, HMISIM and Openness

• Getting started with Options FREE – License later…

• Multiuser Server

• Cloud Connector

• Teamcenter Gateway

• ProDiag

• OPC-UA

Options that require the Install Media + license

• Safety Basic/Advanced

• PLCSIM Advanced

• Energy Suite

• SIMATIC Visualization Architect

• User Management Component

System functions

Project upgrade

TIA Portal V16 TIA Portal v14 / V16TIA Portal V13 SP1/SP2

Side-by-side installation of V13 SP1/SP2 up to V16 allows access to all project versions.

The V16 license can be used for all available versions from V11.

V13 SP1 project

Project upgrade with V16Project upgrade to V13 SP1

V11 / V12 project V16 project>V13 project

System functions

Spare parts compatibility S7-1500 and ET 200 CPUs –

FW 2.8 with older TIA Portal versions

TIA Portal V16 TIA Portal V12/V13/V14/V15/V15.1

Full spare part functionality: Online support: ID 109744163New functions can be used with TIA

Portal V16 and firmware V2.8

Firmware V2.8

V15/V15.1

project with

FW 2.5/FW 2.6

Firmware V2.8

V14/V14 SP1

project with

FW 2.0/2.1

Firmware V2.8

V12

project

with FW 1.0/1.1

Firmware V2.8

V13/V13 SP1

project with FW

1.5/1.6/1.7/1.8

Firmware V2.8

V16 project

with FW 2.8

STEP 7 – Innovations –

Collection of useful functional extensions

DB snapshot

Stored snapshots are not lost even after a

structural change of the DB

Changing setting values for tags

of the UDT data type

The settings pre-defined in a user-defined

data type can be selected or deselected for

the instance used.

Monitoring unconnected outputs

When monitoring blocks online, the actual

values for unconnected outputs are now

also displayed.

Snapshots still available after adding another output

TIA Portal Multiuser –

»Commissioning mode«

Shared commissioning in a team

Downloads are synchronized via the server project.

This enables a consistent status between device

and server project.

Characteristics of the commissioning mode

In commissioning mode, the changes are automatically checked

into the server project, compiled and loaded into the device

when downloaded from the local session.

• Selectable project-granular via

the multi-user administration tool

• A selected commissioning mode applies

to all connected multiuser clients

• No change of the download workflow

• Local session, server project and the device having

the same version after downloading

Local session »A«

Client A

Check-in

and download

Server project

synchronization

Check-in

and download

Local session »B«

Client B

Server project

TIA Portal Options – ProDiag – Optional –

Displaying entire block in the PLC Code Viewer

Function

• Advanced diagnostics view for missing conditions

• PLC Code Viewer can also be used if STAT/OUT

parameters of a block are monitored (user blocks with their own

monitoring logic)

Benefits

Extended system-guided error diagnostics

Extensive diagnostic options even in case of simple

operand monitoring

TIA Portal Options – ProDiag –

Jumping into the TIA Portal from WinCC Advanced

Function

• System-supported access to the TIA Portal in

the context of an S7-GRAPH or ProDiag message

• Relevant block is opened automatically

• Read mode or read/write mode possible

• Automatic status display yes/no

Benefits

Extended system-guided error diagnostics for PC-based systems

Extensive diagnostic options

with support of the TIA Portal

Go to TIA Portal …

Read-only Online mode

11

OPC UA

Integrated security mechanisms

Selectable security policies

in Controller and Clients

User authentication and restricted

access to PLC tags

Device/application authentication

based on certificates

Integrity protection

and encrypted communication

OPC UA Security

S7-1500, 1500S, 1500TET 200SP CPU, PLCSIM Adv.

