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Connected Industrial SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENT Increase your Supply Chain Agility, Boost Efficiency, and Mitigate Risk

Connected Inustrial - Honeywell...Connected Inustrial SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENT Increase your Supply Chain Agility, Boost Efficiency, and Mitigate Risk Orchestrate

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Page 1: Connected Inustrial - Honeywell...Connected Inustrial SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENT Increase your Supply Chain Agility, Boost Efficiency, and Mitigate Risk Orchestrate

Connected Industrial

SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENTIncrease your Supply Chain Agility, Boost Efficiency, and Mitigate Risk

Page 2: Connected Inustrial - Honeywell...Connected Inustrial SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENT Increase your Supply Chain Agility, Boost Efficiency, and Mitigate Risk Orchestrate

Orchestrate SCPM Excellence by Driving Synergy through Every LinkHoneywell Symphonite™ is a suite of software and services providing

comprehensive and scalable end-to-end solutions for the supply chain and

production management (SCPM) processes. Built on deep domain knowledge,

these solutions help you make better business decisions and drive continuous

improvement every step of the way from integrated planning to post-production

reconciliation and analysis.

Page 3: Connected Inustrial - Honeywell...Connected Inustrial SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENT Increase your Supply Chain Agility, Boost Efficiency, and Mitigate Risk Orchestrate

As supply, production and distribution

networks become increasingly complex and

global, their effective planning and operation

become more challenging. Risks across the

supply chain have increased, making improved

transparency, agility, and accuracy critical to

the coordination of effective responses.

Symphonite provides a single source of

powerful, standalone solutions that combine

to provide an integrated portfolio to increase

supply chain agility, boost efficiency and

mitigate risk.

Connect Demand to Supply, Efficiently By driving end-to-end synchronization across

functions, plants, geographies, and time horizons,

Symphonite efficiently connects demand to

supply enabling market demand to drive the

production and value chain decisions.

Discover Opportunities and Identify Risks using Advanced Analytics

The applications in Symphonite provide you

with business solutions to achieve your IIoT

vision. Use its analytical abilities to gain a

competitive advantage.

• Plan and Optimize with Prescriptive Analytics: RPMS, SAND

• Predict and Act with Predictive Analytics: CDP

• Analyze and Refine with Descriptive Analytics: PAR, Downtime Reporter

Reduce Cycle Time and Training RequirementsWith a unique, intuitive interface, built in

collaboration with our customers, Symphonite

applications guide users through the process

to manage complex production and supply

chains. This reduces training requirements

and brings rapid results for decision makers

across the enterprise. The user experience

focused design cuts cycle times for key

business processes and ensures a fast return

on investment, while making new users

experts, faster.

Achieving Excellence and Sustaining It With decades of experience and a worldwide

network of consultants, Honeywell provides

the expertise and insight to transform your

production and supply chains in three simple

steps, with the following services.

Value discovery and baselining: Map your

current processes against industry best

practices and identify gaps.

Master planning: Address the gaps identified

in baselining, to formulate a phased approach

that pays for itself.

Model audit services: Review and

audit your supply chain and production

management models.

You can also opt for a range of services like

the Benefits Guardianship Program that offer

support at a level your organization needs, to

ensure you get the most from your investment.

Supp

ly

Dem

and

Integrated Planning

ERP

Production Planning1 Distribution Planning

Scheduling2

Production Accounting & Reconciliation3

Mine Logistics Manager Plant Manager4 Port & Marine Manager5

Downtime Management

Supply & Demand Balance

MES

InboundLogistics Production Outbound

Logistics

Supp

ly

Dem

and

Integrated PlanningIntegrated Planning

ERP

Production Planning1 Distribution Planning

Scheduling2

Production Accounting & Reconciliation3

Mine Logistics Manager Plant Manager4 Port & Marine Manager5

Downtime Management

Supply & Demand Balance

MES

InboundLogistics Production Outbound

Logistics

$$$

Scheduling

Partner Solution

Supply/Demand Balance

Capacity Distribution Planner

Stoppages, Slowdown & Over Production

DownTime Reporter

Sample Customers2

GASCO, RasGas, GLNG, Darwin LNG, Dolphin Energy, PDO Gas

Unit Planning

RPMS

Blend Planning

BLEND

Distribution Planning

SAND

Production Accounting

Accounting & Reconciliation

Plan vs Actual

MPI*

Shipment Orders

Port/Marine Manager

Integrated Planning

Scheduling

Flowers, OPtimix

Integration I Analytics I Plan vs Actual

Integration and Analytics

Stoppages, Slowdown & Over Production

DownTime Reporter

Unit Planning

RPMS

Blend Planning

BLEND

Distribution Planning

SAND

Production Accounting

Production Accounting & Reconciliation

Shipment Orders

Port/Marine Manager

Integrated Planning

Refining and Petrochemicals

Supply Demand Balance

Capacity Distribution Planner

Unit Planning Unit Planning

RPMS

Integrated Planning

Gas Processing and Marketing

Production Accounting

PAR

Allocation

Production Forms

Shipment Orders

Port/Marine Manager

Base Metals

Supply Demand Balance (Annual Monthly)

