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INFORMATION AS OF MARCH 2011 COMPOSITE SOLUTIONS REINFORCEMENT GUIDE Transforming the World with Advanced Solutions

COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

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Page 1: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

INFORMATION AS OF MARCH 2011

COMPOSITE SOLUTIONSREINFORCEMENT GUIDE

Transforming the World with Advanced Solutions

Page 2: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Contents 2

A World of Reinforcement Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Owens Corning Composite Solutions Business . . . . . . . . . . . . . . . . . . . . . 4OCV™ Business Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Customer Service Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7OCV™ Technical Fabrics, OCV™ Non-Woven Technologies . . . . . . . . . . 9OCV™ Reinforcements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Advantex® E-CR Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12High-Performance Reinforcements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Silentex® Noise Control Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Twintex® Co-Mingled Glass and Thermoplastic Reinforcements . . . . . 15Cem-FIL® Alkali-Resistant Glass Fibers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Glass Fiber Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Composite Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Composites and Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Market and Product Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Composite Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Portfolio of Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Glass Property Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Dry-Use Chopped Strand for Thermoplastics . . . . . . . . . . . . . . . . . . . . .44Dry-Use Chopped Strand for BMC (Bulk Molding Compound) . . . . . .49Wet-Use Chopped Strand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50Type 30® Single-End Roving (North America) . . . . . . . . . . . . . . . . . . . . . 51Type 30® Single-End Roving (Latin America) . . . . . . . . . . . . . . . . . . . . . .55Type 30® Single-End Roving (Europe except Russia) . . . . . . . . . . . . . . . .58Type 30® Single-End Roving (Russia) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Type 30® Single-End Roving (Asia Pacific) . . . . . . . . . . . . . . . . . . . . . . . . .62Multi-End Continuous Roving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67Chopped Strand Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Unifilo® Continuous Filament Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Fabric for Closed Molding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Woven Fabric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87Knitted Fabric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92Milled Fiber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100Non-Woven Veil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102High-Performance Reinforcement Fabrics . . . . . . . . . . . . . . . . . . . . . . . .106Twintex® Reinforcements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Cem-FIL® Alkali-Resistant Glass Fiber . . . . . . . . . . . . . . . . . . . . . . . . . . . 115Glossary, Useful Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126

Page 3: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

3 A World of reinforCement solutions

A World of Reinforcement Solutions Welcome to our new and comprehensive reference guide to the nearly 500 reinforcement solutions from Owens Corning. In the following 125 pages you will find the industry’s broadest range of glass fiber reinforcements and other solutions, including the leading brands carefully tailored to serve the requirements of nearly 50 composite fabrication processes. These materials are supplied from the industry’s largest global network of manufacturing facilities – nearly 40 plants in 15 countries. We have 7,600 commercial, operations and technical experts around the world who communicate daily in more than 15 languages to understand your local market needs. We are also committed to helping your business grow. We continually invest in new technology and facilities to provide the reinforcements, innovations and support you need to replace traditional materials with composites. Our commitment to the industry is reflected in the tagline on the cover of this guide – Transforming the World with Advanced Solutions. As you read through these pages, we are confident you will find solutions for your current applications and new ideas that will help drive future success. We appreciate your interest in our offering and look forward to serving you. Sincerely, Arnaud Genis Group President Owens Corning Composite Solutions Business

Page 4: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

oWens Corning Composite solutions Business 4

Owens Corning Composite Solutions Business The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements, technical fabrics and non-woven veils. The business is dedicated to creating customer value by delivering world-class products, expertise and support. The composite business traces it roots to the mid-1930s when company researchers developed an idea for making continuous glass fibers in commercial quantities. Their success launched a revolution in materials technology that gave birth to the global composites industry. Annual sales for the Owens Corning Composite Solutions Business have grown to nearly $2 billion and its 7,600 employees continue to innovate and lead the development and growth of the industry worldwide. The business’s strengths include a global network of nearly 40 manufacturing facilities in 15 countries with five regional research and development centers that focus on the specific needs of local markets. This global footprint, along with the breadth and quality of its products, are unmatched in the composites industry. The business serves the market through three specialized units:

• OCV™Reinforcements – Continuous filament and chopped fibers and mat, made with glass compositions designed to provide strength, resist corrosion and meet other specific needs

• OCV™TechnicalFabrics – Woven, knitted and stitched fabrics for advanced composite processes

• OCV™Non-WovenTechnologies – Surface finishing veils and reinforcing mats for a variety of other materials and systems

These focused teams recognize the value of working with their customers to develop new applications and expand the use of composite materials now and in the future.

Page 5: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

5 oCV™ Business loCAtions

2

34

6

1110

1

5

7

8

9

12

1314

AMERICAS Tlaxcala, Mexico Mexico City, Mexico Amarillo, Texas Wichita Falls, Texas Fort Smith, Arkansas Jackson, Tennessee Novi, Michigan, Automotive Louisville, Kentucky Toledo, Ohio, World Headquarters Granville, Ohio, Science & Technology Guelph, Ontario, Canada Concord, North Carolina

Starr, South Carolina Aiken, South Carolina Brunswick, Maine Rio Claro, Brazil (2) Capivari, Brazil

EUROPE Lancaster, United Kingdom Liversedge, United Kingdom Andover, United Kingdom Alcala, Spain San Vicente, Spain

1

2

3

4

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8

9

10

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Page 6: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

oCV™ Business loCAtions 6

22

2021

2423

2625

27

3334

28

32

3029

36 35

EUROPE Zele, Belgium Zele, Belgium, Science & Technology Brussels, Belgium, Regional Headquarters Apeldoorn, Netherlands Apeldoorn, Netherlands, Science & Technology Chambéry, France, Science & Technology Vendôme, France Chambéry, France (2) L’Ardoise, France Besana, Italy Vado Ligure, Italy Gous-Kroustalny, Russia

ASIA-PACIFIC Shanghai, PR China, Regional Headquarters Doudian (Beijing), PR China (2) Hangzhou, PR China Yuhang, PR China Changzhou, PR China Jiading (Shanghai), PR China Taloja, India (2) Thimmapur, India Ibaraki, Japan, Science & Technology Ibaraki, Japan Kimchon, Korea (2)

20

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Page 7: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

7 Customer serViCe ContACt informAtion

Customer Service Contact Information CustomerServiceRepresentativesIf you need assistance, please call your Owens Corning area sales manager or the customer service representative for your country or region.

AmericasArgentina . . . . . . . . . . . . . . . . . . . . .55 19 3535 9372 or 55 19 3535 9314Brazil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0800 707 3312 Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-800-438-7465Mexico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 5089 6700United States . . . . . . . 866-794-5789, 866-794-5788 or 866-794-5791

AsiaPacificAustralia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +61 3 9851 3002China, Hong Kong . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +86 21 6248 9922. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +86 519 8560 8712 (Fabrics). . . . . . . . . . . . . . . . . . . . . . . . . . +86 21 6248 9922 ext.832 (Non-Woven)India . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +91 22 3921 9123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +91 85 4830 1200 ext413 (Fabrics)Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +81 3 5733 1672Korea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +82 2 2050 7462. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .+82 54 429 5759 (Fabrics)Thailand . . . . . . . . . . . . . . . +66 2 7456960 ext 110 or +66 83 2455565. . . . . . . . . . . . . . . . . . . . . . . . . . +86 21 6248 9922 ext.832 (Non-Woven)

EuropeAustria (Thermosets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8273Baltic Countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8217 Belgium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8326Benelux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8326Commonwealth of Independent States (CIS) . . . . +7 (49241) 3-70-22Eastern Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8260Europe (thermoplastics) . . . . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8274Europe (non-wovens for ceilings) . . . . . . . . . . . . . . . . . . . +32 2674 8269Europe (non-wovens for flooring) . . . . . . . . . . . . . . . . . . +32 2674 8379Europe (non-wovens industrial) . . . . . . . . . . . . . . . . . . . . +32 2674 8386

Page 8: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Customer serViCe ContACt informAtion 8

Europe (technical fabrics) . . . . . . . . . . . . . . . . . . . . . . . . . . .+32 2674 8395Europe (R-glass, Twintex® PET) . . . . . . . . . . . . . . . . . . . +33 47975 5634France (reinforcements) . . . . . . . . . . . . . . . . . . . . . . . . . . +33 47975 5691Germany (Thermosets) . . . . . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8273Italy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +33 47975 5657Luxemburg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8326Middle East & Africa . . . . . . . . +32 2674 8381 or fax to +32 2662 0815Middle East & Africa (AR glass) . . . . . . . . . . . . . . . . . . . . +32 2674 8267Northern Europe (AR glass) . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8318Netherlands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8326Nordic Countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32 2674 8217 Portugal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +33 47975 5693Romania . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +40 2 6430 5607Russia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +7 (49241) 370-65Southern Europe (AR glass) . . . . . . . . . . . . . . . . . . . . . +34 9 1885 5764Spain (reinforcements) . . . . . . . . . . . . . . . . . . . . . . . . . . . +33 47975 5696United Kingdom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32-2-674-8280 Call1-800-GET-PINK™(1-800-438-7465)

You may also call our toll-free answer center in the USA at 1-800-GET-PINK™ (1-800-438-7465). Our team of service representatives is ready to provide the help you need. VisitOurRegionalWebsites

Owens Corning is a global company with operations and partnerships around the world. To see our regional websites, visit www.owenscorning.com/worldwide. VisitUsataTradeShowNearYou

Owens Corning exhibits at many trade shows around the world every year. Explore one of our exhibits and find out how the OCV™ businesses can serve your reinforcement needs and help develop new opportunities to serve your customers.

A list of upcoming trade shows the OCV™ businesses will be attending can be found on the company’s website: www.owenscorning.com/composites.

Page 9: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

9 oCV™ teChniCAl fABriCs

OCV™ Technical Fabrics OCV™ Technical Fabrics provides high-value-added solutions for demanding commercial and industrial applications. In its 10 factories, located in eight countries, OCV™ Technical Fabrics manufactures a comprehensive glass, carbon and hybrid product range including:

• A variety of 3D fabric reinforcements for closed-mold processes

• Multiaxial, woven and unidirectional carbon and aramid fibers with a dedicated aerospace-approved manufacturing facility

• Multiaxials, knits and combinations made with two or more layers of unidirectional fibers stitched together with a light polyester thread; also available are multiaxials that are powder-bonded instead of stitched

• Specialty mats made with chopped glass fibers with either a universal silane sizing or special sizings for thermoplastic or phenolic resins

• Unidirectionals and combinations of stitched, woven and hot-melt reinforcements in full width or tape form

• Woven roving (WR) fabrics and combinations made with glass and/or other fibers, based on direct, assembled or texturized roving

• A complex of WR and chopped strand mat (CSM) either powder-bonded or mechanically stitched with a fine polyester or glass yarn without chemical binder

OCV™ Technical Fabrics is also developing advanced solutions to help its customers transform markets with new applications. A prime example is Ultrablade™ fabric developed to enable customers to produce longer and lighter wind blades.

The Technical Fabrics business is also working on solutions for the in-situ relining of pressurized pipe and fabrics for thermoplastic composites. Cured-in-place pipe (CIPP) relining uses winding and folding technology with oriented-chop fabrics and woven roving mat fabrics.

The business also has a fabrics excellence center at its facility in Zele, Belgium. The 5,500-square-meter (about 60,000 square feet) facility has both pilot- and full-scale state-of-the-art production equipment for developing, testing and evaluating new fabric technologies before production and use in customer processes.

Page 10: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

oCV™ non-WoVen teChnologies 10

OCV™ Non-Woven Technologies Owens Corning is the leading global producer of glass-based specialty non-wovens. The products are made from randomly dispersed glass fibers, wet or dry laid and bonded into a thin sheet. Veils and specialty non-wovens are used in multiple applications in several industries:

• Surfacing veils for glass-reinforced polymer (GRP) laminates including pipe and chemical storage tanks

• Surfacing veils for flat GRP panels

• Surfacing veils for gypsum sheathing and wallboard

• Core materials for flat panels

Nearly all of the non-woven products manufactured by Owens Corning are unique for each customer and application. Its business model is grounded in servicing individual customer needs. The market-focused organization works closely with a diverse set of market-leading global customers to identify and design new solutions.

Page 11: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

11 oCV™ reinforCements

OCV™ Reinforcements OCV™ Reinforcements is dedicated to creating customer value by delivering world-class solutions, expertise and support. The business offers the widest range of glass fiber reinforcement products in the world. Our industry-leading portfolio includes reinforcements focused on specific markets and applications to expand the use of composite materials. Markets and solutions include:

• Transforming translucent panels with OC HiLight™ roving

• Transforming advanced closed-mold processes with Uniconform® and other continuous filament mat

• Transforming automotive mufflers with Silentex® noise control solutions including new pre-form technology

• Transforming planes, pressure tanks and military vehicles with new high-performance reinforcements

• Transforming roads, runways and parking lots with TruPave® engineered paving mat that helps prevent cracking

• Transforming applications for corrosive environments with Advantex® E-CR glass fiber reinforcements

• Transforming reinforced concrete with Cem-FIL® alkali-resistant glass fibers

• Transforming reinforced thermoplastics with Twintex® co-mingled glass and thermoplastic reinforcements

All of these specialty products are:

• Engineered for high quality and premium performance

• Tailored to help you grow your business and develop new applications

• Designed to compete against steel, aluminum and other traditional materials

These products and others are commercially available and can help you expand the use of composites for years to come.

Page 12: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

AdVAntex® e-Cr glAss 12

Advantex® E-CR Glass Advantex® glass fiber reinforcements from Owens Corning are both an E-glass and a true E-CR glass according to ASTM D 578, ISO 2078, and DIN1259-1. The product provides improved corrosion resistance compared to standard E-glass. When it was introduced in 1997, boron-free Advantex® glass was expected to provide superior corrosion resistance in acidic environments. That benefit was confirmed with field use data, and field experience also found that the product performs well in any aqueous environment, including water and alkaline solutions. Compared to standard E-glass, Advantex® glass also decreases emissions and reduces the environmental impact of manufacturing fiberglass. A recent study by Owens Corning also shows how Advantex® glass fiber outperforms standard E-glass reinforcements in stressed composite laminates in a corrosive environment. Previous testing examined the impact of corrosive chemicals on bare glass. The new study checked laminates under load in a corrosive environment to more closely simulate conditions an application may encounter in the field. The study combined corrosion and stress testing and examined the laminates using SEM (Scanning Electron Microscopy) and EDX (Energy Dispersive X-ray) spectroscopy. Advantex® glass fiber laminates demonstrated superior corrosion resistance compared to E-glass in laminates exposed to a solution of 10 percent sulfuric acid. The study also confirmed previous findings on the leaching mechanism of E-glass in acidic environments. The outcome provides a compelling reason for using Advantex® glass fiber reinforcements throughout a composite structure. While some designs require E-CR glass in a corrosion barrier and allow standard E-glass in the rest of the laminate, these results argue for reducing the risk of laminate failure by using E-CR glass throughout the structure. Advantex® glass fibers provide a competitive advantage for our customers by helping them create high-value applications for the benefit of their customers and the end-users. For additional information, visit www.owenscorning.com/composites/aboutAdvantex.asp

Page 13: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

13 high-performAnCe reinforCements

High-Performance Reinforcements The OCV™ High-Performance Reinforcements product platform features ShieldStrand®, XStrand®, FliteStrand® and WindStrand® high-strength reinforcement products targeted at ballistics, industrial, aerospace and wind energy markets. Building on its heritage of leadership and innovation in glass fiber reinforcement and composite technology, Owens Corning developed a new generation of reinforcement technology that redefines the availability and value of high-performance glass fiber materials. Owens Corning high-performance reinforcements offer these benefits:

• Strength – Up to 50 percent higher strength with S-glass versus conventional E-glass

• Modulus (stiffness) – Up to 20 percent higher modulus with S-glass versus conventional E-glass fibers

• Fatigue – End-use parts have higher fatigue properties, a key requirement for high-performance composite applications

• Impact Resistance – Up to 80 percent better impact resistance than conventional E-glass fibers

• Aging and Corrosion Resistance – Better aging and corrosion resistance than E-CR and conventional E-glass fibers

• Temperature Resistance – Better resistance at elevated temperatures than conventional E-glass fibers

Proprietary technology provides the nucleus for the growing array of products with special properties. In 2006, Owens Corning introduced large-scale production to high-strength glass fiber, an achievement previously thought to be technically unfeasible. Capacity for the new direct-melt process is about 50 times the size of paramelters typically used to produce high-strength glass. This scale production process was developed to make high-performance reinforcements widely available and achieve a level of value that enhances their competitiveness. Wider availability provides greater choice and security of supply, encouraging the use of high-performance glass fiber reinforcements by designers and manufacturers.

Page 14: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

silentex® engineered noise Control solutions 14

Silentex® Engineered Noise Control Solutions Owens Corning Silentex® engineered products are the preferred solutions for acoustic and thermal applications in harsh environments. Silentex® engineered products have been used successfully in the automotive exhaust market for more than 25 years to meet acoustic and thermal requirements. The products are produced with proprietary Advantex® E-CR glass, which provides exceptional thermal and chemical durability. The Silentex® product line uses specially formulated sizings to enable high-speed processing and ensure maximum texturization can be obtained to achieve acoustic and thermal performance requirements.

• Equipment that can be used to directly fill silencers (mufflers) of all types

• Custom-designed bags (polymer or glass) filled with texturized glass fibers for insertion into silencers

• Low-binder molded inserts (preforms) that provide rapid mistake-proof insertion of texturized glass fibers into silencers

• Continuous tangle-free strand with customized texturization

Owens Corning Advantex® glass production facilities are in Europe, Asia and the Americas. Operations for bags and preforms are available in each of these regions along with technical support to assist with applications. The use of Silentex® engineered solutions is not limited to the automotive market. The products can be used wherever extreme acoustic and thermal insulation is required. Current applications include power sport vehicles (motorcycles, snowmobile and ATVs), industrial silencers and other non-automotive applications.

