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COMPARISON ON WINDING METHOD FOR ELECTRICAL
GENERATOR
Chua Ten Hou
Bachelor of Engineering (Hons) in Electronics (Telecommunications)
2017
UNIVERSITI MALAYSIA SARAWAK
Grade
Please tick (v)
Final Year Project Report [ZJ Masters D PhD D
DECLARATION OF ORIGINAL WORK
J i J-eThis declaration is made on the day of 2017
Students Declaration
I CtUJ rENt1QU lt~Q~mD from fJCUL1yQfENmNEERNQ hereby decla re that the work entitled COMPMU~ON oN WNPJNGME1BOP fOR ELECrRIGN GENiRA1QR is my original work I have not copied from any other students work or from any other SOurces except where due reference or acknowledgement is made explicitly in the text nor has any part been ~ritten for me by another person
Date submitted CHUA TEN HOU (40938)
Supervisors Declaration
I OJLNGU SZESQlG hereby certifies that the work entitiedCOMPARISONQNWmWNQ METBQP fQR ELEGTRtCMQENERA1QR was prepared by the above named student and was submitted to the FACULTY as a partialfull fulfillment for the conferment of JlACHELQR
QL ENGtNEERJNG ltHQNSl IN ELECTRQNJCS lt1ELECQMM1-JNJCATJONSJ and the aforementioned work to the best of my knowledge is the said students work
lu - G - Date _______ _
(DR NGU SZE SONG) Received for examination by
_ _
I declare that ProjectThesis is classified as (please tick (gti))
o CONFIDENTIAL (Contains confidential iriiormation under the Official Secret Act 1972)
D R ESTRICTED (Contains restricted information as specified by the organisation where
research was done)
IZi O PEN ACCESS
Validation of ProjectThesis
I therefore duly affIrmed with free consent and willingness declare that this said ProjectThesis shall
be placed officially in the Centre for Academic Iriiormation Services with the abiding interest and
rights as follows
bull This ProjectThesis is the sole legal property of Universiti Malaysia Sarawak (UNIMAS)
bull The Centre for Academic Iriiormation Services has the lawful right to make copies for the
purpose of academic and research only and not for other purpose
bull The Centre for Academic Iriiormation Services has the lawful right to digitahse the
content for the Local Content Database
bull The Centre for Academic Iriiormation Services has the lawful right to make copies of the
ProjectThesis for academic exchange between Higher Learning Institute
bull No dispute or any claim shall arise from the student itself neither third party on this ProjectrThesis once it becomes the sole property of UNIMAS
bull This ProjectThesis or any material data and information related to it shall not be
distributed published or disclosed to any party by the student except with UNIMAS
permlSSlOll
()~Student signature ____ --_-_ _ _ _ Supervisor signature __4__--_
(~~bllaquoJJ7 ) ( 10 - b- )
Current Address
2E LORONG 5 JALAN MERDEKA 96000 SIBU SARAWAK
Notes If the ProjectThesis is CONFIDENTIAL or RESTRICTED please attach together as
annexure a letter from the organisation with the period and reasons of confidentiality and
restriction
[The instrument is duly prepared by The Centre for Academic Iniormation Services]
COMPARISON ON WINDING METHOD FOR ELECTRICAL
GENERATOR
CHUA TEN HOU
A dissertation submitted in partial fulfillment
of the requirement for the degree of
Bachelor of Engineering (Hons) in Electronics (Telecommunications)
Faculty of Engineering
Universiti Malaysia Sarawak
2017
To my beloved family and friends
i
ACKNOWLEDGEMENT
First of all my special thanks gratitude and respect go to my final year projectrsquos
supervisor Dr Ngu Sze Song His endless patience persistent encouragements valuable
guidance and advice throughout this project are highly appreciated His timely
supervision on my project had helped me to accomplish my project in time Special thanks to all my friends and staff of Universiti Malaysia Sarawak that
helped me during my degree study Without their contribution and support I would not
be able to finish my project
Last but not least I would like to thank my parents for their mentally and
physically support not only for finishing this project but also during my whole degree
studies in UNIMAS
ii
ABSTRACT
Permanent Magnet Synchronous Generator (PMSG) is the most favorable
generator in producing the electricity especially in wind turbine industry The PMSG has
a higher efficiency compared to other generators as its excitation field is provided by the
permanent magnet This is an advantage for the generator as it reduces the maintenance
cost of the generator
A suitable winding method for the PMSG can increase the performance of the
generator There are four types of winding methods that are widely used in the generator
which are single layer winding double layer winding concentrated winding and
distributed winding In this thesis the single layer concentrated winding double layer
concentrated winding single layer distributed winding and double layer distributed
winding are simulated in Finite Element Method Magnetics (FEMM) The PMSG is
simulated and analyzed according to different winding methods This analysis is aimed
to compare different type of winding methods in order to enhance the efficiency of the
PMSG
iii
ABSTRAK
Permanent Magnet Synchronous Generator (PMSG) adalah penjana yang paling
baik dalam menghasilkan elektrik terutamanya dalam industri turbin angin PMSG
mempunyai kecekapan yang lebih tinggi berbanding dengan penjana lain disebabkan
medan pengujaannya diperoleh daripada magnet kekal Hal ini merupakan satu kelebihan
untuk generator tersebut kerana ia mengurangkan kos penyelenggaraan penjana
Kaedah penggulungan yang sesuai untuk PMSG boleh meningkatkan prestasi
penjana Terdapat 4 jenis kaedah penggulungan yang digunakan secara meluas dalam
penjana iaitu single layer winding double layer winding concentrated winding dan
distributed winding Dalam tesis ini single layer concentrated winding double layer
concentrated winding single layer distributed winding dan double layer distributed
winding disimulasikan dengan Finite Element Method Magnetics (FEMM) PMSG
disimulasikan dan dianalisiskan mengikut kaedah penggulungan yang berbeza Analisis
ini bertujuan untuk membandingkan kaedah penggulungan yang berbeza bagi
meningkatkan kecekapan PMSG
iv
TABLE OF CONTENTS
Page
Acknowledgement i
Abstract ii
Abstrak iii
Table of Contents iv
List of Tables vii
List of Figures viii
List of Abbreviations xi
Chapter 1 INTRODUCTION 1
11 Overview 1
12 Problem Statement 3
13 Objectives 4
14 Expected Outcomes 4
15 Project Outlines 4
Chapter 2 LITERATURE REVIEW 6
21 Permanent Magnet Alternating Current Machine 6
22 Winding Approaches 9
221 Single Layer Winding 9
222 Double Layer Winding 11
223 Distributed Winding 12
224 Concentrated Winding 13
23 Fundamental PMSM Relationships 14
231 Speed 14
232 Winding Factor 15
233 Electromagnetic Torque 15
24 No Load Operation 16
25 Winding Function Analysis 17
v
26 Magnetomotive Force (MMF) 19
261 Concentrated Full-Pitch Coil 19
262 Distributed Full-Pitch Coil Phase Winding 19
263 Three Phase Full-Pitch (Single-Layer) Winding 20
264 Three Phase Shorted-Pitch Coil (Double-Layer) 20
Winding
27 Inductance 20
28 Reactance 21
281 Synchronous Reactance 21
282 Leakage Reactance 21
29 Losses 22
291 Copper Loss 22
292 Core Loss 22
210 Back-EMF 23
Chapter 3 METHODOLOGY 24
31 Overview 24
32 Work Plan Flow Chart 25
