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10th Airworthiness Consultative Committee (ACC) Workshop CAR Part II Chapter 7 – CAR 66 Presented by Paul Anthony Price

Consolidated Presentation - 10th ACC Meeting - NOV 13

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  • 10th Airworthiness Consultative Committee (ACC) Workshop

    CAR Part II Chapter 7 CAR 66

    Presented by

    Paul Anthony Price

  • CAR Part II Chapter 7 CAR 66

    Issue 02 effective from 15 November 2013

  • Operators Technical & Training Group

    Current Membership

    Emirates. Etihad. Fly Dubai. Air Arabia. Presidential Flight. Jet Aviation. Emirates Aviation College. Aerogulf Services. Abu Dhabi Aviation. Helidubai. SR Technics. Fujairah Aviation Academy. Abu Dhabi Polytechnic. Execujet. ADAT. Falcon Aviation Services.

  • Operators Technical & Training Group

    Technical Group Description

    The Operators Technical Group was designed to incorporate members of the General Civil Aviation authority, specifically from the Licensing and Policy Departments as well as select representatives from the aviation industry whose operations have a significant involvement with the Engineering Licensing (AMEL) regulations and associated activities.

  • Operators Technical & Training Group

    Technical Group Description

    The Operators Technical Group was formed to foster a collaborative working group who will develop the future AMEL regulations for the United Arab Emirates, with final decision making authority resting with the Director General of the GCAA.

  • Operators Technical & Training Group

    Business Objective

    The main objectives of the Operators Technical Group was to update the Engineering Licensing (AMEL) regulations in order to harmonize, the current GCAA Safety Affairs regulatory suite.

  • Operators Technical & Training Group

    Business Objective

    Additionally, to write a forward focused set of regulations that closely mirror the EU Engineering Licensing regulations in order to meet the GCAA strategic objectives and to ensure greater synergy with other National Regulatory bodies for the betterment of the UAE Aviation Industry as a whole.

  • Operators Technical & Training Group

    Business Objective

    Lastly, to foster a more open and collaborative working relationship with representatives of the UAE aviation industry, as well as members of international regulatory bodies and the international aviation industry as a whole. On completion of the amended regulation, the Technical group will continue to meet, to ensure the amended regulations meet the GCAA strategic objective, and address any ongoing issues with industry.

  • CAR 66.5 Aircraft Groups

    The current system of 13 sections of aircraft grouping is re-arranged to

    THREE Groups.

    Group 1: complex motor-powered aircraft as well as multiple engine

    helicopters, aeroplanes with maximum certified operating altitude exceeding

    FL290, aircraft equipped with fly-by-wire systems and other aircraft requiring

    an aircraft type rating when defined so by the GCAA

  • CAR 66.5 Aircraft Groups

    Group 2: aircraft other than those in Group 1 belonging to the following

    subgroups:

    sub-group 2a: single turbo-propeller engine aeroplanes

    sub-group 2b: single turbine engine helicopters

    sub-group 2c: single piston engine helicopters.

    Group 3: piston engine aeroplanes other than those in Group 1.

  • CAR 66.20 (a) Privileges

    A Category B2 AMEL Shall Permit the Holder;

    To issue Certificates of Release to Service and to act as B2 Support Staff for the following;

    maintenance performed on avionic and electrical systems, and

    Electrical and avionic tasks within powerplant and mechanical systems, requiring only simple tests to prove their serviceability, and

    To issue certificates of release to service following minor scheduled line maintenance and simple defect rectification within the limits of tasks specifically endorsed on the certification authorization referred to in point 145.35 of CAR-145

  • CAR 66.20 (a) Privileges

    A Category B2 AMEL Shall Permit the Holder Cont;

    This certification privilege shall be restricted to work that the license holder has personally performed in the maintenance organisation which issued the certification authorisation and limited to the ratings already endorsed in the B2 license.

    The category B2 license does not include any A subcategory

  • The holder of a category B2 aircraft maintenance licence may only exercise the certification privileges described in CAR 66.20(a)(3)(ii) following the satisfactory completion of (i) the relevant category A aircraft task training and (ii) 6 months of documented practical experience covering the scope of the authorisation that will be issued. The task training shall include practical hands on training and theoretical training as appropriate for each task authorised. Satisfactory completion of training shall be demonstrated by an examination or by workplace assessment. Task training and examination/assessment shall be carried out by the maintenance organisation issuing the certifying staff authorisation. The practical experience shall be also obtained within such maintenance organisation.

  • CAR 66.20 (b) Privileges

    The training courses and examinations shall be passed within 10 years prior to the application for an aircraft maintenance license or the addition of a category

    or subcategory to such aircraft maintenance license.

  • CAR 66.40 (a) Continued Validity of the AMEL

    The aircraft maintenance licence becomes invalid eight years after its last issue or

    amendment, unless the holder submits his/her aircraft maintenance licence to

    the GCAA.

    The validity of the AMEL is not affected by recency of maintenance experience

    whereas the validity of the 66.20 privileges is affected by maintenance experience

    as specified in 66.20(a) GM 66.20 refers.

  • CAR 66.45 (a) Type/Task Training and Ratings

    In order to be entitled to exercise certification privileges on a specific

    Aircraft type the holder of an AMEL needs to have his/her license

    Endorsed with the relevant aircraft ratings.

