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CNC ROUTING MACHINES TOOLING SOFTWARE SALES SERVICE COMPUTER NUMERIC CONTROLLED ROUTERS

COMPUTER NUMERIC CONTROLLED ROUTERS · PC the A2MC on the Multicam uses a motion card dedicated to the machine motion. Whereas PC based controllers only integrate the motion at 40

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Page 1: COMPUTER NUMERIC CONTROLLED ROUTERS · PC the A2MC on the Multicam uses a motion card dedicated to the machine motion. Whereas PC based controllers only integrate the motion at 40

CNC ROUTING MACHINES•TOOLING•SOFTWARE•SALES•SERVICE

C O M P U T E R N U M E R I C C O N T R O L L E D R O U T E R S

Page 2: COMPUTER NUMERIC CONTROLLED ROUTERS · PC the A2MC on the Multicam uses a motion card dedicated to the machine motion. Whereas PC based controllers only integrate the motion at 40

Process any material that a router bit willcut. This includes a wide range of

TIMBERS, METALS, PLASTICS, FOAM, SOLIDSURFACE & COMPOSITE MATERIALS. FromWardrobes & Kitchen Doors to Aluminium Boator Aircraft components, they are all the same toa MULTICAM CNC routing machine.

Complex components can be drawn, orscanned then nested using many industry

standard CAD programs. These components arenow ready to be processed utilising NestedBased Manufacturing on the MULTICAM CNCrouting machine. Sheet after sheet, all parts fitaccurately together every time.

Fabrication of plastic components androuting of plastic sheets is made easy.

Process your finished components directly fromyour CAD drawing. Using the Array commandyou can automatically fill an entire sheet.

A MULTICAM CNC routing machine willachieve all your routing requirements

with features specifically aimed at cuttingmetals. Machining Mild Steel or Aluminiumsheet or plate using a MULTICAM CNC routingmachine will result in trouble free operation.

Full 3 Axis control for pattern making,mould making, and solid surfacing. The

Multicam’s precision provides for consistent,professional results in all suitable materials.Modelling programs like MasterCAM andSurfCAM are compatible.

Until recently, kitchen and vanitycabinets, wardrobes, bookcases and

many other related timber products have beenmanufactured using traditional processes.Using a Multicam CNC routing machine a fullsheet of components can be drilled, routed andcut in a single process.

We supply many systems to companies with noprevious CNC experience. Our trainingprogram is designed to have your new machineproductive as quickly as possible. Training isperformed at your site, using your tools,programs and any fixtures. This allows us totrain your operators and supervise your firstproduction requirements. Qualified Multicamtechnicians are always available to answer anyquestion an operator may have. With over19 years in the sales and service of CNCrouting equipment, Multicam Systems has theknowledge, advice and support you need.

Whether Purchasing or Leasing, the capabilityof the Multicam Series router to produce anycombination of graphic or architecturalproducts, makes this investment a prudentand feasible decision. The potential for futurebusiness opportunities, untouched by yourpresent business plan, will alone justify thisacquisition.

NESTED BASEDMANUFACTURINGNESTED BASEDMANUFACTURING

TRAINING AND SUPPORTTRAINING AND SUPPORT

AFFORDABLEAFFORDABLE

Today’s competitive marketplace demands moreefficiency, especially since labour costs are higherthan ever. Linking a Multicam CNC routingmachine with industry standard software, allowsyou to implement Nested Based Manufacturing(N.B.M.) principles. N.B.M. eliminates repetitiveprocessing without multiple handling of “pre-cut”rectangular pieces of material. With minimaloperator skills required, you will immediately seesignificant savings. NestedBasedManufacturingis currently implemented by many companies,particularly those that manufacture kitchencabinets, furniture, doors, vanities, plasticdisplays or any other product cut from flat sheet.

AUSTRALIAN CNC TECHNOLOGYAUSTRALIAN CNC TECHNOLOGY

T

AUSTRALIAN CNC TECHNOLOGY

Page 3: COMPUTER NUMERIC CONTROLLED ROUTERS · PC the A2MC on the Multicam uses a motion card dedicated to the machine motion. Whereas PC based controllers only integrate the motion at 40

•Heavy

Duty

SteelG

antry(250

x150

x5RHS)

•SteelG

antryand

SteelC

olumn

supports

areallone

fabricated

piece

forincreased

rigidity.

