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COMPETENT | FLEXIBLE | RELIABLE
EXPERTS FOR PLANT, PIPING AND BOILER CONSTRUCTION.
We, the IDS Industrieservice & Anlagenbau GmbH, operating in plant construction
for over 45 years, and have been established an excellent reputation in
Germany and abroad. Quality, flexibility, mobility and absolute dependability in
meeting deadlines characterize ourself and that is what high-ranking customers
in the plant, pipeline and boiler construction industry appreciate.
The high standard of our performance and products can be proofed by
comprehensive qualifications and certificates.
COMPANYPAGE 2
IDS SA - Johannesburg
IDS DE - Oberhausen
IDS HR - Sibenik
STRONG CENTRES OF EXPERTISE AT THREE LOCATIONS.
Our company’ greatest asset are our over 680 competent and highly qualified
employees, who stand for the outstanding quality of our work at all times. We
employ mirror welders, specialist welding engineers, engineers, technicians
and fitters, which we provide further training and qualifications on a regular
basis.
This also applies to our two subsidiaries in South Africa and Croatia.
In South Africa, for example, we have developed a programme together with
the government to provide local workers with a high-quality training in welding.
PAGE 3
PERFORMANCESTRENGTH. OUR TRADE MARK.
Our large number of highly qualified and competent employees (including
150 mirror welders) also allows us to meet labour-intensive requirements and
perform unscheduled tasks quickly and to the complete satisfaction of our
customers at short notice. Based on the exceptional expertise of our employees,
we are able to bring even critical und technically demanding projects to a
successful completion on schedule.
Our unrestricted licence under the Temporary Employment Law (AÜG) enables
us to deploy our staff both within the framework of work contracts and on the
basis of personnel leasing.
SERVICES NEW CONSTRUCTIONPAGE 4
DWT GmbH · Wilhelm-Tenhagen-Str. 5 · 46240 Bottrop Germanywww.dwt-gmbh.de · [email protected]
Transportable Rohrtrenn- und Anfasmaschine
Portable pipe cold cuttingand beveling machine
RohranfasmaschinePipe beveling machine
Rohrbearbeitung leicht gemacht!Pipe beveling and pipe cold cuttingfor weld edge preparation
46240 Bottrop Germany
ASSEMBLY AND WELDING WORKFor many years, we have provided stabile connections in
pipe construction and have proven ourselves to demanding
customers in power plant / boiler construction. With their
experience gained from well over 500,000 welding seams
on headers, our mirror welders are invariably able to weld
high-quality materials with an error rate of < 1%.
We assemble and weld:
• connecting tubes
• membrane walls
• heating surfaces
• pipes (HP, IP and LP)
• components
PREFABRICATION
With our location in Sibenik in Croatia, even prefabrication
of components, such as pipe spools and tanks, is possible.
The existing crane capacity (up to 20 tons) also allows us to
handle larger components. Due to its conveniently situated
location directly at the Adriatic coast, transports both by
road and ship are possible.
With experienced engineering companies as our partners,
we are also able to provide the planning of small-scale
conversions and new construction.
ENGINEERING
PAGE 5
MAINTENANCE AND SERVICEPAGE 6
INCIDENTALLY:
Our welders’
error rate
in mirror welding
is less than 1 %
BEST SERVICE FOR SMOOTHPLANT OPERATION
The reliable functionality of all plants is a decisive factor for efficiency, profitability
and success – particularly for manufacturing and processing industry com-
panies. As a strong partner for the maintenance and service of their plants, we
reliably stand aside a numerous famous companies on a long-term basis – even
after the commissioning. In this regard, our activity focuses on the field of
power plants, the food industry as well as the chemical and petrochemical
industry.
We assemble and weld:
• pipes
• tanks
• components
The IDS Industrieservice & Anlagenbau GmbH provides its services in the
framework both of maintenance contracts and personnel leasing for individual
orders. In addition, we gladly are willing to take care of your plants on a
permanent basis with an on-site team.
PAGE 7
CERTIFICATION AND QUALITYPAGE 8
DEMONSTRABLY HIGH DEMANDS FOR YOUR SUCCESS
The stipulation of IDS Management and all executives is the constant achieve-
ment of the highest quality, safety, health and environmental standards.
This is why the continual improvement in quality, occupational safety and the
protection of the environment to its highest extend is our goal.
