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Conference Guide Siemens Process Automation End-User Summit (SPAES) South East AsiaShangri-la Kuala Lumpur Malaysia 6-9 September 2011
www.siemens.com.sg/SPAES
Table of Contents
Case Study & ReferencesCountry Topic Page
China Paper & Pulp and Water Application using SIMATIC PCS 7 14
ChinaDeveloping and Deploying a Global SIMATIC PCS 7 Remote Operations Center
15
Indonesia SIMATIC PCS 7 in Batch Process: An Experience at CILEGON Plant 16
Indonesia Online Modernization and Control System at KDL‘s Power Plant 17
KoreaDesalination process control in Quayrayyah Combined Cycle Thermal Power Plant in Saudi Arabia
18
Korea 4.8 mw Fuel Cell Power Plant Project for MPC Yulchon 19
MalaysiaCOMOS at BMI, the technical structure and engineering platform in a different case of application
20
PhilippinesAmherst Liquids Plant Project: 1st Pharmaceutical Plant in the Philippines using SIMATIC PCS 7, Route Control and Batch Control
21
PhilippinesModernization of Furnace Control System of San Miguel Yamamura Packaging Corporation - Mandaue Glass Planr using SIMATIC PCS 7 DCS
22
PhilippinesPlant Wide Automation: Physical Refining Plant 1,3,5,6,7 Main Deodorizer, Main Hydrogenerator, Enzyme Inter Esterification, and Fractionation
23
SingaporeDelivering Business Value Through Totally Integrated IT & Automation Solutions
24
SingaporeDeveloping and Deploying a Global PCS 7 Operations Services Center
25
SingaporePlant Automation Solution in Singapore Baxter Bioscience Manufacturing Facility
26
SingaporeProcess Control System: Overview of Three Applications in Life Science Industry
27
SingaporeSafe and Intelligent Process Control through Integrated and Control & Safety System (ICSS)
28
Singapore Utilities Integration at Solar Panel Manufacturing Plant 29
TaiwanAdvanced Process Control in Hydro-Treating Pilot Plant - Practice and Experiences
30
ThailandPure Automation using SIMATIC PCS 7 - PURAC Thailand Success Story
31
Thailand A Case Study: Thai Glass Industries 32
Vietnam How to implement SIMATIC Batch in a Fish Sauce Production 33
ScheduleTopic Page
Map 02
Arrival of Delegates 06
Welcome and Management Night 06
Siemens User Community Night at Seri Melayu Restaurant 06
SPAES Farewell Dinner at Hard Rock Cafe 06
User Summit Overview of Topics 07
Breakfast & Departure 06
Map
Table of Contents
Siemens Technology Hall
Sarawak Ballroom
Ca
se S
tud
y &
Re
fere
nce
s
Sara
wak
Bal
lroom
Infoshop 2
Selangor
Infoshop 1
Kedah
Infoshop 3
Perak
Meeting Point
Shangri-la Kuala LumpurSarawak Ballroom 11, Jalan Sultan Ismail, Kuala Lumpur, 50250 Wilayah Persekutuan, Malaysia
02 03
Technology & InfoshopsCountry Topic Page
BelgiumDigital Plant - Sysnergies between Engineering and Manufacturing
34
Belgium PAT: Understanding PAT and Continuous Manufacturing 35
ChinaEngineering and Operating the Life Science Plant of the Future
36
SingaporeAchieve a Better Understanding of SIMATIC PCS 7 Architecture - Tips & Tricks and Live Demo
37
Singapore Achieving Operations Excellence in Industries 38
Singapore Advance Process Library 39
Singapore Batch Automation with SIMATIC Batch 40
Singapore Best Practices for Pressure Relief & Flare Evergreening 41
Singapore Burner Management System 42
Singapore Hazardous Area Solutions 43
SingaporeIndependence of Safety Controls and their Integration with DCS
44
SingaporeIntelligent Energy Management for SIMATIC WinCC and SIMATIC PCS 7
45
Singapore Partial Stroke Test 46
SingaporeProcess Safety Standards and Risk Management - Back to Basics
47
Singapore SIMATIC Route Control 48
Singapore SIMATIC PCS 7 Advanced Engineering System 49
Singapore SIMATIC PCS 7 Plant Asset Management 50
Singapore SIMATIC PCS 7 Industrial (Cyber) Security 51
ThailandProcess Control System Engineering and Ownership -Owners & Vendors need to collaborate
52
GermanyApplied Advanced Process Control with SIMATIC PCS 7 - Examples and Opportunities
53
Germany Plant Wide Integration Solutions for Glass and Solar Industries 54
GermanyHigh Personell and System-safety with SIVACON S8 intelligent Motor Control Centers
55
Table of Contents Table of Contents
Roundtable DiscussionsCountry Topic Page
ASEAN Solutions for Pharmaceutical Industry 56
ASEAN Solutions for Solar & Glass Industry 56
ASEAN Solutions for Chemical Industry 56
ASEANSiemens User Community: Understand your Benefits and the Advantages of Being a Member (Q&A)
56
04 05
Siemens Technology HallTopic Topic Expert Booth
Process Control with FF Markus Pfister 1
Process Control Lee Wing Cheong 2
Industry Software (COMOS) Elango Perumal / Thomas Haerteis 3
Industrial Communications Bernd Lieberth 4
Industrial Security Xu Feng 5
Energy Efficiency Jessica Liao / Vinay Bajaj / Sven Obigt 6
Process Safey Otmar Lorenz / Stanley Joseph 7
Migration Bernd Lieberth 8
Operations Intelligence Solutions Deepak Agrawal / Claire Ang 9
Solutions for Chemicals Adnan Abdul Rahman / Olaf Derr 10
Solar & Glass Choo Woon Fu / Stefan Lais 11
Pharmaceuticals Kenny Lim / Nikkoel Feliciano 12
Water & Waste Water Sriram Ramanan / Dominique Chabauty 13
Palm OIl & Biofuels Ali Muhammad Jinnah 14
Breweries Lap Le Ngoc 15
Cement Arvin De Jesus 16
SITRAIN - Training Isaac Jebakumar 17
Support & Services ASEAN Abram Ziegelaar 18
PA User Community Johann Strobl 19
Online Information Marketing
Marie Princess Caraan 20
September 06, 2011 (Tuesday)From To Activity
12:00 16:00 Registration, Check in of Conference Delegates, Speakers
18:00 19:00 Welcome Cocktails (Foyer Area, Sarawak Ballroom)
19:00 19:45Official Opening and Tour of the Exhibits (Entertainment: Traditional Chinese Drum Show)
19:45 20:00 Table Assignments
20:00 20:15 Welcome Speech: Mr. Prakash Chandran CEO Siemens Malaysia
20:15 20:30Welcome Speech: Dr. Markus Lade Head of Center of Competence Chem, Petrochem, Pharma, Solar & Glass
20:30 23:00 Dinner and Entertainment
Arrival of Delegates Welcome and Management Night
September 07, 2011 (Wednesday)From To Activity
19:30 20:00Assembly at the Siemens Meeting Point* The delegates will take a shuttle to Ser Melayu Restaurant. Please arrive at the meeting point within the 30 minutes waiting time period.