•Xaxis

LinearRails

mounted

horizontallyonour

specially

designed

sectionthat

ismachined

prior

tobearing

railsbeing

mounted

.

•“State

ofthe

Art”

fullyenclosed

Auto-

ToolChange

carousel,travelling

onthe

gantry,provid

ingrapidtool

changeatany

position

alongthe

Xaxis.

•SoftTouch

ToolTip

Sensor

which

automatically

measures

eachtool

lengthand

records

thistothe

machines

Flashram.

MULTICAM

MULTICAM

SRSERIES

SR SERIESM

ULTICAMSR

SERIES

Page 4: COMPUTER NUMERIC CONTROLLED ROUTERS · PC the A2MC on the Multicam uses a motion card dedicated to the machine motion. Whereas PC based controllers only integrate the motion at 40

• New Design has pleated filterand plastic dust bag containedin sealed metal canisters. Thisreduces toxic, hazardous dustin the air.

• Pleated filter with large filterarea increases filter density to0.03microns. A standard bagsystem has a filter density ofapproximately 30microns.

• Cleaning of the filter is madeeasy by simply turning thehandle on the top of thecanister. This rotates a set ofcleaning brushes inside thefilter.

• Vacuum gauge shows the airflow status.

• See through glass windowfor checking the levelin the bag.

• Choice of powerful 3hp or5hp models.

Very fine sawdust or materials that produce highlytoxic abrasive matter are a problem in theworking environment. The new MULTICAMCanister Dust & Chip Extraction range is thelatest technology in efficient dust & chipcollection and takes air filtration to the next level.

If health and safety are a priority for yourbusiness, the Multicam Canister Dust & ChipExtractors are the perfect choice.

INVEST IN A SAFER WORKPLACE

TThhee MMuullttiiccaamm CCaanniisstteerr DDuusstt && CChhiipp EExxttrraaccttoorr ttaakkeessdduusstt ccoolllleeccttiioonn ttoo tthhee nneexxtt lleevveell ooff ssaaffeettyy..

See through glass for checking dust level

Opening the filter housing for dust bag removal

NESTED BASED PRODUCTION

AUSTRALIAN CNC TECHNOLOGY

THE FUTURE IN DUST AND CHIP EXTRACTIONTHE FUTURE IN DUST AND CHIP EXTRACTION

QUALITY ACCESSORIES AND TOOLING

MULTICAMSR SERIES

NESTED BASED PRODUCTION

AUSTRALIAN CNC TECHNOLOGY

THE FUTURE IN DUST AND CHIP EXTRACTION

QUALITY ACCESSORIES AND TOOLING

MULTICAMSR SERIES

MULTICAM MACHINE OPTIONSMULTICAM MACHINE OPTIONS

NESTED BASED MANUFACTURINGNESTED BASED MANUFACTURING

Page 5: COMPUTER NUMERIC CONTROLLED ROUTERS · PC the A2MC on the Multicam uses a motion card dedicated to the machine motion. Whereas PC based controllers only integrate the motion at 40

CNC CONTROLLERCNC CONTROLLER

AUTOMATIC TOOL CHANGEAUTOMATIC TOOL CHANGE

HEAVY DUTY CNC MACHINERYHEAVY DUTY CNC MACHINERY

Multicam CNC Routing Systemsproud to be members of:

Our Multicam A2MC Controller is a totally new concept in CNC machinecontrol. It delivers much smoother and faster motion based on S-CURVEtrajectories the highest level of machine control capabilities available on themarket today. Unlike PC based controllers which run the motion rightfrom thePC the A2MC on the Multicam uses a motion card dedicated to the machinemotion. Whereas PC based controllers only integrate the motion at 40 to 60KHz (40,000 to 60,000 integrations per second) the A2MC runs both 2D and 3Dmotion at 4.125 million integrations per second which is the fastest controllerof any kind. This provides exceptionally smooth and continuous motion.

