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10th Airworthiness Consultative Committee (ACC) Workshop
CAR Part II Chapter 7 CAR 66
Presented by
Paul Anthony Price
CAR Part II Chapter 7 CAR 66
Issue 02 effective from 15 November 2013
Operators Technical & Training Group
Current Membership
Emirates. Etihad. Fly Dubai. Air Arabia. Presidential Flight. Jet Aviation. Emirates Aviation College. Aerogulf Services. Abu Dhabi Aviation. Helidubai. SR Technics. Fujairah Aviation Academy. Abu Dhabi Polytechnic. Execujet. ADAT. Falcon Aviation Services.
Operators Technical & Training Group
Technical Group Description
The Operators Technical Group was designed to incorporate members of the General Civil Aviation authority, specifically from the Licensing and Policy Departments as well as select representatives from the aviation industry whose operations have a significant involvement with the Engineering Licensing (AMEL) regulations and associated activities.
Operators Technical & Training Group
Technical Group Description
The Operators Technical Group was formed to foster a collaborative working group who will develop the future AMEL regulations for the United Arab Emirates, with final decision making authority resting with the Director General of the GCAA.
Operators Technical & Training Group
Business Objective
The main objectives of the Operators Technical Group was to update the Engineering Licensing (AMEL) regulations in order to harmonize, the current GCAA Safety Affairs regulatory suite.
Operators Technical & Training Group
Business Objective
Additionally, to write a forward focused set of regulations that closely mirror the EU Engineering Licensing regulations in order to meet the GCAA strategic objectives and to ensure greater synergy with other National Regulatory bodies for the betterment of the UAE Aviation Industry as a whole.
Operators Technical & Training Group
Business Objective
Lastly, to foster a more open and collaborative working relationship with representatives of the UAE aviation industry, as well as members of international regulatory bodies and the international aviation industry as a whole. On completion of the amended regulation, the Technical group will continue to meet, to ensure the amended regulations meet the GCAA strategic objective, and address any ongoing issues with industry.
CAR 66.5 Aircraft Groups
The current system of 13 sections of aircraft grouping is re-arranged to
THREE Groups.
Group 1: complex motor-powered aircraft as well as multiple engine
helicopters, aeroplanes with maximum certified operating altitude exceeding
FL290, aircraft equipped with fly-by-wire systems and other aircraft requiring
an aircraft type rating when defined so by the GCAA
CAR 66.5 Aircraft Groups
Group 2: aircraft other than those in Group 1 belonging to the following
subgroups:
sub-group 2a: single turbo-propeller engine aeroplanes
sub-group 2b: single turbine engine helicopters
sub-group 2c: single piston engine helicopters.
Group 3: piston engine aeroplanes other than those in Group 1.
CAR 66.20 (a) Privileges
A Category B2 AMEL Shall Permit the Holder;
To issue Certificates of Release to Service and to act as B2 Support Staff for the following;
maintenance performed on avionic and electrical systems, and
Electrical and avionic tasks within powerplant and mechanical systems, requiring only simple tests to prove their serviceability, and
To issue certificates of release to service following minor scheduled line maintenance and simple defect rectification within the limits of tasks specifically endorsed on the certification authorization referred to in point 145.35 of CAR-145
CAR 66.20 (a) Privileges
A Category B2 AMEL Shall Permit the Holder Cont;
This certification privilege shall be restricted to work that the license holder has personally performed in the maintenance organisation which issued the certification authorisation and limited to the ratings already endorsed in the B2 license.
The category B2 license does not include any A subcategory
The holder of a category B2 aircraft maintenance licence may only exercise the certification privileges described in CAR 66.20(a)(3)(ii) following the satisfactory completion of (i) the relevant category A aircraft task training and (ii) 6 months of documented practical experience covering the scope of the authorisation that will be issued. The task training shall include practical hands on training and theoretical training as appropriate for each task authorised. Satisfactory completion of training shall be demonstrated by an examination or by workplace assessment. Task training and examination/assessment shall be carried out by the maintenance organisation issuing the certifying staff authorisation. The practical experience shall be also obtained within such maintenance organisation.
CAR 66.20 (b) Privileges
The training courses and examinations shall be passed within 10 years prior to the application for an aircraft maintenance license or the addition of a category
or subcategory to such aircraft maintenance license.
CAR 66.40 (a) Continued Validity of the AMEL
The aircraft maintenance licence becomes invalid eight years after its last issue or
amendment, unless the holder submits his/her aircraft maintenance licence to
the GCAA.
The validity of the AMEL is not affected by recency of maintenance experience
whereas the validity of the 66.20 privileges is affected by maintenance experience
as specified in 66.20(a) GM 66.20 refers.
CAR 66.45 (a) Type/Task Training and Ratings
In order to be entitled to exercise certification privileges on a specific
Aircraft type the holder of an AMEL needs to have his/her license
Endorsed with the relevant aircraft ratings.
CAR 66.45 (a) Type/Task Training and Ratings
For category B1, B2 or C the relevant aircraft ratings are the following:
For group 1 aircraft, the appropriate aircraft type rating.