AdVAntex® glAss use temperAture for

muffler AppliCAtions

ChemiCAl durABilitY in simulAted exhAust ph2, 96°C, 100hrs

AdVAntex® glAss AnneAling point

AdVAntex® glAss sintering point (25%

fusion rAtio)

< 740°C < 2% ≥ 720°C 800°C

produCt/siZing filAment diAmeter tex

st2000 24µ 4800st2070 24µ 7000

Page 15: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

15 tWintex® Co-mingled glAss And thermoplAstiC reinforCements

Twintex® Co-Mingled Glass and Thermoplastic Reinforcements Twintex® reinforcements are ready-to-use thermoplastic and glass combination designed for high mechanical properties, such as excellent stiffness-to-weight ratio and impact properties. The proprietary reinforcement also provides efficient and clean (no VOCs) process conditions, high freedom of design and is recyclable. Twintex® products are made of co-mingled glass and thermoplastic filaments. Direct, single-end roving is the base material for the whole Twintex® reinforcement product line, and can be provided with a polypropylene matrix (PP) or co-polyester resin (PET). Consolidation is achieved by heating the roving above melting temperature of the matrix (180°C–230°C/360°F-450°F for PP) and applying a pressure before cooling step under pressure. The Twintex® PP product range also includes fabrics, plates and long glass fiber concentrated pellets: Applications made with Twintex® reinforcements include:

• Bumper beams

• Kayak seats

• Truck panel skins

• Micro-car floors

• Under engine protection

• Small boat hulls

• Front end assemblies

• Inside door panels

• Standard profiles and profiles with external coating

• Pressure vessels

Page 16: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Cem-fil® AlkAli-resistAnt glAss fiBers 16

Cem-FIL® Alkali-Resistant Glass Fibers Special alkali-resistant (AR) glass fibers have been developed for use with cement-based products (glass-reinforced concrete [GRC], mortars, composite cement, etc.). The fibers are manufactured with Zirconia content in compliance with ASTM C 1666/0 1666/M-07 and EN 15455. AR glass fibers from Owens Corning are marketed as Cem-FIL® glass fiber. AR glass fibers have been in use for 40 years in more than 100 countries worldwide to create some of the world’s most stunning architecture while offering strong and durable performance in widely varying cement- and mortar-based applications, including new and restored building facades, pre-cast components, utility poles, and residential and industrial flooring. In some flooring applications, AR glass fibers can replace the structural steel grid. AR glass fibers are unique as a concrete reinforcement. They have the same specific gravity as the stone or gravel mixed in concrete so fiber dispersion is easier to achieve than with other fibers. AR fiber contributes efficiently to tensile strength before concrete is able to crack, thanks to its high elastic modulus and its affinity for and efficient bonding with concrete. AR glass fiber reinforcements can reduce the weight and thickness of concrete by a factor of 10. The benefits of Cem-FIL® AR glass fiber include:

• Excellent compatibility with cement matrix • Excellent workability even at high dosage • Increases chemical resistance (e.g. deicing products) • Extends long-term durability of concrete• Does not float or sink in concrete • Does not entrap air • Fast and uniform dispersion

Cem-FIL® fibers are manufactured under a quality management system approved as meeting the requirements for ISO 9001. Additionally, the performance of Cem-FIL® fibers has been subjectded to independent assessment and approval in Germany (Zulassung Nº Z-3.72.1731), and Cem-FIL® fibers meet the safety standards of European Directive 99/45/EC, 67/548/EEC and their latest amendments.

Page 17: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

17 glAss fiBer mAnufACturing

Glass Fiber Manufacturing The manufacturing process for glass fiber reinforcements begins with raw materials, which are basically minerals. We mix those minerals based on the recipe of the glass formulation. The three main ingredients used to make glass are silicon dioxide (SiO2), lime (calcium oxide or CaO) and aluminum oxide (Al2O3). Changing the mix of those components and other minerals will result in significantly different glasses. E-glass (with good electrical insulation properties, hence the name) is a commonly used glass on the market. Advantex® glass, which is recognized as the standard within the OCV™ businesses, has no boron in the batch and as a result has better corrosion resistance and a smaller environmental footprint than standard E-glass. Other glasses (alkali-resistant glass [AR] for cement or high-performance glasses) are also available in the OCV™ product line. A furnace converts the mineral batch into molten glass and then distributes the glass through a channel into an area called the forehearth where the glass fibers are formed. A typical furnace is about the size of a three-car garage. It runs at a little more than 2,300°F (1250°C) for 24 hours a day and seven days a week. Once completely molten, the liquid and homogeneous glass composition flows into heated refractory channels to feed the bushings. The bushings are made of a platinum and rhodium alloy that has small holes through which liquid glass flows. The glass then solidifies into filament shape by rapid cooling. Once solidified, the glass filaments are coated with a sizing made of chemical components which give the glass strands a good process-ability and adhesion with resins. Several fabrication processes exist to produce different product formats: multi-end roving, chopped strands, veil or continuous filament mat.

Page 18: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Composite AdVAntAges 18

Composite Advantages Composites are combinations of two or more materials (reinforcing elements and resin) that retain their identities while acting in concert. Fiberglass-reinforced polymer (FRP) composites are safe and reliable solutions, able to face tough conditions in various environments and have outperformed traditional materials for many years.

Composites offer these important benefits:

• LightWeight – Composite parts help save weight compared to steel parts (up to 30 percent lighter) with similar thermo-mechanical properties.

• HighStrength – Pound for pound, glass fibers are stronger than steel. Composites gain their strength when fibers are set within a resin matrix. Fibers carry the load while the resin spreads the load imposed on the composite.

• EasytoShape – Composites can be molded into complex shapes at relatively low cost. This flexibility offers designers extensive latitude in new product design.

• IntegrationofFunctions – Parts with multiple functions can often be made in a single step with composites.

• CorrosionResistance – Composites provide long-term resistance to severe chemical and temperature environments. Composites are the material choice for outdoor exposure, chemical handling and severe environment service.

• Durability – Composite structures have an exceedingly long life span. Coupled with low maintenance requirements, the longevity of composites is a benefit when used in critical applications. After a half-century of use, many well-designed composite structures have yet to wear out.

• Costsavings – Thanks to their low weight and high mechanical properties, the use of composites in many applications reduces manufacturing, shipping and maintenance costs compared to traditional materials such as steel.

For more information about the advantages of composites, visit the website of the American Composite Manufacturers Association at www.acmanet.org/consumers/.

Page 19: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

19 Composites And sustAinABilitY

Composites and Sustainability Composite materials have many benefits in end-use applications including four that have special significance for the environment.

• Lightweight parts for automobiles and trucks are contributing to fuel savings while resisting corrosion and lasting longer

• The use of durable fiberglass-reinforced polymer (FRP) pipe for oil, water and sewage projects takes advantage of the non-corrosive properties of FRP

• The Silentex® muffler filling system is being adopted by leading car and truck manufacturers to help quiet their vehicles

• With various technical methods now available, the recycling of glass strand is possible in both thermoplastic and thermoset applications

Owens Corning has worked with its customers to analyze the environmentalimpactof their products and similar goods made with competitive materials. Composite materials fared well in these studies. The embodied energy and greenhouse gas (GHG) environmental burden for the raw materials mined and used in finished composite parts were consistently lower than their steel or aluminum equivalents. The studies also quantified reduced energy and greenhouse gases during the transportation of finished parts due to their significantly lighter weight.

The company’s proprietary Advantex® glass formulation contributes to sustainability by increasing mechanical properties and corrosion resistance – compared to standard E glass – while also decreasing emissions and reducingtheenvironmentalimpact of manufacturing fiberglass.

Owens Corning glass fiber veils for carpet, ceilings and flooring are the first in the glass non-woven industry to earn two rigorous indoorairqualitycertifications from the GREENGUARD Environmental Institute. These products – for new interior applications – are now GREENGUARD Indoor Air Quality Certified®, along with being certified for the more stringent GREENGUARD Children & SchoolsSM product emissions standard.

Glass fiber reinforcements for windturbineblades enable commercial generation electricity from a renewable resource. Owens Corning is the leading provider of materials for wind energy.

Page 20: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

mArket And produCt mAtrix 20

Mar

ket

and

Prod

uct

Mat

rix

The

follo

win

g ta

ble

show

s th

e pr

oces

ses

and

prod

ucts

com

mon

ly u

sed

in e

ach

of t

he p

rinc

ipal

mar

kets

for

glas

s fib

er

rein

forc

emen

ts:

mArk

ets

proC

esses

prod

uCts

Aerospace

Comp

ressi

on, i

nfusion

& in

jectio

n mo

lding

, prefo

rming

, reacti

on in

jectio

n mo

lding

(rim)

&

resin

transfer

mold

ing (rt

m)

flitestr

and®

high

-perfor

mance reinf

orceme

nts

Automo

tive

injec

tion

& comp

ressi

on m

olding

, smC

, BmC

, rim

& rt

m, lfi

& mu

ffler fi

lling

Chop

ped

stran

ds, s

ingle-

end

rovin

g (typ

e 30

® rov

ing) for

lon

g-fib

er the

rmop

lastic

s, silen

tex®

the

rmal

& no

ise con

trol

solut

ions,

twint

ex® co-mi

ngled

glas

s &

thermo

plasti

c fib

er, veil

&

special

ty n

on-w

oven

mat, w

et-for

med

mat,

& mu

ltima

t®,

multima

t® lite

, mult

icore

® &

flow

tex®

fabrics

Build

ings

Continu

ous lam

inatio

n, sm

C, Bm

C, inf

usion

mo

lding

, pult

rusio

n &

spray-up

, glas

s fib

er-reinf

orced

concrete

(grC

)

Cfm, veil

, wet-

use chop

ped

stran

ds, v

eil &

spe

cialty

non

-wo

ven

mat,

wet-f

orme

d ma

t, tw

intex

® co-mi

ngled

glas

s &

thermo

plasti

c fib

er, C

em-fil®

fibe

r solut

ions for

floo

ring,

dry

mix mo

rtars

& pre-cast

eleme

nts,

& mu

ltima

t®, m

ultim

at® lite

, mu

lticore

® &

flow

tex®

fabrics

Page 21: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

21 mArket And produCt mAtrix

mArk

ets

proC

esses

prod

uCts

Consum

er g

oods

injec

tion

& comp

ressi

on m

olding

, BmC

, filam

ent

wind

ing, h

and

lay-up,

pultr

usion

, rim

, rtm

&

spray-up

Chop

ped

stran

ds, c

ontin

uous fi

lamen

t ma

t (Cfm

), pu

ltrusion

&

electr

ical C

fm, s

ingle-

end

rovin

g &

veil,

special

ty n

on-w

oven

ma

t, tw

intex

® co-mi

ngled

glas

s &

thermo

plasti

c fib

er, x

stran

high-pe

rform

ance rein

forceme

nts &

fabric

s, &

multima

t®,

multima

t® lite

, mult

icore

® &

flow

tex®

fabrics

defen

se &

security

shiel

dstra

nd® h

igh-perfor

mance reinf

orceme

nts &

fabric

s

electr

onics

Continu

ous lam

inatio

n, inj

ectio

n mo

lding

& r

imClo

sed-mo

ld rovin

g, we

t-forme

d ma

t, pu

ltrusion

& elec

trical

Cfm, &

mult

imat

®, m

ultim

at® lite

, mult

icore

® &

flow

tex®

fab

rics

heav

y tran

sportatio

nCo

mpressi

on m

olding

, con

tinuo

us la

mina

tion,

hand

lay

-up,

prefo

rming

, pult

rusio

n, rt

m &

spray-up

Wet-

forme

d ma

t, chop

ped

stran

d ma

t (Csm

), chop

ped

stran

ds,

closed-mo

ld rovin

g, mo

lding

& g

eneral

purpose Cfm, p

anel

rovin

g, sin

gle-end

rov

ing, t

wintex

® co-mi

ngled

glas

s &

thermo

plasti

c fib

er, &

mult

imat

®, m

ultim

at® lite

, mult

icore

® &

flo

wtex

® fa

brics

infra

struc

ture

Centrifug

al casti

ng, fi

lamen

t wind

ing, p

ultrusio

n, spray-up

& h

and

lay-up

Csm, fa

brics

, non

-woven

surfac

ing veil

s, pu

ltrusion

& elec

trical

Cfm, sing

le-en

d rovin

g, trup

ave®

paving

mat &

woven

fabrics

marin

eCo

ld press mo

lding

, han

d lay

-up,

infusion

mo

lding

, rtm

, spray-up

& vacuum

bag

ging

Csm, C

fm, m

ulti-

& sin

gle-end

rov

ing, s

urfac

ing veil

s, kn

itted

&

woven

fabric

s, tw

intex

® co-mi

ngled

glas

s &

thermo

plasti

c fib

er,

& mu

ltima

t®, m

ultim

at® lite

, mult

icore

® &

flow

tex®

fabrics

Page 22: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

mArket And produCt mAtrix 22

mArk

ets

proC

esses

prod

uCts

sports

& re

creatio

nCo

ld press mo

lding

, filam

ent wind

ing, i

nfusion

mo

lding

, prefor

ming

, pult

rusio

n, rt

m &

spray-up

Csm, cho

pped

stra

nds,

single

-end

rov

ing, p

ultrusio

n &

electr

ical

Cfm, surfac

ing veil

s, kn

itted

& w

oven

fabrics

, twintex

®

co-m

ingled

glas

s &

thermo

plasti

c fib

er, &

xstr

and®

high

-pe

rform

ance rein

forceme

nts,

& mu

ltima

t®, m

ultim

at® lite

, mu

lticore

® &

flow

tex®

fabrics

Wind

ene

rgy

hand

lay-up

, vacuu

m inf

usion

, prefor

ming

, pu

ltrusion

, rtm

, spray-up

& vacuum

bag

ging

Cfm, k

nitted

& wo

ven

fabric

s, dir

ect sin

gle-end

rov

ing, s

urfac

ing

veils, v

eil, s

pecia

lty n

on-w

oven

mat, t

wintex

® co-mi

ngled

gla

ss &

thermo

plasti

c fib

er &

Wind

stran

d® h

igh-perfor

mance

reinf

orceme

nts

Page 23: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

23 Composite proCesses

Com

posi

te P

roce

sses

So

on a

fter

they

foun

d a

way

to

mak

e co

ntin

uous

str

ands

of g

lass

fibe

rs in

com

mer

cial

qua

ntiti

es m

ore

than

70

year

s ag

o,

Ow

ens

Cor

ning

pio

neer

s st

arte

d de

velo

ping

the

pro

cess

es fo

r co

mbi

ning

tha

t m

ater

ial w

ith r

esin

to

mak

e re

info

rced

co

mpo

sites

. Bas

ic p

roce

sses

like

han

d la

y-up

and

spr

ay-u

p ca

me

first

, fol

low

ed la

ter

by c

ompr

essio

n m

oldi

ng a

nd fi

lam

ent

win

ding

. Tod

ay t

here

is a

hos

t of

sop

hist

icat

ed p

roce

sses

for

com

bini

ng g

lass

rei

nfor

cem

ents

with

a v

arie

ty o

f res

ins

to m

ake

liter

ally

tho

usan

ds o

f pro

duct

s. O

wen

s C

orni

ng w

as in

timat

ely

invo

lved

in t

he d

evel

opm

ent

of m

any

of t

he

proc

esse

s co

mm

only

use

d to

day.

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

Bulk

moldi

ng C

ompo

und

(BmC

)Bm

C is

a tw

o-ste

p process:

the first

step

is the

manu

facturing

pre-im

preg

nated

comp

ound

of r

esin

plus gla

ss fib

ers &

the second

step

is mo

lding

the

comp

ound

by me

ans of

comp

ressi

on o

r injec

tion.

Comp

lex p

arts

such a

s ele

ctric

al eq

uipme

nt, c

ar h

eadla

mps &

housing

comp

onen

ts for ele

ctric

al ap

plian

ces &

tools

, in

large in

dustr

ial volu

mes

Chop

ped

stran

ds

Cold

press mo

lding

A semi

-ope

n mo

lding

process

using

ligh

ter du

ty,

reinf

orced

cast

comp

osite

match

ed too

ls mo

unted

into

a press.

reinf

orceme

nts,

usua

lly con

tinuo

us fi

lamen

t ma

t (Cfm

), are pla

ced

into the

too

l & a h

ighly

filled

po

lyeste

r resin

is p

oured

onto the

m. t

he p

ress

is clo

sed

& the pa

rt is

cured.

the process requ

ires low

er

pressures,

15 - 1

00 lb

/in2 ,

& temp

eratures a

veragin

g 13

0ºf (55ºC). C

ycle

times a

re in

the

ran

ge o

f 10

- 20

mi

nutes.

othe

r gla

ss fib

er fa

brics

, mats,

veils &

prefo

rms are als

o used

.

Consum

er g

oods, h

eavy transpo

rtatio

n, sports

& recrea

tion;

parts

usuall

y ha

ve a

fair-

to-poo

r surfa

ce, s

o uses a

re u

nder-

hood

auto

& tru

ck com

pone

nts lik

e fan

shroud

s, bracke

ts &

batte

ry sup

ports

Continuo

us fila

ment m

at (Cf

m),

Chop

ped

stran

d ma

t (Csm

), fabrics

, mu

lti-end

rov

ing &

veil

Page 24: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Composite proCesses 24

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

Comp

ressi

on m

olding

A ma

ss prod

uctio

n me

thod

whe

re m

olding

com

poun

ds

& othe

r resin

/glas

s comb

inatio

ns a

re com

pressed

in ma

tched

metal

tools

located

betw

een

the pla

tens

in a press.

pressures of

150

lbs/in

2 &

temp

eratures

betw

een

265ºf (13

0ºC) &

340

ºf (1

70ºC) are requ

ired.

typic

al cycle

tim

es o

f 2 - 3

minutes a

re a

chiev

ed.

moldi

ng com

poun

ds com

prise

d of

a thermo

set resin

, ch

oppe

d rovin

g, filler

s &

a catalys

t are used

in b

oth

sheet form

(sm

C) &

paste (Bm

C). s

mC is

plac

ed in

the

tool

to p

rodu

ce p

arts

such a

s au

tomo

tive bo

dy p

anels

, ap

plian

ce h

ousin

gs &

com

posit

e do

ors,

while

BmC

which

can

be injec

ted

– is

used

for pa

rts n

eeding

less

overall

stre

ngth &

no

Class

A surfa

ce.