20:00 24:00 Dinner and Cultural Show
Siemens User Community Night
September 08, 2011 (Thursday)From To Activity
19:30 20:00Assembly at the Siemens Meeting Point* The delegates will divided into batches and will walk to Hard Rock Cafe. Please arrive at the meeting point within the 30 minutes waiting time period.
20:00 24:00 Dinner and Free Flow Beer Drinks
SPAES Farewell Dinner
Departure
September 09, 2011 (Friday)From To Activity
06:00 09:30 Breakfast at Lemo Garden Cafe
06:00 12:00 Free and Easy
12:00 noon Latest Check-out.
06:00 12:00 Departure of User Delegates, User - Speakers, Siemens Participants
06 07
Siemens Solution PartnersParners Area Booth
DNR Singapore 21
Ener Tech Solutions Sdn. Bhd. Malaysia 22
Rovisys Asia Singapore 23
Excel Marco Singapore 24
PT. Sinergi Integra Persada Indonesia 25
Table of Contents
Overview of Topics
September 07, 2011 (Wednesday)
From To Mins. Country User Case Studies, References and PresentationsVenue: Sarawak Ballroom
Siemens Technology InfoshopVenue: Kedah Room
Siemens Technology InfoshopVenue: Selangor Room
Siemens Technology InfoshopVenue: Perak Room
7:00 8:30 90 Breakfast
Available Meeting Room Available Meeting Room Available Meeting Room8:30 8:45 15 ASEAN Welcome
8:45 9:15 30 SingaporeOpening & KeyNote
Mr. Dave Espie, Air Products & Chemicals, Inc.
9:15 10:00 45 SingaporeDeveloping and Deploying a Global SIMATIC PCS 7 Remote Operations Center
Mr. Edward Chang, Air Products & Chemicals, Inc. Press Conference Available Meeting Room Available Meeting Room
10:00 10:45 45 SingaporePlant Automation Solution In Singapore Baxter BioScience Manufacturing Facility
Du Xiao Han, Baxter Bioscience Manufacturing SARL
10:45 11:15 30 AM Break
11:15 11:35 20 KoreaElectricity Production Control using Fuel Cell in GS Power
Mr. InSik Lee, FASCOPartial Stroke TestLee Wing Cheong
Intelligent energy management for SIMATIC WinCC and SIMATIC PCS 7
Jessica LiaoSIMATIC PCS 7 Industrial (Cyber) Security
Xu Feng11:35 11:55 20 Korea
Desalination process control in Qurayyah Combined Cycle Thermal Power Plant in Saudi ArabiaMr. YoonSeo Cho, FAST Engineering
11:55 13:00 65 Lunch
13:00 13:45 45 SingaporeProcess Control System: Overview of Three Applications in Life Science Industry
Francesco Ferri, M+W Singapore Pte. Ltd. Accompany of M+W Group Plant Wide Integrated Solutions for Glass and Solar industries
Stefan Lais, Siemens
Applied Advanced Process Control with SIMATIC PCS7Dr. Otmar Lorenz
Hazardous Area SolutionsMarkus Pfister
13:45 14:30 45 MalaysiaCOMOS at BMI, the technical structure and engineering platform in a different case of application
Rainer Schimpf & Franz Karl Wilhelm Schellenberger, Braun Medical Industries Sdn. Bhd.SIVACON S8
14:30 15:00 30 PM Break
15:00 15:45 45 VietnamHow to Implement SIMATIC Batch in a Fish Sauce Production
Duong Thich Duc, Duc Phong Technology & Automation CorporationBurner Management System
Lee Wing Cheong
Achieving Operations Excellence in Industries,Partha Ray
Oil & Gas consulting division, Siemens Pte Ltd.SIMATIC PCS 7 Advanced Engineering System
Xu Feng
15:45 16:30 45 PhilippinesModernization of Furnace Control System of San Miguel Yamamura Packaging Corporation
- Mandaue Glass Plant using SIMATIC PCS 7 DCSEngineer Andrey Serato, San Miguel Yamamura Packaging Corporation
Engineering and Operating the Life Science Plant of the Future
Jan Pawlewitz, Siemens Industry Software (Shanghai) Co., Ltd.
Best Practices for Pressure Relief & Flare Evergreening, Ken Yong Oil & Gas consulting
Division, Siemens Pte Ltd.
16:30 17:15 45 ThailandThe Story of PURAC new plant
Mark Gerkema, PURACRoute Control with SIMATIC Route Control
Xu FengAdvanced Process Library
Lee Wing Cheong
Process Control System Engineering & Ownership - Owners & Vendors need to
collaborate. Digital Engineering Speaker & Moderator: Abram Ziegelaar17:15 18:00 45 Indonesia
SIMATIC PCS 7 in Batch Process. An Experience at Cilegon Plant Ayi Hardiansyah, PT Clariant Tbk
Independence of Safety Controls and their Integration with DCS
Stanley Joseph
19:00 19:30 30Assembly at the Siemens Meeting Point* The delegates will take a shuttle to Ser Melayu Restaurant. Please arrive at the
meeting point within the 30 minutes waiting time period.