For group 2 aircraft, the appropriate aircraft type rating, manufacturer sub-group rating or full sub-group rating.
For group 3 aircraft, the appropriate aircraft type rating or full group rating.
For category B3, the relevant rating is piston-engine non-pressurised aeroplanes of 2 000 kg MTOM and below.
For category A, no rating is required, subject to compliance with the requirements of point 145.35 of CAR-145.
CAR 66.45 (b) Type/Task Training and Ratings
The endorsement of aircraft type ratings requires the satisfactory completion of the
relevant category B1, B2 or C aircraft type training.
CAR 66.45 (c) Type/Task Training and Ratings
In addition to the requirement of point (b), the endorsement of the first aircraft type
rating within a given category/sub-category requires satisfactory completion of the
corresponding On the Job Experience, as described in Appendix III to CAR 66.
CAR 66.45 (f) Type/Task Training and Ratings
Group 3 Aircraft;
For category B1, unless the applicant provides evidence of appropriate experience,
the group 3 rating shall be subject to the following limitations, which shall be
endorsed on the licence:
pressurised aeroplanes
metal structure aeroplanes
composite structure aeroplanes
wooden structure aeroplanes
aeroplanes with metal tubing structure covered with fabric.
CAR 66.50 (a) (b) (c) Limitations
Limitations introduced on an aircraft maintenance licence are exclusions from the
certification privileges and affect the aircraft in its entirety.
For limitations referred to in point 66.45, limitations shall be removed upon:
demonstration of appropriate experience; or after a satisfactory practical
Assessment performed by the GCAA.
For limitations referred to in point 66.70, limitations shall be removed upon
satisfactory completion of examination on those modules/subjects defined in the
applicable conversion report.
CAR 66.70 (a) Conversion Provisions The holder of a certifying staff qualification valid, prior to the date of entry into force of this CAR shall be issued an aircraft maintenance licence by the GCAA without further examination subject to the conditions specified in the conversion report. Where necessary, the aircraft maintenance licence shall contain limitations in accordance with point 66.50 to reflect the differences between the scope of the certifying staff qualification valid before the entry into force of this Regulation and the basic knowledge requirements and the basic examination standards laid down in Appendix I and II to the CAR.
Subject Module
A or B1 aeroplane with:
A or B1 helicopter with: B2 B3
Turbine engine(s) Piston engine(s)
Turbine engine(s) Piston engine(s) Avionics
Piston-engine
Non-pressurised Aeroplanes
2 000 kg MTOM And below
1 X X X X X X
2 X X X X X X
3 X X X X X X
4 X X X X X X
5 X X X X X X
6 X X X X X X
7A X X X X X
7B X
8 X X X X X X
9A X X X X X
9B X
10 X X X X X X
11A X 11B X 11C X 12 X X 13 X
14 X
15 X X 16 X X X
17A X X
17B X
Category Hours Aeroplanes with a maximum take-off mass above 30 000kg;
B1.1 150 B1.2 120 B2 100 C 30
Aeroplanes with a maximum take-off mass equal or less than 30 000kg and above 5 700kg
B1.1 120 B1.2 100 B2 100 C 25
Aeroplanes with a maximum take-off mass of 5 700kg and below (*)
B1.1 80 B1.2 60 B2 60 C 15
Helicopters (**) B1.3 120
B1.4 100 B2 100 C 25
(*) For non pressurized piston engine aeroplanes below 2000kg MTOM the minimum duration can be reduced by 50%
(**) For helicopters in group 2 (as defined in point 66.45) the minimum duration can be reduced by 30%
Aircraft rating requirements
Aircraft Groups
B1/B3 licence
B2 licence
C licence
Group 1
Complex motor- powered aircraft
Multiple engine helicopters.
Aeroplanes certified above FL290.
Aircraft equipped with fly-by-wire.
Other aircraft when defined by the GCAA.
(For B1)
Individual
TYPE RATING
Type training:
Theory + examination
Practical + assessment
PLUS
OJT (for first aircraft in
license subcategory)
Individual
TYPE RATING
Type training:
Theory + examination
Practical + assessment
PLUS
OJT (for first aircraft in
license category)
Individual
TYPE RATING
Type training:
Theory + examination
Group 2:
Subgroups:
2a: single turboprop
aeroplanes (*)
2b: single turbine engine
helicopters (*)
2c: single piston-engine
helicopters (*)
(*) Except those classified
in Group 1.