Automo

tive,

appli

ance, h

eavy

transpo

rtatio

nmu

lti-end

rov

ing, c

hopp

ed stra

nds,

Chop

ped

stran

d ma

t (Csm

) &

Continuo

us fila

ment m

at (Cf

m)

hand

lay

-up

A comb

inatio

n of

reinf

orceme

nts inc

luding

cho

pped

str

and

mat &

woven

or k

nitte

d fabric,

is la

id into

an o

pen

mold

with a g

el-coat surface &

impreg

nated

with resin

layer b

y lay

er. th

e resin

is m

anua

lly roll

ed

into the

rein

forcem

ent to rem

ove an

y air

pocke

ts &

to

prod

uce a consist

ent pa

rt. o

nce the resin

cures, t

he

finish

ed p

art is

remo

ved

from

the mo

ld.

Consum

er g

oods, i

nfrastr

ucture, m

arine,

wind

ene

rgy;

hand

lay-up

is suited

for

makin

g hig

h str

ength

parts

of a

ny size

at

low to

medium

produ

ction

volu

mes

Chop

ped

stran

d ma

t (Csm

), fabrics

&

veil

Page 25: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

25 Composite proCesses

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

Continuo

us l

amina

tion

Chop

ped

multi-end

rov

ing, c

ontin

uous fi

lamen

t ma

t, reinf

orcin

g fabric

or cho

pped

stra

nd m

at a

re com

bined

with resin

& "san

dwich

ed"

betw

een

two

plasti

c carri

er

films

. the

she

et is

pulle

d throug

h form

ing roll

ers &

the resin

is h

eated

& cu

red

to fo

rm fl

at o

r contou

red

comp

osite

she

et.

Build

ing p

rodu

cts,

electronic

s, he

avy

transpo

rtatio

n; comp

osite

con

struc

tion

pane

ls &

electric

al insulat

ing m

aterial

s are

made

in a

con

tinuo

us la

mina

tion

process;

appli

catio

ns in

clude

truck traile

r lin

ings,

clear truck traile

r roofs,

wall

coverin

gs &

corru

gated

roof

pane

ls

multi-end

rov

ing, C

hopp

ed stra

nd m

at

(Csm

), Co

ntinuo

us fila

ment m

at (Cf

m),

fabrics

& veil

Centrif

ugal

Casti

ngCh

oppe

d str

and

mat an

d/or fa

brics

are lo

aded

into a m

old tha

t is

then

rotated

at a hig

h speed.

resin

is a

pplie

d to the

interio

r of

the mo

ld &

the

reinf

orceme

nts &

resin

are con

solid

ated

throu

gh

centrif

ugal

force to the

internal

profi

le of

the mo

ld.

Chop

ped

multi-end

rov

ing can

also

be sprayed

with

resin

into a cyli

ndric

al mo

ld that is

alre

ady rotatin

g at h

igh-sp

eed.

Cylin

drica

l, ho

llow

infrastr

ucture

appli

catio

ns such

as tan

ks, p

ipes &

pole

smu

lti-end

rov

ing, f

abric

s &

Chop

ped

stran

d ma

t (Csm

)

extru

sion

the process of

form

ing a con

tinuo

us p

rofile by

forcing

resin

& rein

forcem

ents

throug

h an

end

less screw; the

softe

ned,

comp

resse

d ma

teria

l the

n pa

sses throug

h an

ex

trusio

n die to sha

pe the

produ

ct or p

art;

extru

sion

is used

to

manu

facture lon

g pa

rts such

as p

ipe,

cable

s, fen

cing &

profi

les, o

r mo

lded

parts

for do

ors

& wind

ows.

Automo

tive,

build

ing p

rodu

cts,

consum

er

good

s, inf

rastr

ucture, s

ports

& recreation

Chop

ped

stran

ds

Page 26: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Composite proCesses 26

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

filam

ent Winding

filam

ent wind

ing is

an

automa

ted

open

mold

ing

process that u

ses a rotatin

g ma

ndrel a

s the mo

ld.

type

30®

sing

le-en

d rovin

g or spe

cializ

ed fa

bric

tape

s are draw

n throug

h a resin

& p

ulled

by the force of

a rotatin

g ma

ndrel.

the ma

ndrel c

an b

e covered

with

a veil

for an

inne

r, corro

sion

resis

tant surface, &

the rovin

g is

spun

aroun

d the veil.

An o

uter-su

rface

veil

can

also

be a

pplie

d for corro

sion

resis

tanc

e &

aesth

etics

. the

process

is comp

leted

by he

ating

&

curin

g the comp

osite

into the

fina

l produ

ct.

Consum

er g

oods, i

nfrastr

ucture, s

ports

&

recrea

tion;

filam

ent wind

ing is

used

to

make h

igh stre

ngth, h

ollow

& (ge

nerally

) cylin

drica

l com

posit

e prod

ucts

such a

s pip

e, sto

rage tan

ks &

pressu

re vessels

single

-end

rov

ing, f

abric

s &

veil

infusio

n mo

lding

infusio

n mo

lding

processe

s use a sin

gle-si

ded

mold

that is

cov

ered

with

rein

forcem

ents

& seale

d with a

flexib

le va

cuum

bag

or film.

A vacuu

m is

draw

n on

the space be

tween

the mo

ld &

the seal

contain

ing

the reinf

orceme

nts &

a thermo

set resin

is a

llowe

d to

infiltra

te the

rein

forcem

ents.

the

resin

flows

throu

gh

the reinf

orceme

nts &

cures to fo

rm the

finished

comp

osite

. low

-cost comp

osite

too

ling can

be u

sed

& en

viron

mental

emiss

ions are controlle

d within

the

closed

process.

Build

ing p

rodu

cts,

heav

y tra

nspo

rtatio

n, inf

rastr

ucture, m

arine &

wind

ene

rgy

Continuo

us fila

ment m

at (Cf

m),

Chop

ped

stran

d ma

t (Csm

), fabrics

&

veil

Page 27: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

27 Composite proCesses

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

injec

tion

moldi

nginjec

tion

moldi

ng is

a clos

ed-m

olding

process

where

filled

or un

filled

poly

mer resin

s are injec

ted

into

closed

match

ed-m

etal

molds

. poly

mers

are comm

only

thermo

plasti

c, &

processed

by h

eatin

g the raw

polym

er in

pell

et form

to

melt

point &

injec

ting

it into the

coo

led m

old. t

herm

osets such a

s Bu

lk mo

lding

Com

poun

ds (Bm

C) a

re a

lso u

sed

- they a

re

injec

ted

into h

eated

molds

to

effect the cross lin

king

& cu

re. f

or h

igher stre

ngth p

arts,

fille

rs, m

illed

&

chop

ped

fibers are ble

nded

into the

resin

with a

screw-

type

extrude

r. lo

ng fiber the

rmop

lastic

s (lft

p)

have a lo

nger fi

ber len

gth

that fu

rther im

prov

es

stren

gth

- inc

reasing

ly im

porta

nt in

the

app

lianc

e &

automo

tive fie

lds.

Automo

tive,

build

ing p

rodu

cts,

electric

al &

electronic

s, sports

& recrea

tion

Chop

ped

stran

ds, m

ulti-e

nd rov

ing,

long fib

er the

rmop

lastic

s (lft

) type

30

® sing

le-en

d rovin

g, mi

lled

fibers,

chop

ped

stran

ds

lami

natio

nsome

man

ufacturers

use a continuo

us p

rocess

to

prod

uce a 2- to

3-mm

thic

k comp

osite

skin

tha

t is

lamina

ted

afterw

ards o

n bo

th sides o

f a core ma

teria

l (plyw

ood

or fo

am) to m

ake the comp

lete pa

nel.

some

ma

nufacturers prod

uce the comp

lete pa

nel o

nline

, wh

ile som

e refri

gerator tru

ck p

anel

manu

facturers

use a semi

-con

tinuo

us p

rocess

in wh

ich the

y lam

inate

comp

osite

skin

s on

both

sides o

f a thic

k po

lyurethan

e foam

core by

com

pressio

n. Co

ntinuo

us m

olding

be

tween

layers of

film

is used

for the continuo

us

prod

uctio

n of

sheets,

both

color

ed &

transluc

ent,

in fla

t or p

rofiled

form

s.

truc

k pa

nels, transluc

ent pa

nels

for

constru

ction

Chop

ped

stran

d ma

t, mu

lti-end

rovin

g, wo

ven

rovin

g, veils &

tw

intex®

co-mi

ngled

glas

s &

thermo

plasti

c reinf

orceme

nts

Page 28: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Composite proCesses 28

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

long

fiber in

jectio

nA

robo

t eq

uippe

d with a cho

pper spray

s 25

to

50mm

lon

g ch

oppe

d str

ands fr

om a m

ulti-e

nd rov

ing in

to

a temp

erature-controlle

d mo

ld. A

liqu

id mi

xture

of iso

cyan

ate &

polyo

l & cataly

st is

sprayed

on a

t the same

tim

e. on

ce tho

se com

pone

nts are sprayed

into the

mold

, in

less than

10

second

s, the mo

ld is

closed

& filled

in b

y the ex

pansion

of p

olyuretha

ne

foam

, result

ing fr

om the

rea

ction

of t

he li

quid. t

wo

or three m

inutes la

ter,

the po

lymeriza

tion

is fin

ished

&

the comp

onen

t can

be d

emold

ed &

trim

med.

if several m

olds are av

ailab

le, this process offer

s a

high

prod

uctiv

ity fo

r prod

ucing

ligh

tweig

ht rein

forced

po

lyurethan

e comp

onen

ts.

interio

r car comp

onen

ts such a

s da

shbo

ards, i

nterior

pan

els &

und

er b

ody

shiel

ds

multi-end

rov

ing

muffler &

sile

ncer filli

ngth

is process is

used

to

fill e

xhau

st pip

e mu

fflers

with d

ry g

lass fib

er tha

t ha

s therma

l & a

coustic

al insulat

ion fu

nctio

ns &

whic

h mu

st resis

t very h

igh

temp

eratures (>

500°

C). t

he p

rocess

consist

s of

sprayin

g a continuo

us stra

nd fr

om a sing

le-en

d rovin

g into a m

etal

muffler throu

gh a d

istrib

ution

&

texturiza

tion

syste

m that sep

arates each

filam

ent to

increase insulat

ion p

erform

ance. o

ther m

etho

ds con

sist

of fillin

g in

a ba

g or m

aking

a p

reform

with

a b

inde

r. prefo

rms or b

ags can

then

be pla

ced

into the

muffle

r in

a second

step.

noise

con

trol m

uffle

rs &

silen

cers

for

a va

riety o

f transpo

rtatio

n &

othe

r ap

plicatio

ns

single

-end

rov

ing

Page 29: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

29 Composite proCesses

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

prefo

rming

prefo

rming

is a

n interm

ediat

e mo

lding

process

where the reinf

orceme

nt is

asse

mbled

in the

sha

pe

of the pa

rt to b

e mo

lded.

this

helps

ensure un

iform

prop

ertie

s in

a comp

osite

produ

ct &

speed

the

moldi

ng cycle.

most comm

on a

re d

irected

fibe

r prefo

rms ma

de b

y ch

oppin

g mu

lti-end

rov

ing w

ith a

binde

r resin

& a

pplyi

ng it

on

top

of a mo

lded

screen

. he

ld in

place w

ith vacuu

m pressure, t

he screen

is pla

ced

into a

n ov

en to

dry &

activ

ate the bin

der.

Anothe

r me

thod

uses continuo

us fi

lamen

t ma

t with a

thermo

form

able

binde

r. Co

mplex

preform

asse

mblie

s can

be m

ade using

com

bination

s of

materia

ls &

fabrics

in

bladd

er p

resse

s or u

nder vacuu

m. r

esin

binde

r, ad

hesiv

e or m

echa

nical

(plas

tic staple

s) can

be u

sed.

marin

e, sports

& recrea

tion,

wind

ene

rgy

multi-end

rov

ing, s

ingle-

end

rovin

g &

fabrics

pultr

usion

pultr

usion

is a con

tinuo

us p

rocess

for ma

king

lightwe

ight lin

eal p

rofiles such

as rein

forcing

rods, i

-bea

ms &

tub

ing. A

fter the reinf

orceme

nt is

im

preg

nated

with resin, t

he m

aterial

is p

ulled

throu

gh

a he

ated

die

that g

ives it

a cross section

al shap

e, &

then

is cured

to

crea

te the

com

posit

e profi

le.

Consum

er g

oods, i

nfrastr

ucture, s

ports

&

recrea

tion,

telec

ommu

nication

ssin

gle-end

rov

ing, b

ulky rovin

g, Co

ntinuo

us fila

ment m

at (Cf

m),

fabrics

& veil

Page 30: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Composite proCesses 30

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

reactio

n injec

tion

moldi

ng

(rim

)rim

is a clo

sed-mo

lding

process

where reactiv

e liq

uid

comp

onen

ts - usua

lly the

rmoset

polyu

rethan

e - are

mixed

in a hig

h pressure m

ix he

ad &

injec

ted

into

heated

, clos

ed, m

atch

ed-m

etal

molds

. parts

have

excelle

nt surface a

ppea

ranc

e &

some

sem

i-stru

ctural

prop

ertie

s. rim

includ

es r

rim, w

here a p

artic

ulate

filler

, milled

fibe

r or fl

ake reinf

orceme

nt is

blen

ded

into the

resin

to p

rodu

ce h

igher stre

ngth p

arts,

&

srim

, used

for the hig

hest

stren

gth

parts

. here,

reinf

orceme

nts are loa

ded

into too

ls to d

ry, &

the

reactiv

e resin

system

can

then

be dispen

sed

before

the tool

is clo

sed

or in

jected

after clo

sing.

Automo

tive,

consum

er g

oods, e

lectro

nics

mille

d fib

er, c

hopp

ed stra

nds,

Continuo

us fila

ment m

at (Cf

m) &

fabrics

.

Page 31: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

31 Composite proCesses

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

resin

transfer

mold

ing (rt

m)

& lig

ht r

tmrt

m is

a liq

uid m

olding

process

where a thermo

setti

ng

resin

is in

jected

into a clos

ed m

olding

cav

ity to

make

mode

rate volu

me sem

i-stru

ctural

or a

ppea

ranc

e pa

rts.

dry fib

er rein

forcem

ent is

placed

in the bo

ttom

half

of ma

tching

mold

s, the mo

ld is

closed

& seale

d, then

resin

is p

umpe

d into the

mold

. the

resin

wets

throug

h the reinf

orceme

nt &

soli

difie

s to fo

rm a com

posit

e pa

rt such a

s semi

-truc

k pa

rts &

elec

trical c

abinets.

moldi

ng p

ressu

re is

lowe

r than

in the

com

pressio

n mo

lding

process,

so

tooli

ng &

equ

ipme

nt cap

ital c

osts

are low

er tha

n hig

h vo

lume comp

ressi

on m

olding

, but

highe

r than

ope

n mo

lding

processe

s. in r

tm, t

he m

old is

ope

ned

& clo

sed

with a p

ress

& ge

nerally

mad

e of

metal s

o as n

ot to

deform

und

er

high

pressure. i

n lig

ht r

tm, l

ight mo

lds m

ade of

comp

osite

can

be mo

ved

quite

easily

& a

re clos

ed

with the

help

of a

vacuu

m ap

plied

in a p

eriph

eral

area

. Vacuu

m can

also

be u

sed

to h

elp the

resin

to

fill i

n the mo

ld fro

m a pe

riphe

ral i

njection

cha

nnel.

Consum

er g

oods, h

eavy transpo

rtatio

n, sports

& recrea

tion,

wind

ene

rgy

Continuo

us fila

ment m

at (Cf

m),

Chop

ped

stran

d ma

t (Csm

), fabrics

, mu

lti-end

rov

ing &

veil

Page 32: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Composite proCesses 32

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

sand

wich p

anel

moldi

ngsand

wich p

anels

are typ

ically

mad

e using

two

diffe

rent p

rocesse

s: a continuo

us p

rocess

& a

discon

tinuo

us p

rocess

that a

pplie

s (so

metim

es b

y ha

nd) pre-cu

t veils, fi

lms,

foam

& rein

forcem

ents.

th

is sand

wich is

the

n mo

lded

at a

bout 150

°C, w

ith

isocyan

ate used

as a glu

e to h

old a

ll the lay

ers

toge

ther.

Car he

adlin

ers

Chop

ped

stran

d ma

t (Csm

), mu

lti-end

rovin

g

sheet mo

lding

Com

poun

d (sm

C)sh

eet mo

lding

Com

poun

d is

a tw

o-ste

p process:

the first

step

is ma

nufacturing

a p

re-im

preg

nated

comp

ound

of r

esin

plus gla

ss fib

ers &

the second

step

is mo

lding

of t

he com

poun

d by

mea

ns o

f com

pressio

n.