19:30 Cultural Dinner and Entertainment : Seri Melayu Restaurant
Overview of Topics
September 08, 2011 (Thursday)
From To Mins. Country User Case Studies, References and PresentationsVenue: Sarawak Ballroom
Siemens Technology InfoshopVenue: Kedah Room
Siemens Technology InfoshopVenue: Selangor Room
Siemens Technology InfoshopVenue: Perak Room
7:00 8:30 90 Breakfast
Siemens Meeting Room Siemens Meeting Room Siemens Meeting Room8:30 9:00 30 Germany
Opening & KeyNote Mr. Axel Lorenz, Head of Process Automation, Global Siemens
9:00 9:45 45 TaiwanAdvanced Process Control in Hydro-treating Pilot Plant - Practice and Experiences
Jeng-Fan Leu Ph.D & Feng-Chang Wu, CPC Taiwan Siemens User Community: Understand your Benefits and the advantages of being a Member
(includes Registration and Q&A)
Batch automation with SIMATIC BATCHXu Feng
Process Control System Engineering & Ownership - Owners & Vendors
need to collaborate. Speaker & Moderator: Abram Ziegelaar9:45 10:30 45 Indonesia
Online Modernization of MOnitoring and Control System at KDL‘s Power PlantAri Azhar PT Krakatau Daya Listrik
10:30 11:00 30 AM Break
11:00 11:45 45 Thailand Case Study: Thai Glass Industries Sakoonpun Booranapan, Thai Glass IndustriesDigital Plant: Synergies between engineering and manufacturing
Ivo Backx
SIMATIC PCS 7 Advanced Engineering SystemXu Feng
Roundtable Discussion: Pharmaceutical11:45 12:30 45 Singapore
Utilities Integration at Solar Panel Manufacturing PlantJostein Moe, REC Site Services Pte. Ltd. & Briann Trapp, Rovisys
12:30 13:30 60 Lunch
13:30 14:15 45 SingaporeTHE CHALLENGES, DESIGN CONSIDERATION AND SAFETY IN
ICSS IMPLEMENTATION IS FACING IN FPSO A.T.M.J. Soetjahjo (Judi), SBM Malaysia SDN. BHD/ David Ong, Excel Marco
Solutions for Biofuels IndustryOlaf Derr
Best Practices for Pressure Relief & Flare Evergreening, Ken Yong Oil & Gas
consulting Division, Siemens Pte Ltd. Roundtable Discussion: Chemical/Petrochemical & Biofuels
14:15 15:30 45 ChinaPaper & Pulp and Water Application with SIMATIC PCS 7
Heinrich Bertl, Andritz Technologies
PAT: Understanding PAT and Continuous Manufacturing
Ivo Backx
Process Safety Standards and Risk Management - Back to basics
Stanley Joseph
15:30 16:00 30 PM Break
16:00 16:45 45 PhilippinesAmherst Liquids Plant Automation Project
Engineer Anthony Arciaga & Ronaldo Ruiz Jr., Unilab AMHERSTNo activity: Demo Set-up
Achieve a better understanding of SIMATIC PCS 7 Architecture -
Tips & Tricks & Live DemoBernd Lieberth
Roundtable Discussion: Solar & Glass
16:45 17:30 45 SingaporeDelivering Business Value Through Totally Integrated IT & Automation Solutions
Nguyen Dang Chi, Vung Tau Petro Joint-Stock CompanyBryan Ng, DNR Process Solutions Pte. Ltd.
SIMATIC PCS 7 Plant Asset Management Workshop Markus Pfister
17:30 18:15 45 GermanyClosing Remarks: SIMATIC PCS7 Roadmap and Outlook
Dr. Stefan BambergerHead of Process Automation Systems Product Management Global Siemens
All Delegates: Please proceed at the Sarawak Ballroom18:15 19:00 45
Assembly at the Siemens Meeting Point* The delegates will divided into batches and will walk to Hard Rock Cafe. Please arrive at the meeting point within the 30 minutes waiting time period.
19:00 Farewell Dinner & Drinks: Hard Rock Cafe
Case Study & References
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Paper & Pulp and Water Application using SIMATIC PCS 7 Speaker :HeinrichBertlCompany :AdritzTechnologiesLtd.
China
Abstract:
To effectively achieve an isothermal status inside a pilot-plant reactor, model predictive control (MPC) has been applied for regulating its multiple heaters cooperatively. In this application, 5 PID controllers are used for heater control at each reactor are cascades with 2 supervisory MPC controllers. Instead of an indirect, manual manner applied in conventional method, the MPC controllers regulate 6 internal temperatures simultaneously to keep isotherm and target average bed temperature (ABT) as desired. The temperature control of the pilot reactor is realized by using the function block “model predictive control” of the SIMATIC PCS 7 standard library. For controller design the corresponding engineering tool, which is also part of SIMATIC PCS 7 standard library, was used. The desribed reactor control has been applied in all 4 sets of redundant automation stations, which are in charge of 8 pilot reactors in total.
The experience after 8 months of operation using this model predictive control from PCS 7 has shown that the improvements achieved are not only in stabilizing isotherm of reactor, but also significantly reducing the number of manual interventions and increasing the accuracy of the leading ABT control. The applied embedded model predictive control is highly accepted by the operators.
The presentation illustrates the implementation steps, results and experience with the embedded model predictive control function in SIMATIC PCS 7 from the beginning until use in operation.
China
Developing and Deploying a Global PCS7 Operations Services Center Speaker :EdwardChangCompany :AirProducts&Chemicals,Inc.
Abstract:
This presentation will provide an overview of Air Products and Chemicals, Inc approach to creating a global operations support center. You will learn how we evaluated the available system architecture options in alignment with our plant operational support requirements, network availability, PCS 7 version management and alarm management. The presentation will discuss how we worked with Siemens to develop new features to meet the applications needs and provide a high level overview of our approach to insuring cyber security. We will also provide suggestions for future enhancement and lessons learned overviews.
Singapore
14 15
Case Study & References Case Study & References
SIMATIC PCS 7 in Batch Process: An Experience at Cilegon Plant Speaker :AyiHardiansyahCompany :PTClariantTbk
Indonesia Indonesia
Online Modernization of Monitoring and Control System at KDL‘s Power Plant Speaker :AriAzharCompany :PTKrakatauDayaListrik
Abstract:
Modernization of Unit 1 Poweange r Plant Controller has partially completed into SIMATIC PCS 7 V7.1 Platform (Formerly using SIMATIC C1, C2 and Teleperm C1, C2). The migration has to be done while the power plant is still running. HCO procedure (Hot Change Over Procedure) is used for IO tapping and system testing.