  • CAR 66.45 (a) Type/Task Training and Ratings

    For category B1, B2 or C the relevant aircraft ratings are the following:

    For group 1 aircraft, the appropriate aircraft type rating.

    For group 2 aircraft, the appropriate aircraft type rating, manufacturer sub-group rating or full sub-group rating.

    For group 3 aircraft, the appropriate aircraft type rating or full group rating.

    For category B3, the relevant rating is piston-engine non-pressurised aeroplanes of 2 000 kg MTOM and below.

    For category A, no rating is required, subject to compliance with the requirements of point 145.35 of CAR-145.

  • CAR 66.45 (b) Type/Task Training and Ratings

    The endorsement of aircraft type ratings requires the satisfactory completion of the

    relevant category B1, B2 or C aircraft type training.

    CAR 66.45 (c) Type/Task Training and Ratings

    In addition to the requirement of point (b), the endorsement of the first aircraft type

    rating within a given category/sub-category requires satisfactory completion of the

    corresponding On the Job Experience, as described in Appendix III to CAR 66.

  • CAR 66.45 (f) Type/Task Training and Ratings

    Group 3 Aircraft;

    For category B1, unless the applicant provides evidence of appropriate experience,

    the group 3 rating shall be subject to the following limitations, which shall be

    endorsed on the licence:

    pressurised aeroplanes

    metal structure aeroplanes

    composite structure aeroplanes

    wooden structure aeroplanes

    aeroplanes with metal tubing structure covered with fabric.

  • CAR 66.50 (a) (b) (c) Limitations

    Limitations introduced on an aircraft maintenance licence are exclusions from the

    certification privileges and affect the aircraft in its entirety.

    For limitations referred to in point 66.45, limitations shall be removed upon:

    demonstration of appropriate experience; or after a satisfactory practical

    Assessment performed by the GCAA.

    For limitations referred to in point 66.70, limitations shall be removed upon

    satisfactory completion of examination on those modules/subjects defined in the

    applicable conversion report.

  • CAR 66.70 (a) Conversion Provisions The holder of a certifying staff qualification valid, prior to the date of entry into force of this CAR shall be issued an aircraft maintenance licence by the GCAA without further examination subject to the conditions specified in the conversion report. Where necessary, the aircraft maintenance licence shall contain limitations in accordance with point 66.50 to reflect the differences between the scope of the certifying staff qualification valid before the entry into force of this Regulation and the basic knowledge requirements and the basic examination standards laid down in Appendix I and II to the CAR.

  • Subject Module

    A or B1 aeroplane with:

    A or B1 helicopter with: B2 B3

    Turbine engine(s) Piston engine(s)

    Turbine engine(s) Piston engine(s) Avionics

    Piston-engine

    Non-pressurised Aeroplanes

    2 000 kg MTOM And below

    1 X X X X X X

    2 X X X X X X

    3 X X X X X X

    4 X X X X X X

    5 X X X X X X

    6 X X X X X X

    7A X X X X X

    7B X

    8 X X X X X X

    9A X X X X X

    9B X

    10 X X X X X X

    11A X 11B X 11C X 12 X X 13 X

    14 X

    15 X X 16 X X X

    17A X X

    17B X

  • Category Hours Aeroplanes with a maximum take-off mass above 30 000kg;

    B1.1 150 B1.2 120 B2 100 C 30

    Aeroplanes with a maximum take-off mass equal or less than 30 000kg and above 5 700kg

    B1.1 120 B1.2 100 B2 100 C 25

    Aeroplanes with a maximum take-off mass of 5 700kg and below (*)

    B1.1 80 B1.2 60 B2 60 C 15

    Helicopters (**) B1.3 120

    B1.4 100 B2 100 C 25

    (*) For non pressurized piston engine aeroplanes below 2000kg MTOM the minimum duration can be reduced by 50%

    (**) For helicopters in group 2 (as defined in point 66.45) the minimum duration can be reduced by 30%

  • Aircraft rating requirements

    Aircraft Groups

    B1/B3 licence

    B2 licence

    C licence

    Group 1

    Complex motor- powered aircraft

    Multiple engine helicopters.

    Aeroplanes certified above FL290.

    Aircraft equipped with fly-by-wire.

    Other aircraft when defined by the GCAA.

    (For B1)

    Individual

    TYPE RATING

    Type training:

    Theory + examination

    Practical + assessment

    PLUS

    OJT (for first aircraft in

    license subcategory)

    Individual

    TYPE RATING

    Type training:

    Theory + examination

    Practical + assessment

    PLUS

    OJT (for first aircraft in

    license category)

    Individual

    TYPE RATING

    Type training:

    Theory + examination

  • Group 2:

    Subgroups:

    2a: single turboprop

    aeroplanes (*)

    2b: single turbine engine

    helicopters (*)

    2c: single piston-engine

    helicopters (*)

    (*) Except those classified

    in Group 1.