Body

work o

r str

uctural a

utom

otive

comp

onen

ts, com

pone

nts for ele

ctric

ho

useh

old a

pplia

nces, b

ath

equip

ment &

comm

ercia

l ven

ue fu

rnitu

re (s

tadium

&

cinem

a seating

)

multi-end

rov

ing

spray-up

spray-up

uses mu

lti-end

rov

ing tha

t is

fed in

to a

"gun

" &

chop

ped

into b

undle

s of

pred

etermi

ned

length.

the bu

ndles

are spray

ed in

to a resin

strea

m &

depo

sited

onto

a mo

ld cavit

y that is

gel-

coated

for a consist

ent,

smoo

th surface fi

nish. A

fter sprayin

g on

to the

mold

, han

d rollin

g is

necessa

ry to

thorou

ghly

flatte

n &

comp

act the gla

ss-resin

mixt

ure on

to the

mo

ld surfa

ce &

elim

inate a

ir bu

bbles

gen

erated

by

the

spray

ing. o

nce the resin

cures, t

he p

art is

remo

ved

from

the mo

ld. spray

-up

is sim

ilar to &

ofte

n comb

ined

with

the

han

d lay

-up

process.

Build

ing p

rodu

cts,

consum

er g

oods, h

eavy

transpo

rtatio

n, ma

rine;

large

, com

plex

parts

such

as b

oat hu

lls &

bath

tubs

multi-end

rov

ing

Page 33: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

33 Composite proCesses

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

twintex®

rein

forcem

ent &

thermo

plasti

c processes

twintex®

rein

forcem

ent is

co-m

ingled

stra

nds of

glass

& thermo

plasti

c fib

ers.

twintex®

rov

ing can

be

processe

d dir

ectly

to

make a com

posit

e pa

rt,

or can

be tra

nsform

ed in

to a

n interm

ediat

e form

at

for fin

al processin

g in

a second

step.

All t

wintex

®

reinf

orceme

nt p

rocesse

s all

ow m

olding

of c

ompo

nents

with g

ood

mech

anica

l prope

rties tha

nks to lo

ng o

r continuo

us fi

bers.

glas

s ratio

can

rea

ch 7

5% b

y we

ight.

Build

ing p

rodu

cts,

consum

er g

oods,

marin

e, sports

& recrea

tion,

wind

ene

rgy

twintex®

co-mi

ngled

glas

s &

thermo

plasti

c reinf

orceme

nts

Vacu

um B

aggin

gma

teria

ls that a

re p

re-im

preg

nated

with resin

are

typic

ally lam

inated

with vacuu

m ba

gging

. the

comp

onen

ts inc

lude a film

or fa

bric,

breathe

r me

dium

&

plasti

c film

that is

app

lied

in sequ

ence o

n top

of a lam

inate stack in

an

airtig

ht m

old. A

ir be

tween

the mo

ld &

film

is ex

tracted

with

a vacuu

m pu

mp,

resulting

in a p

ositive-pressu

re fo

rce;

this

comp

ressi

on

forces a

ir &

excess

resin

from

a com

posit

e lam

inate

or com

pone

nts.

Vacu

um b

aggin

g is

also

used

in

conju

nctio

n with o

ther p

rocesse

s such a

s inf

usion

mo

lding

& w

et lay

-up.

Aerospace,

heav

y tra

nspo

rtatio

n, inf

rastr

ucture, m

arine,

sports

& recrea

tion,

wind

ene

rgy

Continuo

us fila

ment m

at (Cf

m),

Chop

ped

stran

d ma

t (Csm

), fabrics

&

veil

Page 34: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Composite proCesses 34

proC

ess nA

mede

sCript

ion

tYpiCA

l mA

rket

spr

oduC

ts u

sed

Wea

ving

Wea

ving prod

uces fa

brics

tha

t can

be u

sed

in ma

ny

thermo

set comp

osite

processe

s (han

d lay

-up,

infusion

, lam

inatio

n of

truck p

anels

, etc.

). tw

o ma

in type

s of

prod

ucts

are ma

de b

y we

avers:

Wov

en rov

ing o

btain

ed b

y crossin

g sin

gle-end

rov

ing

perpen

dicula

rly in

a carefu

lly-defi

ned

mann

er (t

ypica

l str

uctures are pla

in, t

will

& satin

), po

ssibly ad

ding

ch

oppe

d str

ands fr

om m

e rovin

g sti

tched

onto

the

woven

rovin

g

unidire

ction

als &

mult

iaxial

s ob

tained

by sti

tching

one

or several

layers of

paralle

l sing

le-en

d rovin

g str

ands

orien

ted,

gene

rally

in the

machine

dire

ction

(0°

or

warp),

perpen

dicula

rly (9

0° o

r we

ft) o

r dia

gona

lly

(+ o

r -45°

).

Aerospace,

automo

tive,

build

ing p

rodu

cts,

consum

er g

oods, h

eavy transpo

rtatio

n, inf

rastr

ucture, m

arine,

sports

& recrea

tion

single

-end

rov

ing

Wet

Comp

ressi

on m

olding

this

process consist

s of

placin

g on

e or several

layers

of ma

t an

d/or w

oven

rov

ing in

to the

mold

cav

ity,

sprayin

g or p

ourin

g resin

on,

& clo

sing the mo

ld by

press

or b

y ha

nd w

ith a p

eriph

eral

vacu

um.

pressure a

pplie

d by

the

mold

mak

es the

resin

flow

& im

preg

nate the

rein

forcem

ents.

the

mold

s can

be

made

of m

etal

or com

posit

es &

can

be temp

erature

controlle

d for a

shorter cycle

as de

sired

.

diele

ctric

pan

els &

u &

W p

rofiles u

p to

a ma

ximum

of t

hree m

eters in

length,

bump

er, c

ar fr

ames, t

ruck &

agricu

ltural

mach

ine bo

dy p

anels

Chop

ped

stran

d ma

t, un

ifilo®

mat &

wo

ven

rovin

g

Page 35: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

35 portfolio of produCts

Port

folio

of P

rodu

cts

Ow

ens

Cor

ning

offe

rs t

he w

ides

t ra

nge

of w

orld

-cla

ss c

ompo

site

rei

nfor

cem

ents

and

oth

er s

olut

ions

. The

com

pany

m

akes

tho

se p

rodu

cts

usin

g gl

obal

pro

cess

es t

hat

prov

ide

cons

iste

nt q

ualit

y w

here

ver

they

are

man

ufac

ture

d or

us

ed. T

he fo

llow

ing

tabl

e sh

ows

the

prod

ucts

ava

ilabl

e fr

om t

he O

CV

™ b

usin

esse

s.

Rei

nfor

cem

ents

and

Oth

er S

olut

ions

nAme

desCript

ion

Comm

onlY u

sed

proC

ess

mArk

ets

Appl

iCAt

ion

exAm

ples

resin

Co

mpAt

iBili

tY

Acou

stic an

d th

erma

l insulat

ionCo

ntinuo

us tex

turiz

ed a

nd

untexturize

d rovin

g, filled

bag

s an

d inserts

(prefo

rms)

made

wi

th tex

turiz

ed rov

ing that

prov

ides n

oise control a

nd

therma

l and

che

mica

l durab

ility

(marke

ted

as sile

ntex

®

solut

ions)

direct

fillin

g of

silen

cers

(muffle

rs) o

f all

type

s, cu

stom-

desig

ned

bags

and

molded

preform

s for

inserti

on in

to sile

ncers an

d texturize

d rovin

g for filam

ent

wind

ing

Automo

tive,

indu

strial

tran

sportatio

n, po

wer sport vehicle

s (m

otorcycle

s, snow

mobile

and

AtVs),

indu

strial

sile

ncers an

d othe

r no

n-au

tomo

tive

appli

catio

ns

n/A

Alka

li-re

sistant (Ar

) glass

glass fib

ers ma

nufactured

with

Zir

conia

for use wi

th cem

ent-

based

prod

ucts

(marke

ted

as

Cem-

fil® rein

forcem

ents)

glass-r

einforced

con

crete

(grC

), mo

rtars, c

ompo

site

ceme

nt, s

tucco

and

othe

rs

Constru

ction

new

and

resto

red

build

ing facade

s, pre-ca

st comp

onen

ts, u

tility

pole

s, an

d resid

entia

l and

indu

strial

floo

ring

n/A

Bulky ro

ving

lofte

d assemb

led rov

ing wi

th

a un

iform

ly disorie

nted

but

essential

ly continuo

us fi

lamen

t str

ucture

pultr

usion

Build

ing

materia

lsWindo

w lin

eals, stru

ctural

profi

lesup

, ep,

Ve

Page 36: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

portfolio of produCts 36

nAme

desCript

ion

Comm

onlY u

sed

proC

ess

mArk

ets

Appl

iCAt

ion

exAm

ples

resin

Co

mpAt

iBili

tY

Chop

ped

stran

dfib

ers of

varying

diam

eters

chop

ped

into a

stand

ard

length

of 4m

m an

d coated

wi

th a

che

mica

l sizi

ng fo

r pa

rticu

lar resin

comp

atibility;

also

chop

ped

fibers wi

th fi

ne

filam

ent diam

eters an

d ad

vanc

ed

chem

ical s

izing

for en

gineerin

g resin

com

patib

ility

extru

sion,

injec

tion

moldi

ng, s

heet m

olding

comp

ound

and

bulk

mold

ing

comp

ound

tran

sportatio

n, recrea

tion,

constru

ction

, consum

er,

electric

al/ele

ctronic

s an

d corro

sion

resis

tanc

e

Appli

ances,

auto p

arts,

elec

tronics, a

pplia

nces

and

plum

bing

com

pone

nts

up, p

A, p

Bt, p

p,pp

o, p

ps, p

C,pe

t, pu

, pVC

,sm

A, A

Bs, s

An, l

Cp,

pA, p

eek

Chop

ped

stran

d ma

tma

t comp

rised

of r

ando

mly

orien

ted

chop

ped

glass

fiber

stran

ds b

onde

d toge

ther in

to

mats,

eith

er w

ith a

n em

ulsion

bind

er o

r wi

th a

sma

ll am

ount

of high

ly solub

le po

lyeste

r po

wder

hand

lay-up

, com

pressio

n mo

lding

, con

tinuo

us

lamination

and

vacuu

m ba

gging

marin

e, tra

nspo

rtatio

n,recrea

tion,

constru

ction

, consum

er

and

corro

sion

resis

tanc

e

Auto p

arts,

boa

ts, che

mica

l tan

ks, s

urfboa

rds,

pane

ls, swi

mming po

olsup

, dCp

d, V

e, pn

, pu

Co-m

ingled

glas

s an

d th

ermo

plasti

c fib

ers

intim

ately

mixe

d continuo

us

glass

and

thermo

plasti

c fib

ers that can

be proc

essed

directly

to m

ake a

comp

osite

pa

rt, o

r tra

nsform

ed in

to a

n interm

ediat

e form

at (fabrics

, pla

tes or p

ellets)

for fin

al proc

essin

g in

a second

step

(marke

ted

as twi

ntex

®

Vacu

um m

olding,

thermo

sta

mping,

pane

l lam

ination

, lon

g-fib

er the

rmop

lastic

s, ex

trusio

n an

d comp

ressi

on,

diap

hrag

m form

ing,

injec

tion

moldi

ng, c

o-mo

lding

, thermo

plasti

c filam

ent

wind

ing,

thermo

plasti

c pu

ltrusion

and

pule

xtrusio

n

tran

sportatio

n, constru

ction

, consum

er a

nd

recrea

tion,

marin

e an

d ba

llisti

c protectio

n

Automo

tive str

uctural p

arts,

und

er-eng

ine

protectio

n, do

or m

odule

s, instr

umen

t pa

nels

and

bump

er b

eams

; kay

aks an

d sm

all b

oat

hulls; t

ruck p

anel

skins,

traile

r do

ors,

flooring,

skirt

and

scu

ff lin

ers;

reinforced

-pVC

profiles; l

pg p

ressu

re vessels;

dome

stic wind

pp, p

et

ABs =

Acry

lonitrile B

utad

iene sty

rene

Cr

= Chlo

ropren

e ru

bber

dCpd

= d

icyclo

pentad

iene e

p =

epo

xy

n =

nylo

n p

A =

po

lyami

de pB

t =

poly

butyl

ene tereph

talat

e p

C =

poly

carbon

ate

pe =

poly

ethyle

ne pe

t =

poly

ethyle

ne terep

htala

te p

n =

phe

nolic

pp =

poly

prop

ylene

pp

o =

poly

phenyle

ne o

xide p

ps =

poly

phenyle

ne sulp

hide p

tfe

= p

olytet

raflu

oroethyle

ne

pu =

poly

ureth

ane pV

C =

poly

vinyl

Chlor

ide

sAn

= styr

ene Acrylon

itrile

sBr

= styr

ene Bu

tadie

ne

smA

= styr

enic

maleic An

hydride

up

= u

nsaturated

poly

ester

Ve

= Vi

nyl e

ster

Page 37: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

37 portfolio of produCts

nAme

desCript

ion

Comm

onlY u

sed

proC

ess

mArk

ets

Appl

iCAt

ion

exAm

ples

resin

Co

mpAt

iBili

tY

Continuo

us fila

ment

mat

Continuo

us fi

ber,

non-wo

ven

mats

contain

ing

eithe

r a solub

le or in

solub

le bind

er

Comp

ressi

on m

olding,

infusio

n mo

lding

and

pu

ltrusion

electric

al ap

paratus,

utility a

nd

transpo

rtatio

n

electric

al an

d no

nelec

trica

l lam

inates, l

adde

r rails, r

apid-tr

ansit

third-ra

il covers

and

high

-vo

ltage

transmi

ssion

line

equipm

ent

up, p

u, V

e, ep

, pn

high

-perform

ance

reinf

orceme

nts

high

-streng

th con

tinuo

us g

lass

filam

ents,

gathe

red

and

woun

d, wi

thou

t me

chan

ical t

wists

, into a

squ

are-ed

ge cyli

ndric

al rovin

g pa

ckag

e an

d tra

dema

rked

Windstra

nd®, f

litestra

nd®,

shiel

dstra

nd® a

nd x

stran

d®.

hand

lay-up

, filam

ent

wind

ing,

infusio

n mo

lding

,kn

itting an

d we

aving,

prefo

rming,

pultr

usion

, rtm

, va

cuum

bag

ging,

press mo

lding

Wind

energy

, ae

rospace,

ballisti

c armo

r, indu

strial

sports

and

recrea

tion

large wind

turbine

blad

es,

aircraft flo

oring,

cargo

liner, h

elicopter

blade

s, spall

line

rs, a

dd-on

armo

r, shelt

ers,

high

pressu

re tan

k wr

aps,

high

-perform

ance

marin

e vesse

ls, rub

ber reinforcem

ent,

friction

ap

plicatio

ns, c

ured

-in-plac

e pipe

reh

abilitatio

n

ep, m

ulti-

comp

atibility

mille

d fib

erglass filam

ents

coated

with

a

sizing

to enh

ance resin

comp

atibility a

nd m

illed

to

a specified

bulk

den

sity;

made

in

two

form

s (pow

der an

d flo

ccula

r) wi

th p

owde

r ha

ving

the shorter fib

er le

ngth

thermo

plasti

c, thermo

set an

d othe

r comp

ound

sAu

tomo

tive,

electric

al,consum

er,

constru

ction

, ae

rospace

paints,

elas

tome

rs an

d pu

tties; g

aske

ts an

d seals

; brake

s an

d clu

tches; a

spha

lt roofi

ng

coatings

up, V

e, ep

, pn,

pu, p

tfe,

pC,

pA a

nd o

ther

thermo

plasti

cs

multi-end

Con

tinuo

usro

ving

A co

llection

of c

ontin

uous g

lass

filam

ents,

gathe

red

and

woun

d, wi

thou

t me

chan

ical t

wists

, into a

squ

are-ed

ge cyli

ndric

al pa

ckag

e

sheet mo

lding

Com

poun

d (sm

C), C

ontin

uous m

olding

Comp

ound

s (CmC

), glass ma

t th

ermo

plasti

cs (gt

m), l

ong

fiber in

jectio

n (lfi)

Automo

tive,

recrea

tiona

l vehicle

s, bu

siness

equipm

ent,

constru

ction

, corro

sion

resis

tant,

marin

e, consum

er,

recrea

tion,

transpo

rtatio

n

Automo

tive internal

comp

onen

ts an

dex

terio

r bo

dy p

anels

with

Clas

s A

surfa

ces,

recrea

tiona

l veh

icle ho

usings, a

utom

otive

and

recrea

tiona

l sem

istructural

appli

catio

ns,

busin

ess eq

uipm

ent

Ve, p

u, p

p, ep

, up

Rei

nfor

cem

ents

and

Oth

er S

olut

ions

Page 38: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

portfolio of produCts 38

nAme

desCript

ion

Comm

onlY u

sed

proC

ess

mArk

ets

Appl

iCAt

ion

exAm

ples

resin

Co

mpAt

iBili

tY

single

-end

Co

ntinuo

usro

ving

single

-end

con

tinuo

usrovin

g (tr

adem

arke

d type

30®

) are individ

ual fi

bers

pulle

d directly

from

the bu

shing an

d wo

und

onto a

rov

ing pa

ckag

e read

y for shipme

nt

filam

ent wind

ing,

long-fib

er the

rmop

lastic

s,pu

ltrusion

, knitti

ng a

ndwe

aving

Aerospace,

military,

transpo

rtatio

n, ele

ctric

al

small

diam

eter o

il fie

ld pipe

, dow

n ho

le tubing

, well

casing,

chem

ical p

rocessi

ng p

ipe,

electric

al rod,

grating syste

ms, h

andrail

s, lar

ge

cross-s

ectio

n str

uctural p

arts,

knitte

d an

d wo

ven

glass

fabrics

, cen

tral s

tiffness me

mbers

of fib

er o

ptic

cabli

ng, fi

lamen

t wo

und

pipe

, tube

s or tan

ks

up, V

e, ep

, pn, p

p, pA

, n

surfa

cing

Veil

(Ava

ilable

as dr

y-process C

Veils a

nd

Wet-laid

e-Cr

Veils)