33 Finite Element Method Magnetics 42 27
34 Block Integral 27
35 Lua Programming Language 28
36 Magnetics Preprocessor 29
37 Analysis Processor 30
38 Magnetics Postprocessor 32
Chapter 4 RESULTS AND DISCUSSIONS 34
41 Overview 34
42 Design Specification of PMSG 34
43 The Structure of PMSG 36
44 Winding Patterns 37
441 Single Layer Concentrated Winding 37
442 Double Layer Concentrated Winding 39
443 Single Layer Distributed Winding 41
444 Double Layer Distributed Winding 43
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
UNIVERSITI MALAYSIA SARAWAK
Grade
Please tick (v)
Final Year Project Report [ZJ Masters D PhD D
DECLARATION OF ORIGINAL WORK
J i J-eThis declaration is made on the day of 2017
Students Declaration
I CtUJ rENt1QU lt~Q~mD from fJCUL1yQfENmNEERNQ hereby decla re that the work entitled COMPMU~ON oN WNPJNGME1BOP fOR ELECrRIGN GENiRA1QR is my original work I have not copied from any other students work or from any other SOurces except where due reference or acknowledgement is made explicitly in the text nor has any part been ~ritten for me by another person
Date submitted CHUA TEN HOU (40938)
Supervisors Declaration
I OJLNGU SZESQlG hereby certifies that the work entitiedCOMPARISONQNWmWNQ METBQP fQR ELEGTRtCMQENERA1QR was prepared by the above named student and was submitted to the FACULTY as a partialfull fulfillment for the conferment of JlACHELQR
QL ENGtNEERJNG ltHQNSl IN ELECTRQNJCS lt1ELECQMM1-JNJCATJONSJ and the aforementioned work to the best of my knowledge is the said students work
lu - G - Date _______ _
(DR NGU SZE SONG) Received for examination by
_ _
I declare that ProjectThesis is classified as (please tick (gti))
o CONFIDENTIAL (Contains confidential iriiormation under the Official Secret Act 1972)
D R ESTRICTED (Contains restricted information as specified by the organisation where
research was done)
IZi O PEN ACCESS
Validation of ProjectThesis
I therefore duly affIrmed with free consent and willingness declare that this said ProjectThesis shall
be placed officially in the Centre for Academic Iriiormation Services with the abiding interest and
rights as follows
bull This ProjectThesis is the sole legal property of Universiti Malaysia Sarawak (UNIMAS)
bull The Centre for Academic Iriiormation Services has the lawful right to make copies for the
purpose of academic and research only and not for other purpose
bull The Centre for Academic Iriiormation Services has the lawful right to digitahse the
content for the Local Content Database
bull The Centre for Academic Iriiormation Services has the lawful right to make copies of the
ProjectThesis for academic exchange between Higher Learning Institute
bull No dispute or any claim shall arise from the student itself neither third party on this ProjectrThesis once it becomes the sole property of UNIMAS
bull This ProjectThesis or any material data and information related to it shall not be
distributed published or disclosed to any party by the student except with UNIMAS
permlSSlOll
()~Student signature ____ --_-_ _ _ _ Supervisor signature __4__--_
(~~bllaquoJJ7 ) ( 10 - b- )
Current Address
2E LORONG 5 JALAN MERDEKA 96000 SIBU SARAWAK
Notes If the ProjectThesis is CONFIDENTIAL or RESTRICTED please attach together as
annexure a letter from the organisation with the period and reasons of confidentiality and
restriction
[The instrument is duly prepared by The Centre for Academic Iniormation Services]
COMPARISON ON WINDING METHOD FOR ELECTRICAL
GENERATOR
CHUA TEN HOU
A dissertation submitted in partial fulfillment
of the requirement for the degree of
Bachelor of Engineering (Hons) in Electronics (Telecommunications)
Faculty of Engineering
Universiti Malaysia Sarawak
2017
To my beloved family and friends
i
ACKNOWLEDGEMENT
First of all my special thanks gratitude and respect go to my final year projectrsquos
supervisor Dr Ngu Sze Song His endless patience persistent encouragements valuable
guidance and advice throughout this project are highly appreciated His timely
supervision on my project had helped me to accomplish my project in time Special thanks to all my friends and staff of Universiti Malaysia Sarawak that
helped me during my degree study Without their contribution and support I would not
be able to finish my project
Last but not least I would like to thank my parents for their mentally and
physically support not only for finishing this project but also during my whole degree
studies in UNIMAS
ii
ABSTRACT
Permanent Magnet Synchronous Generator (PMSG) is the most favorable
generator in producing the electricity especially in wind turbine industry The PMSG has
a higher efficiency compared to other generators as its excitation field is provided by the
permanent magnet This is an advantage for the generator as it reduces the maintenance
cost of the generator
A suitable winding method for the PMSG can increase the performance of the
generator There are four types of winding methods that are widely used in the generator
which are single layer winding double layer winding concentrated winding and
distributed winding In this thesis the single layer concentrated winding double layer
concentrated winding single layer distributed winding and double layer distributed
winding are simulated in Finite Element Method Magnetics (FEMM) The PMSG is
simulated and analyzed according to different winding methods This analysis is aimed
to compare different type of winding methods in order to enhance the efficiency of the
PMSG
iii
ABSTRAK
Permanent Magnet Synchronous Generator (PMSG) adalah penjana yang paling
baik dalam menghasilkan elektrik terutamanya dalam industri turbin angin PMSG
mempunyai kecekapan yang lebih tinggi berbanding dengan penjana lain disebabkan
medan pengujaannya diperoleh daripada magnet kekal Hal ini merupakan satu kelebihan
untuk generator tersebut kerana ia mengurangkan kos penyelenggaraan penjana
Kaedah penggulungan yang sesuai untuk PMSG boleh meningkatkan prestasi
penjana Terdapat 4 jenis kaedah penggulungan yang digunakan secara meluas dalam
penjana iaitu single layer winding double layer winding concentrated winding dan
distributed winding Dalam tesis ini single layer concentrated winding double layer
concentrated winding single layer distributed winding dan double layer distributed
winding disimulasikan dengan Finite Element Method Magnetics (FEMM) PMSG
disimulasikan dan dianalisiskan mengikut kaedah penggulungan yang berbeza Analisis
ini bertujuan untuk membandingkan kaedah penggulungan yang berbeza bagi
meningkatkan kecekapan PMSG
iv
TABLE OF CONTENTS
Page
Acknowledgement i
Abstract ii
Abstrak iii
Table of Contents iv
List of Tables vii
List of Figures viii
List of Abbreviations xi
Chapter 1 INTRODUCTION 1
11 Overview 1
12 Problem Statement 3
13 Objectives 4
14 Expected Outcomes 4
15 Project Outlines 4
Chapter 2 LITERATURE REVIEW 6
21 Permanent Magnet Alternating Current Machine 6
22 Winding Approaches 9
221 Single Layer Winding 9
222 Double Layer Winding 11
223 Distributed Winding 12
224 Concentrated Winding 13
23 Fundamental PMSM Relationships 14
231 Speed 14
232 Winding Factor 15
233 Electromagnetic Torque 15
24 No Load Operation 16
25 Winding Function Analysis 17
v
26 Magnetomotive Force (MMF) 19
261 Concentrated Full-Pitch Coil 19
262 Distributed Full-Pitch Coil Phase Winding 19