(For B1.1, B1.3, B1.4)
Individual TYPE RATING
(type training + OJT) or
(type examination +
practical experience)
Full SUBGROUP
RATING
(type training + OJT) or
(type examination +
practical experience) on at
least 3 aircraft
representative of that
subgroup
Manufacturer SUBGROUP
RATING (type training +
OJT) or (type examination
+ practical experience)
on at least 2 aircraft
representative of that
manufacturer subgroup
Individual TYPE RATING
(type training + OJT) or
(type examination +
practical experience)
Full SUBGROUP
RATING
based on demonstration
of practical experience
Manufacturer SUBGROUP
RATING based on
demonstration of practical
experience
Individual TYPE RATING
type training or type
examination
Full SUBGROUP
RATING
type training or type
examination on at least 3
aircraft representative of
that subgroup
Manufacturer SUBGROUP
RATING type training or
type examination on at
least 2 aircraft
representative of
that manufacturer subgroup
Group 3
Piston-engine aeroplanes
(except those classified in Group 1)
(For B1.2)
Individual TYPE RATING
(type training + OJT) or
(type examination +
practical experience)
Full GROUP 3 RATING
based on demonstration of
practical experience
Limitations:
Pressurised aeroplanes
Metal aeroplanes
Composite aeroplanes
Wooden aeroplanes
Metal tubing & fabric
aeroplanes
Individual TYPE RATING
(type training + OJT) or
(type examination +
practical experience)
Full GROUP 3 RATING
based on demonstration of practical
experience
Individual TYPE RATING
type training or type
examination
Full GROUP 3 RATING
based on demonstration of practical
experience
Piston-engine non-pressurised
Aeroplanes of 2 000 kg MTOM
and below
(For B3)
FULL RATING Piston engine non-pressurised aeroplanes of
2 000 kg MTOM and below based on demonstration of
practical experience
Limitations:
Metal aeroplanes
Composite aeroplanes
Wooden aeroplanes
Metal tubing & fabric
aeroplanes
Not Applicable
Not Applicable
Basic training courses complying with the requirements applicable before this Regulation applies may be started until 1 year after date by which this Regulation applies. Basic knowledge examinations conducted as part of these courses may comply with the requirements applicable before this Regulation applies.
Basic knowledge examinations complying with the requirements applicable before this Regulation applies and conducted by the GCAA or conducted by a maintenance training organisation approved in accordance with CAR 147 while not being part of a basic training course, may be conducted until 1 year after the date by which this Regulation applies.
Type training courses and type examinations complying with the requirements applicable before this Regulation applies shall be started and finished not later than 1 year after the date by which this Regulation applies.
Questions ?
CAR M Presentation Airworthiness Consultative Committee
28 November2013
Yousuf Al Azizi Senior Inspector - Air Operators & CAMO
General Civil Aviation Authority
Contents of the presentation
E- Services Documents approvals Q pulse Deliveries SMS & Audits ROSI
CAR M Presentation
General Civil Aviation Authority
The GCAA has launched phase II of E-services which has introduced the following services : Renewal of ARC by the GCAA Form AWF-ARC-15A Renewal of ARC by the CAMO Form AWF-ARC-15B Issuance of CAMO approval Renewal of CAMO approval Amendment of CAMO approval Nominated Personnel Amendment Nominated Personnel Renewal Nominated Personnel Revocation Nominated Personnel Initial
E-Services
General Civil Aviation Authority
Features : E services can be delegated within the company for specific tasks &
personnel All existing CAMO can use the e services for the following applications : 1.Renewal 2. Initial 3.Amendments
Stand alone CAMOs need to apply for E services subscription which
will enable them applying for the nomination of Accountable Manager, QA PH, CAMO PH & ARC staff.
Existing CAMO can now apply through e services to add new ARC staff or change any Nominated PH.
New AOC need to obtain their e services subscription in order to apply for CAMO approval & Nominated PH during certification process.
E-Services
General Civil Aviation Authority
E-Services
Practices: Importance of entering the correct ownership details during C of
R application & C of R amendments . Importance of entering the proper aircraft manufacturers
designation as indicated in the type certificate data sheet for all applications.
Importance of properly selecting subpart G or Subpart G + I incase of Renewal or Initial application of CAMO.
Future: GCAA are working on the next phase of e services to include Flight
Permit application. Also, GCAA are continuously working to enhance the current
features and to introduce new features in next phases.
General Civil Aviation Authority
Direct Bulk payment by operators:
Some of the operators have the provision of processing their payments towards their all application such of C of R issuance or ARC issuance on Bulk Payment basis. Agreement have been made by GCAA finance & operators finance departments to collect these payments\fees on monthly basis. This provision have eased and accelerated The process of these applications .
E-Services
General Civil Aviation Authority
Documents Approvals Q Pulse
Control of Manuals and approvals through Document Module in Q Pulse:
Ref : Q pulse User Manual ( available on GCAA Website ).
Initial operator manuals can also be uploaded into Q pulse for review and approval
Some of the existing manuals with the operator can not be uploaded since the previous revision does not exist. Contact PAI to ensure previous revision is available on Q pulse.
General Civil Aviation Authority
Aircraft Deliveries
A used aircraft to be imported to the UAE must be certified in accordance with the Type Certificate Data Sheet of the State of Design
Operators are required to comply with these requirements by providing evidences after consultation with the manufacturer and by implementing all applicable related Service Bulletins.
General Civil Aviation Authority
Deliveries & preparations of ac certificates
Direct Deliveries with Boeing & Airbus will be subject to 3 to 5 audits this year as part of GCAA oversight on the process.
Delivery forecast 2014 to be submitted during December 13 in order to assign inspector and properly manage our resources.
Importance of maintaining 2 weeks minimum for submitting e service applications of C of R, C of A , ARCs , Noise, De Registration or Export C of A to GCAA in order to prepare the certificates & assign inspectors.