The A2MC incorporates a “machine area network” based on industry standardmodbus protocol. This network allows for the connectivity of a limitless varietyof tools, peripherals, and devices making the A2MC unmatched in flexibilityand versatility.

Features include: Gigabit Ethernet connection to a hostLAN system, Wireless networking. (WiFi), Limitless filedata storage, Remote accessibilty activity log via Internet,Remote machine administration via Internet, Axis driveload sensing, Automatic Tool Calibration and “plug & play”connectivity of peripheral devices.

The Multicam Router runs G-Code and is fully compatiblewith all major CAD/CAM software packages includingAlphaCam, ArtCam, BobCam, Cabinet Vision, Camworks,Enroute, MasterCam, Microvellum, StairBiz, SolidCam,and any other program that has CAD/CAM capabilities.There are NO machine memory restrictions or downloadtime as the nc files are selected by the machine operator.

CNC CONTROLLER

All Multicam CNC Routing Machines are available withour fully enclosed Auto Tool Change Carousel. Travellingon the gantry this “State of the Art” option providesrapid tool change at any position along the X-axis.When the workpiece requires multiple tools for complexprofiles, routing and boring, the tool change will performall tasks without operator intervention. Features includetool allocation by colour groups, automatic tool lengthcompensation, triple spindle drill head and HSD RoutingSpindles with Ceramic Bearings. The simplicity, safetyand quality of the fully enclosed Multicam AutomaticTool Change will soon be appreciated.

The fully Australian manufactured SR Series ofMulticam CNC Routers are manufactured for heavyduty production. The steel gantry is manufactured from250 x 150 x 5mm RHS. The steel column supports arewelded to the gantry beam making it and the columnsupports, one rigid construction. The X axis bearingsare mounted to the gantry with the Linear rails securedhorizontally on our specially designed section. Thissection is milled prior to the bearing rails being fitted.The robust steel gantry is designed to carry heavierspindles and for cutting through thicker material athigher feedrates. The machine incorporates precisionmachined rack and pinion drives on the X and Y axiswith a fully controllable 200mm ball screw on the Z axisas standard. The machine frame is manufactured from150 x 150 x 5mm Steel RHS while the Z axis spindlemount is machined from 16mm plate.

Multicam CNC routing machines are used bymanufacturers in various industries includingAluminium Boats, Aerospace Components, Bull Bars,Truck Body Parts, Kitchens, Timber Doors, PlasticEngineered components and Point-of-Sale displays tomention a few.

Multicam CNC Routing Systemsproud to be members of:

Page 6: COMPUTER NUMERIC CONTROLLED ROUTERS · PC the A2MC on the Multicam uses a motion card dedicated to the machine motion. Whereas PC based controllers only integrate the motion at 40

NSW OFFICE:60 Enterprise Drive,Beresfield, NSW 2322Phone (02) 4964 1900 Fax (02) 4964 1911

VIC OFFICE: 11/40 Ricketts Road,Mt Waverley, VIC 3149Phone (03) 9558 8022 Fax (03) 9558 8055

QLD OFFICE:8/42 Trade Street, Lytton, QLD 4178Phone (07) 3348 7866 Fax (07) 3348 4366

OR VISIT OUR INTERNET WEB SITEhttp://www.multicam.com.au

OR VISIT OUR INTERNET WEB SITEhttp://www.multicam.com.au

GTP68957MAR11

SPECIFICATIONS MULTICAM S2412 MULTICAM S2418 MULTICAM S3618

MAXIMUM ROUTING LENGTH 2500mm 2500mm 3600mmMAXIMUM ROUTING WIDTH 1300mm 1800mm 1800mmTABLE HEIGHT 950mm 950mm 950mmGANTRY CLEARANCE 150mm 150mm 150mmOVERALL MACHINE LENGTH 3200mm 3200mm 4300mmOVERALL MACHINE WIDTH 1900mm 2400mm 2400mmDRIVE SYSTEM X and Y Rack & Pinion, Z Ball screwREPEATABILITY 0.025 0.025 0.025MEMORY TYPE Flash Ram Flash Ram Flash RamPOSITIONING SPEED Up to 30,000 mm/minPOWER REQUIREMENTS 32 amp 3 Phase with neutralWARRANTY One year. Lifetime technical support.