263 Three Phase Full-Pitch (Single-Layer) Winding 20
264 Three Phase Shorted-Pitch Coil (Double-Layer) 20
Winding
27 Inductance 20
28 Reactance 21
281 Synchronous Reactance 21
282 Leakage Reactance 21
29 Losses 22
291 Copper Loss 22
292 Core Loss 22
210 Back-EMF 23
Chapter 3 METHODOLOGY 24
31 Overview 24
32 Work Plan Flow Chart 25
33 Finite Element Method Magnetics 42 27
34 Block Integral 27
35 Lua Programming Language 28
36 Magnetics Preprocessor 29
37 Analysis Processor 30
38 Magnetics Postprocessor 32
Chapter 4 RESULTS AND DISCUSSIONS 34
41 Overview 34
42 Design Specification of PMSG 34
43 The Structure of PMSG 36
44 Winding Patterns 37
441 Single Layer Concentrated Winding 37
442 Double Layer Concentrated Winding 39
443 Single Layer Distributed Winding 41
444 Double Layer Distributed Winding 43
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
_ _
I declare that ProjectThesis is classified as (please tick (gti))
o CONFIDENTIAL (Contains confidential iriiormation under the Official Secret Act 1972)
D R ESTRICTED (Contains restricted information as specified by the organisation where
research was done)
IZi O PEN ACCESS
Validation of ProjectThesis
I therefore duly affIrmed with free consent and willingness declare that this said ProjectThesis shall
be placed officially in the Centre for Academic Iriiormation Services with the abiding interest and
rights as follows
bull This ProjectThesis is the sole legal property of Universiti Malaysia Sarawak (UNIMAS)
bull The Centre for Academic Iriiormation Services has the lawful right to make copies for the
purpose of academic and research only and not for other purpose
bull The Centre for Academic Iriiormation Services has the lawful right to digitahse the
content for the Local Content Database
bull The Centre for Academic Iriiormation Services has the lawful right to make copies of the
ProjectThesis for academic exchange between Higher Learning Institute
bull No dispute or any claim shall arise from the student itself neither third party on this ProjectrThesis once it becomes the sole property of UNIMAS
bull This ProjectThesis or any material data and information related to it shall not be
distributed published or disclosed to any party by the student except with UNIMAS
permlSSlOll
()~Student signature ____ --_-_ _ _ _ Supervisor signature __4__--_
(~~bllaquoJJ7 ) ( 10 - b- )
Current Address
2E LORONG 5 JALAN MERDEKA 96000 SIBU SARAWAK
Notes If the ProjectThesis is CONFIDENTIAL or RESTRICTED please attach together as
annexure a letter from the organisation with the period and reasons of confidentiality and
restriction
[The instrument is duly prepared by The Centre for Academic Iniormation Services]
COMPARISON ON WINDING METHOD FOR ELECTRICAL
GENERATOR
CHUA TEN HOU
A dissertation submitted in partial fulfillment
of the requirement for the degree of
Bachelor of Engineering (Hons) in Electronics (Telecommunications)
Faculty of Engineering
Universiti Malaysia Sarawak
2017
To my beloved family and friends
i
ACKNOWLEDGEMENT
First of all my special thanks gratitude and respect go to my final year projectrsquos
supervisor Dr Ngu Sze Song His endless patience persistent encouragements valuable
guidance and advice throughout this project are highly appreciated His timely
supervision on my project had helped me to accomplish my project in time Special thanks to all my friends and staff of Universiti Malaysia Sarawak that
helped me during my degree study Without their contribution and support I would not
be able to finish my project
Last but not least I would like to thank my parents for their mentally and
physically support not only for finishing this project but also during my whole degree
studies in UNIMAS
ii
ABSTRACT
Permanent Magnet Synchronous Generator (PMSG) is the most favorable
generator in producing the electricity especially in wind turbine industry The PMSG has
a higher efficiency compared to other generators as its excitation field is provided by the
permanent magnet This is an advantage for the generator as it reduces the maintenance
cost of the generator
A suitable winding method for the PMSG can increase the performance of the
generator There are four types of winding methods that are widely used in the generator
which are single layer winding double layer winding concentrated winding and
distributed winding In this thesis the single layer concentrated winding double layer
concentrated winding single layer distributed winding and double layer distributed
winding are simulated in Finite Element Method Magnetics (FEMM) The PMSG is
simulated and analyzed according to different winding methods This analysis is aimed
to compare different type of winding methods in order to enhance the efficiency of the
PMSG
iii
ABSTRAK
Permanent Magnet Synchronous Generator (PMSG) adalah penjana yang paling
baik dalam menghasilkan elektrik terutamanya dalam industri turbin angin PMSG
mempunyai kecekapan yang lebih tinggi berbanding dengan penjana lain disebabkan
medan pengujaannya diperoleh daripada magnet kekal Hal ini merupakan satu kelebihan
untuk generator tersebut kerana ia mengurangkan kos penyelenggaraan penjana
Kaedah penggulungan yang sesuai untuk PMSG boleh meningkatkan prestasi
penjana Terdapat 4 jenis kaedah penggulungan yang digunakan secara meluas dalam
penjana iaitu single layer winding double layer winding concentrated winding dan
distributed winding Dalam tesis ini single layer concentrated winding double layer
concentrated winding single layer distributed winding dan double layer distributed
winding disimulasikan dengan Finite Element Method Magnetics (FEMM) PMSG
disimulasikan dan dianalisiskan mengikut kaedah penggulungan yang berbeza Analisis
ini bertujuan untuk membandingkan kaedah penggulungan yang berbeza bagi
meningkatkan kecekapan PMSG
iv
TABLE OF CONTENTS
Page
Acknowledgement i
Abstract ii
Abstrak iii
Table of Contents iv
List of Tables vii
List of Figures viii
List of Abbreviations xi
Chapter 1 INTRODUCTION 1
11 Overview 1
12 Problem Statement 3
13 Objectives 4
14 Expected Outcomes 4
15 Project Outlines 4
Chapter 2 LITERATURE REVIEW 6
21 Permanent Magnet Alternating Current Machine 6
22 Winding Approaches 9
221 Single Layer Winding 9
222 Double Layer Winding 11
223 Distributed Winding 12
224 Concentrated Winding 13
23 Fundamental PMSM Relationships 14
231 Speed 14
232 Winding Factor 15
233 Electromagnetic Torque 15
24 No Load Operation 16
25 Winding Function Analysis 17
v
26 Magnetomotive Force (MMF) 19
261 Concentrated Full-Pitch Coil 19
262 Distributed Full-Pitch Coil Phase Winding 19
263 Three Phase Full-Pitch (Single-Layer) Winding 20
264 Three Phase Shorted-Pitch Coil (Double-Layer) 20
Winding
27 Inductance 20
28 Reactance 21
281 Synchronous Reactance 21
282 Leakage Reactance 21
29 Losses 22
291 Copper Loss 22
292 Core Loss 22
210 Back-EMF 23
Chapter 3 METHODOLOGY 24
31 Overview 24
32 Work Plan Flow Chart 25
33 Finite Element Method Magnetics 42 27
34 Block Integral 27
35 Lua Programming Language 28
36 Magnetics Preprocessor 29
37 Analysis Processor 30
38 Magnetics Postprocessor 32
Chapter 4 RESULTS AND DISCUSSIONS 34
41 Overview 34
42 Design Specification of PMSG 34
43 The Structure of PMSG 36
44 Winding Patterns 37
441 Single Layer Concentrated Winding 37
442 Double Layer Concentrated Winding 39
443 Single Layer Distributed Winding 41