Additional work completed is PMS (Power MOnitoring System) to be migrated under one platform (Formerly Vijeo Citect). The data from the existing controller, flow computers and power meters have been collected in the new enhancements - PIMS ( Plant Information Management System). Finally, comprehensive display and report via Web server nare given to the management level.
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Case Study & References Case Study & References
Desalination process control in Qurayyah Combined Cycle Thermal Power Plant in Saudi Arabia Speaker :YounSeo,ChoCompany :FASTEngineeringKorea
Korea
Abstract:
MSF (Multi Stage Flash)1. Seawater is heated and evaporated repeatedly, and the steam is condensed to produce desalinated water. MED (Multi Effect Distillation)2. Similar to multi-flash effect: hot steam passes through a tube. Sea water is sprayed on the outside of the tube and is turned to steam. The process occurs in a progression of stages (effects)RO (Reverse Osmosis)3. The seawater is subjected to high pressure to separate the salt and minerals, which are then filtered out with the use of a semi-permeable membrane
The requirements of customer was
Build up Standard Library for Desalination1. Various Customized Report Functions2. System Training (High Level)3.
Fast engineering supplied SIMATIC PCS7 system through Doosan heavy industries who is a global leader in the construction of desalination plants. The reason for Success is „Turn-key based engineering by FAST“ and „Technical Support of SIEMENS Engineers“
Korea
4.8mw Fuel Cell Power Plant Project for MPC Yulchon Speaker :BongGyuLimCompany :FASCOKorea
Abstract:
The market for Fuel cell is growing rapidly according to RPS implementation.
RPS(Renewable Portfolio Standard) is that 2% of its power should be supplied by plant companies from on Jan.2012. The Fuel Cell Power Plant of this project is Located Inside the Yulchon Plant Site, It consists of two 2.4MW of Fuel Cell that Utilizes LNG to Convert Hydrogen & Oxygen into Electricity and Heat. The reason for Success is „Easy to use PCS7 program“ and „Technical Support of SIEMENS Engineers“
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Case Study & References Case Study & References
COMOS at BMI, the technical structure and engineering platform in a different case of application
Speakers :RainerSchimpfSpeaker :FranzKarlWilhelmSchellenbergerCompany :BraunMedicalIndustriesSdn.Bhd.
Malaysia
Abstract:
B.Braun Medical Industries, Malaysia -as an end customer is using the COMOS Life Cycle system in a different way as it is normal promoted. Main focus here is not the engineering part, but to structure facilities, plants and machines and combine it with location and related technical documents/information.
Based on the ’single object’ philosophy and together with the cross navigation ability COMOS is a very strong tool for project development, technical project management and organization, central standardization and maintenance support.
Philippines
Amherst Liquids Plant Project: 1st Pharmaceutical Plant in the Philippines using Simatic PCS7, Route Control and Batch Control Speakers :EngineerRonaldRuizJr. :EngineerAnthonyN.ArciagaCompany :UnitedLaboratoriesInc.(AMHERST)
Abstract:
To support the robust growth in demand for its oral liquid products, Unilab through its subsidiary – Amherst Laboratories, Inc., built a new facility which incorporates the latest available technology to handle the complexity, which came with the increased plant size and capacity, and to sustain and enhance the trusted high quality of its products. Aside from improvements in the design and construction of the processing equipment, a large part of the technology upgrade is in the use of a centralized process control system. SIMATIC PCS 7 system was installed for “Recipe-Driven Process Control” of more than 70 products, and fully automatic Cleaning-In-Place of process equipment and product pipelines. This resulted to shorter processing cycle times, tighter process security and controls, electronic production documentation, and process optimization possibilities.
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Case Study & References Case Study & References
Modernization of Furnace Control System of San Miguel Yamamura Packaging Corporation - Mandaue Glass Plant using SIMATIC PCS 7 DCS Speaker :EngineerAndreySerato :EngineerAllanOlmillaCompany :SanMiguelYamamuraPackagingCorporation
Philippines
Abstract:
San Miguel Yamamura Packaging Corporation Philippines company decided to make a major investment in its furnace process control, including the melter, refiner and forehearths, annealing lehrs, and production counters. The entire process control was to be upgraded from 20-year-old single-loop control technology to a state-of-the-art distributed control system. As Siemens had already successfully completed a Simatic PCS 7 project for San Miguel Yamamura Asia that had a comparable scope and technology, SMYPC was confident that Siemens had the glass process know-how, automation technology expertise, and portfolio required for such a project. Moreover, Siemens was able to offer excellent local engineering capabilities and support.
For the modernization project in Mandaue, Siemens supplied a Simatic PCS 7 system with three redundant PCS 7 automation systems and four operator systems. One big challenge was the tight time frame: the furnace controls had to be replaced during an emergency repair of the furnace. In this critical phase, Siemens was able to demonstrate its project management and support capabilities.
SMYPC will discuss how they had benefitted from local expertise during operation and how the Philippine team from Siemens provides the fast and cost-effective support they needed.
Philippines
Plant-wide Automation: Physical Refining Plant 1,3,5,6,7 Main Deodorizer, Main Hydrogenator, Enzyme Inter Esterification, and Fractionation Speaker :EngineerGerryGuanlao :EngineerEymardMatalogCompany :Oleofats,Inc.
Abstract:
In terms of manufacturing, what takes place at the Oleo-Fats site is essentially a (continuous) refining process on the vegetable oil feedstock, which comes in the form of crude coconut oil originating from fruit of Cocos nucifera, an oil crop that is widely grown in the Philippines, as well as other vegetable oils.
The processing steps to get to a refined oil include degumming, neutralization, bleaching, and deodorization. That straight oil can then be sold as a frying product, or undergo further processing such as blending or hydrogenating to realize a number of other products available from Oleo-Fats, such as for ice cream and soft candy applications, and hamburger buns and other baked products. In this case study, we will learn how Oleo-fats high-level of consistency standards on production output and quality levels were realized when this edible oil manufacturer turned to Siemens for its automation requirement for its Philippines refinery.
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Case Study & References Case Study & References
Delivering Business Value Through Totally Integrated IT & Automation Solutions
Speaker :NguyenDangChiCompany :VungTauPetroJoint-StockCompany
Speaker :BryanNgCompany :DNRProcessSolutionsPte.Ltd.