TIA Portal Options – OPC UA –

OPC UA client in the S7-1500

New functions

In addition to the OPC UA server, an OPC UA

client is integrated in the CPU and offers the

following functions via corresponding OPC UA

communication

instructions

• Method calls

• Reading and writing data

Benefits

The client enables

• Vertical communication to MES systems

or cloud services

• Controller-controller communication

Strategy –

“1 Network for all”

Strategy –

One Network infrastructure with PROFINET and OPC UA

Control

level

Field

level

PROFINET

OPC UA

Ethernet/

Ethernet TSN

Operator

level

Management

level

Cloud

Cloud

MES, ERP

SCADA, DCSOPC UA for vertical commu-

nication of acyclic data

OPC UA also for controller/

controller communication

PROFINET for cyclic and

real-time capable I/O data

exchange on field level

Benefit

PROFINET and OPC UA

can share the same network!

Companion

Specification

Browsing SubscriptionRead/Write

OPC UA

S7-1200 V4.4 - Functional scope

Asynchronous

data access

Information

modeling

Browsing of

CPU data

Load reduction for HMI /

monitoring applications

S7-1200 exceptions

in the 1st version

• Registered read/write

• No structured

data types and arrays

• No methods

• No alarms

and conditions

Client ClientClientClient

Server Server

DB

Server

DB

Server

Bro

wse r

equest

Bro

wse r

esponse

R/W

request

R/W

response

Publishing

Sampling

Integration of PLM and TIA: Digital Workflow Merging mechanical and automation engineering

Software in-the-loop

Mechanical model Automation

NX

Mechatronics

Concept

Designer

Digital Twin

Controller

PLCSIMAdvanced

Automation

Engineering

Framework

TIA Portal

3D Model (e.g. from

SolidWorks,

AutoCAD, CATIA, NX,

etc.)

Getting started in Virtual Commissioning

… offer a bundled PLCSIM Advanced and SIMIT

Bundled approach Virtual CommissioningPLCSIM Advanced with SIMIT

$ 2865.00List:

The SIMIT Portfolio can serve the simulation needs of

different simulation set-ups

is building the bridge

in between

Automation and PLM

▪ Main use cases for virtual commissioning:

▪ Software in the Loop (PLCSIM Advanced)

▪ Hardware in the Loop (real controller)

▪ 3rd party support (OPC UA)

▪ PLM connectivity possible:

▪ Direct connectivity to NX MCD

▪ Direct connectivity to other Siemens simulation

tools planned (e.g. Process Simulate)

▪ PLM connectivity to other simulation tools

through standard interfaces of SIMIT

Observations / assessments

▪ ONE simulation tool for different simulation set-ups

PLCSIM Advanced

SIMIT

MCD

Real Controller Process Simulate

OPC UAPlant Simulation

…

TIA Portal V15TIA Portal V15

User Management and Access Control UMAC

and Option UMC – Cooperation

UMAC: User Management and Access Control

• Built-in functionality in TIA Portal

• Allows personalized access to TIA Portal projects

• Define project users, roles and assign them

UMC: User Management Component

• Extends UMAC by optional use

• Manages users/groups outside TIA Portal projects

• Import of needed UMC users/groups

into TIA Portal projects

• Assigning project roles to them

• Authenticates UMC users’ logins afterwards

UMCOption Windows AD

UMACUMAC

TIA Portal V15TIA Portal V15

UMACUMAC

Outlook – TIA Portal V16

Highlights of TIA Portal V16

• Device overlapping trace – Coordination of traces in different devices

• Distributed gearing – High-precision synchronous operation across devices

• Version Control Interface – Versioning of program artefacts with standard tools

• TIA Portal Test Suite – Automated testing and verification of TIA Portal programs