General Civil Aviation Authority
SMS & Audits
Audit plans for 2014 will be published to operators prior end of this year through the assigned PAI.
ACAP product audit ( Aircraft Continuing Airworthiness Program )
SMS audits
Based on Risk Assessment by GCAA, the Airworthiness will conduct several audits on several operators throughout the year.
General Civil Aviation Authority
ROSI
Importance of referring to the exact requirement and criteria of reporting safety incidents as per CAAP 22.
Analysis of Internal Safety Reports ROSIs
General Civil Aviation Authority
Questions ?
CAR M Presentation
CAR M Presentation Airworthiness Consultative Committee
28 November2013
Warren Storey Senior Inspector - Air Operators & CAMO
General Civil Aviation Authority
Contents of the presentation
CAR M Amendment CAR M Guidance Material
CAR M Presentation
General Civil Aviation Authority
CAR M 708(a) All continuing airworthiness management shall be carried out according to the prescriptions of Section A, Subpart C of this Chapter (CAR M).
CAR M 710(b) The airworthiness review staff of the approved continuing airworthiness management organisation shall carry out a physical survey of the aircraft. For this survey, airworthiness review staff not appropriately qualified to issue a CAR M Subpart H or CAR 145 CRS as appropriate for the type, for any work that may be carried out, shall be assisted by such qualified personnel.
CAR M Amendment
General Civil Aviation Authority
CAR M 716(a) and (b) Level One (1): A significant non-compliance with CAR M regulations, which could jeopardize overall safety and require immediate corrective action. An organisations approval Certificate may be provisionally suspended in whole or in part depending upon the extent of the Level 1 finding until corrective action has been taken. Level Two (2): Non-compliance with CAR M regulations or continuing airworthiness management organisation procedures, which may lower the Organisations operation, maintenance and safety () standard, which require corrective action and compliance within a period not exceeding thirty (30) days of first notification (inspectors shall use their discretion in setting the time frame)
CAR M Amendment
General Civil Aviation Authority
Appendix 1 to AMC to CAR M 302 1.1.21 Operators and continuing airworthiness management organisations are required to develop procedures to comply with maintenance requirements for cockpit voice recorders (CVR) and (digital) flight data recorders FDR(DFDR): CVR Each 6 m, confirm proper recording of each audio channel
and bulk erase inhibit logic FDR/DFDR - Each 3,000 fh/12 m, download and analyse at least a
whole flight recording. Check all mandatory parameters are active and are of acceptable quality and
FDR/DFDR - Pre-Flight: check for no-failure
CAR M Amendment
General Civil Aviation Authority
Appendix 1 to AMC to CAR M 302 1.1.22 Annual inspections should be included as follows: FDR/DFDR A complete flight from the FDR(DFDR) should be
examined in engineering units to evaluate the validity of all recorded parameters. Particular attention should be given to parameters from sensors dedicated to the FDR(DFDR)
The read-out facility should have the necessary software to accurately convert the recorded values to engineering units and to determine the status of discrete signals.
An annual examination of the CVR recorded signals should be carried out, preferably from in-flight recordings, to ensure intelligibility standards are met
CAR M Amendment
General Civil Aviation Authority
Appendix 1 to AMC to CAR M 302 1.1.23 Calibration of the FDR(DFDR) system should be included in the AMP The FDR(DFDR) system should be re-calibrated at least every five
years to determine any discrepancies in the engineering conversion routines for the mandatory parameters ( CAR-OPS 1.715 or CAR-OPS 3.715 ), and to ensure that parameters are being recorded within the calibration tolerances
1.1.24 Continuing Airworthiness Management Exposition Procedures must include arrangements for rectifying defects
noted during readout checks and to control rectification in accordance with the MEL
CAR M Amendment
General Civil Aviation Authority
Guidance Material for CAR M has been produced in line with the earlier CAR 145 GM. The content is as follows: Issuance, renewal and change of a CAR M approval for
organisations located within the UAE Issuance, renewal and change of a CAR M approval for
organisations located outside the UAE Technical Log System Approval Aircraft Continuing Airworthiness Product Audit Operator Ramp Audit Guidance on dating the Airworthiness Review Certificate
CAR M Guidance Material
General Civil Aviation Authority
Sections A to F: Issuance, renewal and change of a CAR M approval for organisations located within/outside the UAE Includes a new Subpart G Approval Recommendation Report (AWF-ARC-003) This report will support any recommendation made by an Inspector and will
provide a robust record of the basis for any approval being granted, renewed or changed
A separate recommendation will be made for each transaction
CAR M Guidance Material
General Civil Aviation Authority
CAR M Guidance Material
Section H: Technical Log Approval Procedures Covers the 5 Sections of the Technical Log required by M.306 Includes additional parameters that might need to be recorded
and tracked for certain aircraft or certain types of operation Procedures for approval of the technical log, including control of
the amendment status of each of the 5 Sections Also has some basic information on the approval of Electronic
Technical Logs
General Civil Aviation Authority
CAR M Guidance Material
Section I: Aircraft Continuing Airworthiness Product Audit
Product audit of the Subpart G process An ACAP audit is a Deep Cut sample of airworthiness It is a method of establishing fleet or individual aircraft condition As a product audit it also allows the GCAA to assess CAR M
airworthiness management and CAR 145 competence Can be used as credit towards the CAR M compliance audit
programme
General Civil Aviation Authority
CAR M Guidance Material
Section I: Aircraft Continuing Airworthiness Product Audit 13 Key Risk Elements identified as being critical to the continuing
airworthiness of aircraft, split into 3 categories Each ACAP audit will include an aircraft verification survey
Aircraft Configuration Type design and changes Airworthiness Limitations Airworthiness Directives Aircraft Operation Aircraft Documents Flight Manual Mass and Balance
Markings and Placards Operational Equipment Defect Management Aircraft Maintenance Aircraft Maintenance Programme Component Control Repairs Records
General Civil Aviation Authority
CAR M Guidance Material
Section I: Aircraft Continuing Airworthiness Product Audit These KREs and their detailed components should be adapted to the complexity of the aircraft type
being surveyed by retaining only those items that are applicable and relevant for the particular aircraft type.