Singapore
Abstract:
Vung Tau Petro (VTP) Joint – Stock Company is a private terminal operator in Vung Tau Vietnam with storage capability of 372,000 m³.
DNR Process Solutions – Automation Solutions Partner of Siemens is implementing Totally Integrated Automation System, seamlessly integrating – Resource Planning Execution System “ Fuel Track”, field devices, valve actuators, tank gauges, motor control centres with safety integrated Simatic PCS – 7 distributed control system which uses most powerful fault tolerant redundant controllers with Profibus DP communication network.
The totally integrated process automation and industrial IT system architecture works on common platform which ensures work flow automation, most efficient loading and unloading system and lowest cost of ownership and meets unique requirement of VTP.
Singapore
Developing and Deploying a Global PCS7 Operations Services Center Speaker :EdwardChangCompany :AirProducts&Chemicals,Inc.
Abstract:
This presentation will provide an overview of Air Products and Chemicals, Inc approach to creating a global operations support center. You will learn how we evaluated the available system architecture options in alignment with our plant operational support requirements, network availability, PCS 7 version management and alarm management. The presentation will discuss how we worked with Siemens to develop new features to meet the applications needs and provide a high level overview of our approach to insuring cyber security. We will also provide suggestions for future enhancement and lessons learned overviews.
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Vietnam
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Case Study & References Case Study & References
Plant Automation Solution In Singapore Baxter BioScience Manufacturing Facility Speaker :DuXiaoHanCompany :BaxterBioscienceManufacturingSARLSingapore
Singapore
Abstract:
Singapore Recombinat Project is one of the latest investment from Baxter, focused on full production of Advate from small scales fermenation vessel up to big bio-reactor and final purification processes with Chromatography. The backbone of this project was to ensure the functionality of the complete system architecture from ERP layer down to the control layer. The integration of the complete system start from the design specification stage until OQ/PQ implementation, which Siemens has demonstrated with the support of right resources, applications of SIMATIC PCS 7, ELAN XFP and OSI PI.
Singapore
Process Control System: Overview of Three Applications in Life Science Industry Speaker :FrancescoFerriCompany :M+WSingaporePte.Ltd. AcompanyofM+WGroup
Abstract:
Multi-product facilities with always higher production flexibility require a good level of process automation with the aim of reducing manual intervention during production operation as well as down change our time. Control System Architecture can vary from batch to continuous control to a combination of both an overview of three applications developed for biotech nutrional and or manufacturing industry will provide a better understanding of the key factors that needs to be considered during the design of the system and the customization required in order to comply with user requirements developed for different applications and industries.
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Case Study & References Case Study & References
Safe and Intelligent Process Control through Integrated and Control & Safety System (ICSS)
Speaker :A.T.M.J.Soetjahjo(Judi)Company :SBMMalaysiaSdn.Bhd.
Speaker :DavidOngCompany :ExcelMarcoPte.Ltd.
Singapore
Abstract:
Today, many users are finding logical reasons to justify using similar systems for control and safety functions, such as reducing the problems associated with different programming procedures, languages, installation requirements, and maintenance. There is always the risk that these different procedures might contribute to human error and possible safety problems.
The financial benefits of using similar systems are also clear; reduced hardware, configuration, training, and inventory costs result from the reduced range and quantity of equipment that is required. In addition the burden of different service and support help associated with disparate systems is removed.
The new distributed safety concept from Siemens enables programming of safety functions in the same graphical environment used to configure non-safety functions, but in distinctly different organizational units within the project. Safety functions are also colour-coded so that they are readily distinguishable from non-safety functions. This allows safety functions to be designed, reviewed, commissioned and locked in, while non-safety related code can be edited without restriction.
Siemens’ solutions allow the company to offer any of the three levels of integration, depending on users’ preferences. All three configurations are certified by TÜV for up to SIL 3 applications.
Singapore
Utilities Integration at Solar Panel Manufacturing Plant Speaker :JosteinMoeCompany :RECSiteServicesPte.Ltd.
Speaker :BrianTrappCompany :RovisysAsia
Abstract:
In 2008 Renewable Energy Corporation started the construction of the one of the world’s largest Integrated wafer, cell and module manufacturing facilities, located in Tuas, Singapore. The plant was officially opened by Prime Minister Lee on November 3, 2010. This milestone is the largest single investment ever made by REC, the largest clean tech investment ever made in Singapore at 2.5 billion Singapore dollars (about EUR 1.3 billion).
The control of the Utilities and Infrastructure (U&I) equipment of the plant were integrated into a single, redundant, customized, PCS 7 v7.0 system solution (U&I Control System), allowing operations to control, monitor, trend and report from one central control room. The systems includes Tower Water, 5 and 15 degree C Chilled water, Process Water and Emergency Cooling. In addition information and control of the other package systems were also integrated into the U&I Control system, including Building Management (HVAC, VAV, and Datacenter), Power Management, Fire Alarm and Suppressions, Chillers, Gas Supply, Waste Water and Compressed Dry Air. Finally, information from the Wafer, Cell and Module plants are also exchanged through the U&I Control System.
The project utilized over 20 remote I/O panels connected via Single Mode Fibre Optic OLM’s to accommodate the installations in the furthest corners of the plant, with approximately 18,000 OPC tags. The presentation will cover the project scope, main challenges and benefits of the chosen solution.
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Case Study & References Case Study & References
Advanced Process Control in Hydro-Treating Pilot Plant - Practice and Experiences
Speaker :Jeng-FanLeuPh.D. :Feng-ChangWu
Company :CPCCorporation
Taiwan
Abstract:
To effectively achieve an isothermal status inside a pilot-plant reactor, model predictive control (MPC) has been applied for regulating its multiple heaters cooperatively. In this application, 5 PID controllers are used for heater control at each reactor are cascades with 2 supervisory MPC controllers. Instead of an indirect, manual manner applied in conventional method, the MPC controllers regulate 6 internal temperatures simultaneously to keep isotherm and target average bed temperature (ABT) as desired. The temperature control of the pilot reactor is realized by using the function block “model predictive control” of the SIMATIC PCS 7 standard library. For controller design the corresponding engineering tool, which is also part of SIMATIC PCS 7 standard library, was used. The desribed reactor control has been applied in all 4 sets of redundant automation stations, which are in charge of 8 pilot reactors in total.