    (For B1.1, B1.3, B1.4)

    Individual TYPE RATING

    (type training + OJT) or

    (type examination +

    practical experience)

    Full SUBGROUP

    RATING

    (type training + OJT) or

    (type examination +

    practical experience) on at

    least 3 aircraft

    representative of that

    subgroup

    Manufacturer SUBGROUP

    RATING (type training +

    OJT) or (type examination

    + practical experience)

    on at least 2 aircraft

    representative of that

    manufacturer subgroup

    Individual TYPE RATING

    (type training + OJT) or

    (type examination +

    practical experience)

    Full SUBGROUP

    RATING

    based on demonstration

    of practical experience

    Manufacturer SUBGROUP

    RATING based on

    demonstration of practical

    experience

    Individual TYPE RATING

    type training or type

    examination

    Full SUBGROUP

    RATING

    type training or type

    examination on at least 3

    aircraft representative of

    that subgroup

    Manufacturer SUBGROUP

    RATING type training or

    type examination on at

    least 2 aircraft

    representative of

    that manufacturer subgroup

  • Group 3

    Piston-engine aeroplanes

    (except those classified in Group 1)

    (For B1.2)

    Individual TYPE RATING

    (type training + OJT) or

    (type examination +

    practical experience)

    Full GROUP 3 RATING

    based on demonstration of

    practical experience

    Limitations:

    Pressurised aeroplanes

    Metal aeroplanes

    Composite aeroplanes

    Wooden aeroplanes

    Metal tubing & fabric

    aeroplanes

    Individual TYPE RATING

    (type training + OJT) or

    (type examination +

    practical experience)

    Full GROUP 3 RATING

    based on demonstration of practical

    experience

    Individual TYPE RATING

    type training or type

    examination

    Full GROUP 3 RATING

    based on demonstration of practical

    experience

  • Piston-engine non-pressurised

    Aeroplanes of 2 000 kg MTOM

    and below

    (For B3)

    FULL RATING Piston engine non-pressurised aeroplanes of

    2 000 kg MTOM and below based on demonstration of

    practical experience

    Limitations:

    Metal aeroplanes

    Composite aeroplanes

    Wooden aeroplanes

    Metal tubing & fabric

    aeroplanes

    Not Applicable

    Not Applicable

  • Basic training courses complying with the requirements applicable before this Regulation applies may be started until 1 year after date by which this Regulation applies. Basic knowledge examinations conducted as part of these courses may comply with the requirements applicable before this Regulation applies.

    Basic knowledge examinations complying with the requirements applicable before this Regulation applies and conducted by the GCAA or conducted by a maintenance training organisation approved in accordance with CAR 147 while not being part of a basic training course, may be conducted until 1 year after the date by which this Regulation applies.

    Type training courses and type examinations complying with the requirements applicable before this Regulation applies shall be started and finished not later than 1 year after the date by which this Regulation applies.

  • Questions ?

  • CAR M Presentation Airworthiness Consultative Committee

    28 November2013

    Yousuf Al Azizi Senior Inspector - Air Operators & CAMO

  • General Civil Aviation Authority

    Contents of the presentation

    E- Services Documents approvals Q pulse Deliveries SMS & Audits ROSI

    CAR M Presentation

  • General Civil Aviation Authority

    The GCAA has launched phase II of E-services which has introduced the following services : Renewal of ARC by the GCAA Form AWF-ARC-15A Renewal of ARC by the CAMO Form AWF-ARC-15B Issuance of CAMO approval Renewal of CAMO approval Amendment of CAMO approval Nominated Personnel Amendment Nominated Personnel Renewal Nominated Personnel Revocation Nominated Personnel Initial

    E-Services

  • General Civil Aviation Authority

    Features : E services can be delegated within the company for specific tasks &

    personnel All existing CAMO can use the e services for the following applications : 1.Renewal 2. Initial 3.Amendments

    Stand alone CAMOs need to apply for E services subscription which

    will enable them applying for the nomination of Accountable Manager, QA PH, CAMO PH & ARC staff.

    Existing CAMO can now apply through e services to add new ARC staff or change any Nominated PH.

    New AOC need to obtain their e services subscription in order to apply for CAMO approval & Nominated PH during certification process.

    E-Services

  • General Civil Aviation Authority

    E-Services

    Practices: Importance of entering the correct ownership details during C of

    R application & C of R amendments . Importance of entering the proper aircraft manufacturers

    designation as indicated in the type certificate data sheet for all applications.

    Importance of properly selecting subpart G or Subpart G + I incase of Renewal or Initial application of CAMO.

    Future: GCAA are working on the next phase of e services to include Flight

    Permit application. Also, GCAA are continuously working to enhance the current

    features and to introduce new features in next phases.

  • General Civil Aviation Authority

    Direct Bulk payment by operators:

    Some of the operators have the provision of processing their payments towards their all application such of C of R issuance or ARC issuance on Bulk Payment basis. Agreement have been made by GCAA finance & operators finance departments to collect these payments\fees on monthly basis. This provision have eased and accelerated The process of these applications .

    E-Services

  • General Civil Aviation Authority

    Documents Approvals Q Pulse

    Control of Manuals and approvals through Document Module in Q Pulse:

    Ref : Q pulse User Manual ( available on GCAA Website ).

    Initial operator manuals can also be uploaded into Q pulse for review and approval

    Some of the existing manuals with the operator can not be uploaded since the previous revision does not exist. Contact PAI to ensure previous revision is available on Q pulse.

  • General Civil Aviation Authority

    Aircraft Deliveries

    A used aircraft to be imported to the UAE must be certified in accordance with the Type Certificate Data Sheet of the State of Design

    Operators are required to comply with these requirements by providing evidences after consultation with the manufacturer and by implementing all applicable related Service Bulletins.

  • General Civil Aviation Authority

    Deliveries & preparations of ac certificates

    Direct Deliveries with Boeing & Airbus will be subject to 3 to 5 audits this year as part of GCAA oversight on the process.

