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Concrete Slab Quality Requirements

Concrete Slab Quality Requirements

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Concrete Slab Quality Requirements. Who Controls Concrete Quality. Polishing contractors have to perform work on a concrete floor slab in which they had no control over design and placement quality - PowerPoint PPT Presentation

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Page 1: Concrete Slab Quality Requirements

Concrete SlabQuality Requirements

Page 2: Concrete Slab Quality Requirements

Who Controls Concrete Quality• Polishing contractors have to perform

work on a concrete floor slab in which they had no control over design and placement quality

• Design professionals have to be proactive and see that certain requirements are included in concrete specification

Page 3: Concrete Slab Quality Requirements

Pre-Concreting Meeting

Polishing contractor should participate in the meeting

Page 4: Concrete Slab Quality Requirements

Flat Subgrade• Should be

uniformly graded flat and level

• Subgrade rises and depressions can cause variations in concrete slab thickness thus causing color differences because of differential curing and drying

Page 5: Concrete Slab Quality Requirements

Vapor Retarder• Product should comply with ASTM E 745

and have permeance of 0.01 perms after conditioning according to ASTM E 154 Section 7.1

• Installation should comply with ASTM E 1643

Page 6: Concrete Slab Quality Requirements

Concrete Mix Design• Consistent source for materials• W/C of 0.45• 3,500 psi• Normal weight aggregates• Not air-entrained• No replacements for portland

cement

Page 7: Concrete Slab Quality Requirements

Construction Joints and Patches• Strategically locate

construction joints to avoid mismatching segments

• Patch finish will not match surrounding surfaces

Page 8: Concrete Slab Quality Requirements

Steel Column BaseplatesBe aware of design of concrete at steel column baseplates

Page 9: Concrete Slab Quality Requirements

Placing• Comply with ACI standards• End of chute or tremie not

more than 6 ft above point of placement

• Monitor and control:- Concrete temperature- Water added at site

Page 10: Concrete Slab Quality Requirements

Flatness and LevelnessSpecified Overall

ValueMinimum Local

Value

FF Floor Flatness 50 35

FL Floor Levelness 30 20

Page 11: Concrete Slab Quality Requirements

Finishing• Specific procedures recommended• Steel trowel surface in three passes

without burning surface• Do not dust surface

with dry portland cement or sand to accelerate curing and drying

Page 12: Concrete Slab Quality Requirements

Curing and Drying• Evaporation control • Wet-curing method

Page 13: Concrete Slab Quality Requirements

EnvironmentalBenefits

Page 14: Concrete Slab Quality Requirements

Environmental Benefits• Polished concrete does

not have to be removed or replaced; it can be “forever”

• Light reflective• Durable• Flooring covering products not needed• Low maintenance requirements