The experience after 8 months of operation using this model predictive control from PCS 7 has shown that the improvements achieved are not only in stabilizing isotherm of reactor, but also significantly reducing the number of manual interventions and increasing the accuracy of the leading ABT control. The applied embedded model predictive control is highly accepted by the operators.
The presentation illustrates the implementation steps, results and experience with the embedded model predictive control function in SIMATIC PCS 7 from the beginning until use in operation.
Thailand
Pure Automation using SIMATIC PCS 7 - PURAC Thailand Success Story Speaker :MarkGerkemaCompany :PURACThailand
Abstract:
The Purac operations manager reveals that other plants in its global network have taken an interest in the Thailand lactic acid production facility, and there have also been requests to look more closely at the Siemens system, with the possibility that it could be used elsewhere. Purac defines its mission as being one of making its customers successful by creating unique experiences through the best products, technology and service. And it professes three core values: passion, performance, partnership. It’s not difficult to see how these sentiments could apply equally to the relationship established between Siemens and its client to realize a successful automation project and help establish a world-class manufacturing facility here in Asia.
Mark Gerkema will discuss his experience with Siemens and how important it is for SIMATIC PCS 7 system to be able to meet Purac Thailand‘s requirements in terms of automating and controlling the process and to build up Purac‘s global capacity.
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Case Study : Thai Glass Industries
Speaker :SakoonpunBooranapanCompany :ThaiGlassIndustries
Thailand Vietnam
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Duc Phong Technology & Automation Corporation will discuss about MASSAN Vietnam‘s fishsauce process automation from natural fermentation sources to bottling. With SIMATIC PCS 7, it allows more flexibitlity in operating the process and improving the products quality and efficiency and transforming a conventional to a modern approach. The presentation will cover the topics on (1) Decription of hardware used. (2) Integration of the sub-integration into SIMATIC PCS7 system. (3) Batch configuration features that improves quality of the product. We talk about the characteristics, benefits and values of SIMATIC PCS 7. and (4) the MASSAN‘s future plans with emphasis on SIMATIC Batch Control Center Function.
How to Implement SIMATIC Batch in a Fish Sauce Production Speaker :DuongTichDucCompany :DucPhongTechnology&Automation
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Digital Plant - Synergies between Engineering and Manufacturing
Speaker: :IvoBacxCompany :Siemensnv/SAVerticalMarket ManagementPharmaIndustry
Belgium
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The Digital Plant covers the entire lifecycle of product design, production design and manufacturing. This leads to:
Faster from product idea to production (time to market)Higher quality throughout the complete value chainIncreased productivity and lean production
Belgium
PAT: Understanding PAT and Continuous Manufacturing.
Speaker: :IvoBacxCompany :Siemensnv/SAVerticalMarket ManagementPharmaIndustry
Abstract:
The multidisciplinary Siemens PAT implementation approach: choosing a proven path! Siemens can go further than offering the SIPAT software itself: Siemens has multi-disciplinary teams that can take charge of your complete PAT implementation:
Siemens provides services and products that cover all requirements of the PAT initiative:
Firstly we support you in analyzing your process to identify • additional potential for better quality controlSecondly we develop an implementation strategy that gives you • the right tools to fully control your product quality and to release your product in real-timeAnd last but not least we offer you the technologies, expertise • and software to help implement your PAT-solution, step by step.
Siemens acts as a turn-key supplier of the complete solution and guarantees a successful implementation
Our multidisciplinary PAT approach addresses many of the issues associated with manufacturing and supply chain optimization in the pharmaceutical industry and provides many key advantages.
We are convinced that by applying a true „partnering“ approach to PAT we can significantly reduce the time to market of new products, improve product consistency (quality consistency) and traceability and at the same time reduce manufacturing risk and cost. The worldwide presence of Siemens ensures a continued and a standard quality global approach.
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Engineering and Operating the Life Science Plant of the Future
Speaker :JanPawlewitzCompany :SiemensIndustrySoftware(Shanghai)Co.,Ltd.
China
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New Challenges coming up when we talk about Digital Engineering in the Process Industry.
Time to market 1. Profits• Competition• Technology• Innovation• Globalization 2. Emerging MarketsSourcingProduct DevelopmentPortfoilio ShiftSustainability3. RegulationsNew StandardsPlant Safety RecourcesComplexity4. Data Volume Standardization
Siemens with COMOS give the answer on this questions and Challenges with the “Digital Plant Engineering”.
From Integrated Engineering to Integrated Operation.
Singapore
Achieve a better understanding of SIMATIC PCS 7 Architecture - Tips & Tricks & Live Demo
Speaker :BerndLieberthCompany :SiemensPteLtd.Singapore ProcessAutomationIndustry
Abstract:
The SIMATIC PCS 7 distributed control system enables you to respond swiftly to constantly changing market requirements. Integrated safety concepts ensure continuous operation of your systems and protect man, machine and the environment. The SIMATIC PCS 7 offers high system availability, investment security and future-safe technology, together with a reduced total cost of ownership.
This Presentation is about the System architecture of the DCS System SIMATIC PCS7 and the different kind of possibilities like Redundant Networks, Redundant Controller, Safety System and many more.
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Achieving Operations Excellence in Industries
Speaker :ParthaRayCompany :SiemensPteLtd.SingaporeOil&GasConsulting
Abstract:
Most businesses are in critical need of simple visibility into business basics that would allow them to mange their operations most effectively. Industry have tried to cater to this need through complex IT projects where the approaches were fundamentally based on an acute emphasis on business automation, optimization, and artificial intelligence, and most importantly isolating employees from the decision-making process.
“Operations Intelligence” on the other hand is an approach that brings back people in the decision loop and enables the business to exploit its untapped intellectual capital. It empowers people with “information” and makes use of their natural heuristic abilities to derive solutions. Re-establishing employees in the decision loop is an enlightened philosophy that has delivered tangible business benefits for supermajors, regional companies and national oil companies alike using our “Operations Intelligence” solutions.
The presentation will cover the “Operations Intelligence” concept and will be followed by a case study based on projects implemented by various refineries and Chemical plants in the world where the velocity and quality of operational decisions were radically improved through “Operations Intelligence”.