Chop

ped

filam

ents

of fib

ergla

ss reinforcem

ent bo

nded

tog

ethe

r wi

th a

propriet

ary soft

bind

er

syste

m de

signe

d to con

form

and

be

com

patib

le wi

th com

posit

e resin

systems

filam

ent wind

ing,

comp

ressi

on m

olding,

hand

lay

-up,

pane

ls, p

ultrusio

n

Automo

tive,

build

ing

prod

ucts,

marine,

recrea

tion

and

transpo

rtatio

n

Acou

stica

l ceil

ing pa

nels, fl

oorin

g, insulat

ion,

gypsum

and

exterior

produ

cts,

batte

ries,

pane

ls an

d sepa

rator ap

plicatio

ns, a

nd

head

liner rein

forcem

ent

up, V

e, ep

Wet-forme

d ma

tra

ndom

ly dispersed

chop

ped

glass

fibers bo

nded

tog

ethe

r wi

th a

resinou

s bind

er system

used

as a substra

te fo

r asph

alt-coa

ted

prod

ucts

Build

ing prod

ucts

roofi

ng shing

les, u

nderlay

ment a

nd o

ther

water proo

fing syste

msno

t ap

plica

ble

Wet-u

se C

hopp

edstr

ands

Coated

fibe

rglas

s filam

ents

specifica

lly eng

ineered

for use

in we

t-process,

non

-wov

en

appli

catio

ns

used

in w

et-process,

non

-wo

ven

appli

catio

nsBu

ilding prod

ucts,

constru

ction

, indu

strial

resid

entia

l and

com

mercial

roo

fing,

facers

and

flooring tiles; s

pecia

lty p

apers such

as fi

lters, g

aske

ts, p

rinted

circu

it bo

ards,

acou

stic tiles, t

herm

al ba

rriers

and

felt for vin

yl-coated

floo

ring

disperse u

niform

ly an

d qu

ickly

in wa

ter-b

ased

bo

nding syste

ms,

whethe

r acidic,

ne

utral o

r ba

sic

ABs =

Acry

lonitrile B

utad

iene sty

rene

Cr

= Chlo

ropren

e ru

bber

dCpd

= d

icyclo

pentad

iene e

p =

epo

xy

n =

nylo

n p

A =

po

lyami

de pB

t =

poly

butyl

ene tereph

talat

e p

C =

poly

carbon

ate

pe =

poly

ethyle

ne pe

t =

poly

ethyle

ne terep

htala

te p

n =

phe

nolic

pp =

poly

prop

ylene

pp

o =

poly

phenyle

ne o

xide p

ps =

poly

phenyle

ne sulp

hide p

tfe

= p

olytet

raflu

oroethyle

ne

pu =

poly

ureth

ane pV

C =

poly

vinyl

Chlor

ide

sAn

= styr

ene Acrylon

itrile

sBr

= styr

ene Bu

tadie

ne

smA

= styr

enic

maleic An

hydride

up

= u

nsaturated

poly

ester

Ve

= Vi

nyl e

ster

Page 39: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

39 portfolio of produCts

nAme

desCript

ion

Comm

onlY u

sed

proC

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mArk

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exAm

ples

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Co

mpAt

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tY

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ial fab

rics

Comp

rised

of c

ontin

uous fi

bers

in a 0°

and

90°

dire

ction

, he

ld in

place b

y eit

her

interw

eavin

g a lig

htwe

ight

hot me

lt ya

rn to

lock

the

unidire

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al fib

ers in

place,

or b

y sti

tching

the

fibe

rs in

place u

sing ya

rn

Vario

us p

rocesse

sVa

rious m

arke

tsBo

at h

ulls,

truck a

nd traile

r pa

nels, w

ind

blade

s, recrea

tiona

l spo

rting

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ipme

nt a

nd

bridg

e de

cks

multiple

resin

syste

ms

Biply™

fab

rics

fabrics

com

prise

d of

woven

rovin

g an

d ch

oppe

d rovin

g sti

tch-bon

ded

into o

ne fa

bric

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us p

rocesse

sVa

rious m

arke

tsBo

at h

ulls,

unde

rgroun

d sto

rage vessels

and

othe

r cost-

sensitive stru

ctural

lamina

tes

multiple

resin

syste

ms

doub

le Bias fab

rics

stitch

-bon

ded,

non-crim

p reinf

orceme

nt com

bining

warp

(0°), w

eft (9

0°) an

d do

uble

bias (±

45°) p

lies into a sing

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ltiax

ial fa

bric

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us p

rocesse

sVa

rious m

arke

tsWind

blade

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rine pa

nels, sno

wboa

rds,

comp

lex p

arts

multiple

resin

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ms

flowr

o® fab

ricWov

en rov

ing a

nd con

tinuo

us

filam

ent ma

t sti

tch-bon

ded

into a sing

le fabric

Closed

moldi

ngma

rine,

wind

, inf

rastr

ucture,

transpo

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strial

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ulls an

d de

cks,

wind

turbin

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des

and

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sup

, Ve,

ep

flowt

ex™ fab

rics

stitch

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ded

reinf

orceme

nt

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al am

ounts of

continuo

us fi

ber orien

ted

in the +45

° an

d -45°

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ction

s into a sing

le fabric

Vario

us p

rocesse

sVa

rious m

arke

tsmu

ltiple

resin

syste

ms

Fabr

ics

Page 40: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

portfolio of produCts 40

nAme

desCript

ion

Comm

onlY u

sed

proC

ess

mArk

ets

Appl

iCAt

ion

exAm

ples

resin

Co

mpAt

iBili

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high

-perform

ance

fabrics

high

-perform

ance fa

brics

offe

r inc

reased

stre

ngth, s

tiffness

or tem

perature resist

ance

comp

ared

to

traditio

nal g

lass

fabrics

; this fami

ly of

prod

ucts

is prod

uced

with

stro

ng

lightwe

ight ma

teria

ls othe

r than

e-glas

s an

d are de

signe

d for ap

plicatio

ns w

here p

rodu

ct pe

rform

ance m

ust exceed

tha

t of

e-gla

ss; the

most comm

on

materia

ls used

for ma

king

high-pe

rform

ance fa

brics

inc

lude h-

, r- an

d s-gla

ss,

aram

id (e.

g., k

evlar

®

and

twaron

®) an

d carbon

Vario

us p

rocesse

sVa

rious m

arke

tsBa

llisti

c armo

r protectio

n, ae

rospace an

d hig

h-pe

rform

ance b

oats,

rotor b

lades,

aircraft wing

s an

d hig

-perform

ance spo

rting

good

s

multiple

resin

syste

ms

moldi

ng m

atno

n-wo

ven

synthe

tic core

stitch

-bon

ded

betw

een

two

layers of

binde

r-free ch

oppe

d fib

ergla

ss; u

nicon

form

®

continuo

us fi

lamen

t ma

t is

need

led a

nd d

oes no

t contain

synthe

tic m

aterial

s

Vario

us clos

ed m

olding

tech

nique

s inc

luding

resin

transfer

(rt

m), v

acuu

m-assis

t (VAr

tm) an

d press

moldi

ng

marin

eBo

ats

up, V

e, ep

ABs =

Acry

lonitrile B

utad

iene sty

rene

Cr

= Chlo

ropren

e ru

bber

dCpd

= d

icyclo

pentad

iene e

p =

epo

xy

n =

nylo

n p

A =

po

lyami

de pB

t =

poly

butyl

ene tereph

talat

e p

C =

poly

carbon

ate

pe =

poly

ethyle

ne pe

t =

poly

ethyle

ne terep

htala

te p

n =

phe

nolic

pp =

poly

prop

ylene

pp

o =

poly

phenyle

ne o

xide p

ps =

poly

phenyle

ne sulp

hide p

tfe

= p

olytet

raflu

oroethyle

ne

pu =

poly

ureth

ane pV

C =

poly

vinyl

Chlor

ide

sAn

= styr

ene Acrylon

itrile

sBr

= styr

ene Bu

tadie

ne

smA

= styr

enic

maleic An

hydride

up

= u

nsaturated

poly

ester

Ve

= Vi

nyl e

ster

Kevl

ar is

a t

rade

mar

k of

E. I

. du

Pont

de

Nem

ours

and

Com

pany

Twar

on is

a t

rade

mar

k of

Tei

jin A

ram

id B

.V. L

td.

Page 41: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

41 portfolio of produCts

nAme

desCript

ion

Comm

onlY u

sed

proC

ess

mArk

ets

Appl

iCAt

ion

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ples

resin

Co

mpAt

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Quad

axial

fab

rics

stitch

-bon

ded,

non-crim

p reinf

orceme

nt com

bining

eith

er

a wa

rp (0°

) or w

eft (9

0°) ply

with d

ouble

bias

(±45

°) p

lies

into a sing

le mu

ltiax

ial fa

bric.

Vario

us p

rocesse

sVa

rious m

arke

tsBo

at h

ulls an

d de

cks,

traile

r pa

nels,

shippin

g contain

ers an

d pu

ltrud

ed p

rofiles

multiple

resin

syste

ms

triax

ial fab

rics

stitch

-bon

ded

non-crim

p reinf

orceme

nt com

prise

d of

unidire

ction

al wa

rp (0°

) an

d we

ft (90°

) pli

es

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us p

rocesse

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rious m

arke

tsWind

blade

s, bo

at h

ulls,

storage tan

ks,

traile

r pa

nels

and

pultr

uded

profiles such

as b

ridge d

ecks

multiple

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syste

ms

unidire

ction

al fa

brics

an

d tape

fabrics

and

tap

es com

prise

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direct rovin

g in

a sin

gle

directio

n reinf

orceme

nt w

ith

the str

ength

of continuo

us

filam

ents

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us p

rocesse

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rious m

arke

tsWind

blade

s, po

les, b

oat str

ingers,

colum

ns,

beam

s, pip

e an

d fittin

gsmu

ltiple

resin

syste

ms

Wov

en r

oving

oCV™

techn

ical f

abric

s comb

ines rein

forcing ma

teria

ls to a

chiev

e special

perform

ance

bene

fits;

fabrics

inclu

de w

oven

rovin

g, high

perform

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fabrics

, knitte

d fabrics

, spe

cialty

prod

ucts

and

tape

Virtuall

y all

processe

s fro

m ha

nd la

y-up

and

spray

-up

to the

more comp

lex clos

ed

moldi

ng p

rocesse

s

marin

e, tra

nspo

rtatio

n, recrea

tion,

constru

ction

, consum

er

and

corro

sion

resis

tanc

e

shipping

con

tainers,

ballisti

c armo

r, wind

turbine bla

des an

d do

ors

fabric

has

mech

anica

l and

resin

com

patib

ility

charac

teris

tics

tailo

red

tospecific en

d-use

appli

catio

ns

ABs =

Acry

lonitrile B

utad

iene sty

rene

Cr

= Chlo

ropren

e ru

bber

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= d

icyclo

pentad

iene e

p =

epo

xy

n =

nylo

n p

A =

po

lyami

de pB

t =

poly

butyl

ene tereph

talat

e p

C =

poly

carbon

ate

pe =

poly

ethyle

ne pe

t =

poly

ethyle

ne terep

htala

te p

n =

phe

nolic

pp =

poly

prop

ylene

pp

o =

poly

phenyle

ne o

xide p

ps =

poly

phenyle

ne sulp

hide p

tfe

= p

olytet

raflu

oroethyle

ne

pu =

poly

ureth

ane pV

C =

poly

vinyl

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ide

sAn

= styr

ene Acrylon

itrile

sBr

= styr

ene Bu

tadie

ne

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enic

maleic An

hydride

up

= u

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poly

ester

Ve

= Vi

nyl e

ster

Fabr

ics

Page 42: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

glAss propertY summArY 42

Gla

ss P

rope

rty

Sum

mar

y

prop

ertY

test

meth

odun

ite-gl

Ass

AdVA

ntex

®

e-Cr

gl

Ass

oCV™

h-

glAs

soC

V™

r-gl

Ass

oCV™

s-gl

Ass

oCV™

Ar

-glA

ssfiB

er A

nd B

ulk

glAs

s pr

oper

ties

density

As

tm C

693

g/cm

3 2.5

5-2.5

82.6

22.6

12.5

52.4

52.6

8

refra

ctive in

dex (bulk

ann

ealed

)As

tm C16

48-

1.547

-1.56

21.5

651.5

661.5

41.5

221,5

62

Cond

uctiv

ity

Astm

C17

7wa

tts/m

•K1.0

-1.3

1.22

//

1.34

/

prist

ine fibe

r tensile

stre

ngth

Astm

d21

01mp

a34

50-379

037

504130

4510

4955

3700

specific prist

ine stre

ngth

Calcu

lation

x 10

5 m1.3

6-1.5

01.4

6 1.5

81.8

32.0

61.3

8

Youn

g's m

odulu

s gp

a69

-72

8187

.587

8877

specific mo

dulus

Ca

lculat

ionx 10

6 m

2.73-2.85

3.15

3.33

3.48

3.67

2.85

elong

ation

at Br

eak

%4.8

4.94.9

5.35

5.5/

ther

mAl pr

oper

ties

Coeffi

cient o

f the

rmal

expa

nsion

, 23-30

0 °C

Astm

d69

6x 10

-6 cm/

cm•°

C5.4

65.3

4.13.4

/

specific he

at @

23

°C

Astm

C83

2kJ/kg•

K0.8

070.7

9 /

0.75

0.810

/

fiBer

ten

sile

stre

ngth

Vs.

temp

erAt

ure

prist

ine fibe

r tensile

stre

ngth, -

196

°CAs

tm d

2101

mpa

5310

5935

/72

2078

26/

prist

ine fibe

r tensile

stre

ngth, 2

2 °C

Astm

d21

01mp

a34

50-379

037

514130

4478

5047

/

fiBer

Weigh

t lo

ss @

96

°C, 2

4 ho

urs,

17 µ

m fiB

er

10% h

Cl %

31.7

7.9

7.6

6.2

1.5

/

1.5 1

0% h

2so4

%32

.0 6.9

6.5

5.1

1.2/

Page 43: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

43 glAss propertY summArY

Gla

ss P

rope

rty

Sum

mar

y

prop

ertY

test

meth

odun

ite-gl

Ass

AdVA

ntex

®

e-Cr

gl

Ass

oCV™

h-

glAs

soC

V™

r-gl

Ass

oCV™

s-gl

Ass

oCV™

Ar

-glA

ss

fiBer

Weigh

t lo

ss @

96

°C, 2

4 ho

urs,

17 µ

m fiB

er

1 n

nitri

c %

23.5

7.2

6.7

5.21.4

/

naoh

ph=

12.88

%5.4

3.2

12

.6 /

19.3

/

fiBer

Weigh

t lo

ss @

50ºC,

1000

hou

rs, 1

9 µm

fiBer

2m h

Clen

175

%/

//

//

< 1

2m n

aoh

en 175

%/

//

//

< 0

.2im

preg

nAte

d strA

nd p

rope

rties

ten

sile str

ength

Astm

d23

43mp

a20

00-250

022

00-260

024

00 -2

900

3050

-340

0 34

10-383

0/

en 9

163

mpa

//

//

/2160

ten

sile mo

dulus

As

tm d

2343

gpa

78-80

8190

9091

.3/

en 9

163

gpa

//

//

/74

tou

ghne

ssAs

tm d

2343

mpa

3756

/69

sep-82

/un

idireC

tionA

l Co

mpos

ite p

rope

rties1

2

ten

sile str

ength

iso 5

27-5

mpa

1120

1200

1260

1560

1550

940

ten

sile mo

dulus

iso

527

-5gp

a46

4852

.551

.653

41

pois

son's

ratio

Astm

d63

8-

0.29

0.33

0.33

0.32

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/

fibe

r Vo

lume fractio

nAs

tm d

2734

%60

6060

6060

50

1. he

xion

mgs rim

135

epox

y resin

+ r

imh

137

harden

er

2. in A

r-glass,

deraka

ne viny

l este

r resin

has b

een

used

Page 44: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

drY-use Chopped strAnd for thermoplAstiCs 44

Dry

-Use

Cho

pped

Str

and

for

The

rmop

last

ics

Des

igne

d to

rei

nfor

ce t

herm

opla

stic

s th

roug

h co

mpo

undi

ng a

nd in

ject

ion

mol

ding

pr

oces

ses.

Prov

ide

key

bene

fits

for

prod

uctio

n pr

oduc

tivity

and

hig

h-pe

rfor

man

ce

com

posit

e co

mpo

nent

s in

clud

ing

outs

tand

ing

mec

hani

cal a

nd s

usta

inab

ility

prop

ertie

s, an

d co

mpl

ex d

esig

n w

ith a

hig

h de

gree

of f

unct

ion

inte

grat

ion.