    Delivery forecast 2014 to be submitted during December 13 in order to assign inspector and properly manage our resources.

    Importance of maintaining 2 weeks minimum for submitting e service applications of C of R, C of A , ARCs , Noise, De Registration or Export C of A to GCAA in order to prepare the certificates & assign inspectors.

  • General Civil Aviation Authority

    SMS & Audits

    Audit plans for 2014 will be published to operators prior end of this year through the assigned PAI.

    ACAP product audit ( Aircraft Continuing Airworthiness Program )

    SMS audits

    Based on Risk Assessment by GCAA, the Airworthiness will conduct several audits on several operators throughout the year.

  • General Civil Aviation Authority

    ROSI

    Importance of referring to the exact requirement and criteria of reporting safety incidents as per CAAP 22.

    Analysis of Internal Safety Reports ROSIs

  • General Civil Aviation Authority

    Questions ?

    CAR M Presentation

  • CAR M Presentation Airworthiness Consultative Committee

    28 November2013

    Warren Storey Senior Inspector - Air Operators & CAMO

  • General Civil Aviation Authority

    Contents of the presentation

    CAR M Amendment CAR M Guidance Material

    CAR M Presentation

  • General Civil Aviation Authority

    CAR M 708(a) All continuing airworthiness management shall be carried out according to the prescriptions of Section A, Subpart C of this Chapter (CAR M).

    CAR M 710(b) The airworthiness review staff of the approved continuing airworthiness management organisation shall carry out a physical survey of the aircraft. For this survey, airworthiness review staff not appropriately qualified to issue a CAR M Subpart H or CAR 145 CRS as appropriate for the type, for any work that may be carried out, shall be assisted by such qualified personnel.

    CAR M Amendment

  • General Civil Aviation Authority

    CAR M 716(a) and (b) Level One (1): A significant non-compliance with CAR M regulations, which could jeopardize overall safety and require immediate corrective action. An organisations approval Certificate may be provisionally suspended in whole or in part depending upon the extent of the Level 1 finding until corrective action has been taken. Level Two (2): Non-compliance with CAR M regulations or continuing airworthiness management organisation procedures, which may lower the Organisations operation, maintenance and safety () standard, which require corrective action and compliance within a period not exceeding thirty (30) days of first notification (inspectors shall use their discretion in setting the time frame)

    CAR M Amendment

  • General Civil Aviation Authority

    Appendix 1 to AMC to CAR M 302 1.1.21 Operators and continuing airworthiness management organisations are required to develop procedures to comply with maintenance requirements for cockpit voice recorders (CVR) and (digital) flight data recorders FDR(DFDR): CVR Each 6 m, confirm proper recording of each audio channel

    and bulk erase inhibit logic FDR/DFDR - Each 3,000 fh/12 m, download and analyse at least a

    whole flight recording. Check all mandatory parameters are active and are of acceptable quality and

    FDR/DFDR - Pre-Flight: check for no-failure

    CAR M Amendment

  • General Civil Aviation Authority

    Appendix 1 to AMC to CAR M 302 1.1.22 Annual inspections should be included as follows: FDR/DFDR A complete flight from the FDR(DFDR) should be

    examined in engineering units to evaluate the validity of all recorded parameters. Particular attention should be given to parameters from sensors dedicated to the FDR(DFDR)

    The read-out facility should have the necessary software to accurately convert the recorded values to engineering units and to determine the status of discrete signals.

    An annual examination of the CVR recorded signals should be carried out, preferably from in-flight recordings, to ensure intelligibility standards are met

    CAR M Amendment

  • General Civil Aviation Authority

    Appendix 1 to AMC to CAR M 302 1.1.23 Calibration of the FDR(DFDR) system should be included in the AMP The FDR(DFDR) system should be re-calibrated at least every five

    years to determine any discrepancies in the engineering conversion routines for the mandatory parameters ( CAR-OPS 1.715 or CAR-OPS 3.715 ), and to ensure that parameters are being recorded within the calibration tolerances

    1.1.24 Continuing Airworthiness Management Exposition Procedures must include arrangements for rectifying defects

    noted during readout checks and to control rectification in accordance with the MEL

    CAR M Amendment

  • General Civil Aviation Authority

    Guidance Material for CAR M has been produced in line with the earlier CAR 145 GM. The content is as follows: Issuance, renewal and change of a CAR M approval for

    organisations located within the UAE Issuance, renewal and change of a CAR M approval for

    organisations located outside the UAE Technical Log System Approval Aircraft Continuing Airworthiness Product Audit Operator Ramp Audit Guidance on dating the Airworthiness Review Certificate

    CAR M Guidance Material

  • General Civil Aviation Authority

    Sections A to F: Issuance, renewal and change of a CAR M approval for organisations located within/outside the UAE Includes a new Subpart G Approval Recommendation Report (AWF-ARC-003) This report will support any recommendation made by an Inspector and will

    provide a robust record of the basis for any approval being granted, renewed or changed

    A separate recommendation will be made for each transaction

    CAR M Guidance Material

  • General Civil Aviation Authority

    CAR M Guidance Material

    Section H: Technical Log Approval Procedures Covers the 5 Sections of the Technical Log required by M.306 Includes additional parameters that might need to be recorded

    and tracked for certain aircraft or certain types of operation Procedures for approval of the technical log, including control of

    the amendment status of each of the 5 Sections Also has some basic information on the approval of Electronic