444 Double Layer Distributed Winding 43
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
COMPARISON ON WINDING METHOD FOR ELECTRICAL
GENERATOR
CHUA TEN HOU
A dissertation submitted in partial fulfillment
of the requirement for the degree of
Bachelor of Engineering (Hons) in Electronics (Telecommunications)
Faculty of Engineering
Universiti Malaysia Sarawak
2017
To my beloved family and friends
i
ACKNOWLEDGEMENT
First of all my special thanks gratitude and respect go to my final year projectrsquos
supervisor Dr Ngu Sze Song His endless patience persistent encouragements valuable
guidance and advice throughout this project are highly appreciated His timely
supervision on my project had helped me to accomplish my project in time Special thanks to all my friends and staff of Universiti Malaysia Sarawak that
helped me during my degree study Without their contribution and support I would not
be able to finish my project
Last but not least I would like to thank my parents for their mentally and
physically support not only for finishing this project but also during my whole degree
studies in UNIMAS
ii
ABSTRACT
Permanent Magnet Synchronous Generator (PMSG) is the most favorable
generator in producing the electricity especially in wind turbine industry The PMSG has
a higher efficiency compared to other generators as its excitation field is provided by the
permanent magnet This is an advantage for the generator as it reduces the maintenance
cost of the generator
A suitable winding method for the PMSG can increase the performance of the
generator There are four types of winding methods that are widely used in the generator
which are single layer winding double layer winding concentrated winding and
distributed winding In this thesis the single layer concentrated winding double layer
concentrated winding single layer distributed winding and double layer distributed
winding are simulated in Finite Element Method Magnetics (FEMM) The PMSG is
simulated and analyzed according to different winding methods This analysis is aimed
to compare different type of winding methods in order to enhance the efficiency of the
PMSG
iii
ABSTRAK
Permanent Magnet Synchronous Generator (PMSG) adalah penjana yang paling
baik dalam menghasilkan elektrik terutamanya dalam industri turbin angin PMSG
mempunyai kecekapan yang lebih tinggi berbanding dengan penjana lain disebabkan
medan pengujaannya diperoleh daripada magnet kekal Hal ini merupakan satu kelebihan
untuk generator tersebut kerana ia mengurangkan kos penyelenggaraan penjana
Kaedah penggulungan yang sesuai untuk PMSG boleh meningkatkan prestasi
penjana Terdapat 4 jenis kaedah penggulungan yang digunakan secara meluas dalam
penjana iaitu single layer winding double layer winding concentrated winding dan
distributed winding Dalam tesis ini single layer concentrated winding double layer
concentrated winding single layer distributed winding dan double layer distributed
winding disimulasikan dengan Finite Element Method Magnetics (FEMM) PMSG
disimulasikan dan dianalisiskan mengikut kaedah penggulungan yang berbeza Analisis
ini bertujuan untuk membandingkan kaedah penggulungan yang berbeza bagi
meningkatkan kecekapan PMSG
iv
TABLE OF CONTENTS
Page
Acknowledgement i
Abstract ii
Abstrak iii
Table of Contents iv
List of Tables vii
List of Figures viii
List of Abbreviations xi
Chapter 1 INTRODUCTION 1
11 Overview 1
12 Problem Statement 3
13 Objectives 4
14 Expected Outcomes 4
15 Project Outlines 4
Chapter 2 LITERATURE REVIEW 6
21 Permanent Magnet Alternating Current Machine 6
22 Winding Approaches 9
221 Single Layer Winding 9
222 Double Layer Winding 11
223 Distributed Winding 12
224 Concentrated Winding 13
23 Fundamental PMSM Relationships 14
231 Speed 14
232 Winding Factor 15
233 Electromagnetic Torque 15
24 No Load Operation 16
25 Winding Function Analysis 17
v
26 Magnetomotive Force (MMF) 19
261 Concentrated Full-Pitch Coil 19
262 Distributed Full-Pitch Coil Phase Winding 19
263 Three Phase Full-Pitch (Single-Layer) Winding 20
264 Three Phase Shorted-Pitch Coil (Double-Layer) 20
Winding
27 Inductance 20
28 Reactance 21
281 Synchronous Reactance 21
282 Leakage Reactance 21
29 Losses 22
291 Copper Loss 22
292 Core Loss 22
210 Back-EMF 23
Chapter 3 METHODOLOGY 24
31 Overview 24
32 Work Plan Flow Chart 25
33 Finite Element Method Magnetics 42 27
34 Block Integral 27
35 Lua Programming Language 28
36 Magnetics Preprocessor 29
37 Analysis Processor 30
38 Magnetics Postprocessor 32
Chapter 4 RESULTS AND DISCUSSIONS 34
41 Overview 34
42 Design Specification of PMSG 34
43 The Structure of PMSG 36
44 Winding Patterns 37
441 Single Layer Concentrated Winding 37
442 Double Layer Concentrated Winding 39
443 Single Layer Distributed Winding 41
444 Double Layer Distributed Winding 43
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
To my beloved family and friends
i
ACKNOWLEDGEMENT
First of all my special thanks gratitude and respect go to my final year projectrsquos
supervisor Dr Ngu Sze Song His endless patience persistent encouragements valuable
guidance and advice throughout this project are highly appreciated His timely
supervision on my project had helped me to accomplish my project in time Special thanks to all my friends and staff of Universiti Malaysia Sarawak that
helped me during my degree study Without their contribution and support I would not
be able to finish my project
Last but not least I would like to thank my parents for their mentally and
physically support not only for finishing this project but also during my whole degree
studies in UNIMAS
ii
ABSTRACT
Permanent Magnet Synchronous Generator (PMSG) is the most favorable
generator in producing the electricity especially in wind turbine industry The PMSG has
a higher efficiency compared to other generators as its excitation field is provided by the
permanent magnet This is an advantage for the generator as it reduces the maintenance
cost of the generator
A suitable winding method for the PMSG can increase the performance of the
generator There are four types of winding methods that are widely used in the generator
which are single layer winding double layer winding concentrated winding and
distributed winding In this thesis the single layer concentrated winding double layer
concentrated winding single layer distributed winding and double layer distributed
winding are simulated in Finite Element Method Magnetics (FEMM) The PMSG is
simulated and analyzed according to different winding methods This analysis is aimed
to compare different type of winding methods in order to enhance the efficiency of the
PMSG
iii
ABSTRAK
Permanent Magnet Synchronous Generator (PMSG) adalah penjana yang paling
baik dalam menghasilkan elektrik terutamanya dalam industri turbin angin PMSG
mempunyai kecekapan yang lebih tinggi berbanding dengan penjana lain disebabkan
medan pengujaannya diperoleh daripada magnet kekal Hal ini merupakan satu kelebihan
untuk generator tersebut kerana ia mengurangkan kos penyelenggaraan penjana
Kaedah penggulungan yang sesuai untuk PMSG boleh meningkatkan prestasi
penjana Terdapat 4 jenis kaedah penggulungan yang digunakan secara meluas dalam
penjana iaitu single layer winding double layer winding concentrated winding dan
distributed winding Dalam tesis ini single layer concentrated winding double layer