The KREs define the scope of continuing airworthiness. The list of KREs is intended to provide the basis for planning and control of the ACAP audit programme. It will ensure that the programme covers all aspects of continuing airworthiness. While it is not required to cover all KREs during a given inspection, the ACAP audit programme needs to ensure that there is no omission, i.e. that certain KRE are never inspected.
Title Description
A. Aircraft Configuration
A.1
Type design and
changes to type
design
The type design is the part of the approved configuration of a product, as laid down in the TCDS, common to all products of that type.
Any changes to type design shall be approved and, for those embodied, shall be recorded with the reference to the approval.
A.2 Airworthiness
limitations
An airworthiness limitation is a boundary beyond which an aircraft or a component thereof must not be operated, unless the
instruction(s) associated to this airworthiness limitation is (are) complied with.
A.3 Airworthiness
Directives
An Airworthiness Directive means a document issued or adopted by the State of Design, which mandates actions to be performed on
an aircraft to restore an acceptable level of safety, when evidence shows that the safety level of this aircraft may otherwise be
compromised. (CAR 21.3B)
General Civil Aviation Authority
CAR M Guidance Material
Section I: Aircraft Continuing Airworthiness Product Audit A.2 Airworthiness Limitations
A.2 Airworthiness
limitations
An airworthiness limitation is a boundary beyond which an aircraft or a
component thereof must not be operated, unless the instruction(s) associated
with this airworthiness limitation is complied with.
Supporting information Typical inspection items
Airworthiness limitations
are exclusively associated
with instructions whose
compliance is mandatory as
part of the type design. They
apply to some scheduled or
unscheduled instructions
that have been developed to
prevent and/or to detect the
most severe failure.
1.Check that the Aircraft Maintenance Programme (AMP) reflects airworthiness
limitations and associated instructions (standard or alternative) issued by the
relevant design approval holders and are approved by the competent authority.
2.Check that the aircraft and the components thereof comply with the approved
AMP.
General Civil Aviation Authority
CAR M Guidance Material
Section I: Aircraft Continuing Airworthiness Product Audit They mainly apply to
maintenance (mandatory
modification, replacement,
inspections, checks, etc., but
can also apply to
instructions to control
critical design configurations
(for example Critical Design
Configuration Control
Limitations (CDCCL) for the
fuel tank safety).
3. Check the current status of life-limited parts. The current status of life-limited
parts is to be maintained throughout the operating life of the part.
Typical Airworthiness Limitation items:
Safe Life ALI (SL ALI)/Life limited parts,
Damage Tolerant ALI (DT ALI)/Structure, including ageing aircraft structure,
Certification Maintenance Requirements (CMR),
Ageing Systems Maintenance (ASM), including Airworthiness Limitations for
Electrical Wiring Interconnection System (EWIS),
Fuel Tank Ignition Prevention (FTIP)/Flammability Reduction Means (FRM),
CDCCL, check wiring if any maintenance carried out in same area
wiring separation,
Ageing fleet inspections mandated through ALS or AD are included in the
AMP.
Reference documents:
CAR 21.31
CAR 21.61
EASA CS 22.1529
EASA CS 23.1529, Appendix G, para. G25.4
General Civil Aviation Authority
CAR M Guidance Material
Section J: Operator Ramp Audit Programme
The condition of an aircraft as sampled is to a standard acceptable for the Certificate of Airworthiness/Airworthiness Review Certificate to remain in force,
Required documents are on-board, including the technical log and minimum equipment list, Operational and emergency equipment fitted is correctly installed and serviceable or clearly
identified as unserviceable, The pre-flight check has been accomplished to the required standard, The aircraft is up to date with regard to scheduled maintenance due and deferred defects
remaining within the MEL time limits, Pre-flight preparation procedures are being carried out in a consistent manner to achieve the
required standards, Control and co-ordination of ground handling activities including aircraft loading, refuelling
and aircraft start/pushback procedures. Use of the technical log system is being properly carried out, especially with regard to the
reporting and control of defects, including defects noted in any cabin defects log
General Civil Aviation Authority
CAR M Guidance Material
Section K: Dating The Airworthiness Review Certificate
General Civil Aviation Authority
CAR M Guidance Material
Section K: Dating The Airworthiness Review Certificate
General Civil Aviation Authority
Any Questions?
