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Connected Industrial
SYMPHONITE SUPPLY CHAIN AND PRODUCTION MANAGEMENTIncrease your Supply Chain Agility, Boost Efficiency, and Mitigate Risk
Orchestrate SCPM Excellence by Driving Synergy through Every LinkHoneywell Symphonite™ is a suite of software and services providing
comprehensive and scalable end-to-end solutions for the supply chain and
production management (SCPM) processes. Built on deep domain knowledge,
these solutions help you make better business decisions and drive continuous
improvement every step of the way from integrated planning to post-production
reconciliation and analysis.
As supply, production and distribution
networks become increasingly complex and
global, their effective planning and operation
become more challenging. Risks across the
supply chain have increased, making improved
transparency, agility, and accuracy critical to
the coordination of effective responses.
Symphonite provides a single source of
powerful, standalone solutions that combine
to provide an integrated portfolio to increase
supply chain agility, boost efficiency and
mitigate risk.
Connect Demand to Supply, Efficiently By driving end-to-end synchronization across
functions, plants, geographies, and time horizons,
Symphonite efficiently connects demand to
supply enabling market demand to drive the
production and value chain decisions.
Discover Opportunities and Identify Risks using Advanced Analytics
The applications in Symphonite provide you
with business solutions to achieve your IIoT
vision. Use its analytical abilities to gain a
competitive advantage.
• Plan and Optimize with Prescriptive Analytics: RPMS, SAND
• Predict and Act with Predictive Analytics: CDP
• Analyze and Refine with Descriptive Analytics: PAR, Downtime Reporter
Reduce Cycle Time and Training RequirementsWith a unique, intuitive interface, built in
collaboration with our customers, Symphonite
applications guide users through the process
to manage complex production and supply
chains. This reduces training requirements
and brings rapid results for decision makers
across the enterprise. The user experience
focused design cuts cycle times for key
business processes and ensures a fast return
on investment, while making new users
experts, faster.
Achieving Excellence and Sustaining It With decades of experience and a worldwide
network of consultants, Honeywell provides
the expertise and insight to transform your
production and supply chains in three simple
steps, with the following services.
Value discovery and baselining: Map your
current processes against industry best
practices and identify gaps.
Master planning: Address the gaps identified
in baselining, to formulate a phased approach
that pays for itself.
Model audit services: Review and
audit your supply chain and production
management models.
You can also opt for a range of services like
the Benefits Guardianship Program that offer
support at a level your organization needs, to
ensure you get the most from your investment.
Supp
ly
Dem
and
Integrated Planning
ERP
Production Planning1 Distribution Planning
Scheduling2
Production Accounting & Reconciliation3
Mine Logistics Manager Plant Manager4 Port & Marine Manager5
Downtime Management
Supply & Demand Balance
MES
InboundLogistics Production Outbound
Logistics
Supp
ly
Dem
and
Integrated PlanningIntegrated Planning
ERP
Production Planning1 Distribution Planning
Scheduling2
Production Accounting & Reconciliation3
Mine Logistics Manager Plant Manager4 Port & Marine Manager5
Downtime Management
Supply & Demand Balance
MES
InboundLogistics Production Outbound
Logistics
$$$
Scheduling
Partner Solution
Supply/Demand Balance
Capacity Distribution Planner
Stoppages, Slowdown & Over Production
DownTime Reporter
Sample Customers2
GASCO, RasGas, GLNG, Darwin LNG, Dolphin Energy, PDO Gas
Unit Planning
RPMS
Blend Planning
BLEND
Distribution Planning
SAND
Production Accounting
Accounting & Reconciliation
Plan vs Actual
MPI*
Shipment Orders
Port/Marine Manager
Integrated Planning
Scheduling
Flowers, OPtimix
Integration I Analytics I Plan vs Actual
Integration and Analytics
Stoppages, Slowdown & Over Production
DownTime Reporter
Unit Planning
RPMS
Blend Planning
BLEND
Distribution Planning
SAND
Production Accounting
Production Accounting & Reconciliation
Shipment Orders
Port/Marine Manager
Integrated Planning
Refining and Petrochemicals
Supply Demand Balance
Capacity Distribution Planner
Unit Planning Unit Planning
RPMS
Integrated Planning
Gas Processing and Marketing
Production Accounting
PAR
Allocation
Production Forms
Shipment Orders
Port/Marine Manager
Base Metals
Supply Demand Balance (Annual Monthly)
Capacity Distribution Planner
Stoppages, Slowdown & Over Production
Downtime Reporter
Ore Source & Drill Management
Inventory, Material Tracking &
Reconciliation
Plant Inventory Flows and
Consumables
Rail LoadManager
Road Transport Manager
Production Manager