concentrated winding single layer distributed winding dan double layer distributed
winding disimulasikan dengan Finite Element Method Magnetics (FEMM) PMSG
disimulasikan dan dianalisiskan mengikut kaedah penggulungan yang berbeza Analisis
ini bertujuan untuk membandingkan kaedah penggulungan yang berbeza bagi
meningkatkan kecekapan PMSG
iv
TABLE OF CONTENTS
Page
Acknowledgement i
Abstract ii
Abstrak iii
Table of Contents iv
List of Tables vii
List of Figures viii
List of Abbreviations xi
Chapter 1 INTRODUCTION 1
11 Overview 1
12 Problem Statement 3
13 Objectives 4
14 Expected Outcomes 4
15 Project Outlines 4
Chapter 2 LITERATURE REVIEW 6
21 Permanent Magnet Alternating Current Machine 6
22 Winding Approaches 9
221 Single Layer Winding 9
222 Double Layer Winding 11
223 Distributed Winding 12
224 Concentrated Winding 13
23 Fundamental PMSM Relationships 14
231 Speed 14
232 Winding Factor 15
233 Electromagnetic Torque 15
24 No Load Operation 16
25 Winding Function Analysis 17
v
26 Magnetomotive Force (MMF) 19
261 Concentrated Full-Pitch Coil 19
262 Distributed Full-Pitch Coil Phase Winding 19
263 Three Phase Full-Pitch (Single-Layer) Winding 20
264 Three Phase Shorted-Pitch Coil (Double-Layer) 20
Winding
27 Inductance 20
28 Reactance 21
281 Synchronous Reactance 21
282 Leakage Reactance 21
29 Losses 22
291 Copper Loss 22
292 Core Loss 22
210 Back-EMF 23
Chapter 3 METHODOLOGY 24
31 Overview 24
32 Work Plan Flow Chart 25
33 Finite Element Method Magnetics 42 27
34 Block Integral 27
35 Lua Programming Language 28
36 Magnetics Preprocessor 29
37 Analysis Processor 30
38 Magnetics Postprocessor 32
Chapter 4 RESULTS AND DISCUSSIONS 34
41 Overview 34
42 Design Specification of PMSG 34
43 The Structure of PMSG 36
44 Winding Patterns 37
441 Single Layer Concentrated Winding 37
442 Double Layer Concentrated Winding 39
443 Single Layer Distributed Winding 41
444 Double Layer Distributed Winding 43
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
i
ACKNOWLEDGEMENT
First of all my special thanks gratitude and respect go to my final year projectrsquos
supervisor Dr Ngu Sze Song His endless patience persistent encouragements valuable
guidance and advice throughout this project are highly appreciated His timely
supervision on my project had helped me to accomplish my project in time Special thanks to all my friends and staff of Universiti Malaysia Sarawak that
helped me during my degree study Without their contribution and support I would not
be able to finish my project
Last but not least I would like to thank my parents for their mentally and
physically support not only for finishing this project but also during my whole degree
studies in UNIMAS
ii
ABSTRACT
Permanent Magnet Synchronous Generator (PMSG) is the most favorable
generator in producing the electricity especially in wind turbine industry The PMSG has
a higher efficiency compared to other generators as its excitation field is provided by the
permanent magnet This is an advantage for the generator as it reduces the maintenance
cost of the generator
A suitable winding method for the PMSG can increase the performance of the
generator There are four types of winding methods that are widely used in the generator
which are single layer winding double layer winding concentrated winding and
distributed winding In this thesis the single layer concentrated winding double layer
concentrated winding single layer distributed winding and double layer distributed
winding are simulated in Finite Element Method Magnetics (FEMM) The PMSG is
simulated and analyzed according to different winding methods This analysis is aimed
to compare different type of winding methods in order to enhance the efficiency of the
PMSG
iii
ABSTRAK
Permanent Magnet Synchronous Generator (PMSG) adalah penjana yang paling
baik dalam menghasilkan elektrik terutamanya dalam industri turbin angin PMSG
mempunyai kecekapan yang lebih tinggi berbanding dengan penjana lain disebabkan
medan pengujaannya diperoleh daripada magnet kekal Hal ini merupakan satu kelebihan
untuk generator tersebut kerana ia mengurangkan kos penyelenggaraan penjana
Kaedah penggulungan yang sesuai untuk PMSG boleh meningkatkan prestasi
penjana Terdapat 4 jenis kaedah penggulungan yang digunakan secara meluas dalam
penjana iaitu single layer winding double layer winding concentrated winding dan
distributed winding Dalam tesis ini single layer concentrated winding double layer
concentrated winding single layer distributed winding dan double layer distributed
winding disimulasikan dengan Finite Element Method Magnetics (FEMM) PMSG
disimulasikan dan dianalisiskan mengikut kaedah penggulungan yang berbeza Analisis
ini bertujuan untuk membandingkan kaedah penggulungan yang berbeza bagi
meningkatkan kecekapan PMSG
iv
TABLE OF CONTENTS
Page
Acknowledgement i
Abstract ii
Abstrak iii
Table of Contents iv
List of Tables vii
List of Figures viii
List of Abbreviations xi
Chapter 1 INTRODUCTION 1
11 Overview 1
12 Problem Statement 3
13 Objectives 4
14 Expected Outcomes 4
15 Project Outlines 4
Chapter 2 LITERATURE REVIEW 6
21 Permanent Magnet Alternating Current Machine 6
22 Winding Approaches 9
221 Single Layer Winding 9
222 Double Layer Winding 11
223 Distributed Winding 12
224 Concentrated Winding 13
23 Fundamental PMSM Relationships 14
231 Speed 14
232 Winding Factor 15
233 Electromagnetic Torque 15
24 No Load Operation 16
25 Winding Function Analysis 17
v
26 Magnetomotive Force (MMF) 19
261 Concentrated Full-Pitch Coil 19
262 Distributed Full-Pitch Coil Phase Winding 19
263 Three Phase Full-Pitch (Single-Layer) Winding 20
264 Three Phase Shorted-Pitch Coil (Double-Layer) 20
Winding
27 Inductance 20
28 Reactance 21
281 Synchronous Reactance 21
282 Leakage Reactance 21
29 Losses 22
291 Copper Loss 22
292 Core Loss 22
210 Back-EMF 23
Chapter 3 METHODOLOGY 24
31 Overview 24
32 Work Plan Flow Chart 25
33 Finite Element Method Magnetics 42 27
34 Block Integral 27
35 Lua Programming Language 28
36 Magnetics Preprocessor 29
37 Analysis Processor 30
38 Magnetics Postprocessor 32
Chapter 4 RESULTS AND DISCUSSIONS 34
41 Overview 34
42 Design Specification of PMSG 34
43 The Structure of PMSG 36
44 Winding Patterns 37
441 Single Layer Concentrated Winding 37
442 Double Layer Concentrated Winding 39
443 Single Layer Distributed Winding 41
444 Double Layer Distributed Winding 43
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
ii
ABSTRACT
Permanent Magnet Synchronous Generator (PMSG) is the most favorable
generator in producing the electricity especially in wind turbine industry The PMSG has
a higher efficiency compared to other generators as its excitation field is provided by the
permanent magnet This is an advantage for the generator as it reduces the maintenance
cost of the generator
A suitable winding method for the PMSG can increase the performance of the
generator There are four types of winding methods that are widely used in the generator
which are single layer winding double layer winding concentrated winding and
distributed winding In this thesis the single layer concentrated winding double layer
concentrated winding single layer distributed winding and double layer distributed
winding are simulated in Finite Element Method Magnetics (FEMM) The PMSG is