Page 45: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

45 drY-use Chopped strAnd for thermoplAstiCs

Dry

-Use

Cho

pped

Str

and

for

The

rmop

last

ics

gf C

hArA

Cter

istiCs

legA

l stAt

emen

t fo

r fo

odstuf

f &

drinking

WAt

er

ther

mopl

AstiC

resin to

Be r

einf

orCe

dsiZing

filAment diAmeter (µm)

p: pelletiZed C: stAndArd (non-pelletiZed) AV

AilA

Bilit

YpA

pBt

pet

pp

north AmeriCAeuropeAsiA pACifiClAtin AmeriCAfdA & eu foodstuff stAtement (m&B, k&h)frenCh drinking WAter

germAn Bfr & ktW reCommendAtion

meChAniCAls dAm

no drop of meChAniCAls With steArAtes

meChAniCAls for impACt modified grAdes

meChAniCAls After hot WAter/glYCol Aging

light Color

meChAniCAls dAm

meChAniCAls After hot WAter Aging

light Color

meChAniCAls dAm

meChAniCAls dAm

meChAniCAls After hot WAter Aging

light Color

983

10 &

13

p/C

**

**

**

*+

++

++

++

++

995

10 &

13

p/C

**

**

**

*+

++

++

++

++

++

++

++

++

+

ds11

7310

, 11

& 13

p*

**

++

++

++

++

CspA

11C

*+

++

++

+

952/95

2A*

10 &

13

p/C

**

**

**

*+

++

++

++

++

183f

11 &

13

p/C

**

++

++

++

147A

14p/C

**

**

*+

++

++

+

968/96

8A**

13C

**

**

*+

++

++

+

910/91

0A**

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& 1

3p/C

**

**

**

91f

10C

*

473A

14p/C

*

415A

14p/C

**

122Y

14p/C

**

**

*

ft14

2A14

p*

**

923

10C

*

408A

14p/C

*+

++

584

14p/C

*

Page 46: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

drY-use Chopped strAnd for thermoplAstiCs 46

Dry

-Use

Cho

pped

Str

and

for

The

rmop

last

ics

siZing

filAment diAmeter (µm)

ther

mopl

AstiC

resin to

Be r

einf

orCe

d

proCesses

AppliCAtions

pestYr

eniCs

pom

pps &

ht r

esins

ppo

lCp

pCpV

C &

tpu

meChAniCAls dAm

meChAniCAls dAm

light Color

meChAniCAls dAm

loW mold deposit

meChAniCAls dAm

meChAniCAls After hot WAter Aging

loW off-gAsing

loW mold deposit

meChAniCAls dAm

meChAniCAls After hot WAter Aging

meChAniCAls dAm

loW Blistering

“non-Bonding” meChAniCAls gf <20%

“Bonding” meChAniCAls gf >20%

meChAniCAls dAm

impregnAtion

983

10 &

13

thermoplastic compounding and injection molding

transportation, electrical and electronics, consumer goods

995

10 &

13

++

+

ds11

7310

, 11

& 13

++

+

CspA

1195

2/95

2A*

10 &

13

++

183f

11 &

13

++

147A

14+

968/96

8A**

13+

910/91

0A**

*10

& 1

3+

++

++

++

++

++

+

91f

10+

++

++

++

473A

14+

++

415A

14+

++

++

++

++

122Y

14+

++

++

++

++

ft14

2A14

++

++

+

923

10+

++

++

408A

14+

++

++

++

++

+

584

14+

++

+

* 95

2A: s

olven

t-free/low

VoC

versi

on in

trodu

ced

at the

sam

e tim

e the fur

nace w

as con

verte

d to Advan

tex® glas

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timize

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m me

chan

icals

at the

sam

e tim

e the fur

nace w

as con

verte

d to Advan

tex® glas

s**

* 91

0A: n

pe-fr

ee 9

10 versio

n int

rodu

ced

at the

sam

e tim

e the fur

nace w

as con

verte

d to Advan

tex® glas

s g

f leng

th: 4

mm in

north Ame

rica &

Asia

pacifi

c. 4,5

mm in

europ

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Page 47: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

47 drY-use Chopped strAnd for thermoplAstiCs

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Page 48: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

drY-use Chopped strAnd for thermoplAstiCs 48

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Page 49: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

49 Chopped strAnd for BmC (Bulk molding Compound)

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Page 50: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Wet-use Chopped strAnd 50

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Page 51: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

51 tYpe 30® single-end roVing (north AmeriCA)

Type

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Sin

gle-

End

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le-E

nd R

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r sh

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uni

form

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strib

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ieta

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izin

g sy

stem

ens

ures

exc

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glas

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30®

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gle-

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th A

mer

ica)

siZing

filAm

ent

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Age fil

Amen

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sin

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e used

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pplic

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mand

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rst stre

ngth;

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north

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rica

m45

016

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516

2200

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513

735

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366

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polye

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vinyl

ester,

epox

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, filam

ent

wind

ingpu

ltrusion

and

filam

ent wind

ing

appli

catio

ns in

poly

ester,

vinyl

ester

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systems

north

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rica

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1500

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2000

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00

Page 52: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

tYpe 30® single-end roVing (north AmeriCA) 52

Type

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gle-

End

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(Nor

th A

mer

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filAm

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mA

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epox

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h tex (lo

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struc

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systems

north

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rica

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3388

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600

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vinyl

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glass

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mbers for

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Page 53: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

53 tYpe 30® single-end roVing (north AmeriCA)

Type

30®

Sin

gle-

End

Rov

ing

(Nor

th A

mer

ica)

siZing

filAm

ent

Yield

(Yds

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Amen

t diAm

eter

(m

iCron

s)te

xre

sin

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AtiBili

tY

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osite

mA

nufA

Ctur

ing

proC

ess

Appl

iCAt

ions

AVAilA

Bilit

Y

se15

00m

1650

1630

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oxy

knitt

ing/w

eavin

g, filam

ent wind

ingWoven

, knit

ted

and

multiax

ial fa

brics

or p

re-pregs, w

ind turbin

e bla

des

or a

utom

otive

leafsprin

gs, fi

lamen

t wo

und

pipe,

tube

s or tan

ks

north

Ame

rica

n82

517

600

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00

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717

2400

u10

324

4800

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48m

450

161100

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amen

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all-diam

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il fie

ld pip

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ell casing

and

ch

emica

l processi

ng p

ipe, a

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military tra

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ctrica

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plicatio

ns

north

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rica

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2000

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Page 54: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

tYpe 30® single-end roVing (lAtin AmeriCA) 54

Type

30®

Sin

gle-

End

Rov

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(Nor

th A

mer

ica)

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sin

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direct lon

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thermo

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cs

suita

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well

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profi

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classi

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Page 55: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

55 tYpe 30® single-end roVing (lAtin AmeriCA)

Type

30®

Sin

gle-

End

Rov

ing

(Lat

in A

mer

ica)

siZing

filAm

ent

Yield

(Yds

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Age fil

Amen

t diAm

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(m

iCron

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xre

sin

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AtiBili

tY

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osite

mA

nufA

Ctur

ing

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iCAt

ions

AVAilA

Bilit

Y

158B

m45

016

1100

epox

yfil

amen

t wind

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e used

in a

pplic

ation

s de

mand

ing excell

ent bu

rst stre

ngth;

approved

for hig

h pressure vessels

latin

Ame

rica

m45

016

1100

m45

016

1100

m45

016

1100

346

m45

016

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meric

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016

1100

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600

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usion

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Page 56: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

tYpe 30® single-end roVing (lAtin AmeriCA) 56

Type

30®

Sin

gle-

End

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(Lat

in A

mer

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Page 57: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

57 tYpe 30® single-end roVing (europe exCept russiA)

Type

30®

Sin

gle-

End

Rov

ing

(Lat

in A

mer

ica)

siZing

filAm

ent

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(Yds

/lB)

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Amen

t diAm

eter

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sin

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57 tYpe 30® single-end roVing (lAtin AmeriCA)

Page 58: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

tYpe 30® single-end roVing (europe exCept russiA) 58

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0m

1653

polye

ster,

vinyl

ester,

epox

y

knitt

ing/w

eavin

gkn

itting

and

weavin

g ap

plicatio

ns

in po

lyeste

r, vin

yl ester an

d ep

oxy

resin

systems

europe

1632

0m

1550

1641

0m

1209

1748

0n

1033

1760

0n

825

1490

0l

551

1712

00n

413

1724

00n

207

346

1712

00n

413

epox

yfil

amen

t wind

inghigh

-pressu

re p

ipeeu

rope

r25h

1760

0n

825

polye

ster,

vinyl

ester,

epox

y

pultr

usion

, filam

ent

wind

ingCh

emica

l and

sew

age pip

e, wa

ter

distri

butio

n pip

e, pu

ltrusion

of

central s

tiffness me

mbers for

fibe

r op

tic cab

le

europe

1712

00n

413

2424

00u

207

2448

00u

103

se12

0017

600

n82

5po

lyeste

r, vin

yl ester,

epox

y

knitt

ing/w

eavin

g, pu

ltrusion

, filam

ent

wind

ing

knitt

ed o

r wo

ven

glass

fabrics

, central s

tiffness me

mbers for

fibe

r op

tic cab

le, a

nd fi

lamen

t wo

und

pipe,

tube

s or tan

ks

europe

1712

00n

413

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00n

207

2424

00u

207

2448

00u

103

Page 59: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

59 tYpe 30® single-end roVing (russiA)

Type

30®

Sin

gle-

End

Rov

ing

(Eur

ope

exce

pt R

ussi

a)

siZing

filAm

ent

Yield

(Yds

/lB)

AVer

Age fil

Amen

t diAm

eter

(m

iCron

s)te

xre

sin

Comp

AtiBili

tY

Comp

osite

mA

nufA

Ctur

ing

proC

ess

Appl

iCAt

ions

AVAilA

Bilit

Y

se15

0016

300

m16

50ep

oxy

knitt

ing/w

eavin

g, filam

ent wind

ingWoven

, knit

ted

and

multiax

ial fa

brics

or p

re-pregs, w

ind turbin

e bla

des

or a

utom

otive

leafsprin

gs, fi

lamen

t wo

und

pipe,

tube

s or tan

ks

europe

1760

0n

825

1712

00n

413

1724

00n

207

2448

00u

103

se41

2117

2400

n 20

7po

lypropy

lene

long

fibe

r thermo

plasti

cs,

direct lon

g fib

er

thermo

plasti

cs

suita

ble w

ith d

irect-

lft processes

as w

ell a

s pe

llet ma

nufac

turin

g, processes using

long

cho

pped

fibe

rs

europe

st10

4828

4800

na10

3-

muffler fi

lling

tech

nolog

y -

silen

tex®

solu

tion

muffler fi

lling

appli

catio

nseu

rope

st20

7024

7000

u70

59 tYpe 30® single-end roVing (europe exCept russiA)

Page 60: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

tYpe 30® single-end roVing (russiA) 60

Type

30®

Sin

gle-

End

Rov

ing

(Rus

sia)

siZing

filAm

ent

Yield

(Yds

/lB)

AVer

Age fil

Amen

t diAm

eter

(m

iCron

s)te

xre

sin

Comp

AtiBili

tY

Comp

osite

mA

nufA

Ctur

ing

proC

ess

Appl

iCAt

ions

AVAilA

Bilit

Y

7613

420

k1180

epox

y, ph

enoli

ckn

itting

/weavin

g, filam

ent wind

ingkn

itted

or wo

ven

glass

fabrics

and

filam

ent wo

und

pipe,

tube

s or tan

ksru

ssia/Cis

(Con

federation

of

inde

pend

ent

states)

117A

1314

0k

3540

polye

ster,

vinyl

ester,

epox

y

Weavin

g, pu

ltrusion

, filam

ent wind

ingkn

itted

or wo

ven

glass

fabrics

, dif

feren

t type

s of

pultr

usion

profiles,

and

filam

ent wo

und

pipe,

tube

s or

tank

s

russi

a/Cis

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0k

825

1373

5k

675

161100

m45

0

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00n

413

2016

00Q

310

2118

00r

275

2320

00t

248

2424

00u

207

202

1232

0J

1550

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y, po

lyeste

r, vin

yl ester

Weavin

g, pu

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, filam

ent wind

ingsuita

ble fo

r all

tex

tile processes,

knitt

ed o

r wo

ven

glass

fabrics

, dif

feren

t type

s of

pultr

usion

profiles,

and

filam

ent wo

und

pipe,

tube

s or

tank

s

russi

a/Cis

1440

8l

1215

1712

00n

413

1724

00n

207

Page 61: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

61 tYpe 30® single-end roVing (AsiA pACifiC)

Type

30®

Sin

gle-

End

Rov

ing

(Rus

sia)

siZing

filAm

ent

Yield

(Yds

/lB)

AVer

Age fil

Amen

t diAm

eter

(m

iCron

s)te

xre

sin

Comp

AtiBili

tY

Comp

osite

mA

nufA

Ctur

ing

proC

ess

Appl

iCAt

ions

AVAilA

Bilit

Y

p196

1760

0n

825

polye

ster,

vinyl

ester,

epox

y

Weavin

g, pu

ltrusion

, filam

ent wind

ingkn

itted

or wo

ven

glass

fabrics

, central s

tiffness me

mbers for

fibe

r op

tic cab

le, a

nd fi

lamen

t wo

und

pipe,

tube

s or tan

ks

russi

a/Cis

1712

00n

413

2424

00u

207

p196

t16

600

m82

5po

lyeste

r, vin

yl ester,

epox

y

Weavin

g/tw

isting

&

texturiza

tion

knitt

ed o

r wo

ven

glass

fabrics

such

as roo

fing

and

wall

coverin

gru

ssia/Cis

se12

0014

300

1650

polye

ster,

vinyl

ester,

epox

y

knitt

ing/w

eavin

g, pu

ltrusion

, filam

ent

wind

ing

knitt

ed o

r wo

ven

glass

fabrics

, central s

tiffness me

mbers for

fibe

r op

tic cab

le, a

nd fi

lamen

t wo

und

pipe,

tube

s or tan

ks

russi

a/Cis

1760

0n

825

1712

00n

413

1724

00n

207

2424

00u

207

2448

00u

103

se15

0013

735

k67

5ep

oxy

knitt

ing/w

eavin

g, filam

ent wind

ingWoven

, knit

ted

and

multiax

ial fa

brics

or p

re-pregs, w

ind turbin

e bla

des

or a

utom

otive

leafsprin

gs, fi

lamen

t wo

und

pipe,

tube

s or tan

ks

russi

a/Cis

1712

00n

413

2424

00u

207

61 tYpe 30® single-end roVing (russiA)

Page 62: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

tYpe 30® single-end roVing (AsiA pACifiC) 62

Type

30®

Sin

gle-

End

Rov

ing

(Asi

a Pa

cific

)

siZing

filAm

ent

Yield

(Yds

/lB)

AVer

Age fil

Amen

t diAm

eter

(m

iCron

s)te

xre

sin

Comp

AtiBili

tY

Comp

osite

mA

nufA

Ctur

ing

proC

ess

Appl

iCAt

ions

AVAilA

Bilit

Y

158B

Q67

519

735

epox

yfil

amen

t wind

ingprod

uct to b

e used

in a

pplic

ation

s de

mand

ing excell

ent bu

rst stre

ngth;

approved

for hig

h-pressure vessels

india

m45

016

1100

China

, ind

ia,

korea

m20

716

2100

india

n20

717

2400

China

, korea

366

m22

516

2200

polye

ster,

vinyl

ester,

epox

y

pultr

usion

, filam

ent

wind

ingpu

ltrusion

and

filam

ent wind

ing

appli

catio

ns in

poly

ester,

vinyl

ester

and

epox

y resin

systems

korea

t113

2344

00ko

rea

na56

3388

00ko

rea

r25h

n82

517

600

polye

ster,

vinyl

ester,

epox

y

pultr

usion

, filam

ent

wind

ingCh

emica

l and

sew

age pip

e, wa

ter

distri

butio

n pip

e, pu

ltrusion

of

central s

tiffness me

mbers for

fibe

r op

tic cab

le

india

Q67

519

735

india

n413

1712

00india

u20

724

2400

korea

t113

2344

00ko

rea

u10

324

4800

india

Page 63: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

63 tYpe 30® single-end roVing (AsiA pACifiC)

Type

30®

Sin

gle-

End

Rov

ing

(Asi

a Pa

cific

)

siZing

filAm

ent

Yield

(Yds

/lB)

AVer

Age fil

Amen

t diAm

eter

(m

iCron

s)te

xre

sin

Comp

AtiBili

tY

Comp

osite

mA

nufA

Ctur

ing

proC

ess

Appl

iCAt

ions

AVAilA

Bilit

Y

se12

00J

1650

16 a

nd m

fibe

r30

0po

lyeste

r, vin

yl ester,

epox

y

knitt

ing/w

eavin

g, pu

ltrusion

, filam

ent

wind

ing

A va

riety o

f processe

s to m

anufacture

knitt

ed o

r wo

ven

glass

fabrics

, central s

tiffness me

mbers for

fibe

r op

tic cab

le an

d filam

ent wo

und

pipe,

tube

s or tan

ks

india

, Chin

a

n82

517

600

China

, ind

ia,

korea

k67

513

735

korea

n43

017

1150

korea

n413

1712

00Ch

ina, i

ndia,

ko

rea

m22

516

2200

korea

n20

717

2400

China

, ind

ia,

korea

t113

2344

00ko

rea

u10

324

4800

india

Page 64: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

tYpe 30® single-end roVing (AsiA pACifiC) 64

Type

30®

Sin

gle-

End

Rov

ing

(Asi

a Pa

cific

)

siZing

filAm

ent

Yield

(Yds

/lB)

AVer

Age fil

Amen

t diAm

eter

(m

iCron

s)te

xre

sin

Comp

AtiBili

tY

Comp

osite

mA

nufA

Ctur

ing

proC

ess

Appl

iCAt

ions

AVAilA

Bilit

Y

se15

00J

1650

16 a

nd m

fibe

r30

0ep

oxy

knitt

ing/w

eavin

g, filam

ent wind

ingWoven

, knit

ted

and

multiax

ial fa

brics

or p

re-pregs, w

ind turbin

e bla

des

or a

utom

otive

leafsprin

gs, fi

lamen

t wo

und

pipe,

tube

s or tan

ks

india

, Chin

a

n82

517

600

China

, ind

ia,

korea

l55

015

900

China

, ind

ia

n413

1712

00Ch

ina, i

ndia,

ko

rea

n20

717

2400

China

, ind

ia,

korea

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324

4800

China

, ind

ia,

korea

se23

48As

s25

022

2000

epox

yfil

amen

t wind

ingsm

all-diam

eter o

il fie

ld pip

e, do

wn-hole

tub

ing, w

ell casing

and

ch

emica

l processi

ng p

ipe, a

erospa

ce,

military tra

nspo

rtatio

n an

d ele

ctrica

l ap

plicatio

ns

China

se23

50s

250

2220

00ep

oxy

filam

ent wind

ingsm

all-diam

eter o

il fie

ld pip

e, do

wn-hole

tub

ing, w

ell casing

and

ch

emica

l processi

ng p

ipe, a

erospa

ce,

military,

transpo

rtatio

n an

d ele

ctrica

l ap

plicatio

ns

China

Page 65: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

65 tYpe 30® single-end roVing (AsiA pACifiC)