    Technical Logs

  • General Civil Aviation Authority

    CAR M Guidance Material

    Section I: Aircraft Continuing Airworthiness Product Audit

    Product audit of the Subpart G process An ACAP audit is a Deep Cut sample of airworthiness It is a method of establishing fleet or individual aircraft condition As a product audit it also allows the GCAA to assess CAR M

    airworthiness management and CAR 145 competence Can be used as credit towards the CAR M compliance audit

    programme

  • General Civil Aviation Authority

    CAR M Guidance Material

    Section I: Aircraft Continuing Airworthiness Product Audit 13 Key Risk Elements identified as being critical to the continuing

    airworthiness of aircraft, split into 3 categories Each ACAP audit will include an aircraft verification survey

    Aircraft Configuration Type design and changes Airworthiness Limitations Airworthiness Directives Aircraft Operation Aircraft Documents Flight Manual Mass and Balance

    Markings and Placards Operational Equipment Defect Management Aircraft Maintenance Aircraft Maintenance Programme Component Control Repairs Records

  • General Civil Aviation Authority

    CAR M Guidance Material

    Section I: Aircraft Continuing Airworthiness Product Audit These KREs and their detailed components should be adapted to the complexity of the aircraft type

    being surveyed by retaining only those items that are applicable and relevant for the particular aircraft type.

    The KREs define the scope of continuing airworthiness. The list of KREs is intended to provide the basis for planning and control of the ACAP audit programme. It will ensure that the programme covers all aspects of continuing airworthiness. While it is not required to cover all KREs during a given inspection, the ACAP audit programme needs to ensure that there is no omission, i.e. that certain KRE are never inspected.

    Title Description

    A. Aircraft Configuration

    A.1

    Type design and

    changes to type

    design

    The type design is the part of the approved configuration of a product, as laid down in the TCDS, common to all products of that type.

    Any changes to type design shall be approved and, for those embodied, shall be recorded with the reference to the approval.

    A.2 Airworthiness

    limitations

    An airworthiness limitation is a boundary beyond which an aircraft or a component thereof must not be operated, unless the

    instruction(s) associated to this airworthiness limitation is (are) complied with.

    A.3 Airworthiness

    Directives

    An Airworthiness Directive means a document issued or adopted by the State of Design, which mandates actions to be performed on

    an aircraft to restore an acceptable level of safety, when evidence shows that the safety level of this aircraft may otherwise be

    compromised. (CAR 21.3B)

  • General Civil Aviation Authority

    CAR M Guidance Material

    Section I: Aircraft Continuing Airworthiness Product Audit A.2 Airworthiness Limitations

    A.2 Airworthiness

    limitations

    An airworthiness limitation is a boundary beyond which an aircraft or a

    component thereof must not be operated, unless the instruction(s) associated

    with this airworthiness limitation is complied with.

    Supporting information Typical inspection items

    Airworthiness limitations

    are exclusively associated

    with instructions whose

    compliance is mandatory as

    part of the type design. They

    apply to some scheduled or

    unscheduled instructions

    that have been developed to

    prevent and/or to detect the

    most severe failure.

    1.Check that the Aircraft Maintenance Programme (AMP) reflects airworthiness

    limitations and associated instructions (standard or alternative) issued by the

    relevant design approval holders and are approved by the competent authority.

    2.Check that the aircraft and the components thereof comply with the approved

    AMP.

  • General Civil Aviation Authority

    CAR M Guidance Material

    Section I: Aircraft Continuing Airworthiness Product Audit They mainly apply to

    maintenance (mandatory

    modification, replacement,

    inspections, checks, etc., but

    can also apply to

    instructions to control

    critical design configurations

    (for example Critical Design

    Configuration Control

    Limitations (CDCCL) for the

    fuel tank safety).

    3. Check the current status of life-limited parts. The current status of life-limited

    parts is to be maintained throughout the operating life of the part.

    Typical Airworthiness Limitation items:

    Safe Life ALI (SL ALI)/Life limited parts,

    Damage Tolerant ALI (DT ALI)/Structure, including ageing aircraft structure,

    Certification Maintenance Requirements (CMR),

    Ageing Systems Maintenance (ASM), including Airworthiness Limitations for

    Electrical Wiring Interconnection System (EWIS),

    Fuel Tank Ignition Prevention (FTIP)/Flammability Reduction Means (FRM),

    CDCCL, check wiring if any maintenance carried out in same area

    wiring separation,

    Ageing fleet inspections mandated through ALS or AD are included in the

    AMP.

    Reference documents:

    CAR 21.31

    CAR 21.61

    EASA CS 22.1529

    EASA CS 23.1529, Appendix G, para. G25.4

  • General Civil Aviation Authority

    CAR M Guidance Material

    Section J: Operator Ramp Audit Programme

    The condition of an aircraft as sampled is to a standard acceptable for the Certificate of Airworthiness/Airworthiness Review Certificate to remain in force,

    Required documents are on-board, including the technical log and minimum equipment list, Operational and emergency equipment fitted is correctly installed and serviceable or clearly

    identified as unserviceable, The pre-flight check has been accomplished to the required standard, The aircraft is up to date with regard to scheduled maintenance due and deferred defects

    remaining within the MEL time limits, Pre-flight preparation procedures are being carried out in a consistent manner to achieve the

    required standards, Control and co-ordination of ground handling activities including aircraft loading, refuelling

    and aircraft start/pushback procedures. Use of the technical log system is being properly carried out, especially with regard to the

    reporting and control of defects, including defects noted in any cabin defects log

  • General Civil Aviation Authority

    CAR M Guidance Material

    Section K: Dating The Airworthiness Review Certificate

  • General Civil Aviation Authority

    CAR M Guidance Material

    Section K: Dating The Airworthiness Review Certificate

  • General Civil Aviation Authority

    Any Questions?