simulated and analyzed according to different winding methods This analysis is aimed
to compare different type of winding methods in order to enhance the efficiency of the
PMSG
iii
ABSTRAK
Permanent Magnet Synchronous Generator (PMSG) adalah penjana yang paling
baik dalam menghasilkan elektrik terutamanya dalam industri turbin angin PMSG
mempunyai kecekapan yang lebih tinggi berbanding dengan penjana lain disebabkan
medan pengujaannya diperoleh daripada magnet kekal Hal ini merupakan satu kelebihan
untuk generator tersebut kerana ia mengurangkan kos penyelenggaraan penjana
Kaedah penggulungan yang sesuai untuk PMSG boleh meningkatkan prestasi
penjana Terdapat 4 jenis kaedah penggulungan yang digunakan secara meluas dalam
penjana iaitu single layer winding double layer winding concentrated winding dan
distributed winding Dalam tesis ini single layer concentrated winding double layer
concentrated winding single layer distributed winding dan double layer distributed
winding disimulasikan dengan Finite Element Method Magnetics (FEMM) PMSG
disimulasikan dan dianalisiskan mengikut kaedah penggulungan yang berbeza Analisis
ini bertujuan untuk membandingkan kaedah penggulungan yang berbeza bagi
meningkatkan kecekapan PMSG
iv
TABLE OF CONTENTS
Page
Acknowledgement i
Abstract ii
Abstrak iii
Table of Contents iv
List of Tables vii
List of Figures viii
List of Abbreviations xi
Chapter 1 INTRODUCTION 1
11 Overview 1
12 Problem Statement 3
13 Objectives 4
14 Expected Outcomes 4
15 Project Outlines 4
Chapter 2 LITERATURE REVIEW 6
21 Permanent Magnet Alternating Current Machine 6
22 Winding Approaches 9
221 Single Layer Winding 9
222 Double Layer Winding 11
223 Distributed Winding 12
224 Concentrated Winding 13
23 Fundamental PMSM Relationships 14
231 Speed 14
232 Winding Factor 15
233 Electromagnetic Torque 15
24 No Load Operation 16
25 Winding Function Analysis 17
v
26 Magnetomotive Force (MMF) 19
261 Concentrated Full-Pitch Coil 19
262 Distributed Full-Pitch Coil Phase Winding 19
263 Three Phase Full-Pitch (Single-Layer) Winding 20
264 Three Phase Shorted-Pitch Coil (Double-Layer) 20
Winding
27 Inductance 20
28 Reactance 21
281 Synchronous Reactance 21
282 Leakage Reactance 21
29 Losses 22
291 Copper Loss 22
292 Core Loss 22
210 Back-EMF 23
Chapter 3 METHODOLOGY 24
31 Overview 24
32 Work Plan Flow Chart 25
33 Finite Element Method Magnetics 42 27
34 Block Integral 27
35 Lua Programming Language 28
36 Magnetics Preprocessor 29
37 Analysis Processor 30
38 Magnetics Postprocessor 32
Chapter 4 RESULTS AND DISCUSSIONS 34
41 Overview 34
42 Design Specification of PMSG 34
43 The Structure of PMSG 36
44 Winding Patterns 37
441 Single Layer Concentrated Winding 37
442 Double Layer Concentrated Winding 39
443 Single Layer Distributed Winding 41
444 Double Layer Distributed Winding 43
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
iii
ABSTRAK
Permanent Magnet Synchronous Generator (PMSG) adalah penjana yang paling
baik dalam menghasilkan elektrik terutamanya dalam industri turbin angin PMSG
mempunyai kecekapan yang lebih tinggi berbanding dengan penjana lain disebabkan
medan pengujaannya diperoleh daripada magnet kekal Hal ini merupakan satu kelebihan
untuk generator tersebut kerana ia mengurangkan kos penyelenggaraan penjana
Kaedah penggulungan yang sesuai untuk PMSG boleh meningkatkan prestasi
penjana Terdapat 4 jenis kaedah penggulungan yang digunakan secara meluas dalam
penjana iaitu single layer winding double layer winding concentrated winding dan
distributed winding Dalam tesis ini single layer concentrated winding double layer
concentrated winding single layer distributed winding dan double layer distributed
winding disimulasikan dengan Finite Element Method Magnetics (FEMM) PMSG
disimulasikan dan dianalisiskan mengikut kaedah penggulungan yang berbeza Analisis
ini bertujuan untuk membandingkan kaedah penggulungan yang berbeza bagi
meningkatkan kecekapan PMSG
iv
TABLE OF CONTENTS
Page
Acknowledgement i
Abstract ii
Abstrak iii
Table of Contents iv
List of Tables vii
List of Figures viii
List of Abbreviations xi
Chapter 1 INTRODUCTION 1
11 Overview 1
12 Problem Statement 3
13 Objectives 4
14 Expected Outcomes 4
15 Project Outlines 4
Chapter 2 LITERATURE REVIEW 6
21 Permanent Magnet Alternating Current Machine 6
22 Winding Approaches 9
221 Single Layer Winding 9
222 Double Layer Winding 11
223 Distributed Winding 12
224 Concentrated Winding 13
23 Fundamental PMSM Relationships 14
231 Speed 14
232 Winding Factor 15
233 Electromagnetic Torque 15
24 No Load Operation 16
25 Winding Function Analysis 17
v
26 Magnetomotive Force (MMF) 19
261 Concentrated Full-Pitch Coil 19
262 Distributed Full-Pitch Coil Phase Winding 19
263 Three Phase Full-Pitch (Single-Layer) Winding 20
264 Three Phase Shorted-Pitch Coil (Double-Layer) 20
Winding
27 Inductance 20
28 Reactance 21
281 Synchronous Reactance 21
282 Leakage Reactance 21
29 Losses 22
291 Copper Loss 22
292 Core Loss 22
210 Back-EMF 23
Chapter 3 METHODOLOGY 24
31 Overview 24
32 Work Plan Flow Chart 25
33 Finite Element Method Magnetics 42 27
34 Block Integral 27
35 Lua Programming Language 28
36 Magnetics Preprocessor 29
37 Analysis Processor 30
38 Magnetics Postprocessor 32
Chapter 4 RESULTS AND DISCUSSIONS 34
41 Overview 34
42 Design Specification of PMSG 34
43 The Structure of PMSG 36
44 Winding Patterns 37
441 Single Layer Concentrated Winding 37
442 Double Layer Concentrated Winding 39
443 Single Layer Distributed Winding 41
444 Double Layer Distributed Winding 43
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
iv
TABLE OF CONTENTS
Page
Acknowledgement i
Abstract ii
Abstrak iii
Table of Contents iv
List of Tables vii
List of Figures viii
List of Abbreviations xi
Chapter 1 INTRODUCTION 1
11 Overview 1
12 Problem Statement 3
13 Objectives 4
14 Expected Outcomes 4
15 Project Outlines 4
Chapter 2 LITERATURE REVIEW 6
21 Permanent Magnet Alternating Current Machine 6
22 Winding Approaches 9
221 Single Layer Winding 9
222 Double Layer Winding 11
223 Distributed Winding 12
224 Concentrated Winding 13
23 Fundamental PMSM Relationships 14
231 Speed 14
232 Winding Factor 15
233 Electromagnetic Torque 15
24 No Load Operation 16
25 Winding Function Analysis 17
v
26 Magnetomotive Force (MMF) 19
261 Concentrated Full-Pitch Coil 19
262 Distributed Full-Pitch Coil Phase Winding 19
263 Three Phase Full-Pitch (Single-Layer) Winding 20
264 Three Phase Shorted-Pitch Coil (Double-Layer) 20
Winding
27 Inductance 20
28 Reactance 21
281 Synchronous Reactance 21
282 Leakage Reactance 21
29 Losses 22
291 Copper Loss 22
292 Core Loss 22
210 Back-EMF 23
Chapter 3 METHODOLOGY 24
31 Overview 24
32 Work Plan Flow Chart 25
33 Finite Element Method Magnetics 42 27
34 Block Integral 27
35 Lua Programming Language 28
36 Magnetics Preprocessor 29
37 Analysis Processor 30
38 Magnetics Postprocessor 32
Chapter 4 RESULTS AND DISCUSSIONS 34
41 Overview 34
42 Design Specification of PMSG 34
43 The Structure of PMSG 36
44 Winding Patterns 37
441 Single Layer Concentrated Winding 37
442 Double Layer Concentrated Winding 39
443 Single Layer Distributed Winding 41
444 Double Layer Distributed Winding 43
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
v
26 Magnetomotive Force (MMF) 19
261 Concentrated Full-Pitch Coil 19
262 Distributed Full-Pitch Coil Phase Winding 19