• SIMATIC Unified Comfort Panels – Next generation of Comfort Panels

• WinCC Unified – broad release

Trace – Innovations in V16 –

Device overlapping Trace

Function

• Coordination of the traces in different

devices

• Support of multiple CPUs

• Support of different device types

• Visualization in a common diagram

• Support of alternative trigger sources

Customer benefit

Device overlapping diagnostics

• Comprehensive trigger possibilities

• Easy combination of related traces

1 Planned > TIA Portal V16

S7-1500 S7-1500T S7-1500DC ET 200 CPU Drive*

Trigger-1 Trigger-2

TIA Portal – Version Control Interface planned for V16

Overview

• VCI offers a connection to standard versioning tools

• Using existing versioning environment and toolchain

• Enables versioning of program artefacts

• Provides a context specific script interface to control

repository actions

• to adapt to the repository functions of different

versioning tools

• Allows to configure own preferred tools,

e.g. for comparison,

• to start them in TIA Portal via context menu

Git Adapter SVN Adapter TFS Adapter

Workspace

Copy of SCL / XML files

Source Code ManagementPreparation of

versionable objects

TIAP Openness

Ch

ec

k In

Ch

ec

k O

ut

Systemfunktionen

VCI – Interface for external version management

Functionality

Ex-/Import of program objects

• Blocks

• User data types

• Tagtables

Compare

• Objectstatus (equal/unequal)

• Detailed Block compare

Interfaces for

• External compare tool

• Userscripts

Openness Interface

• API with VCI operations

• Without User-Interface

Source

Control

System

(Repository)

Transfer

via OpennessCheck-In

Check-Out

Git

Adapter

TFS

Adapter

SVN

Adapter1

1 Samplescripts available

Workspace

Copy of SCL/XML

files to Filesystem

Version Control

Interface

Preparation of

versionable objects

System functions

VCI – User interface

Multiple workspaces are supported

VCI Editor

Program elements and folders

synchronized with workspace

Workspace

Preview of file content

Filter Selection and

synchronize buttons

No differences

Differences in folder elements

Difference – label on latest version

Difference – both sides changed

TIA Portal – Test Suite

Automated testing and verification of TIA Portal programs

Cyclic Block/Unit

simulation

Mathematical proof

of behavior

Programming

Guidelines

Blo

cks

• Unit Testing

• Styleguide verificationFormal

Verification

Unit Testing

Static Code

Analysis

Styleguide

Checker

Test Suite 1st Step (V16)

Test Suite 2nd Step (>V16)

• Static Code Analysis

• Formal Verification

Code optimization

algorithm

Pro

ject

Te

st S

uite

automated block/unit

test with PLCSIM Adv.

proof that all possible

input value

combinations result in

a correct outcome

detection of not

initialized variables,

not entered if-loops, ..

check of

programming

guidelines / standards

SIMATIC Field PG M6

Highlights

• Intel Core H Processors, Core i5/i7, 8th generation

• Full-HD display / 4k via DPP – viewing angle independent

• Up to 2TB SSD, up to 32 GB DDR4 SDRAM, 2,666 MHz

• Integrated industry and SIMATIC interfaces: WLAN 2.7GB/s,

BT 5.0, 2x Gigabit Ethernet, 1x COM, 1x Profibus DP/MPI,

SIMATIC Card Slot

• USB 3.0/3.1 gen.2 technology

(3x Type A, 1 x Type C)

• USB right side with charging function

• Windows 10 only

• SIMATIC Safety SW as option!

• S5 option

• Released ~March

SIMATIC S7-1500 Redundant systems

System overview

High available – S7-1500H

CPU 1517H

Via Sync module

<100ms

ET 200SP and ET 200MP

Single connection (PN redundancy S2)

Sync

Primary Backup

ET 200SP ET 200MP

1-Ring

Consistent concept –

Identical synchronization

process

Scaling of the switching

performance over the available

bandwidth of the

sync connection

CPU type

Synchronization

Switchover time

I/O systems

Type of connection

Redundant – S7-1500R

CPU 1513R/CPU 1515R

via Profinet Ring (MRP)

200 – 500ms

ET 200SP and ET 200MP

Single connection (PN redundancy S2)

Sync

Primary Backup

ET 200SP ET 200MP

1-Ring

SIMATIC S7-1500 Redundant systems

Always there when it counts

Airport logistics

• Baggage transport

• Storage

Tunnel

• Ventilation

• Smoke extraction,

• Light,

• Traffic control

HVAC in Data centers

• Ventilation,

• Air treatment

(e.g. humidification),

• Heating

Controllers, now with advanced functionalities…

AI

Tool

kit

AI-module(ET 200MP TM NPU for AI)