CAR M PRESENTATION
General Civil Aviation Authority of UAE
10th ACC Meeting 28 Nov 2013
Zahid Munawar Manager Engineering Safety
10th ACC Meeting 28 Nov 2012 61
New regulation & industry guidelines Production organization approval
Monetary penalty scheme
GCAA website
Questions / Answer
Breakdown of Presentation
Department of Airworthiness Engineering Safety Section
10th ACC Meeting 28 Nov 2012 62
New Regulations & Industry Guidelines
Noise requirements Type certificate validation updating of CAR 21 AMC & GM Design organization approval Updating of CAR 21 AMC & GM
Department of Airworthiness Engineering Safety Section
10th ACC Meeting 28 Nov 2012 63
Proposed Regulation
Noise Restriction Proposed Changes to Part V Chapter 1 After 01 Jan 2015, no jet powered subsonic aircraft type certificated to ICAO
Annex 16 Chapter 2 or FAR Part 36 Stage 2 standards or worse, and with a Maximum Take-Off Mass (MTOM) of 75000 Pounds / 34020 Kilograms or more shall be registered in the UAE.
After 01 Jan 2017 no jet-powered subsonic aircraft registered in the UAE, type certificated with a Maximum Take-Off Mass (MTOM) of 75000 pounds / 34020 Kilogram or more shall be operated to and from a UAE airport, unless it is compliant with ICAO Annex 16 Chapter 3 or FAR Part 36 Stage 3 or better noise standards.
Department of Airworthiness Engineering Safety Section
10th ACC Meeting 28 Nov 2012 64
New Industry Guidelines
Type certificate validation updating of CAR 21 AMC & GM UAE Type Acceptance is need for issue of C of A & C of R
The GCAA only validates Type Certificates Issued by:
European Aviation Safety Agency US Federal Aviation Administration Transport Canada
In case of Embraer or any other State of Design than the above EASA TC is validated
CAR 21 Subpart B1, AMC/GM IB 6/2006 & IB 14/2006 provide more details
List of validated models available on the GCAA website
For any clarifications contact Manager Engineering Safety at [email protected]
Department of Airworthiness Engineering Safety Section
10th ACC Meeting 28 Nov 2012 65
New Industry Guidelines
Design organization approval Updating of CAR 21 Subpart J AMC & GM Application process Fees and charges Design Organizations with existing EASA approval
Requirement of data and assessment Investigation Audit Reports & returns
Point of contact for queries
Department of Airworthiness Engineering Safety Section
10th ACC Meeting 28 Nov 2012 66
Production Organization Approval
Production specialist recruited Mr. Khalid Al Humaidan
By mid year 2014 the GCAA is likely to achieve capability for
issuing POA without existing EASA POA
Regulations CAR 21 Subpart G already published At the moment there is no UAE POA fee
Department of Airworthiness Engineering Safety Section
10th ACC Meeting 28 Nov 2012 67
Department of Airworthiness Engineering Safety Section
Monetary Penalty Scheme
The GCAA plans to introduce Monetary Penalty Scheme
Moderate enforcement action
New CAL being drafted
Public consultation for draft CAL is in progress
CAR Offense Regulations draft finalized
Proposed Fines
Individuals
Organizations
Likely to be implemented by Dec 2014
10th ACC Meeting 28 Nov 2012 68
Department of Airworthiness Engineering Safety Section
GCAA Website
Regulations, AMC/GM and Industry Guidance material available on the GCAA website
List of UAE Approved Design Organization List of UAE Type Accepted models
10th ACC Meeting 28 Nov 2012 69
Questions / Answer
Department of Airworthiness Engineering Safety Section
10th ACC Meeting 28 Nov 2012 70
Thank You
Department of Airworthiness Engineering Safety Section
10th ACC Meeting 28 Nov 2012 71
General Civil Aviation Authority
AIRWORTHINESS CONSULTATIVE COMMITTEE MEETING
CAR 145 PRESENTATION
General Civil Aviation Authority
28 November 2013
Issa Al Rawahi Senior Inspector MRO
Airworthiness Consultative Committee- 28 Nov 2013
General Civil Aviation Authority
Contents: CAR 145 Regulations Rev 04 dated Aug 2013 Certificate of Fitness for Flight (CFF) Application Process for CAR 145 Approval Term of Approval Ratings Cat A LMCM & Cat C Base Certifying Engineer.