PAGE 9
OUR QUALITY MANAGEMENTFOCUSES ON:
• compliance with all relevant legal provisions and
internal guidelines
• the safety-compliant configuration of working conditions
and workplaces in order to avoid accidents at work
and illness-related absence as well as material damage
(also applies to subcontractors)
• the continual improvement of the SQU system
• fostering an awareness for occupational safety and
environmental protection by information and training
the employees at all levels
• taking all necessary and required measures to avoid
environmental pollution and preserve the natural
resources.
OUR CERTIFICATIONS AND QUALIFICATIONS:
• certified quality management in accordance with
DIN EN ISO 9001:2000
• certification for quality requirements for
welding in accordance with DIN EN 729-3
• small proof of suitability in accordance with
DIN 18800-7:2002-09
• HP 0 (TRB 200), TRD 201 and TRR 100
• fulfilment of the requirements for batch production in accor-
dance with the Directive 97/ 23/EC, AD Data Sheet HP 0
• specialist company in accordance with § 19 I WHG
• certification as Safety Certificate Contractors /SCC)
• certification as SCP personnel service provider
• licence to engage in personnel leasing in accordance
with §§1 a.2 AÜG
OVER 100 WQPRS COVER THE FOLLOWING GROUPS FROM ISO 15608 AB:
Group 1-3: unalloyed steels and treated / quenched and tempered fine-grain steels
Group 4: low-vanadium alloy Cr-Mo-(Ni) steels
Group 5: vanadium-free Cr-Mo steels
Group 6: high-vanadium alloy Cr-Mo-(Ni) steels
Group 7-11: stainless steels
Group 41/43/46: pure nickel, nickel-chrome alloys, nickel-chrome-cobalt alloy
JUST SOME OF OUR REFERENCESPAGE 10
BOILER CONSTRUCTION / POWER STATIONS
Medupi / Kusile (Südafrika)
• Assembly of boiler pressure parts, HP, IP and LP
pipes (12 boilers)
• approx. 600 employees
• since 2013
Neurath Power Station
• Assembly of boiler pressure parts, HP, IP and LP
pipes number of personnel
• approx. 300 employees
• 2009 to 2014
Maasvlakte Power Station
• Assembly of boiler pressure parts, HP, IP and LP
pipes number of personnel
• approx. 120 employees
• 2012 to 2013
CHEMICAL /PETRO-CHEMICAL INDUSTRY
BP Scholven
• conversion of the Claus 5 station, boiler assembly,
pipe assembly
• approx. 120 employees
• 2006 and 2007
BASF Antwerp
• Steam-cracker conversion, piping reconstruction
• approx. 35 employees
• 2005 to 2006
VOPAK Antwerp
• pipework, pipeline bridges, tank connections
• approx. 200 employees
• 2004 to 2005
PAGE 11
CHEMICAL /PETRO-CHEMICAL INDUSTRY
FOOD INDUSTRY
Zentis
• Maintenance of production facilities,
construction of new production lines
• approx. 20 employees
• since 1996
Arla Foods
• Maintenance of production facilities,
construction of new production lines
• approx. 10 employees
• since 2006
Bitburger
• Modernisation of fermentation and storage cellars,
construction of CIP facilities and brewing water pipes
• approx. 10 employees
• 2002 to 2005
INDUSTRIAL SERVICE
Maasvlakte Power Station
• Optimisation of bank heating surfaces
• approx. 100 employees
• 2016
Wilhelmshaven Power Station
• Optimisation of bank heating surfaces
• approx. 100 employees
• 2016
Neurath Power Station
• Replacement of membrane walls
• approx. 100 employees
• 2014 to 2015
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CONTACT
IDS
Industrieservice und Anlagenbau GmbH
Max-Planck-Ring 40
46049 Oberhausen
Tel.: +49 (0) 208 828558–0
Fax: +49 (0) 208 828558–24
www.ids-ob.com
Industrieservice d.o.o.
Za gradnju I servis industrijskih pogona
Industrijska zona Podi, Dolačka 80
22000 Šibenik, Hrvatska
Tel: +385 (0)22 246750
IDS Industry Service + Plant Construction
South Africa (Pty) Ltd.
Unit 1, Loreto Park
83 Atlas Road, Dunswart, 1459 Boksburg
Tel.: +27 (0) 11-91 82585
+27 (0) 11-91 83140
Fax: +27 (0) 11-91 82582