263 Three Phase Full-Pitch (Single-Layer) Winding 20
264 Three Phase Shorted-Pitch Coil (Double-Layer) 20
Winding
27 Inductance 20
28 Reactance 21
281 Synchronous Reactance 21
282 Leakage Reactance 21
29 Losses 22
291 Copper Loss 22
292 Core Loss 22
210 Back-EMF 23
Chapter 3 METHODOLOGY 24
31 Overview 24
32 Work Plan Flow Chart 25
33 Finite Element Method Magnetics 42 27
34 Block Integral 27
35 Lua Programming Language 28
36 Magnetics Preprocessor 29
37 Analysis Processor 30
38 Magnetics Postprocessor 32
Chapter 4 RESULTS AND DISCUSSIONS 34
41 Overview 34
42 Design Specification of PMSG 34
43 The Structure of PMSG 36
44 Winding Patterns 37
441 Single Layer Concentrated Winding 37
442 Double Layer Concentrated Winding 39
443 Single Layer Distributed Winding 41
444 Double Layer Distributed Winding 43
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
vi
45 Flux Linkage 45
46 Back-EMF 50
47 Air-gap Flux Density 55
48 Cogging Torque 58
49 Copper Loss 61
410 Summary 65
Chapter 5 CONCLUSION AND RECOMMENDATION 66
51 Conclusion 66
52 Recommendation 67
REFERENCES 68
APPENDIX A 71
APPENDIX B 72
APPENDIX C 73
APPENDIX D 74
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
vii
LIST OF TABLES
Table Page
41 Design Parameter of the PMSG 35
42 Materials of the Generator 35
43 The Current and Flux Linkage of SLCW PMSG 45
44 The Current and Flux Linkage of DLCW PMSG 46
45 The Current and Flux Linkage of SLDW PMSG 47
46 The Current and Flux Linkage of DLDW PMSG 48
47 The Back-EMF of SLCW PMSG 50
48 The Back-EMF of DLCW PMSG 51
49 The Back-EMF of SLDW PMSG 52
410 The Back-EMF of DLDW PMSG 53
411 The Air-gap Flux Density of PMSG for each Winding Patterns 55
412 The Cogging Torque of PMSG for each Winding Patterns 58
413 The Copper Loss of SLCW PMSG 61
414 The Copper Loss of DLCW PMSG 62
415 The Copper Loss of SLDW PMSG 63
416 The Copper Loss of DLDW PMSG 64
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
viii
LIST OF FIGURES
Figure Page
11 Global Electricity Production of Renewable Energy Share 2015 1
12 Global Capacity of Wind Power in the year 2005-2015 2
21 Axial Flux PMSMrsquos Structure 7
22 Radial Flux PMSMrsquos Structure 7
23 Surface PMSM 8
24 Surface Inset PMSM 8
25 Interior PMSM 8
26 Interior PMSM with Circumferential Orientation 8
27 Schematic Layout for Single Layer Winding 10
28 Winding Diagram with a Single Conductor per Slot 10
29 Winding Diagram with Multiple Conductors per Slot 11
210 Schematic Layout for Double Layer Winding 11
211 Winding Diagram for Double Layer Winding 12
212 Distributed Winding 13
213 FSCW-IPM with Double Layer Winding 13
214 FSCW-IPM with Single Layer Winding 14
215 Phasor Diagram for No Load Motor and Generator Operation for 16
Underexcited Condition respectively
216 Phasor Diagram for No Load Motor and Generator Operation for 16
Overexcited Condition respectively
217 Turns Function Definition 18
31 The Flow Chart of the Project 25
32 Drawing Mode Toolbar 29
33 Grid Manipulation Toolbar 30
34 Toolbar for Analysis Processor 30
35 Mesh for the PMSG Model 31
36 Status of the Model 31
37 Analysis Mode Toolbar 32
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
ix
38 The Depiction of Model in Point Values Mode 32
39 The Depiction of Model in Contour Mode 33
310 The Depiction of Model in Block Mode 33
41 Part of the Structure of the PMSG Model 36
42 The Structure of SLCW PMSG 37
43 SLCW Configuration 38
44 Flux Line and Flux Density of SLCW PMSG 38
45 Vector Plot of SLCW PMSG 38
46 The Structure of DLCW PMSG 39
47 DLCW Configuration 40
48 Flux Line and Flux Density of DLCW PMSG 40
49 Vector Plot of DLCW PMSG 40
410 The Structure of SLDW PMSG 41
411 SLDW Configuration 42
412 Flux Line and Flux Density of SLDW PMSG 42
413 Vector Plot of SLDW PMSG 42
414 The Structure of DLDW PMSG 43
415 DLDW Configuration 44
416 Flux Line and Flux Density of DLDW PMSG 44
417 Vector Plot of DLDW PMSG 44
418 The Flux Linkage of SLCW PMSG 46
419 The Flux Linkage of DLCW PMSG 47
420 The Flux Linkage of SLDW PMSG 48
421 The Flux Linkage of DLDW PMSG 49
422 The Back-EMF of SLCW PMSG 51
423 The Back-EMF of DLCW PMSG 52
424 The Back-EMF of SLDW PMSG 53
425 The Back-EMF of DLDW PMSG 54
426 The Air-gap Flux Density of SLCW PMSG 56
427 The Air-gap Flux Density of DLCW PMSG 56
428 The Air-gap Flux Density of SLDW PMSG 57
429 The Air-gap Flux Density of DLDW PMSG 57
430 The Cogging Torque of SLCW PMSG 59
431 The Cogging Torque of DLCW PMSG 59
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
x
432 The Cogging Torque of SLDW PMSG 60
433 The Cogging Torque of DLDW PMSG 60
434 The Copper Loss of SLCW PMSG 62
435 The Copper Loss of DLCW PMSG 63
436 The Copper Loss of SLDW PMSG 64
437 The Copper Loss of DLDW PMSG 65
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
xi
LIST OF ABBREVIATIONS
PM - Permanent Magnet
PMSG - Permanent Magnet Synchronous Generator
FEMM - Finite Element Method Magnetics
PMSM - Permanent Magnet Synchronous Machine
MMF - Magnetomotive Force
FSCW - Fractional-slot Concentrated Winding
IPM - Interior Permanent Magnet
RPM - Revolutions per Minute
EMF - Electromotive Force
SLCW - Single Layer Concentrated Winding
DLCW - Double Layer Concentrated Winding
SLDW - Single Layer Distributed Winding
DLDW - Double Layer Distributed Winding
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
1
CHAPTER 1
INTRODUCTION
11 Overview
Electricity is one of our essential needs especially in our daily life as most of the
appliances in the home office or even factories depend on electricity to function Almost
all the electricity produced in the world is generated by the electric machine Electricity
exists in nature as a form of lightning It also can be generated from the electrical power
generator Electricity can be produced through various ways such as wind water nuclear
or even combustion of coal and oil Figure 11 below depicts that the wind energy is the
second highest of the renewable energy in the electricity generation which is 37 [1]
Figure 11 Global Electricity Production of Renewable Energy Share 2015 [1]
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
2
A synchronous machine is an alternating current rotating machine that its speed
is proportional to the frequency of the current in its armature under steady state condition
This means that the magnetic field of the armature currents will rotate at the same
synchronous speed as the permanent magnets (PM) or the field current on the rotor Due
to the characteristic of the synchronous speed the synchronous generator is applied to the
constant speed drive
Figure 12 Global Capacity of Wind Power in the year 2005-2015 [1]
Figure 12 shows that the wind power global capacity had increased continuously
for each year from the year 2005 until 2015 In the year 2015 the global capacity for wind
power had reached 433 Gigawatts [1] This concluded that the demand for the electricity
from wind energy had risen In wind turbine industry permanent magnet synchronous
generator (PMSG) is widely used to produce electricity Permanent magnet is used for
the synchronous generator instead of the coil for excitation field PMSG does not require
slip rings to operate There is no direct current supply that is needed for excitation circuit
Without the need of slip rings PMSG is easier to be constructed and lower maintenance