TITLE - CAR 145 PRESENTATION
Airworthiness Consultative Committee- 28 Nov 2013
Airworthiness Consultative Committee- 28 Nov 2013
Contents: Examination Standard for NDT Component Certifying Staff Requirement Addition of Brazilian ANAC Airworthiness Release Certification Independent Inspection Categorization of Findings
TITLE - CAR 145 PRESENTATION
General Civil Aviation Authority
TITLE - CAR 145 PRESENTATION
Airworthiness Consultative Committee- 28 Nov 2013
NPA 17 - CAR 145 Regulations changes: Approved & published by PRP Status Rev 04 dated August 2013 Effective September 2013
General Civil Aviation Authority
Airworthiness Consultative Committee- 28 Nov 2013
AMC 145.1 Certificate of Fitness for Flight Requirements Requirements were extracted & revised from CAR V Chap 2 Sec 11 and inserted in CAR 145 Appendix II to AMC 145.1.
Applicability: If Flight Permit is required. If Test Flight is a post check required after maintenance.
Requirements: CFF procedures must be defined in the MOE. Defined who are eligible to issue CFF.
TITLE - CAR 145 AMENDMENT
Airworthiness Consultative Committee- 28 Nov 2013
TITLE - CAR 145 PRESENTATION
General Civil Aviation Authority
Appendix II to GM 145.1 Certificate of Fitness for Flight Format:
General Civil Aviation Authority
Airworthiness Consultative Committee- 28 Nov 2013
TITLE - CAR 145 AMENDMENTS
Airworthiness Consultative Committee- 28 Nov 2013
Maintenance Organization Approval Process The detailed description on the application process of CAR145 is in
Appendix I to GM145.15. There are two applicable processes:
Part A Applicable for Organization located in the UAE Part B Applicable for Organization located outside in the
UAE
General Civil Aviation Authority
TITLE - CAR 145 PRESENTATION
Airworthiness Consultative Committee- 28 Nov 2013
TITLE - CAR 145 PRESENTATION
CAR 145 Current E- Services: CAR 145 Approval: Initial Issuance Renewal Extension Addition/ deletion of Line Stations Addition/deletion of class/rating/limitation Addition/deletion of Base Maintenance
Amendment Change in ownership/name Change in Location
Airworthiness Consultative Committee- 28 Nov 2013
Post-Holder Approval:
PH Accountable Manager Acceptance PH Quality (approval) PH Maintenance (approval)
MOE Approval This service is available through Q Pulse for:
Submission. Amendment.
TITLE - CAR 145 PRESENTATION
General Civil Aviation Authority
Airworthiness Consultative Committee- 28 Nov 2013
CAR 145.20 Terms of approval:
Addition/Deletion of ATA Chapters on C5, C6 & C9
o C5 Deletion of ATA 85 (Fuel Cell System)
o C6 Addition of ATA 44 (Cabin System)
- ATA 45 (Central Maint System)
- ATA 50 (Cargo & Accessory Compartment)
o C9 Addition of ATA 47 (N2 Generation System)
TITLE - CAR 145 PRESENTATION
General Civil Aviation Authority
Airworthiness Consultative Committee- 28 Nov 2013
CAR 145.30(g) Cat A LMCM: NOTE 1:
The existing Authorized Certifying staff holding privileges to sign the Certificate of Release to Service for limited tasks defined in AMC 145.30(g) and do not hold Category A Line Maintenance Certifying Mechanic LMCM license issued under the provision of CAR 66, may continue to exercise the Authorization privileges as defined in the Approved MOE, as a Category A License, provided the following criteria are met:
a. The Authorization was issued before July 2011,
b. The holder is in compliance with the requirements defined in the approved MOE,
c. No amendment to the scope of the Authorization is made, unless agreed by GCAA.
NOTE 2: The above privileges will be cancelled either upon conversion of existing AMEL into CAR 66, Company Authorization held is withdrawn or by 1 July 2015 which is the deadline set by GCAA for conversion of the license.
TITLE - CAR 145 PRESENTATION
General Civil Aviation Authority
Airworthiness Consultative Committee- 28 Nov 2013
CAR 145.30(h) Base Certifying Engineer: NOTE 1:
The organization existing Authorized Certifying staff holding privileges to sign the Certificate Release to Service under the superseded GCAA AMEL regulation and who do not hold category C license issued under the provision of CAR66 may continue to exercise the certification privileges as a Category C license, provided the person meets the following criteria:
a. has either full set of Mechanical (Airframe & Engine Categories) or full set of Avionics (X & R Categories) with 3 years of type rating endorsement on the license.
b. holds company Authorization that gives him CAR 66 Category C license privileges in accordance with criteria established in the MOE.
NOTE 2: The above privileges will be cancelled either upon conversion of existing AMEL into CAR 66, Company Authorization held is withdrawn or by 1 July 2015 which is the deadline set by GCAA for conversion of the license.
TITLE - CAR 145 PRESENTATION
Airworthiness Consultative Committee- 28 Nov 2013
NDT Examination Standard AMC 145.30 (f) The acceptable standard of NDT examination by GCAA is by NDT standard controlled by a board acceptable to EASA.
Component Certifying Staff Requirements AMC 145.30(i) Clarifies the requirement of granting authorization to Component Certifying Staff.
TITLE - CAR 145 PRESENTATION
Airworthiness Consultative Committee- 28 Nov 2013
Addition of Brazilian ANAC Airworthiness Release Certificate AMC 145.42(a) considers Brazilian AW release certificate (SEGVOO
003 Form) an equivalent document to GCAA form 1.
Deletion of Duplicate Inspection CAR 145.65(b)(3) stipulates that organization shall establish
procedures with regard to Independent Inspection in accordance with CAR M (CAR M 402).