Type

30®

Sin

gle-

End

Rov

ing

(Asi

a Pa

cific

)

siZing

filAm

ent

Yield

(Yds

/lB)

AVer

Age fil

Amen

t diAm

eter

(m

iCron

s)te

xre

sin

Comp

AtiBili

tY

Comp

osite

mA

nufA

Ctur

ing

proC

ess

Appl

iCAt

ions

AVAilA

Bilit

Y

se41

21n

825

1760

0po

lypropy

lene

long

fibe

r thermo

plasti

cs,

direct lon

g fib

er

thermo

plasti

cs

suita

ble fo

r dir

ect lon

g fib

er

thermo

plasti

cs processes as w

ell a

s with p

ellet

manu

facturin

g processes

using

long

cho

pped

fibe

rs

China

n 413

1712

00Ch

ina

n 20

717

2400

korea,

China

st10

00u

103

2448

00-

muffler fi

lling

tech

nolog

y -

silen

tex®

solu

tion

muffler fi

lling

appli

catio

nsko

rea

st20

70u

7024

7000

China

475g

m43

116

1150

polye

ster,

vinyl

ester,

epox

y

Weavin

gkn

itting

and

weavin

g ap

plicatio

ns

in po

lyeste

r, vin

yl ester an

d ep

oxy

resin

systems

Japa

n

m215

1623

10

f08

k67

013

740

polye

ster,

vinyl

ester,

epox

y

filam

ent wind

ing,

pultr

usion

used

in w

ide ran

ge o

f app

lication

s an

d processes wh

ere low

fuzz a

nd

fast

impreg

natio

n are requ

ired

Japa

n

m43

116

1150

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316

2220

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717

2400

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2344

50

t10

723

4630

Page 66: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

multi-end Continuous roVing 66

Type

30®

Sin

gle-

End

Rov

ing

(Asi

a Pa

cific

)

siZing

filAm

ent

Yield

(Yds

/lB)

AVer

Age fil

Amen

t diAm

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iCron

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xre

sin

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osite

mA

nufA

Ctur

ing

proC

ess

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iCAt

ions

AVAilA

Bilit

Y

ft80

5k

335

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80po

lypropy

lene

long

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plasti

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g fib

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thermo

plasti

cs

high

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pplic

ation

sJapa

n

m20

717

2400

fW35

m43

116

1150

epox

yfil

amen

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oxy ap

plicatio

nsJapa

n

fW30

0m

223

1622

20po

lyeste

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yl ester,

epox

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filam

ent wind

ing,

pultr

usion

Appli

catio

ns w

here excell

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emica

l resis

tance is

requ

ired,

such a

s hig

h-pressure p

ipe a

pplic

ation

s

Japa

n

t10

723

4630

tYpe 30® single-end roVing (AsiA pACifiC) 66

Page 67: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

67 multi-end Continuous roVing

Mul

ti-En

d C

ontin

uous

Rov

ing

OC

® M

ulti-

End

Con

tinuo

us R

ovin

g pr

ovid

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utst

andi

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erfo

rman

ce in

a v

arie

ty o

f sp

ray-

up, c

hopp

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she

et m

oldi

ng c

ompo

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gal c

astin

g, lo

ng-fi

ber

inje

ctio

n,

glas

s-m

at t

herm

opla

stic

s, pu

ltrus

ion

and

wea

ving

pro

cess

es t

o m

old

man

y ty

pes

of

com

posit

e ap

plic

atio

ns.

Mul

ti-En

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ontin

uous

Rov

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AVAilA

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Y

Yield

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tex

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Appl

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me30

21x

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165

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me30

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124

11.8

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400

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spray up

gen

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me30

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207

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me30

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207,

124

1424

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p207

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13

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60spray up

, gen

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712

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48spray up

, gen

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514

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Page 68: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

multi-end Continuous roVing 68

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480

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Page 69: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

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Page 70: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

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Page 71: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

71 Chopped strAnd mAt

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Page 72: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Chopped strAnd mAt 72

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Page 73: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

73 Chopped strAnd mAt

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Page 74: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

unifilo® Continuous filAment mAt (Cfm) 74

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Page 75: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

75 unifilo® Continuous filAment mAt (Cfm)

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Page 76: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

unifilo® Continuous filAment mAt (Cfm) 76

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Page 77: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

77 unifilo® Continuous filAment mAt (Cfm)

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ighly

filled

resins

u850

thermo

set

powd

er6

25/50

from

225

to 9

00from

.75

to 3

up to

300

up to

118

u720

thermo

plasti

c po

wder

1025

from

300

to 9

00from

1

to 3

up to

300

up to

118

prefo

rming

prod

uct de

signe

d for

autom

atic

stiff

prefo

rming

; excell

ent str

ength

and

durabil

ity o

f prefor

ms

u740

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plasti

c po

wder

825

/50

from

300

to 9

00from

1

to 3

up to

300

up to

118

prod

uct de

signe

d for

heavy

prefo

rming

in h

ighly

filled

resins

; the coarser filam

ents

(50

tex)

prov

ide o

utsta

nding

resin

flow; n

on-

calen

dared

mat to in

crea

se thic

kness

u746

thermo

plasti

c po

wder

625

/50

from

300

to 9

00from

1

to 3

up to

300

up to

118

prod

uct de

signe

d for

soft prefo

rming

in

highly

fille

d resin

s; the coarser

filam

ents

(50

tex)

prov

ide o

utsta

nding

resin

flow

; non

-cale

ndared

mat to

increase thick

ness

Page 78: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

unifilo® Continuous filAment mAt (Cfm) 78

Uni

filo®

Con

tinuo

us F

ilam

ent

Mat

(CFM

)

siZing

Bind

er t

Ype

loss o

n ignitio

n (%

)te

xWeigh

t (gr/

m2 )Weigh

t (oZ/ft

2 )Width

(Cm)

Width

(in

)Ap

pliCAt

ion/

proC

ess

ChAr

ACte

ristiCs &

Bene

fits

u750

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plasti

c po

wder

825

/50

from

300

to 9

00from

1

to 3

up to

300

up to

118

prefo

rming

prod

uct de

signe

d for

heavy

prefo

rming

in h

ighly

filled

resins

, the

coarser filam

ents

(50

tex)

prov

ide

outst

andin

g resin

flow

; cale

ndared

ma

t to red

uce the ris

k of

loose fi

ber

u756

thermo

plasti

c po

wder

625

/50

from

300

to 9

00from

1

to 3

up to

300

up to

118

prod

uct de

signe

d for

soft prefo

rming

in

highly

fille

d resin

s; the coarser

filam

ents

(50

tex)

prov

ide o

utsta

nding

resin

flow

; cale

ndared

mat to

redu

ce

the ris

k of

loose fi

ber

s750

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plasti

c po

wder

825

/50

from

300

to 9

00from

1

to 3

up to

300

up to

118

prod

uct de

signe

d with h

igh

defor

mabil

ity rate du

ring

prefo

rming

(u

nistre

tch: e

nhan

ced

stretch

ability);

for h

eavy p

refor

ming

in h

ighly

filled

resin

s; the coarser filam

ents

(50

tex)

prov

ide o

utsta

nding

resin

flow;

calen

dared

mat to red

uce the ris

k of

loose fi

ber

Page 79: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

79 unifilo® Continuous filAment mAt (Cfm)

Uni

filo®

Con

tinuo

us F

ilam

ent

Mat

(CFM

)

siZing

Bind

er t

Ype

loss o

n ignitio

n (%

)te

xWeigh

t (gr/

m2 )Weigh

t (oZ/ft

2 )Width

(Cm)

Width

(in

)Ap

pliCAt

ion/

proC

ess

ChAr

ACte

ristiCs &

Bene

fits

t754

thermo

plasti

c po

wder

425

/50

from

300

to 9

00from

1

to 3

up to

300

up to

118

prefo

rming

prod

uct de

signe

d with transverse

orien

ted

prop

ertie

s to enh

ance

mechan

ical p

erfor

manc

e in

cross

directio

n (u

nitop

: 60-70

% u

d);

for soft prefo

rming

in h

ighly

filled

resin

s; the coarser filam

ents

(50

tex)

prov

ides ou

tstan

ding

resin

flow

; calen

dared

mat to red

uce the ris

k of

loose fi

ber

u801

thermo

set

powd

er1.6

25from

225

to 9

00from

.75

to 3

up to

300

up to

118

pu-fo

rming

pan

elssofte

st ma

t with excell

ent

conforma

bility

and

goo

d ad

aptabil

ity

to com

plex shap

e mo

lds; u

sed

to

reinf

orce lo

w de

nsity

poly

uretha

ne

foams

and

to

prod

uce comp

lex p

arts

molde

d at lo

w pressure

u809

thermo

set

powd

er0.9

25from

225

to 9

00from

.75

to 3

up to

300

up to

118

Very lo

w bin

der conten

t all

owing

even

dispe

rsion

in the

pu

matri

x du

ring

foam

expa

nsion

; wide

ly used

in lng

carri

er the

rmal

insula

tion

Page 80: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Closed molding fABriC 80

Uni

filo®

Con

tinuo

us F

ilam

ent

Mat

(CFM

)

siZing

Bind

er t

Ype

loss o

n ignitio

n (%

)te

xWeigh

t (gr/

m2 )Weigh

t (oZ/ft

2 )Width

(Cm)

Width

(in

)Ap

pliCAt

ion/

proC

ess

ChAr

ACte

ristiCs &

Bene

fits

u101

thermo

plasti

c po

wder

4.525

from

150

to 6

00from

0.5

to 2

up to

300

up to

118

pane

lsgo

od transluc

ency; i

deal

prod

uct to

make transluc

ent sheets

for b

uildin

g ap

plicatio

ns (r

oofin

g) a

nd p

anels

for

truck

s an

d vehic

le bo

dies

unifilo® Continuous filAment mAt (Cfm) 80

Page 81: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

81 Closed molding fABriC

Clo

sed

Mol

ding

Fab

ric

Clo

sed

mol

ding

fabr

ic is

des

igne

d fo

r pr

oces

ses

such

as

clos

ed c

avity

bag

mol

ding

(C

CBM

), co

mpr

essio

n m

oldi

ng, v

acuu

m in

fusio

n (V

IP)

and

light

wei

ght

resin

tra

nsfe

r m

oldi

ng (

RTM

-lite

).

Clo

sed

Mol

ding

Fab

ric

prod

uCt

nAme

loCA

l pr

oduC

t Co

degl

oBAl

pr

oduC

t Co

de

skin

Weigh

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)

Core

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)

skin

Weigh

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)

stAn

dArd

Width

s (Cm)

stAn

dArd

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s (in

Ches

)

roll

leng

th

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ds)

Cons

truC

tion

AVAilA

Bilit

Y

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500

375

125

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s450

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4960

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meric

a

s600

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0060

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060

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549

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ore-ma

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s600

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060

012

549

44ma

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meric

a

s900

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s900

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/g90

0/s900

900

900

900

125

4939

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Core-ma

tno

rth A

meric

a

s300

g500

s300

s300

/g50

0/s300

300

500

300

125

--

mat-g

Core-ma

teu

rope

Page 82: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Closed molding fABriC 82

Clo

sed

Mol

ding

Fab

ric

prod

uCt

nAme

loCA

l pr

oduC

t Co

degl

oBAl

pr

oduC

t Co

de

skin

Weigh

t (gsm

)

Core

Weigh

t (gsm

)

skin

Weigh

t (gsm

)

stAn

dArd

Width

s (Cm)

stAn

dArd

Width

s (in

Ches

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roll

leng

th

(YAr

ds)

Cons

truC

tion

AVAilA

Bilit

Y

multima

fabric

(knit

ted

glass

core)

continu

ed

s375

g500

s375

s375

/g50

0/s375

375

500

375

125

--

mat-g

Core-ma

teu

rope

s450

g500

s450

s450

/g50

0/s450

450

500

450

125

--

mat-g

Core-ma

teu

rope

s600

g500

s600

s600

/g50

0/s6

0060

050

060

012

5-

-ma

t-g C

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teu

rope

s600

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s600

s600

/g90

0/s6

0060

090

060

012

5-

-ma

t-g C

ore-ma

teu

rope

s900

g900

s900

s900

/g90

0/s900

900

900

900

125

--

mat-g

Core-ma

teu

rope

multima

t® l

ite

(knit

ted

glass

- pe

core)

s300

/gp1

35/s30

0s300

/gp1

35/

s300

300

135

300

125

--

mat-g

p Co

re-m

ateu

rope

s450

/gp1

35/s45

0s450

/gp1

35/

s450

450

135

450

125

--

mat-g

p Co

re-m

ateu

rope

s600

/gp1

35/s60

0s6

00/g

p135

/s6

0060

013

560

012

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-ma

t-gp

Core-m

ateu

rope

s450

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70/s45

0s450

/gp1

70/

s450

450

170

450

125

--

mat-g

p Co

re-m

ateu

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s600

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70/s60

0s6

00/g

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0060

017

060

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5-

-ma

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ateu

rope

*Abo

ve p

rodu

cts

are

the

mos

t co

mm

on. O

ther

var

iatio

ns a

re a

vaila

ble

upon

req

uest

.

Page 83: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

83 Closed molding fABriC

Clo

sed

Mol

ding

Fab

ric

prod

uCt

nAme

loCA

l pr

oduC

t Co

degl

oBAl

pr

oduC

t Co

de

skin

Weigh

t (gsm

)

Core

Weigh

t (gsm

)

skin

Weigh

t (gsm

)

stAn

dArd

Width

s (Cm)

stAn

dArd

Width

s (in

Ches

)

roll

leng

th

(YAr

ds)

Cons

truC

tion

AVAilA

Bilit

Y

multicore

®

fabric

(poly

prop

ylene

core)

s300

-V180

-s300

s300

/pp1

80/

s300

300

180

300

125

4971

mat-p

p Co

re-m

atno

rth A

meric

a

s300

-V25

0-s300

s300

/pp2

50/

s300

300

250

300

125

4956

mat-p

p Co

re-m

atno

rth A

meric

a

s450

-V180

-s450

s450

/pp1

80/

s450

450

180

450

125

4955

mat-p

p Co

re-m

atno

rth A

meric

a

s450

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0-s450

s450

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50/

s450

450

250

450

125

4949

mat-p

p Co

re-m

atno

rth A

meric

a

s600

-V180

-s600

s600

/pp1

80/

s600

600

180

600

125

4946

mat-p

p Co

re-m

atno

rth A

meric

a

s600

-V25

0-s6

00s6

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p250

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0060

025

060

012

549

40ma

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atno

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meric

a

s900

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80/

s900

900

180

900

125

4937

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atno

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a

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0-s900

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50/

s900

900

250

900

125

4915

mat-p

p Co

re-m

atno

rth A

meric

a

s300

-V180

s300

/pp1

8030

0-

-12

549

71ma

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Core

north

Ame

rica

Page 84: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Closed molding fABriC 84

Clo

sed

Mol

ding

Fab

ric

prod

uCt

nAme

loCA

l pr

oduC

t Co

degl

oBAl

pr

oduC

t Co

de

skin

Weigh

t (gsm

)

Core

Weigh

t (gsm

)

skin

Weigh

t (gsm

)

stAn

dArd

Width

s (Cm)

stAn

dArd

Width

s (in

Ches

)

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leng

th

(YAr

ds)

Cons

truC

tion

AVAilA

Bilit

Y

multicore

®

fabric

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prop

ylene

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ed

s450

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s450

/pp1

8045

0-

-12

549

42ma

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Core

north

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rica

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0-

-12

549

60ma

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Core

north

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s900

/pp1

8090

0-

-12

549

53ma

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Core

north

Ame

rica

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/pp1

80/s30

0s300

/pp1

80/

s300

300

180

300

125

--

mat-p

p Co

re-m

ateu

rope

s300

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50/s30

0s300

/pp2

50/

s300

300

250

300

125

--

mat-p

p Co

re-m

ateu

rope

s450

/pp1

80/s45

0s450

/pp1

80/

s450

450

180

450

125

--

mat-p

p Co

re-m

ateu

rope

s450

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50/s45

0s450

/pp2

50/

s450

450

250

450

125

--

mat-p

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ateu

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0060

018

060

012

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*Abo

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rodu

cts

are

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mos

t co

mm

on. O

ther

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ns a

re a

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ble

upon

req

uest

.