AI

Chip

Neural

Network

Multifunctional Platform PLC

Integration of C/C++ Runtime

with high performance running on

dedicated hardware-based PLC

• Integration of Kinematics motion

control applications

• Simple, easy to configure, with

traceable diagnosis of coordinated

axis and motion behavior with 3D-

Viewer Artificial Intelligence Integrated

Detection of process anomalies

Condition monitoring (e.g. recording the sound profiles in paper plants)

Robotics:

Handling of arbitrary and unknown workpieces/

objects recorded via camera

(Visual) quality control: Application of human “expert knowledge” about the

perfect consistence, color, texture etc.

• of a product (chocolate mass, metal, …)

• a process (flame color in a furnace)

Artificial Intelligence in SIMATIC S7-1500/ET 200MP

Application examples

SIMATIC TM NPU (Neural Processing Unit)

Artificial Intelligence Module for SIMATIC S7-1500 and ET 200MP

Camera / Microphone

USB or

EthernetAI

Toolkit

TM NPUNeural

Processing Unit

AI

Chip

NewHighlights

• Artificial Intelligence module for S7-1500 and ET 200MP

• Neural Compute Engine with on-device deep neural

networks

• Powerful vision / imaging processing onboard

Potential use cases

• Robotics learning

• Additive manufacturing

• Face recognition

• Quality control

• Condition monitoring (e.g. sound profile)

Benefits

• Use AI to optimize the PLC process

• No separate IPC needed

• Direct communication to PLC reduces

engineering effort

Collaborative robots working with Artificial Intelligence

These robots independently perform part of the control panel assembly

The interesting thing is that

the robots only get the

instruction

about what is to be

manufactured and no

longer how it is to be

manufactured. This means

robots no longer need

to be programmed in

detail. Moreover, the

robots’ wrists are equipped

with cameras to locate the

parts around them and

monitor their surroundings.

SIMATIC S7-1500 Software Controller –

Highlights of CPU150xS and ET 200SP Open Controller

CPU1507S/1508S (F) V2.6

• OPC UA Client – up to date with the newest

S7-1500 CPU FW V2.6

• Microsoft Windows 10 support for SIMATIC IPCs

• CPU 1508S (F) with large code/data memory

(10/100 Mbyte)

• TIA Portal Openness with V15.1 for PC based applications

ET 200SP Open Controller 2

• Latest 4core 1,6GHz Intel Processor (E3940)/Display port

• 2 x USB 3.0/2 x USB 2.0/8GB RAM/30 Gbyte CFast

• 64 bit Windows 10 IoT LTSB 2016

• Available as preinstalled bundles – SW Controller

CPU1505SP V2.5 (Standard/Failsafe/Technologie) + HMI

• Support of all released ET 200SP BusAdapter and CMs

• “Linux ready” in preparation for Q2/2019

Released

Released

SIMATIC ET 200MP – Performance Updates and accessoriesNew Features and Upgrades for more flexibility and better scalability

Feature / Function Benefit

AI 8xU/I/R/RTD BA

Cost-effective 8-channel analog input module for

measuring current, voltage, resistance and

temperature (25% less than for ST version)

• Connection of resistance thermometers via 3-

wire connection

• Toolless mounting of the shielding

▪ Optimized price-performance

solution for price-sensitive

measurement applications

▪ Continuous scalability of the ET

200MP in terms of cost, functionality

and performance

▪ Time saving for mounting

CM 8xIO-LINK

8 Port IO-Link Master (V1.1) for S7-1500/ET 200MP

• Up to 32 Byte In-/Output data per port

• Engineering with the S7-Port Configuration Tool

or directly in the TIA Portal („Autostart-function“)

• Master-Backup via TIA Portal function block

▪ Space saving in the control cabinet

due to the possibility to connect IO-Link

devices directly and centrally to the S7-

1500

▪ Reduction of engineering and wiring

effort

S7-1500 Mounting adapter

Easy and quick installation of the S7-1500

mounting rail on standard 35mm DIN rails

(flat and deep types)