Airworthiness Consultative Committee- 28 Nov 2013
Findings Categorization CAR 145.95 introduces re-definition of the finding and addition of Level 3. The major change in the current revision is that the non compliance is not limited to CAR 145 compliance only, but it has been widen to include non compliance to the Civil Aviation Law, GCAAs regulations, the organisations certification requirements/conditions, terms of license or evidence of a system failure.
General Civil Aviation Authority
Airworthiness Consultative Committee- 28 Nov 2013
ANY QUESTIONS
TITLE - CAR 145 PRESENTATION
General Civil Aviation Authority
Airworthiness Consultative Committee- 28 Nov 2013
Thank You
TITLE - CAR 145 PRESENTATION
Maintenance Programme Optimisation Airworthiness Consultative Committee
28 November2013
Warren Storey Senior Inspector - Air Operators & CAMO
General Civil Aviation Authority
Contents of the presentation
CAR M 302 Aircraft Maintenance Programme IP 44 IMRBPB Evolution/Optimisation Guidelines Operator Maintenance Programme Optimisation
Maintenance Programme Optimisation
General Civil Aviation Authority
CAR M.302 Aircraft Maintenance programme CAR M 302(d)
The aircraft maintenance programme must establish compliance with: (iii) additional or alternative instructions proposed by the owner or the continuing airworthiness management organisation once approved in accordance with CAR M.302, except for intervals of safety related tasks referred in paragraph (e), which may be escalated, subject to sufficient reviews carried out in accordance with paragraph (g) and only when subject to direct approval in accordance with CAR M.302(b).
Maintenance Programme Optimisation
General Civil Aviation Authority
CAR M.302 Aircraft Maintenance programme AMC CAR M 302(d)3
Where an aircraft type has been subjected to the MRB report process, an operator should normally develop the initial operators aircraft maintenance programme based upon the MRB report.
AMC CAR M 302(d)5 This does not prevent the approved aircraft maintenance programme from being developed in the light of service experience to beyond the MRB report recommendations but will show the relationship to such recommendations.
Maintenance Programme Optimisation
General Civil Aviation Authority
CAR M.302 Aircraft Maintenance programme Alternate and/or additional instructions to those defined in
paragraphs CAR M.302(d)(i) and (ii), proposed by the owner or the operator, may include but are not limited to the following: Escalation of the interval for certain tasks based on reliability data
or other supporting information. Appendix I recommends that the maintenance programme contains the corresponding escalation procedures. The escalation of these tasks is directly approved by the Authority, except in the case of ALIs (Airworthiness Limitations).
More restrictive intervals than those proposed by the TC holder as a result of the reliability data or because of a more stringent operational environment.
Maintenance Programme Optimisation
General Civil Aviation Authority
IP 44 IMRBPB Evolution/Optimisation Guidelines International Maintenance Review Board Policy Board
Industry developed and agreed guidelines for manufacturers to use when looking to escalate (typically) their MRB/MPD task intervals
The OEMs MRB Industry Steering Committee (ISC) use these guidelines to develop the Policy and Procedures Handbook (PPH) used for each evolution process.
The OEM will present an escalation target to the ISC who will establish how data will be gathered and considered, how findings will be weighed, and what the minimum data size will be to be validate each task to be considered.
Maintenance Programme Optimisation
General Civil Aviation Authority
Operator Maintenance Programme Optimisation Operators need to demonstrate effective review of TC/STC Holder
data. MPD / AMM Chapter 5 and ICA maintenance requirement changes need to be reviewed by the operator to ensure that: ALI, CMR, Life Limited Item etc Interval reductions are adopted Other reductions must be adopted unless the operators
reliability data can support interval retention Task interval escalations are reviewed against reliability data to
ensure the operators operating experience supports the increase The operator should also assess the change for compatibility with
fleet utilisation and operating pattern to ensure that maintenance planning penalties will not be incurred
Maintenance Programme Optimisation
General Civil Aviation Authority
Operator Maintenance Programme Optimisation Operators must have a full and mature reliability programme in place Operators of large transport aircraft need to be active participants in
the OEM MRB process The OEM must be enlisted to support any operator escalation
activity The escalation process should be based upon the latest IP 44 IMRBPB
Evolution/Optimisation Guidelines The GCAA must be involved in the process from the earliest meetings
to ensure they have agreed the format and scope of the escalation process
Maintenance Programme Optimisation
General Civil Aviation Authority
Operator Maintenance Programme Optimisation The operator must be able to provide sufficient fleet reliability data
relating specifically to their own operations The maintenance programme amendment proposal must include
rules for transitioning the fleet onto the new programme intervals GCAA approval of any changes proposed as a result of the
optimisation process must be obtained Each task amended as part of the optimisation programme must be
properly identified within the maintenance programme
Maintenance Programme Optimisation
General Civil Aviation Authority
Any Questions?
CAR M PRESENTATION