    CAR M PRESENTATION

  • General Civil Aviation Authority of UAE

    10th ACC Meeting 28 Nov 2013

    Zahid Munawar Manager Engineering Safety

    10th ACC Meeting 28 Nov 2012 61

  • New regulation & industry guidelines Production organization approval

    Monetary penalty scheme

    GCAA website

    Questions / Answer

    Breakdown of Presentation

    Department of Airworthiness Engineering Safety Section

    10th ACC Meeting 28 Nov 2012 62

  • New Regulations & Industry Guidelines

    Noise requirements Type certificate validation updating of CAR 21 AMC & GM Design organization approval Updating of CAR 21 AMC & GM

    Department of Airworthiness Engineering Safety Section

    10th ACC Meeting 28 Nov 2012 63

  • Proposed Regulation

    Noise Restriction Proposed Changes to Part V Chapter 1 After 01 Jan 2015, no jet powered subsonic aircraft type certificated to ICAO

    Annex 16 Chapter 2 or FAR Part 36 Stage 2 standards or worse, and with a Maximum Take-Off Mass (MTOM) of 75000 Pounds / 34020 Kilograms or more shall be registered in the UAE.

    After 01 Jan 2017 no jet-powered subsonic aircraft registered in the UAE, type certificated with a Maximum Take-Off Mass (MTOM) of 75000 pounds / 34020 Kilogram or more shall be operated to and from a UAE airport, unless it is compliant with ICAO Annex 16 Chapter 3 or FAR Part 36 Stage 3 or better noise standards.

    Department of Airworthiness Engineering Safety Section

    10th ACC Meeting 28 Nov 2012 64

  • New Industry Guidelines

    Type certificate validation updating of CAR 21 AMC & GM UAE Type Acceptance is need for issue of C of A & C of R

    The GCAA only validates Type Certificates Issued by:

    European Aviation Safety Agency US Federal Aviation Administration Transport Canada

    In case of Embraer or any other State of Design than the above EASA TC is validated

    CAR 21 Subpart B1, AMC/GM IB 6/2006 & IB 14/2006 provide more details

    List of validated models available on the GCAA website

    For any clarifications contact Manager Engineering Safety at [email protected]

    Department of Airworthiness Engineering Safety Section

    10th ACC Meeting 28 Nov 2012 65

  • New Industry Guidelines

    Design organization approval Updating of CAR 21 Subpart J AMC & GM Application process Fees and charges Design Organizations with existing EASA approval

    Requirement of data and assessment Investigation Audit Reports & returns

    Point of contact for queries

    Department of Airworthiness Engineering Safety Section

    10th ACC Meeting 28 Nov 2012 66

  • Production Organization Approval

    Production specialist recruited Mr. Khalid Al Humaidan

    By mid year 2014 the GCAA is likely to achieve capability for

    issuing POA without existing EASA POA

    Regulations CAR 21 Subpart G already published At the moment there is no UAE POA fee

    Department of Airworthiness Engineering Safety Section

    10th ACC Meeting 28 Nov 2012 67

  • Department of Airworthiness Engineering Safety Section

    Monetary Penalty Scheme

    The GCAA plans to introduce Monetary Penalty Scheme

    Moderate enforcement action

    New CAL being drafted

    Public consultation for draft CAL is in progress

    CAR Offense Regulations draft finalized

    Proposed Fines

    Individuals

    Organizations

    Likely to be implemented by Dec 2014

    10th ACC Meeting 28 Nov 2012 68

  • Department of Airworthiness Engineering Safety Section

    GCAA Website

    Regulations, AMC/GM and Industry Guidance material available on the GCAA website

    List of UAE Approved Design Organization List of UAE Type Accepted models

    10th ACC Meeting 28 Nov 2012 69

  • Questions / Answer

    Department of Airworthiness Engineering Safety Section

    10th ACC Meeting 28 Nov 2012 70

  • Thank You

    Department of Airworthiness Engineering Safety Section

    10th ACC Meeting 28 Nov 2012 71

  • General Civil Aviation Authority

    AIRWORTHINESS CONSULTATIVE COMMITTEE MEETING

    CAR 145 PRESENTATION

    General Civil Aviation Authority

    28 November 2013

    Issa Al Rawahi Senior Inspector MRO

    Airworthiness Consultative Committee- 28 Nov 2013

  • General Civil Aviation Authority

    Contents: CAR 145 Regulations Rev 04 dated Aug 2013 Certificate of Fitness for Flight (CFF) Application Process for CAR 145 Approval Term of Approval Ratings Cat A LMCM & Cat C Base Certifying Engineer.

