Small Volume. Great Performance.CONCEPT MILL 105

CONCEPT MILL 105

EMCO MAIER Ges.m.b.H.

Salzburger Str. 80 . 5400 Hallein-Taxach . Austria

Phone +43 6245 891-0 . Fax +43 6245 869 65 . info@emco.at

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CNC training withindustrial performance

[Technical data]E[M]CONOMYmeans: [ ]

Working areaPositioning range X axis longitudinal 200 mm (7.9")Positioning range Y axis latitudinal 150 mm (5.91")Positioning range Z axis vertical 250 mm (9.84")Min. spindle nose-table distance 95 mm (3.74")Max. spindle nose-table distance 245 mm (9.65")Milling table

Table dimensions (L x W) 420 x 125 mm (16.54" x 4.92")T-slots: Quantity, width, size 2 x 11 x 90 mm (2/0.43"/3.54")Max. table load 10 kg (22 lb)Milling spindle drive Speed range 150 – 5000 rpm3-phase asynchronous motor power rating 1,1 kW (1.48 hp)Spindle torque 4,2 NmAxesRapid traverse speed in X/Y/Z axes 5 m/min (196.85 ipm) Working feed 0 – 5 m/min (0 – 196.85 ipm)Maximum feed power X/Y 2000 NMaximum feed power Z 2400 N3-phase step motors in X/Y/Z axes 0,0015 – 0,001 mmwith step resolution (X/Y-Z) (0.00006" – 0.00004")Average positioning variation to VDI 3441 in X/Y 0,005 mm (0,0002")Average positioning variation to VDI 3441 in Z 0,005 mm (0,0002")

Tool systemNumber of tool stations 10Tool selection Directional logicMax. tool diameter 55 mm (2.17")Max. tool length 50 mm (1.97")Max. tool weight 0,7 kg (1,54 lb)Tool changing time (excluding movement) T1/T2/T3 9/7,5/7,5 sGeneral dataConnected power 1,4 kW (1.88 hp)Machine dimensions (L x W x H) 1135 x 1100 x 1100 mm

(44.69" x 43.31" x 43.31")Machine weight (excluding machine base) 400 kg (881,85 lb)Compressed air requirement 6 bar

Siemens 810D/840D GE FANUC Series 21Siemens 820 GE FANUC Series 0Siemens 810 Fagor 8055Heidenhain TNC 426/430 Emcotronic TM 02CAMConcept

EMCO WinNC Controls

www.emco-world.com

Machine layout

Dimensions in millimeters

500 1000 1500 2000 2500 3000 3500 4000 4500min-1

[Nm] [kW]

1

2

P

M

5000

1

0

2

3

4

Performance and torque diagram for the main spindle

Performance

[Technical]

■ Stable, gray cast-iron construction, suitable for industrial use

■ 10 station tool changer with directional logic■ Backlash-free bearings for working spindle in precision,

lifetime-lubricated, angular ball bearings■ Infinitely variable main and feed drives■ Realistic execution of all essential milling operations

Highlights

■ TFT display and control keyboard■ NC indexing device (fully functioning fourth axis)

with tailstock, three-jaw chuck and live center■ Engraving spindle attachment■ Automatic clamping device■ Electronic handwheel■ Coolant system■ Minimum quantity lubrication ■ Machine base with swivel table

Options

Slides and load-bearing elements are manufactured from gray cast iron for the Concept MILL 105 and ensure maximum

precision. Equipped with infinitely variable main drive, 10-station tool changer, pneumatic vise and NC indexing device as

optional fourth axis, this compact machine in table format is optimally suitable for the teaching of sophisticated function

and manufacturing technologies. The control for the Concept MILL 105 can accept a PC, on which WinNC, the interchangeable

control from EMCO, can be installed.

Concept MILL 105

The unique concept of the interchangeable control can be fitted in all Concept machines. In doing so, the user istrained on all CNC industry control units that are common on the market. Up to eight different control units can beinstalled and taught on one single machine at present. The result: All CNC technicians can be applied more flexibly. And this is a decisive plus: for the qualified employeesas well as for the business.

[The interchangeable control]

The conversion to another control system is carried outwithin a minute by calling up the respective software andby simply replacing the control specific module

Simple to program using the EMCOWinNC control units

Simulation suitable for training usingWin3D-View

[ Tool magazine]- Tool magazine with

directional logic- For 10 tools- Engraving spindle attachment

[ Machine covers]- All-round protection against chips- 100% coolant retention- Optimum view of working area - Large safety glass window in door

[ Main drive]- Infinitely variable main drive- Three-phase asynchronous motor

[ Working area]- Generous view of

working area- Best ergonomics

[ Machine base ]- With removable drawer- Provides space for PC tower

Machine with optional equipment

Piston Milled part Milled part