cost The permanent magnet minimizes the rotor losses and this indirectly improves the
efficiency of the generator
PMSG offers a great privilege due to its stable operation [2] However the
construction fee for PMSG is costly due to its rare earth material permanent magnet
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
3
Despite the high cost of the permanent magnet the PMSG is widely used in the concern
of the environmental conservation The air-gap magnetic flux density also increased with
the use of permanent magnet PMSG has a smaller volume and lower density The
permanent magnet can be positioned inside the rotor or even mounted on the rotorrsquos
surface The maximum efficiency can be achieved by minimizing the air-gap between
rotor and stator
There are various ways for coils to be wound in the stator of the generator Each
of the forms has its own drawbacks and advantages The main purpose of varying the
forms of the coil distribution is to produce three balanced sinusoidal voltages with a little
harmonic voltage and current for three phase machine In other words the output power
is maximized and the losses are minimized with different patterns of coil distribution The
number of slots at the stator can be varied which will affect the manner of the coil
connection and hence different winding patterns can be formed
12 Problem Statement
The PMSG is a part of the wind turbine system Nowadays as the demand for the
electrical energy had increased rapidly around the world the efficiency for the PMSG is
seeking more attention from the researcher With an attempt to increase the performance
of the PMSG the world non-renewable energy consumption can be reduced and the
global warming issue can be minimized or even rectified Moreover the global economy
will also be improved and this will eventually enhance the quality living of life
Furthermore a better performance of PMSG can surely aid in the prevention of climate
change All these advantages come with the energy efficiency Hence various design on
the PMSG had been researched to increase the power output and reduce the losses of the
generator
There is no doubt that the PMSG is well known for its high efficiency and long
lasting performance which can be used in wind turbine However there are various ways
to enhance the performance of the PMSG One of the factors that determine the efficiency
of the PMSG is the winding method In this thesis the winding patterns that are compared
are single layer concentrated winding (SLCW) double layer concentrated winding
(DLCW) single layer distributed winding (SLDW) and double layer distributed winding
(DLDW) In order to improve the efficiency of the PMSG the most suitable winding
pattern has to be chosen
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
4
13 Objectives
The objectives of this project are
To study and investigate the winding methods for PMSG
To determine the efficiency of PMSG for each type of the windings
To compare the winding methods for the PMSG
To perform analytical analysis and simulation by using Finite Element
Method Magnetics (FEMM) to maximize the efficiency of the PMSG
14 Expected Outcomes
In this project the expected outcomes are listed below
The winding methods of the stator for the PMSG are studied and compared
The simulation of the PMSG is done by using FEMM software
The efficiency of each of the winding methods is analyzed and compared
The winding method that yields the highest performance of the PMSG is
determined
15 Project Outlines
This project contains five chapters These chapters comprised of Introduction
Literature Review Methodology Result and Discussion and Conclusion and
Recommendation These chapters are arranged from Chapter 1 to Chapter 5 respectively
Chapter 1 provides a brief introduction to the electricity generation together with
a short review on the PMSG the problem statement and objectives of this project The
expected outcomes at the end of the project are also included in this chapter
Chapter 2 reviews and compiles all the studies and research that are related to the
project The topologies for the PMSG different winding methods of the stator parameter
that determine the efficiency of the PMSG and analysis approach are discussed in this
chapter
Chapter 3 discusses the methodology that is needed to carry out the project In this
chapter the PMSG model that is used in this project is presented and explained The
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
5
terminology and the analytical approach by using the FEMM software are depicted in this
section
Chapter 4 computes the performance of the PMSG either through mathematical
calculation or via the 2 dimension simulation of the FEMM The parameters that affect
the efficiency of PMSG is evaluated All the graphical results and the magnetic field maps
are delineated in this chapter
Chapter 5 concludes all the results of the project and summarize the outcomes
The recommendations after carrying out this project are discussed in this chapter Any
limitation of this project is included too
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
6
CHAPTER 2
LITERATURE REVIEW
21 Permanent Magnet Alternating Current Machine
The Permanent Magnet Synchronous Machine (PMSM) can be divided into two
categories which are axial field and radial field For axial field topology the flux is
moving parallel to the rotor shaft whereas the flux is moving along the machinersquos radius
for the radial field topology [3] The permanent magnet can be placed at a various position
on the rotor The pro and cons of the axial field and radial field topologies are discussed
below [4]
Axial fieldrsquos strengths
A balanced rotor-stator attractive forces with two air-gaps
The grinding to an arc shape is skipped as the permanent magnets have two planar
surfaces
There is an adjustable air-gap
Magnet retainment is not needed
Axial fieldrsquos weakness
There is a poor winding utilization
Restricted size of the end turns at the internal radius
Cogging torque existed
Radial fieldrsquos strengths
There is no radial force on the rotor
Easier removal of heat from the stator winding due to the big surface area of the
stator back iron
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
7
Skewing is not needed
Radial fieldrsquos weakness
The magnets surface must be arced
Fixed air-gap
An air-gap is formed between rotor magnets with the rotor back iron
Figure 21 and Figure 22 show the axial and radial field structure of PMSM
respectively [5]
Figure 21 Axial Flux PMSMrsquos Structure [5]
Figure 22 Radial Flux PMSMrsquos Structure [5]
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26
8
Figure 23 24 25 and 26 show the radial field of the PMSM with different
positions of permanent magnets [3]
Figure 23 Surface PMSM [3] Figure 24 Surface Inset PMSM [3]
Figure 25 Interior PMSM [3] Figure 26 Interior PMSM with
Circumferential Orientation [3]
The permanent magnets of the surface PMSM are directly mounted on the rotorrsquos
surface as shown in Figure 23 Figure 24 shows that the permanent magnets of the
surface inset PMSM are fixed at the rotor inner surface The Figure 25 depicts that the
permanent magnets of the PMSM are implanted inside the rotor meanwhile the permanent
magnets are aligned in a circular orientation inside the rotor of the PMSM as shown in
Figure 26