    TITLE - CAR 145 PRESENTATION

    Airworthiness Consultative Committee- 28 Nov 2013

  • Airworthiness Consultative Committee- 28 Nov 2013

    Contents: Examination Standard for NDT Component Certifying Staff Requirement Addition of Brazilian ANAC Airworthiness Release Certification Independent Inspection Categorization of Findings

    TITLE - CAR 145 PRESENTATION

  • General Civil Aviation Authority

    TITLE - CAR 145 PRESENTATION

    Airworthiness Consultative Committee- 28 Nov 2013

    NPA 17 - CAR 145 Regulations changes: Approved & published by PRP Status Rev 04 dated August 2013 Effective September 2013

  • General Civil Aviation Authority

    Airworthiness Consultative Committee- 28 Nov 2013

    AMC 145.1 Certificate of Fitness for Flight Requirements Requirements were extracted & revised from CAR V Chap 2 Sec 11 and inserted in CAR 145 Appendix II to AMC 145.1.

    Applicability: If Flight Permit is required. If Test Flight is a post check required after maintenance.

    Requirements: CFF procedures must be defined in the MOE. Defined who are eligible to issue CFF.

    TITLE - CAR 145 AMENDMENT

  • Airworthiness Consultative Committee- 28 Nov 2013

    TITLE - CAR 145 PRESENTATION

    General Civil Aviation Authority

    Appendix II to GM 145.1 Certificate of Fitness for Flight Format:

  • General Civil Aviation Authority

    Airworthiness Consultative Committee- 28 Nov 2013

    TITLE - CAR 145 AMENDMENTS

  • Airworthiness Consultative Committee- 28 Nov 2013

    Maintenance Organization Approval Process The detailed description on the application process of CAR145 is in

    Appendix I to GM145.15. There are two applicable processes:

    Part A Applicable for Organization located in the UAE Part B Applicable for Organization located outside in the

    UAE

    General Civil Aviation Authority

    TITLE - CAR 145 PRESENTATION

  • Airworthiness Consultative Committee- 28 Nov 2013

    TITLE - CAR 145 PRESENTATION

    CAR 145 Current E- Services: CAR 145 Approval: Initial Issuance Renewal Extension Addition/ deletion of Line Stations Addition/deletion of class/rating/limitation Addition/deletion of Base Maintenance

    Amendment Change in ownership/name Change in Location

  • Airworthiness Consultative Committee- 28 Nov 2013

    Post-Holder Approval:

    PH Accountable Manager Acceptance PH Quality (approval) PH Maintenance (approval)

    MOE Approval This service is available through Q Pulse for:

    Submission. Amendment.

    TITLE - CAR 145 PRESENTATION

  • General Civil Aviation Authority

    Airworthiness Consultative Committee- 28 Nov 2013

    CAR 145.20 Terms of approval:

    Addition/Deletion of ATA Chapters on C5, C6 & C9

    o C5 Deletion of ATA 85 (Fuel Cell System)

    o C6 Addition of ATA 44 (Cabin System)

    - ATA 45 (Central Maint System)

    - ATA 50 (Cargo & Accessory Compartment)

    o C9 Addition of ATA 47 (N2 Generation System)

    TITLE - CAR 145 PRESENTATION

  • General Civil Aviation Authority

    Airworthiness Consultative Committee- 28 Nov 2013

    CAR 145.30(g) Cat A LMCM: NOTE 1:

    The existing Authorized Certifying staff holding privileges to sign the Certificate of Release to Service for limited tasks defined in AMC 145.30(g) and do not hold Category A Line Maintenance Certifying Mechanic LMCM license issued under the provision of CAR 66, may continue to exercise the Authorization privileges as defined in the Approved MOE, as a Category A License, provided the following criteria are met:

    a. The Authorization was issued before July 2011,

    b. The holder is in compliance with the requirements defined in the approved MOE,

    c. No amendment to the scope of the Authorization is made, unless agreed by GCAA.

    NOTE 2: The above privileges will be cancelled either upon conversion of existing AMEL into CAR 66, Company Authorization held is withdrawn or by 1 July 2015 which is the deadline set by GCAA for conversion of the license.

    TITLE - CAR 145 PRESENTATION

  • General Civil Aviation Authority

    Airworthiness Consultative Committee- 28 Nov 2013

    CAR 145.30(h) Base Certifying Engineer: NOTE 1:

    The organization existing Authorized Certifying staff holding privileges to sign the Certificate Release to Service under the superseded GCAA AMEL regulation and who do not hold category C license issued under the provision of CAR66 may continue to exercise the certification privileges as a Category C license, provided the person meets the following criteria:

    a. has either full set of Mechanical (Airframe & Engine Categories) or full set of Avionics (X & R Categories) with 3 years of type rating endorsement on the license.

    b. holds company Authorization that gives him CAR 66 Category C license privileges in accordance with criteria established in the MOE.

    NOTE 2: The above privileges will be cancelled either upon conversion of existing AMEL into CAR 66, Company Authorization held is withdrawn or by 1 July 2015 which is the deadline set by GCAA for conversion of the license.

    TITLE - CAR 145 PRESENTATION

  • Airworthiness Consultative Committee- 28 Nov 2013

    NDT Examination Standard AMC 145.30 (f) The acceptable standard of NDT examination by GCAA is by NDT standard controlled by a board acceptable to EASA.

    Component Certifying Staff Requirements AMC 145.30(i) Clarifies the requirement of granting authorization to Component Certifying Staff.