Advance Process Library
Speaker :LeeWingCheongCompany :SiemensPteLtd.Singapore RegionalSystemsandSupport ProcessAutomationIndustry
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In version 7.1 of PCS7, Siemens includes a new “Advanced Process Library” that offers pre-engineered function blocks, faceplates and human machine interface symbols. Compared with the standard library, the PCS 7 ‚s Advanced Process Library offers comprehensive functionality based, greatly reducing the need for costly engineering customization and improving long term supportability. Additionally, the Advanced Process Library’s faceplates have been designed to be more ergonomic and intuitive for the operator by automatically linking them to related process information without need for additionally HMI engineering effort. For example, the motor faceplate can contain links that will allow the operator to call other related faceplates or trace the cause of the first out interlock and correct the condition.
Singapore Singapore
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Batch automation with SIMATIC BATCH
Speaker :XuFengCompany :SiemensPte.Ltd. RegionalSystemsandSupport
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Consistent product quality for all batches, quick response to changing market conditions, requests for traceability of production (FDA compliance), meeting legal standards and testing specifications, efficient use of the production plant – these are today’s challenging requirements for the automation of batch processes. Any process control systems operating in this environment have to be extremely flexible. SIMATIC PCS 7 offers the complete solution: The SIMATIC Batch software package enables you to flexibly automate complex batch processes. Its modular architecture combined with optimum scalability in the area of hardware and software, guarantee an optimum match for the respective plant size and individual production requirements. It can be used in small through to large scale production facilities.
Best Practices for Pressure Relief & Flare Evergreening
Speaker :KenYongCompany :SiemensPteLtd.SingaporeOil&GasConsulting
Abstract:
The concept of evergreening is not new in the O&G process industries. This has been applied directly through internal work processes or indirectly via the Management of Change (MOC) work process to applicable plant assets, systems and/or information that are either mandated by regulations and/or company policies. Examples of evergreening include Operating Procedures, PHA reports, P&IDs, Mechanical Integrity information etc. However, one of the safety critical information which most companies do not practice evergreening is the Pressure Relief and Flare design basis information. This presentation explains the benefits of the Pressure Relief and Flare evergreening and how it can improve the overall safety of the plant.
Singapore Singapore
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Hazardous Area Solutions
Speaker: :StanleyJosephCompany :SiemensBusinessDevelopmentAsia ProcessSafety
Abstract:
In many industries, the manufacture, processing, transport or storage of combustible materials results in the creation or release of gases, vapors or mist into the environment. Other processes create combustible dust. An explosive atmosphere can form in conjunction with the oxygen in the air, resulting in an explosion if ignited. Siemens offers a wide range of products for use in hazardous areas. Both components with conventional wiring as well as solutions based on communication buses can be found here.
Singapore
Burner Management System
Speaker :LeeWingCheongCompany :SiemensPteLtd.Singapore RegionalSystemsandSupport
Abstract:
Advanced Process Control (APC) technologies have been penetrating all fields of process control in industrial practice. In refinery industry, APC functions have already become a commodity. Siemens provides embedded advanced process control functions to improve plant performance as part of the standard library of its distributed control system “SIMATIC PCS 7”.
The embedded APC functions of SIMATIC PCS 7 are easy to use in operation and engineering and are free of charge. Therefore, embedded APC has become highly relevant not only for use by APC experts, but also by process control as well as chemical engineers.
The presentation gives an overview of the current situation of APC from an industrial point of view. Useful advanced process control functions in PCS 7 will be explained. The application of the most popular APC technology in process industry, Model Predictive Control, is illustrated using the example of a distillation column. The design and ease of use in engineering and operation of model predictive control is demonstrated on-line in PCS 7. Additional examples from industrial practice are given to demonstrate the application and benefit in chemical and related industries.
Singapore
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Independence of Safety Controls and their Integration with DCS
Speaker: :StanleyJosephCompany :SiemensBusinessDevelopmentAsia ProcessSafety
Abstract:
Integrated Control and Safety Systems offer many new opportunities and at the same time requires knowledge of measures that needs to be taken care of. The topic of ICSS is often hotly debated among safety professionals and users. Relevant IEC standards mandate separated protection layers for safety (SIS) and control systems (BPCS).
In addition to cost savings, integration gives the possibility of using better integrated tools which in turn can help reduce the possibility of systematic errors. Such tools can straddle the divide between control & safety, auto-generating code for safety systems whilst creating “cause & effect” style operator interfaces for the operator without the need for manual data mapping and custom design of graphics. Integrated tools can also help to manage subsequent change on the plant. The topics that would be discusses includes the measures that can be taken to fit this requirement within an ICSS, the degree of integration that is right for any project and what we should be aware of.
Intelligent Energy Management for SIMATIC WinCC and SIMATIC PCS 7
Speaker :JessicaLiaoCompany :SiemensPte.Ltd. RegionalSystemsandSupport
Abstract:
With SIMATIC powerrate, we offer you an add-on to our SIMATIC WinCC visualization system and our SIMATIC PCS 7 process control system. SIMATIC powerrate scales, visualizes, and archives mean energy and power values and assigns a time stamp for the period monitored.
Selected values can be monitored by connecting our SENTRON PAC power monitoring devices and SENTRON switching and protection devices. Some of the values that can be measured are active power and active energy, current, and voltage. When integrated into the system by means of digital inputs and outputs, the switch state can be displayed and the switch remotely controlled through a faceplate. Load profiles, visualized using WinCC and PCS 7, provide you with a fast and precise overview of the usage values.
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Partial Stroke Test
Speaker :LeeWingCheongCompany :SiemensPteLtd.Singapore RegionalSystemsandSupport
Abstract:
The Emergency Shut Down (ESD) valves in a Safety Instrumented Function are typically the largest contributors to the overall Probability of Failure on Demand.
Periodic testing is required to ensure that each ESD valve is functioning correctly. A Partial Stroke Test provides a way to verify that a valve is not stuck, while avoiding the possible process upsets or spurious trips caused by Full Stroke Testing.
Siemens has developed a Partial Stroke Test application solution based on the SIMATIC S7-400FH that helps to ensure the safe and reliable operation of emergency shutdown valves.