Page 85: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

85 Closed molding fABriC

Clo

sed

Mol

ding

Fab

ric

prod

uCt

nAme

loCA

l pr

oduC

t Co

degl

oBAl

pr

oduC

t Co

de

skin

Weigh

t (gsm

)

Core

Weigh

t (gsm

)

skin

Weigh

t (gsm

)

stAn

dArd

Width

s (Cm)

stAn

dArd

Width

s (in

Ches

)

roll

leng

th

(YAr

ds)

Cons

truC

tion

AVAilA

Bilit

Y

multicore

®

fabric

(poly

prop

ylene

core)

continu

ed

s900

/pp1

80/s90

0s900

/pp1

80/

s900

900

180

900

125

--

mat-p

p Co

re-m

ateu

rope

s900

/pp2

50/s90

0s900

/pp2

50/

s900

900

250

900

125

--

mat-p

p Co

re-m

ateu

rope

pp18

0/s300

pp18

0/s300

300

180

-12

5-

-ma

t-pp

Core

europe

pp18

0/s450

pp18

0/s450

450

180

-12

5-

-ma

t-pp

Core

europe

pp18

0/s6

00pp

180/s6

0060

018

0-

125

--

mat-p

p Co

reeu

rope

pp18

0/s900

pp18

0/s900

900

180

-12

5-

-ma

t-pp

Core

europe

polyp

ropy

lene

Core

mm 2

00/200

/200

-20

020

020

012

549

68ma

t-pp

Core-m

atsouth

America

mm 3

00/200

/300

-30

020

030

012

549

60ma

t-pp

Core-m

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America

mm 3

50/200

/250

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020

035

012

549

56ma

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America

mm 3

50/250

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025

035

015

661

56ma

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mm 4

50/200

/450

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020

045

015

661

50ma

t-pp

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America

mm 4

50/250

/450

-45

025

045

025

098

48ma

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mm 6

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/600

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020

060

012

549

40ma

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060

025

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Page 86: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Closed molding fABriC 86

Clo

sed

Mol

ding

Fab

ric

prod

uCt

nAme

loCA

l pr

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t Co

degl

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pr

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skin

Weigh

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Weigh

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stAn

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Width

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Cons

truC

tion

AVAilA

Bilit

Y

Chop

ped

stran

d ma

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re

mm 9

00/

m821B/10

0-

900

450

100

190

7530

mat-g

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mm 6

00/

m821B/45

0-

600

450

450

200

7930

mat-g

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250

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flowt

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multiax

ials

with C

fm

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°

Cdf 80

0.30

0lt08

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300

800

300

125

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Cdfm

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0.30

0.25

0lt08

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800

300

250

125

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Cdfm

80

0.30

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s450

800

300

450

125

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Page 87: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

87 WoVen roVing fABriC

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Page 88: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

WoVen roVing fABriC 88

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Page 89: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

89 WoVen roVing fABriC

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Page 90: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

WoVen roVing fABriC 90

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Page 91: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

91 knitted fABriC

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Page 92: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

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Page 93: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

93 knitted fABriC

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Page 94: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

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Page 95: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

95 knitted fABriC

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Page 96: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

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ther

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uest

.

Page 97: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

97 knitted fABriC

Kni

tted

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ric

prod

uCt

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l pr

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t Co

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Page 98: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

knitted fABriC 98

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tted

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Page 99: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

99 knitted fABriC

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tted

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ric

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Page 100: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

milled fiBer 100

Mill

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iber

OC

V™ m

illed

fiber

are

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ante

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ulk

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Page 101: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

101 milled fiBer

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m)Bu

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pacifi

c

Page 102: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

non-WoVens 102

Non

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ens

OC

V™ v

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and

spec

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y ar

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tiple

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sev

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Page 103: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

103 non-WoVens

Non

-Wov

ens

siZing

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thiCk

ness

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mup

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Page 104: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

non-WoVens 104

Non

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Page 105: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

105 high-performAnCe reinforCements

Non

-Wov

ens

siZing

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Bilit

Y

thiCk

ness

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)th

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(mm)

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stAn

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s (in

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xx

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105 non-WoVens

Page 106: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

high-performAnCe reinforCements 106

Hig

h-Pe

rfor

man

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einf

orce

men

tsO

CV

™ h

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perf

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are

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latfo

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®, X

Stra

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d® h

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Page 107: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

107 high-performAnCe reinforCements

Hig

h-Pe

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man

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prod

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1100

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xx

xx

x

Page 108: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

high-performAnCe reinforCements 108

Hig

h-Pe

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xx

Page 109: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

109 high-performAnCe reinforCements

Hig

h-Pe

rfor

man

ce R

einf

orce

men

ts

prod

uCt nA

mesiZ

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sion

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regs

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and®

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rovin

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up

to 6

75x

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rospace

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to

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eight saving

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to

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celle

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ctural

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moke a

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ity (fst) req

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600

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Page 110: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

high-performAnCe reinforCements 110

Hig

h-Pe

rfor

man

ce R

einf

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men

ts

prod

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nefit

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n aram

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prod

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mpAt

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p Weigh

t (oZ/sQ

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t Weigh

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s

shiel

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fabric

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r nu

merous

processes inc

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3000

Page 111: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

111 tWintex® reinforCements

Twin

tex®

Rei

nfor

cem

ents

Twin

tex®

rei

nfor

cem

ents

are

co-

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the

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nd g

lass

fibe

rs t

hat

prov

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high

gla

ss c

onte

nt, a

nd e

xcel

lent

stif

fnes

s-to

-wei

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ratio

and

impa

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esist

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. The

pr

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pro

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also

hel

ps m

eet

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ulat

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is r

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tex®

Rei

nfor

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prod

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pegl

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pro

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p

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pet 70

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pro

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12

Page 112: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

tWintex® reinforCements 112

Twin

tex®

Rei

nfor

cem

ents

prod

uCt tY

pegl

oBAl

pro

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nAm

elo

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t nA

megl

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® fab

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60

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745

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k tw

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will

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60

935

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plain

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0940

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lt pp

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745

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salt

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: Width [cm

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12

Page 113: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

113 tWintex® reinforCements

Twin

tex®

Rei

nfor

cem

ents

prod

uCt tY

pegl

oBAl

pro

duCt

nAm

elo

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t nA

megl

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t (%

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²

tW tf pp

60

745

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%pp

745

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z/Yd

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tW tf pp

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1485

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k tw

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/m²

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6 Af

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pro

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elo

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60

745

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.

Page 114: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Cem-fil® AlkAli-resistAnt glAss fiBer 114

Twin

tex®

Rei

nfor

cem

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tWintex® reinforCements 114

Page 115: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

115 Cem-fil® AlkAli-resistAnt glAss fiBer

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Page 116: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

Cem-fil® AlkAli-resistAnt glAss fiBer 116

Cem

-FIL

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le14

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d fle

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treng

th fo

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ix an

d sprayed

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ix gr

C

Cem-fil® AlkAli-resistAnt glAss fiBer 116

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117 Cem-fil® AlkAli-resistAnt glAss fiBer

Cem

-FIL

® A

lkal

i-Res

ista

nt G

lass

Fib

erpr

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t re

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Ct

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treng

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Cem-

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Cem-fil® AlkAli-resistAnt glAss fiBer 118

Cem

-FIL

® A

lkal

i-Res

ista

nt G

lass

Fib

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fere

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Ct

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and

filam

ent wind

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325

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for

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& fi

lamen

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Cem-

fil® 5

325

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nical

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for

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fil® 5

325

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nical

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for

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lamen

t wind

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Arcotex®

532

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1200

tex

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high

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nical

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gth

for w

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g, filam

ent wind

ing &

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rusio

n; go

od

impreg

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viron

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g, filam

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mat

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viron

ments

Page 119: COMPOSITE SOLUTIONS - Owens Corning, India€¦ · The Owens Corning Composite Solutions Business is a pioneer and global leader in the composites industry making glass fiber reinforcements,

119 glossArY

Glossary Following are definitions of some uncommon terms used in this Guide:

Advantex® glass: A patented boron-free glass formulation with excellent corrosion resistance in a wide range of environments; it is both an E-CR glass and an E-glass as defined by ASTM D578.

Bare glass: Glass fiber from the bushing before binder or sizing is applied.

Basis weight: Nominal weight of mat for a certain area, ex. 1.5 oz/ft2.

Beaming: The operation of winding yarns onto a beam, usually in preparation for slashing, weaving or warp knitting. Also called warping.

Biaxial material: Material having fibers oriented in both the warp (0

degree) and weft (90 degree) direction. Binder: The agent applied to glass roving, glass mat or preforms to bind

the fibers prior to laminating or molding.

Bundle: A general term for a collection of essentially parallel filaments or fibers.

Bundle TEX: A measure of the size of the glass bundles in the mat.

Burst strength: The ability of a material to resist rupture by pressure.

Cem-FIL® reinforcements: Alkali-resistant (AR) glass fiber reinforcements for concrete.

Chop length: The length to which the glass fibers have been cut. Composite: A combination of two or more materials (reinforcing

elements, filler, and resin). The constituents retain their identities though they act in concert.

Count: Determined by the number of warp and weft (fill) yarns per cm/inch of fabrics. Indicates tightness of weave.

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glossArY 120

Creel: A device for holding the required number of roving balls or mat plies in the desired position before they are fed into the resin bath.

Crimp: The amount of extra yarn required to allow for warp and weft (fill) to make a meter (yard) of fabric. Often expressed as a percent.

Cure: To irreversibly change the properties of a thermosetting resin by

chemical reaction. Dry strength: Strength of the mat as received, an indication of it’s

handling properties prior to addition of resin.

E-glass: A family of glasses composed primarily of the oxides of calcium, aluminum and silicon that have chemical compositions as listed in ASTM D578-05 for glasses that are used as reinforcements in general applications.

Fabric, non-woven: A textile structure produced by bonding or interlocking fibers by mechanical, chemical or solvent means.

Fabric, woven: Material constructed of interlaced yarns, fibers or filaments.

Fiber: A general term used to refer to filamentary materials; it is the general term for a filament of finite length.

Filament: The smallest unit of fibrous material. Yarn that consists of one

strand is called monofilament. Most textile filament yarns are multifilament, meaning there are many continuous filaments or strands.

Fill: See Weft.

Finish: In composite applications, a finish or sizing promotes adhesion between fiber glass and a matrix resin or coating. Sizing compounds are applied to yarn to bind the fiber together and stiffen the yarn to provide abrasion resistance.

FliteStrand® reinforcements: High-performance reinforcements for

aerospace applications.

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121 glossArY

Knitted fabrics: Produced by interlooping strands of yarn, roving, etc. Laminate: Material composed of successive layers of resin and

reinforcement bonded together. Loss on ignition (LOI): Weight loss, usually expressed as percent of

total, after burning off an organic sizing from glass fibers, or an organic resin from a glass fiber laminate.

Mat: A fibrous material for reinforced plastic consisting of randomly

oriented chopped filaments, or swirled continuous filaments, loosely held together with a binder; available in various widths, weight, and lengths.

Modulus: The measurement of stiffness in a material, equaling the ratio of applied load (stress) to the resultant deformation of the material. A high modulus indicates a stiff material.

Ply: The number of single yarns twisted together to form a plied yarn, or the number of plied yarns twisted together to form a cord.

Polyester resin: The term generally used for unsaturated polyesters, formed by the reaction of dibasic organic acids and polyhydric alcohol.

Polymer: An organic compound, natural or synthetic, whose structure can be represented by a repeated small unit, such as polyethylene, rubber, polyester and cellulose.

Prepreg: Abbreviation for pre-impregnated reinforcement fibers. Prepreg is any reinforcing material loaded with B-stage resin, catalyst and pigment ready for placement in the mold.

Print Through: Appearance of fiber pattern on part surface.

Profile: A shape, referring to the cross-section of the part to be pultruded.

Pultrusion: A continuous process for manufacturing composites with a constant cross-sectional shape. The process consists of pulling a fiber reinforcing material through a resin impregnation bath and through a shaping die, where the resin is heated and cured.

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glossArY 122

Reinforced plastics: Plastic parts consisting of resins to which reinforcing fibers, mats, fabrics, etc., have been added before the forming operation.

Reinforcements: Material used in plastic processes to give physical and mechanical properties that plastic alone cannot provide. Typically fiberglass, graphite, aramids and others in roving, mat and/or fabric form.

Resin: A solid or pseudo-solid organic material that exhibits a tendency to

flow under stress. Most resins are polymers. In reinforced plastics, the material used to bind together the reinforcement material.

Roving: A number of strands, tows or ends collected into a parallel bundle with little or no twist of reinforcing fibers.

Roving yield: A unit of measure of the linear density of a fiberglass roving in yards/lb., the lower the number the larger the size of the roving bundle.

S-glass: A magnesia-alumina-silicate glass, especially designed to provide very high tensile strength glass filaments.

Scrim: A lightweight, open-weave, coarse fabric.

Selvage or selvedge: The narrow edge of a woven fabric that runs parallel to the warp. It is woven more tightly to prevent the fabric from unraveling.

ShieldStrand® reinforcements: High-performance reinforcements for armor and ballistic protection applications.

Silentex® system: A durable noise control system for automotive and industrial mufflers and silencers.

Sizing: Any treatment consisting of starch, gelatin, oil, wax or other suitable ingredient that is applied to yarn or fibers at the time of formation to protect the surface and aid the process of handling and fabrication. The treatment contains ingredients that provide surface lubricity and binding action, but no coupling agent.

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123 glossArY

Surfacing mat: A very thin ply, usually 7-20 mils thick, of non-woven glass or synthetic fiber used primarily to produce a smooth, cosmetic surface on a reinforced-plastic laminate.

Tear strength: The resistance of the mat to shearing or tearing. Tensile strength: The strength exhibited by a fabric subjected to tension,

as distinct from torsion, compression or shear. TEX: Weight in grams per kilometer (1,000 meters) of yarn, fiber, filament

or strands. Thermoplastic: Capable of being repeatedly softened by increase

of temperature and hardened by decrease in temperature; applicable to those materials whose change upon heating is substantially physical rather than chemical and that in the softened stage can be shaped by flow into articles by molding or extrusion.

Thermoset: A plastic that, when cured by application of heat or chemical

means, changes into a substantially infusible and insoluble material.

Thickness: Fabrics range in thickness and are commonly from .025 mm to 1.27 mm (.001” to .050”).

Twintex® reinforcement: A co-mingled glass and thermoplastic fiber reinforcement for lightweight, high stiffness, abrasion- and impact-resistant laminates.

Veil: A non-woven glass fiber material used to enhance surface finish,

weather-ability, appearance and smoothness to the touch (see surfacing mat).

Warp: The set of yarns that runs lengthwise and parallel to the selvage,

and is interwoven with the fill. The sheet of yarns wound together on a beam for the purpose of weaving or warm knitting.

Warping: The operation of winding yarns onto a beam, usually in

preparation for slashing, weaving or warp knitting. Also called beaming.

Weave: The system or pattern of intersecting warp and filling yarns. The three most common are plain, twill and satin.

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glossArY 124

Weft (fill): The transverse threads or fibers in a woven fabric; those fibers running perpendicular to the warp. Each crosswise length is called a pick. In the weaving process, the filling yarn is carried by the shuttle, rapier or some other type of yarn carrier. Weft is also called the fill or filling yarn.

Weight ratio: The ratio of warp to fill. Wet strength: The apparent strength of mat after addition of resin, an

indication of mat performance during impregnation and molding. WindStrand® reinforcements: High-performance reinforcements for

wind blade applications.

Woven fabric: Manufactured on a loom, a fabric consists of a warp and a weft (fill). Together, the warp and weft determine the type of weave.

XStrand® reinforcements: High-performance reinforcements for commercial and industrial applications.

Yarn size: Weight, thickness and coverage of the fabric, thus determining performance characteristics.

Yield: The maximum allowable stress in a material, less than the maximum attainable stress, at which an increase in strain occurs without an increase in stress. Only materials that exhibit this unique phenomenon of yielding have a yield point. Fiberglass-reinforced thermoset plastics generally do not exhibit a yield point. Also a term to describe weight per unit length in yards/lbs., for example a 113 yield product weighs 113 yards/lb.

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125 useful ACronYms

Useful Acronyms BMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bulk Molding Compound

CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous Filament Mat

CIPP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cured-in-Place Pipe

CSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chopped Strand Mat

CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chopped Strands

DUCS . . . . . . . Dry-Use Chopped Strands (CS for thermoplastics)

EMEA . . . . . . . . . . . . . . . . . . . . . . . . Europe, Middle East and Africa

FW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filament Winding

GRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass-Reinforced Concrete

GRP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass-Reinforced Plastics

HLU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand Lay-Up

MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-Axial fabric

ME roving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-End roving

RTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resin Transfer Molding

SE roving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single-End roving

SMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sheet Molding Compound

SU roving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spray-Up roving

UD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Uni-Directional fabric

WR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Woven Roving

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ConVersion tABles 126

Conversion Tables English to Metric

english unit ConVersion metriC

Weight oz/yd² x 33.9057 g/m²

density lb/in³ x 27.6799 g/cm³

length   

inchinchfootyard

x 25.40x 2.54

x 0.3048x 0.9144

millimetercentimeter

metermeter

mass 

ouncepound

x 28.3495x 0.4536

gramkilogram

Volume  

inch³foot³yard³

x 16.3871x 0.0283x 0.7646

cm³meter³meter³

Metric to English

metriC unit ConVersion english

Weight g/m² x 0.0295 oz/yd²

density g/cm³ x 0.0361 lb/in³

length   

millimetercentimeter

metermeter

x 0.03937x 0.3937x 3.2808x 1.0936

inchinchfootyard

mass 

gramkilogram

x 0.0353x 2.2046

ouncepound

Volume  

cm³meter³meter³

x 0.0610x 35.3147x 1.3080

inch³foot³yard³

Linear Density of Rovingtex = 496052 / Y.p.p.Y.p.p. = 496052 / texY.p.p.: Yards per pound

tex Y.p.p.

160 3100

660 750

1200 416

2400 207

4800 104

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127 legAl notiCe

Legal Notice For Industrial Use Only – In determining whether the material is suitable for a particular application, such as overall product design and the processing and environmental conditions to which it will be subject should be considered by the user. The following is made in lieu of all warranties, expressed or implied: Seller’s only obligation shall be to replace such quantity of this product which has proven to not substantially comply with the data presented in this publication. In the event of the discovery of a nonconforming product, Seller shall not be liable for any commercial loss or damage, direct or consequential, arising out of the use of or the inability to use the product. Before using, user shall determine the suitability of the product for his intended use and user assumes all risks and liability whatsoever in connection therein. Statements relating to possible use of our product are not guarantees that such use is free of patent infringement or that they are approved for such use by any government agency. The foregoing may not be changed except by an agreement signed by an officer of the Seller.

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OWENS CORNING COMPOSITE MATERIALS, LLCONE OWENS CORNING PARKWAYTOLEDO, OHIO 43659

1-800-GET-PINK® www.owenscorning.com/composites

Pub. No. 100360-E. March 2011. THE PINK PANTHER™ & © 1964-2011 Metro-Goldwyn-Mayer Studios Inc. All Rights Reserved. The color PINK is a registered trademark of Owens Corning. © 2011 Owens Corning.

Cover – Storage tank image at left in center photo courtesy PITSA, Mexico