Routing Lengths of up to 20,000mm and Routing Widths of up to 3000mm available.

Specifications may vary on different models and are subject to change without notice.

NESTED BASED PRODUCTION

AUSTRALIAN CNC TECHNOLOGY

THE FUTURE IN DUST AND CHIP EXTRACTION

QUALITY ACCESSORIES AND TOOLING

MULTICAMSR SERIES

NESTED BASED PRODUCTION

AUSTRALIAN CNC TECHNOLOGY

THE FUTURE IN DUST AND CHIP EXTRACTION

QUALITY ACCESSORIES AND TOOLING

MULTICAMSR SERIES

MULTICAM MACHINE OPTIONSMULTICAM MACHINE OPTIONSMULTICAM MACHINE OPTIONS

NESTED BASED MANUFACTURINGNESTED BASED MANUFACTURING

Multicam Vision System (MVS)The primary application of the MVS system isdigital print finishing where the camera is used toquickly locate registration marks and adjust themachine cutting path to achieve exact alignmentwith the printed shapes. it includes non-linear/lineardistortion, skew and rotation correction.

Multi Spindle “L shaped” Drill HeadFully independent X/Y axis drilling head usedprimarily in the Kitchen and Cabinetmakingindustries, a number of system 32 holes are able tobe produced in a single Z movement of the head.Various number of configurations are available.

3D DigitisingFor applications where templates or odd shapedprofiles need to be entered in to the machine the3D Digitiser allows you to trace and object andcreate a routing file. Robust and fully portable, thedigitiser is ideal for off site applications.

Cutting ToolsWe stock a wide range of cutters for routingeverything from MDF and plywood to exoticcomposites, laminates, plastics and non ferrousmetals in all popular sizes. High performance, solidcarbide cutters enable you to get the most fromyour Multicam.

Mist SprayersWhen cutting ferrous and non ferrous materialscooling and lubricating of the cutter edge iscritical. Our Mist Sprayer Units increase tool lifeand improve cut edge quality. Automatic operationduring cutting ensures consistent results.

Conveyor Off Loading SystemCombine the conveyor off loading table with theAutomatic indexing table and material loader youhave a fullt automatic material handling solution foryour factory. Very popular in Nested BasedManufacturing situations.

Automatic Material LoaderDesigned to automatically pick sheet material froman indexing material lifter and place it on themachine bed ready for cutting. Ideal for highproduction environments or where OH&S issuesarise due to manual handling of heavy sheets.

Pop Up Pins and Side LocatorsAutomatic pop up pins and side locators enableyou to quickly position material on the machinebed. Once processing has commenced theyautomatically retract providing a totally clear bedsurface and eliminate the need for fixed locators.

Multiple Head SystemsMultiple head systems, available in anyconfiguration, allow for greater flexibilty inprocessing a wide variety of materials in a single,uninterrupted operation. Print and Cut, Rout andKnife, Rout and Drill operations are just a fewexamples.

Oscillating Tangential KnifeThis oscillating style knife can be fitted withdifferent blades for cutting a variety of materialsincluding foams, card boards, composite panelsand matting materials. The reciprocating blademakes the head ideal for cutting thicker materials.

Tangential Knife and Creasing WheelThe tangential knife can be fitted with attachmentsranging from straight knife blades, angled knifeblades to “pizza” wheels for cutting or creasing avariety of materials including foams, card boardsand matting materials.

Chisel HeadIdeal for door manufacturers or processes where asquare corner is required. The chisel head is drivenin to the material producing a square verticalcorner. Typically the chisel head set up in with asecond head and rotary tool change unit.

Air Assisted Surface to Depth SystemThe surface to depth system is essential to ensurea constant cut depth into material. It compensatesfor variations in the material thickness. Used mainlywhen routing pencil round edges, OR V-GroovingAluminium-Polymer composite material.

7 or 11 Straight Multi Drill HeadThese straight style drill head attachemtns areavailable with cenres of 25mm, 32mm and 50mmallowing you to choose the unit that matches yourrequirements. Ideally suited to applications wherelarge numbers of holes are required.