Metal Accounting & Reconciliation
Production Accounting & Reconciliation
Rail UnloadManager
Shipment ManagerNomination
Inventory ManagerMaterial Tracking
Port/Marine 1 Manager
Exploration Mine Process, Smelt & Refine Rail Port Shipping Manufacturing
$$$
Products
Symphonite Supply Chain
• Capacity and Distribution Planner (CDP)• Refinery and Petrochemocal Modeling System (RPMS)
• Blending Optimization (BLEND)• Crude Assay Management (ASSAY2)
• Supply and Distribution Optimization (SAND)
Services
Supply ChainBaseline Assessment
Model Audit and ValueAssurance Services
SCPMMaster Plan
Design andImplementation of
SCPM Solutions
Symphonite Production Management
• Production Accounting and Reconciliation (PAR)• Production Manager (PM)
• Port and Marine Manager (PMM)• Downtime Reporter (DTR)
Refining and Petrochemicals
Unit Planning
RPMS
Blend Planning
BLEND
Distribution Planning
SAND
Integrated Planning
Scheduling
Flowers, OPtimix
Stoppages, Slowdown & Over Production
DownTime Reporter
Integration I Analytics I Plan vs Actual
Integration and Analytic
Production Accounting
Production Accounting & Reconciliation
Shipment Orders
Port/Marine Manager
Comprehensive and Scalable end-to-end Solutions for the SCPM Processes
Symphonite™ Supply Chain and Production Management
Typical Benefits: • Optimize crude costs
and product mix
— Direct impact on the bottom line of up to $10M per site
— An even greater impact from integrated planning
• Identify incremental opportunities
— New projects, debottlenecking
• Process unit efficiency
— Reduce energy costs
• Reduce quality giveaway
— 1-3% margin improvement
• Reduce demurrage
— 10% reduction
• Reduce Incidents associated with tank top/bottom
• Fuel and loss
— 0.1 to 0.3% reduction in losses
Optimizing the Supply ChainThe supply chain software in the Symphonite suite helps with long-term, medium-term,
and operational planning. It also links to operations via daily capacity planning across
supply, production, and distribution networks.
Besides the direct impact on profitability through improved product mix and reduction in
feedstock costs it aslo improves agility and responsiveness to supply chain changes.
Enterprise Optimization Driven Planning and Scheduling
Businesses need an integrated view of
different functions as they make supply chain
decisions. Functional silos lead to sub optimal
or even conflicting decisions. The Symphonite
approach is to start with a plan for Enterprise
Optimization. This plan, optimized for the
enterprise, then guides the planning and
scheduling across supply, production, and
distribution functions.
This approach enables users to consider trade-
offs, and leverage flexibility across silos as they
have a view into:
• Production constraints like unit capacities and key equipment constraints
• Supply and distribution network constraints in pipeline segments or in terminal operations
• Synergies among sites and network
The ability to predict ‘what-if’ scenarios across
the supply chain helps to:
• Maximize plant throughputs, sales, and netback
• Minimize logistics costs and tightly control marginal production costs
Logistics Optimization Across the Network
As supply chains expand, the logistics network
becomes more complex and challenging for
a human mind to visualize and comprehend.
The powerful capabilities of Symphonite help
optimize supply and distribution networks.
Symphonite helps:
• Represent the network realistically on map and model linkages
• Identify the optimal route to procure raw material and meet customer demands.
• Model different transportation modes in detail to select the most cost effective option
Continuous Synchronization of Supply to Demand
Management of the supply chain as a
complex system is challenging due to tightly
interconnected nonlinear relationships. This
creates conflicts and gaps across functions as
they are faced with ever-changing priorities.
Maintaining the supply-demand balance is
vital for an efficient supply chain operation.
Symphonite helps achieve synchronization and
collaboration between functions, providing
valuable insights for different teams to make
informed decisions.
Seamlessly move from Preliminary model setup to Solving model; Analyze results; Modify and improve plan
At every step, Symphonite helps you plan, execute, review and revise to drive better business outcomes.
• Across functions: Ensure all your functions from production and planning to logistics and finance use the same supply chain and production information. Enable multiple specialized disciplines, ranging from planning to accounting, to work together on key business processes like S&OP, production accounting and inventory management.
• Across time: Synchronize demand, production and supply for a long term horizon. Use the long term plan to guide operational planning and short term scheduling. Further use plan vs actual and retrospective analysis to improve your ability to plan, predict, and act to maximize profitability.