Process Safety Standards and Risk Management- Back to Basics
Speaker: :StanleyJosephCompany :SiemensBusinessDevelopmentAsia ProcessSafety
Abstract:
For all types of business, the risk for potential operating accountability exists. The Process Safety Standards provides guidance for realistic assessment and gainful reduction of these risks - critical to protecting the safety of personnel (employees and the public), asset, business continuation (including exposure to legal and regulatory compliance) and reducing environmental damage.
Risk tolerance and risk acceptance principles will be discussed with particular reference to Process Safety Standards and Safety Life Cycle concepts.
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SIMATIC Route Control
Speaker :XuFengCompany :SiemensPteLtd.Singapore RegionalSystemsandSupport
Abstract:
The Emergency Shut Down (ESD) valves in a Safety Instrumented Function are typically the largest contributors to the overall Probability of Failure on Demand.
Periodic testing is required to ensure that each ESD valve is functioning correctly. A Partial Stroke Test provides a way to verify that a valve is not stuck, while avoiding the possible process upsets or spurious trips caused by Full Stroke Testing.
Siemens has developed a Partial Stroke Test application solution based on the SIMATIC S7-400FH that helps to ensure the safe and reliable operation of emergency shutdown valves.
SIMATIC PCS 7 Advanced Engineering System
Speaker :XuFengCompany :SiemensPteLtd.Singapore RegionalSystemsandSupport
Abstract:
The SIMATIC PCS 7 Advanced Engineering System (AdvES) enhances the functionality for system configurations. It acts as a link between the standard engineering tools from the SIMATIC PCS 7 Engineering Toolset (CFC, HW Config, Technological Hierarchy) and tools for basic and detailed planning, e.g. EPlan, ELCAD or SmartPlant.
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SIMATIC PCS 7 Plant Asset Management
Speaker :MarkusPfisterCompany :SiemensPteLtd.Singapore RegionalSystemsandSupport
Abstract:
Plant operators in all sectors consider increased availability and shorter downtimes to be the most effective lever toward increasing productivity. Investigations have shown that downtimes are frequently the result of insufficient maintenance – despite the fact that maintenance is already a significant portion of the lifecycle costs. Totally Integrated Automation supports intelligent maintenance strategies. The SIMATIC Maintenance Station is of significant importance and presents the information relevant to maintenance from all automation components in a uniform and clear manner, thus providing the maintenance engineer with valuable support for making decisions.
SIMATIC PCS 7 Industrial (Cyber) Security
Speaker :XuFengCompany :SiemensPteLtd.Singapore RegionalSystemsandSupport
Abstract:
Due to the networking with other company areas, process plants today are directly or indirectly connected to the Internet and are therefore subject to the threat of cyber crime. SIMATIC PCS 7 offers a security concept for reliable defense against this potential danger and comprehensive protection of production systems, taking into account the specific requirements of process engineering plants.
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Process Control System Engineering and Ownership - Owners & Vendors need to collaborate.
Speaker :AbramZiegelaarCompany :SiemensEngineeringHubThailand
Abstract:
Plant operators in all sectors consider increased availability and shorter downtimes to be the most effective lever toward increasing productivity. Investigations have shown that downtimes are frequently the result of insufficient maintenance – despite the fact that maintenance is already a significant portion of the lifecycle costs. Totally Integrated Automation supports intelligent maintenance strategies. The SIMATIC Maintenance Station is of significant importance and presents the information relevant to maintenance from all automation components in a uniform and clear manner, thus providing the maintenance engineer with valuable support for making decisions.
Applied Advanced Process Control with SIMATIC PCS 7 - Examples and Opportunities
Speaker :Dr.OtmarLorenzCompany :SiemensAG ChemicalIndustryConcepts&Technology
Abstract:
Advanced Process Control (APC) technologies have been penetrating all fields of process control in industrial practice. In refinery industry, APC functions have already become a commodity. Siemens provides embedded advanced process control functions to improve plant performance as part of the standard library of its distributed control system “SIMATIC PCS 7”.
The embedded APC functions of SIMATIC PCS 7 are easy to use in operation and engineering and are free of charge. Therefore, embedded APC has become highly relevant not only for use by APC experts, but also by process control as well as chemical engineers.
The presentation gives an overview of the current situation of APC from an industrial point of view. Useful advanced process control functions in PCS 7 will be explained. The application of the most popular APC technology in process industry, Model Predictive Control, is illustrated using the example of a distillation column. The design and ease of use in engineering and operation of model predictive control is demonstrated on-line in PCS 7. Additional examples from industrial practice are given to demonstrate the application and benefit in chemical and related industries.
Thailand Germany
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High Personell and System -Safety with SIVACON S8 Intelligent Motor Control Centers
Speaker :SvenObigtCompany :SiemensAG BuildingTechnologies&LowVoltageDistribution
Abstract:
High power volumes, countless consumers, maximum availability around the clock?
No matter how turbulent your process requirements – our intelligent low-voltage Motor-Control-Center support you by competently mastering your requirements in all situations and throughout your power distribution systems’ entire service life. The presentation gives an overview about the new Motor-Control-Center SIVACON S8 from an industrial point of view.It will shown the possibilities to integrate maximum personell and system safety in to a MCC (arc fault protection).
Protection measures against internal arcing will be explained. Further the presentation contents the principles of the integration of Profibus communication and gives examples of different connections to the DCS-system.
Overview technical features SIVACON S8 MCC• Arc fault protection• Profibus integration •
Germany
Roundtable Discussion
Pharmaceutical
Overview of World Pharmaceutical Markets - Siemens Perspective• Key Challenges for Pharma Manufacturing• Global Technology Trends to handle Pharma Challenges• Global Reference• Emerging Technologies for Pharma• Siemens - Your Perfect Technology Partner - Local Competence• Siemens set-up ASEAN• Question & Answer•
Roundtable Discussion
Solar & Glass
Siemens Set-up for Solar & Glass Industry - Global• Siemens Set-up for Solar & Glass Industry ASEAN• Siemens offerings for Glass Industry & Global References• Question & Answer•
Roundtable Discussion
Chemical/Petrochemical & Biofuels
Global Trends in Chemical Vertical• Siemens Solutions - Global References• Siemens Set-up for Chemical ASEAN• Question & Answer•
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Roundtable Discussion
Process Automation User Community
What is a PA User Community?• Who can join?• Benefits • Question & Answer•
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