Cost savings through the use of

standardized, prefabricated control

cabinet and terminal box systems

CM 8xIO-LINK

AI 8xU/I/R/RTD BA

New

New

New Communication (CM) modules

CM DALI

• DALI module for ET 200SP

• DALI V2

• integrated DALI power

• supports line, star and tree topology

• 1 DALI connection per module, up to 300m

• max. 64 lamps or sensors, different types

S7-1500 / ET200MP – IO Link Master

• 8x IO-Link

• IO-Link acc. V1.1 Specification

• Projecting with and without

S7-PCT

• Wide 35mm

Released

(Digital Addressable Lighting Interface)

SIMATIC ET 200SP – system enhancementsNew interface modules, accessories & -30° ambient temperature

Feature / Function Benefit

New „High Feature“ Interface modules

• 3-port-IM (6ES7155-6AU30-0CN0)

• IM HF V4.2. (6ES7155-6AU01-0CN0)

Features:

• Mountable strain relief

• 10ms bridging of power failure

• Module to module communication

• 2 pluggable BusAdapaters (only 3-Port-IM)

Higher machine availability due to

the increased robustness against

power supply fluctuations and bus

cable strains

3 PN Ports for more flexibility:

• Additional stub line

• Infield connection of a

programming device

• Direct connection of HMI

New Busadapter BA 2 x M12

with two M12-PROFINET Ports for

• Standard M12 connectors

• Push-pull-connection

• Cost savings through standardized

bus connectors

• Higher availability due to the high

contact reliability

• Faster mounting via Push-pull

System enhancement -30°C

Extension of the ET 200 SP system for

ambient temperatures from -30 °C

Use of the ET 200SP system in new

applications (e.g. warehouses and

refrigeration chambers in the F&B and

logistics industries)

New

New

New

Before

0°C

60°C

New

-30°C

60°C

New Failsafe modules for IP20 and IP67

▪ 4 Analogue Inputs for

0(4)..20mA

▪ 2 or 4 sensors (2xSIL3, 4xSIL2)

▪ Resolution 16 bit incl. sign

▪ Useable up to SIL 3 (IEC

62061) / PL e (ISO 13849)

▪ Diagnostic information

▪ Channel granular passivation

ET 200SP F-AI

▪ IP65/67 module with

integrated PROFINET-Switch

▪ 8 F-DI 24Vdc / 3 F-DQ

24Vdc/2A pm-switching

▪ Useable up to SIL 3 (IEC

62061) / PL e (ISO 13849)

▪ Diagnostic information

▪ Channel granular passivation

▪ Easy Module exchange with

F-Coding element

ET 200eco PN F-DI/DQ

✓ First analog safety IO in ET200SP! ✓ First safety IO in ET200eco PN!

SIMATIC S7-1500 based CPUs

Webserver Innovations – 1st STEP

Function

• The web server with JSON RPC2.0 provides a new „web data interface“ for an

easy access of web server information e.g.:

• process data (value of variables)

• information regarding status and diagnosis of the CPU (partly)

• „response“ of the CPU web server in JSON format

Benefit of the function

• „State of the art“ deployment of user defined web pages

• Using JSON as a web conform data format for an easy coupling to web data

consumers e.g. MES systems, SCADA systems

• Using JSON as a stable data format for the access to web server information, this

means that e.g. after a firmware update adjusting of code in the web client (e.g. Java

script code) is not necessary.

• Spare part compatibility is guaranteed because the new web data interface can be

used in addition to former access possibilities.

1010

1010

1001

0101

0011

Prozess-Daten

System-Daten

Web-Seiten

Datei-System

JSON

New Product Features for SIMATIC S7-1500 and ET 200 CPUs

Extended Environmental Conditions

Up to now

standard

0°C

60°C

SIPLUS Extreme

-40°C

70°C

new

standard

-25°C

60°C

Planning

• Step-by-step adjustment

• -25°C for PLCs

• Periphery modules partly support -30°C

PLC usage possible in a temperature range starting with -25°C

possible applications

▪ Outside facilities

▪ Cold storage houses

▪ Tunnel applications

▪ Cranes

▪ Ships

▪ ….