• Across geographies: Use solutions for inbound logistics, production and manufacturing and outbound logistics to optimize your enterprise globally and at regional or plant levels.
Profitable Production Management and Accounting The Symphonite suite of Production Management software encompasses the entire
supply chain, including inbound logistics, production operations and outbound logistics.
Best in class tools support comprehensive set of business processes, such as managing
the shipment lifecycle, production recording and accounting, inventory management,
downtime analysis, material tracking, transport logistics, production allocations, and
many more.
Businesses can confidently rely on these solutions to ensure their plans and schedules
are in sync with the actual execution, and their decisions are based on accurate
production information feeding into planning and scheduling models. This increases the
reliability of the supply chain as a whole.
Accurate Production Accounting now Quick and Easy Symphonite Production Accounting solutions range
from simple production data recording to those involving
powerful statistical reconciliation algorithms. Provide the
ability to resolve a diverse range of material and energy
accounting problems in refining, oil and gas, chemicals,
metals and mining industries. Support for standards such
as AMIRA P754 for metal accounting guidelines, API
standards for Inventory calculation, HM 31 guidelines
for loss accounting, and Sarbanes Oxley for auditability,
ensures the highest order of integrity of the accounting
results.
Accountants are guided through their work processes
intuitively through clear visualizations. The integrated
graphical workflows take the complexity and labor out of
the production accounting process.
Production Visibility for Insightful Analysis and Action Real-time visibility of the plant floor requires connecting
multiple business systems to transform production and
consumption data into actionable intelligence. With a
holistic view of the value chain, inventories and material
movements are better managed, reducing waste and
rejects, and achieving production excellence with optimal
use of energy and other consumables.
Symphonite solutions enable ISA 95 based execution
by supporting translation of ERP production orders into
control level instructions and using this information to
support order tracking, genealogy, and related business
processes. Manual data collection is streamlined, with due
approval workflows and audit trails, and when combined
with data captured automatically from a variety of plant
and business systems, gives the reports and visualizations
required for accurate reporting and insightful analysis.
Ship On-spec Products to Customers On Time, Every TimeBusinesses need their shipments to reach their intended
destination on time at the lowest cost, avoiding
bottlenecks, delays, charges, and penalties. Port and
Marine Management solutions help avoid port charges
(including demurrages) and get on-spec products to
customers on time, every time. Users can monitor and
control order management, shipment berthing, and load
planning; automatically generate commercial documents;
and integrate with control systems for execution of loading
operations. Train loading and tracking solutions effectively
schedule train movements and loading. Symphonite
solutions enable users to schedule incoming and outgoing
trains from the provider to the mine, optimize equipment
use, and maximize wagon utilization.
Identify and Eliminate Production Bottlenecks Understanding the reasons for stoppages, slowdowns, and
overproduction at production facilities reveals process
bottlenecks and helps drive targeted actions to eliminate
them. This in turn unlocks hidden plant capacities and
allows plants to increase production while extending the life
of production assets.
Symphonite downtime management solutions simplify the
analysis of production performance with a comprehensive
approach involving automated data collection, configurable
business rules for classification of downtime events, auto-
generation of work orders, real-time visibility, and support
for OEE templates.
Consolidate and Analyze Supply Chain Information Increasingly complex supply chains with multiple
distributed functions require tight coordination to continue
to remain agile in a volatile and uncertain business
environment. This coordination is necessary to take
advantage of opportunities as they arise, to meet planned
commitments, and analyze past performances to drive
continuous improvement.
Symphonite Integration and analytics solutions enable
data and business process integration, resulting in a
single version of the supply chain forecast with validated
actual product data. This enables collaboration across
the supply chain to capture opportunities. Symphonite
solutions include advanced analytics that allow businesses
to continuously assess their performance and drive
improvement initiatives.
BR-15-50-ENG | 11/16© 2016 Honeywell International Inc.
Learn MoreTo learn more about the Honeywell Symphonite
portfolio of software and services solutions for
the supply chain and production management
processes, visit http://www.hwll.co/Symphonite
or contact your Honeywell account manager.
Honeywell Process Solutions 1250 West Sam Houston Parkway South
Houston, TX 77042
Honeywell House, Arlington Business Park
Bracknell, Berkshire, England RG12 1EB
Shanghai City Centre, 100 Zunyi Road
Shanghai, China 200051
www.honeywellprocess.com
Symphonite™ is a trademark of Honeywell International Inc.