    TITLE - CAR 145 PRESENTATION

  • Airworthiness Consultative Committee- 28 Nov 2013

    Addition of Brazilian ANAC Airworthiness Release Certificate AMC 145.42(a) considers Brazilian AW release certificate (SEGVOO

    003 Form) an equivalent document to GCAA form 1.

    Deletion of Duplicate Inspection CAR 145.65(b)(3) stipulates that organization shall establish

    procedures with regard to Independent Inspection in accordance with CAR M (CAR M 402).

  • Airworthiness Consultative Committee- 28 Nov 2013

    Findings Categorization CAR 145.95 introduces re-definition of the finding and addition of Level 3. The major change in the current revision is that the non compliance is not limited to CAR 145 compliance only, but it has been widen to include non compliance to the Civil Aviation Law, GCAAs regulations, the organisations certification requirements/conditions, terms of license or evidence of a system failure.

  • General Civil Aviation Authority

    Airworthiness Consultative Committee- 28 Nov 2013

    ANY QUESTIONS

    TITLE - CAR 145 PRESENTATION

  • General Civil Aviation Authority

    Airworthiness Consultative Committee- 28 Nov 2013

    Thank You

    TITLE - CAR 145 PRESENTATION

  • Maintenance Programme Optimisation Airworthiness Consultative Committee

    28 November2013

    Warren Storey Senior Inspector - Air Operators & CAMO

  • General Civil Aviation Authority

    Contents of the presentation

    CAR M 302 Aircraft Maintenance Programme IP 44 IMRBPB Evolution/Optimisation Guidelines Operator Maintenance Programme Optimisation

    Maintenance Programme Optimisation

  • General Civil Aviation Authority

    CAR M.302 Aircraft Maintenance programme CAR M 302(d)

    The aircraft maintenance programme must establish compliance with: (iii) additional or alternative instructions proposed by the owner or the continuing airworthiness management organisation once approved in accordance with CAR M.302, except for intervals of safety related tasks referred in paragraph (e), which may be escalated, subject to sufficient reviews carried out in accordance with paragraph (g) and only when subject to direct approval in accordance with CAR M.302(b).

    Maintenance Programme Optimisation

  • General Civil Aviation Authority

    CAR M.302 Aircraft Maintenance programme AMC CAR M 302(d)3

    Where an aircraft type has been subjected to the MRB report process, an operator should normally develop the initial operators aircraft maintenance programme based upon the MRB report.

    AMC CAR M 302(d)5 This does not prevent the approved aircraft maintenance programme from being developed in the light of service experience to beyond the MRB report recommendations but will show the relationship to such recommendations.

    Maintenance Programme Optimisation

  • General Civil Aviation Authority

    CAR M.302 Aircraft Maintenance programme Alternate and/or additional instructions to those defined in

    paragraphs CAR M.302(d)(i) and (ii), proposed by the owner or the operator, may include but are not limited to the following: Escalation of the interval for certain tasks based on reliability data

    or other supporting information. Appendix I recommends that the maintenance programme contains the corresponding escalation procedures. The escalation of these tasks is directly approved by the Authority, except in the case of ALIs (Airworthiness Limitations).

    More restrictive intervals than those proposed by the TC holder as a result of the reliability data or because of a more stringent operational environment.

    Maintenance Programme Optimisation

  • General Civil Aviation Authority

    IP 44 IMRBPB Evolution/Optimisation Guidelines International Maintenance Review Board Policy Board

    Industry developed and agreed guidelines for manufacturers to use when looking to escalate (typically) their MRB/MPD task intervals

    The OEMs MRB Industry Steering Committee (ISC) use these guidelines to develop the Policy and Procedures Handbook (PPH) used for each evolution process.

    The OEM will present an escalation target to the ISC who will establish how data will be gathered and considered, how findings will be weighed, and what the minimum data size will be to be validate each task to be considered.

    Maintenance Programme Optimisation

  • General Civil Aviation Authority

    Operator Maintenance Programme Optimisation Operators need to demonstrate effective review of TC/STC Holder

    data. MPD / AMM Chapter 5 and ICA maintenance requirement changes need to be reviewed by the operator to ensure that: ALI, CMR, Life Limited Item etc Interval reductions are adopted Other reductions must be adopted unless the operators

    reliability data can support interval retention Task interval escalations are reviewed against reliability data to

    ensure the operators operating experience supports the increase The operator should also assess the change for compatibility with

    fleet utilisation and operating pattern to ensure that maintenance planning penalties will not be incurred

    Maintenance Programme Optimisation

  • General Civil Aviation Authority

    Operator Maintenance Programme Optimisation Operators must have a full and mature reliability programme in place Operators of large transport aircraft need to be active participants in

    the OEM MRB process The OEM must be enlisted to support any operator escalation

    activity The escalation process should be based upon the latest IP 44 IMRBPB

    Evolution/Optimisation Guidelines The GCAA must be involved in the process from the earliest meetings

    to ensure they have agreed the format and scope of the escalation process

    Maintenance Programme Optimisation

  • General Civil Aviation Authority

    Operator Maintenance Programme Optimisation The operator must be able to provide sufficient fleet reliability data

    relating specifically to their own operations The maintenance programme amendment proposal must include

    rules for transitioning the fleet onto the new programme intervals GCAA approval of any changes proposed as a result of the

    optimisation process must be obtained Each task amended as part of the optimisation programme must be

    properly identified within the maintenance programme

    Maintenance Programme Optimisation

  • General Civil Aviation Authority

    Any Questions?

    CAR M PRESENTATION