Additional benefit with SIPLUS

▪ -40°C to +70°C

▪ Condensation and icing are allowed

▪ Higher pollutant concentration allowed

▪ Railway certificates available

New Product Features for SIMATIC S7-1500 and ET 200 CPUs

Extended Environmental Conditions

PLC usage possible in a temperature range starting with -25°C

▪ The permissible temperature conditions for the use of the hardware depends on the module and is

described in the technical data of the PLC and is lasered on the housing.

▪ Overview regarding the temperature range:

CPU-Type Temperature range1)

ET 200SP (F) CPUs -25°C to + 60°C

ET 200pro (F) CPUs based on S7-1500 -25°C to + 55°C

CPU 1511(F) / 1513(F) integrated display -25°C to + 60°C

CPU 1511C / 1512C integrated display -25°C to + 60°C

CPU 1515(F) / 1516(F) integrated display -25°C to + 60°C

CPU 1517(F) / 1518(F) / 1518(F) MFP 0°C to + 60°C

SIMATIC S7-1500 T CPUs 0°C to + 60°C

SIMATIC S7-1500 R/H CPUs 0°C to + 60°C

1) Please have a look at the manunal regarding condensation

SIMATIC Tools

for easy and efficient planning, commissioning & service

SINETPLAN

• Simulation of network loads

• Import and simulation

of engineered projects

• Online scan and verification

of existing plants

PRONETA

• Commission of PROFINET

networks

• Configuration of devices

• Offline / Online comparison

• Check of distributed IOs

SIMATIC Automation Tool

• Set PN parameters

• Project download

• Firmware update

• Backup/restore

• Service Data …mass operation

News: Update 1 (02/2018)

• Support of

TIA Portal V15 projects

News: V2.5 (05/2018)

• Import of TIA Portal projects

• IO Check for IO Link

News: V3.1SP1 (05/2018)

• CPU 1518 (F) MFP/ODK

• SCALANCE X, PN/CAN Link,

siemens.com/sinetplan siemens.com/proneta siemens.com/sat

Planning Engineering Commissioning Service Operation

System configuration

• Recipes – Upload, download or delete from a CPU

• Datalogs – Upload or delete from CPU

• Set time in CPU to the current time in PG/PC

• Firmware Download

• User Program Download in CPU or HMI panel

Network configuration • Scan a network and builds a sheet with naming devices

within the Network

• Device identification through flash LEDs or HMI

screens

• Assign IP addresses (IP, Sub net, Gateway)

• Assign PROFINET names (Station name)

•Operation• Put CPUs in RUN or STOP mode

System diagnostics and maintenance • Backup/Restore for CPUs und HMI devices

• Upload CPU Service data

• Read a CPU Diagnostic buffer

• Reset CPU memory

• Reset devices to factory default values

• Format SMC

SIMATIC Automation Tool

Features for configuration, operation and service

SIMATIC HMI Panels (≥ V13)

• Basic (2nd Generation)

• Comfort/PRO

• Mobile

SITOP

• PSU8600

• UPS1600

SIMATIC RFID

• RF160C CM, RF170C CM, RF180C CM

MOBY Ident

• ASM 450, CM ASM 456, CM ASM 475

• S7-1200(F) – CPU, SM, CM

• S7-1500 (F,T, TF, MFP) – CPU, SM, CM, TM

• ET 200• ET 200SP(F) – CPU, IM, Server module, SM, CP, TM,

ASi, IO-Link, Motorstarter

• ET 200pro – CPU1516PRO (F), IM, CM IO-Link

• ET 200MP – IM

• ET 200AL – IM, SM, IO Link

• ET 200S – IM

• ET 200M – IM

• ET 200eco

• SCALANCE X, W

• SIMATIC PN/CAN Link

• SIMATIC PN/BACnet Link

SIMATIC Automation Tool

SIMATIC device support

PLC Roadmap, FA-57Automation Summit, 2019Tuesday, June 18th, Denver CO

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