Capacity Distribution Planner

Stoppages, Slowdown & Over Production

Downtime Reporter

Ore Source & Drill Management

Inventory, Material Tracking &

Reconciliation

Plant Inventory Flows and

Consumables

Rail LoadManager

Road Transport Manager

Production Manager

Metal Accounting & Reconciliation

Production Accounting & Reconciliation

Rail UnloadManager

Shipment ManagerNomination

Inventory ManagerMaterial Tracking

Port/Marine 1 Manager

Exploration Mine Process, Smelt & Refine Rail Port Shipping Manufacturing

$$$

Products

Symphonite Supply Chain

• Capacity and Distribution Planner (CDP)• Refinery and Petrochemocal Modeling System (RPMS)

• Blending Optimization (BLEND)• Crude Assay Management (ASSAY2)

• Supply and Distribution Optimization (SAND)

Services

Supply ChainBaseline Assessment

Model Audit and ValueAssurance Services

SCPMMaster Plan

Design andImplementation of

SCPM Solutions

Symphonite Production Management

• Production Accounting and Reconciliation (PAR)• Production Manager (PM)

• Port and Marine Manager (PMM)• Downtime Reporter (DTR)

Refining and Petrochemicals

Unit Planning

RPMS

Blend Planning

BLEND

Distribution Planning

SAND

Integrated Planning

Scheduling

Flowers, OPtimix

Stoppages, Slowdown & Over Production

DownTime Reporter

Integration I Analytics I Plan vs Actual

Integration and Analytic

Production Accounting

Production Accounting & Reconciliation

Shipment Orders

Port/Marine Manager

Comprehensive and Scalable end-to-end Solutions for the SCPM Processes

Symphonite™ Supply Chain and Production Management

Typical Benefits: • Optimize crude costs

and product mix

— Direct impact on the bottom line of up to $10M per site

— An even greater impact from integrated planning

• Identify incremental opportunities

— New projects, debottlenecking

• Process unit efficiency

— Reduce energy costs

• Reduce quality giveaway

— 1-3% margin improvement

• Reduce demurrage

— 10% reduction

• Reduce Incidents associated with tank top/bottom

• Fuel and loss

— 0.1 to 0.3% reduction in losses

Page 4: Connected Inustrial - Honeywell...Connected Inustrial SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENT Increase your Supply Chain Agility, Boost Efficiency, and Mitigate Risk Orchestrate

Optimizing the Supply ChainThe supply chain software in the Symphonite suite helps with long-term, medium-term,

and operational planning. It also links to operations via daily capacity planning across

supply, production, and distribution networks.

Besides the direct impact on profitability through improved product mix and reduction in

feedstock costs it aslo improves agility and responsiveness to supply chain changes.

Page 5: Connected Inustrial - Honeywell...Connected Inustrial SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENT Increase your Supply Chain Agility, Boost Efficiency, and Mitigate Risk Orchestrate

Enterprise Optimization Driven Planning and Scheduling

Businesses need an integrated view of

different functions as they make supply chain

decisions. Functional silos lead to sub optimal

or even conflicting decisions. The Symphonite

approach is to start with a plan for Enterprise

Optimization. This plan, optimized for the

enterprise, then guides the planning and

scheduling across supply, production, and

distribution functions.

This approach enables users to consider trade-

offs, and leverage flexibility across silos as they

have a view into:

• Production constraints like unit capacities and key equipment constraints

• Supply and distribution network constraints in pipeline segments or in terminal operations

• Synergies among sites and network

The ability to predict ‘what-if’ scenarios across

the supply chain helps to:

• Maximize plant throughputs, sales, and netback

• Minimize logistics costs and tightly control marginal production costs

Logistics Optimization Across the Network

As supply chains expand, the logistics network

becomes more complex and challenging for

a human mind to visualize and comprehend.

The powerful capabilities of Symphonite help

optimize supply and distribution networks.

Symphonite helps:

• Represent the network realistically on map and model linkages

• Identify the optimal route to procure raw material and meet customer demands.

• Model different transportation modes in detail to select the most cost effective option

Continuous Synchronization of Supply to Demand

Management of the supply chain as a

complex system is challenging due to tightly

interconnected nonlinear relationships. This

creates conflicts and gaps across functions as

they are faced with ever-changing priorities.

Maintaining the supply-demand balance is

vital for an efficient supply chain operation.

Symphonite helps achieve synchronization and

collaboration between functions, providing

valuable insights for different teams to make

informed decisions.

Seamlessly move from Preliminary model setup to Solving model; Analyze results; Modify and improve plan

At every step, Symphonite helps you plan, execute, review and revise to drive better business outcomes.

• Across functions: Ensure all your functions from production and planning to logistics and finance use the same supply chain and production information. Enable multiple specialized disciplines, ranging from planning to accounting, to work together on key business processes like S&OP, production accounting and inventory management.

• Across time: Synchronize demand, production and supply for a long term horizon. Use the long term plan to guide operational planning and short term scheduling. Further use plan vs actual and retrospective analysis to improve your ability to plan, predict, and act to maximize profitability.

• Across geographies: Use solutions for inbound logistics, production and manufacturing and outbound logistics to optimize your enterprise globally and at regional or plant levels.

Page 6: Connected Inustrial - Honeywell...Connected Inustrial SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENT Increase your Supply Chain Agility, Boost Efficiency, and Mitigate Risk Orchestrate

Profitable Production Management and Accounting The Symphonite suite of Production Management software encompasses the entire

supply chain, including inbound logistics, production operations and outbound logistics.

Best in class tools support comprehensive set of business processes, such as managing

the shipment lifecycle, production recording and accounting, inventory management,

downtime analysis, material tracking, transport logistics, production allocations, and

many more.

Businesses can confidently rely on these solutions to ensure their plans and schedules

are in sync with the actual execution, and their decisions are based on accurate

production information feeding into planning and scheduling models. This increases the

reliability of the supply chain as a whole.

Page 7: Connected Inustrial - Honeywell...Connected Inustrial SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENT Increase your Supply Chain Agility, Boost Efficiency, and Mitigate Risk Orchestrate

Accurate Production Accounting now Quick and Easy Symphonite Production Accounting solutions range

from simple production data recording to those involving

powerful statistical reconciliation algorithms. Provide the

ability to resolve a diverse range of material and energy

accounting problems in refining, oil and gas, chemicals,

metals and mining industries. Support for standards such

as AMIRA P754 for metal accounting guidelines, API

standards for Inventory calculation, HM 31 guidelines

for loss accounting, and Sarbanes Oxley for auditability,

ensures the highest order of integrity of the accounting

results.

Accountants are guided through their work processes

intuitively through clear visualizations. The integrated

graphical workflows take the complexity and labor out of

the production accounting process.

Production Visibility for Insightful Analysis and Action Real-time visibility of the plant floor requires connecting

multiple business systems to transform production and

consumption data into actionable intelligence. With a

holistic view of the value chain, inventories and material

movements are better managed, reducing waste and

rejects, and achieving production excellence with optimal

use of energy and other consumables.

Symphonite solutions enable ISA 95 based execution

by supporting translation of ERP production orders into

control level instructions and using this information to

support order tracking, genealogy, and related business

processes. Manual data collection is streamlined, with due

approval workflows and audit trails, and when combined

with data captured automatically from a variety of plant

and business systems, gives the reports and visualizations

required for accurate reporting and insightful analysis.

Ship On-spec Products to Customers On Time, Every TimeBusinesses need their shipments to reach their intended

destination on time at the lowest cost, avoiding

bottlenecks, delays, charges, and penalties. Port and

Marine Management solutions help avoid port charges

(including demurrages) and get on-spec products to

customers on time, every time. Users can monitor and

control order management, shipment berthing, and load

planning; automatically generate commercial documents;

and integrate with control systems for execution of loading

operations. Train loading and tracking solutions effectively

schedule train movements and loading. Symphonite

solutions enable users to schedule incoming and outgoing

trains from the provider to the mine, optimize equipment

use, and maximize wagon utilization.

Identify and Eliminate Production Bottlenecks Understanding the reasons for stoppages, slowdowns, and

overproduction at production facilities reveals process

bottlenecks and helps drive targeted actions to eliminate

them. This in turn unlocks hidden plant capacities and

allows plants to increase production while extending the life

of production assets.

Symphonite downtime management solutions simplify the

analysis of production performance with a comprehensive

approach involving automated data collection, configurable

business rules for classification of downtime events, auto-

generation of work orders, real-time visibility, and support

for OEE templates.

Consolidate and Analyze Supply Chain Information Increasingly complex supply chains with multiple

distributed functions require tight coordination to continue

to remain agile in a volatile and uncertain business

environment. This coordination is necessary to take

advantage of opportunities as they arise, to meet planned

commitments, and analyze past performances to drive

continuous improvement.

Symphonite Integration and analytics solutions enable

data and business process integration, resulting in a

single version of the supply chain forecast with validated

actual product data. This enables collaboration across

the supply chain to capture opportunities. Symphonite

solutions include advanced analytics that allow businesses

to continuously assess their performance and drive

improvement initiatives.

Page 8: Connected Inustrial - Honeywell...Connected Inustrial SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENT Increase your Supply Chain Agility, Boost Efficiency, and Mitigate Risk Orchestrate

BR-15-50-ENG | 11/16© 2016 Honeywell International Inc.

Learn MoreTo learn more about the Honeywell Symphonite

portfolio of software and services solutions for

the supply chain and production management

processes, visit http://www.hwll.co/Symphonite

or contact your Honeywell account manager.

Honeywell Process Solutions 1250 West Sam Houston Parkway South

Houston, TX 77042

Honeywell House, Arlington Business Park

Bracknell, Berkshire, England RG12 1EB

Shanghai City Centre, 100 Zunyi Road

Shanghai, China 200051

www.honeywellprocess.com

Symphonite™ is a trademark of Honeywell International Inc.