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COMPANY PROFILE WWW.LEADEPC.COM CNR. HERTZ & BECQUEREL STR, VANDERBIJLPARK, 1900, GAUTENG, SOUTH AFRICA [email protected] +27 (0)16 933 3925

COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

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Page 1: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

COMPANY PROFILE

W W W. L E A D E P C .C O M

C N R . H E RT Z & B E C Q U E R E L S T R , VA N D E R B I J L PA R K , 1 9 0 0 ,

G AU T E N G , S O U T H A F R I C A C O N TAC T@ L E A D E P C .C O M + 2 7 ( 0 ) 1 6 9 3 3 3 9 2 5

Page 2: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

TABLE OF CONTENTS

PAGE

01 INTRODUCTIONWhat we do. Where we work.

PAGE

09 GROUP ACTIVITYClients, Sectors, Services

PAGE

14 RENEWABLE ENERGY EXPERIENCEPersonnel and scope of projects.

PAGE

02 COMPANY MANAGEMENT SYSTEMCertification, Policies, Safety, Clients

PAGE

11 SPECIALITIES AND CAPABILITIESSafety, Certification, Policies, Safety.

PAGE

15 PROJECT PROFILE EXTRACTSSafety, Certification, Policies, Safety.

Page 3: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

OUR COMPANY

MOTTO

Lead from the front, in service, excellence and commitment

Page 4: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

LeadEPCLeadEPC is an EPC company based in South Africa that was formed in 2012 in collaboration with Likusasa Engineering and Contracting, a Sub Saharan Engineering & Construction contractor.

CHIEF EXECUTIVE OFFICER

Hennie Engela COMPANY FOUNDED

2012

INTRODUCTION

• Level 1 BBBEE • More than 57% Black Owned• 47% Black Woman Owned• More than 2.9m Manhours without Any Reportable Injury

-Recorded December 2019

1

Page 5: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

What we do...• Multi-Discipline EPC

LeadEPC specialises in Engineering, Procurement & Construction Projects.

• Structural, Mechanical, Electrical, Instrumentation and Piping - SMEIP We use Partners for Civil Engineering and Construction

• Channel Partner for ABB Systems

Where we work...Lead EPC is currently active in:

Southern Africa | Western Africa |

Eastern Africa | The Middle East | Central Africa |

The Far East

2

Page 6: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

COMPANY MANAGEMENT SYSTEMS

IMS : Integrated Management System

Quality Management Systems ISO 9001:2015 - CERTIFIED

The Quality Management System (QMS)establishes the required systems, processes and procedures to provide services that aim to exceed the expectations of customers and satisfy external quality requirements.

OHSAS 18001:2007 - CERTIFIED

Conform to OHSAS Safety Management System

ISO 3834 : Part 2 - CERTIFIED

Quality requirements for fusion welding ofmetallic materials.Part 2: Comprehensive quality requirements.

POLICY

PROCEDURES

WORK INSTRUCTIONS

PROJECT QUALITY PLAN

QUALITY

PROJE

CT Q

UA

LITY

PLA

N

ENV

IRON

MEN

TAL

3

Page 7: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

Certifications Shareholding

OLICACRON(PTY) LTD

HEN MAG HOLDINGS(PTY) LTD

We Certify that

Company Address: Cnr. Hertz and Becquerel Street, Vanderbijlpark, 1911 Registration Number: 2012/114701/07, VAT Number: 4680261320

Level 1

BEE RATING

BEE PROCUREMENT RECOGNITION LEVEL 135%

CONSTRUCTION SECTOR

Construction Lead Engineering and Projects (Pty) Ltd

VERIFICATION CERTIFICATE

(Generic Scorecard)

Has been audited for compliance with the B-BBEE Act No. 53 of 2003 and the Construction Sector Code Gazette No.41287 of December 2017 and has achieved the following:

Date: 20 May 2020 Verification Manager

Kyle Mitchell Honeycomb BEE Ratings

CONTRACTOR

Element Score Analysis Results Ownership 28.00 Black Ownership 57.08%

Management Control 14.67 Black Woman Ownership 47.95% Skills Development 18.00 Black Designated Group Supplier Yes

Enterprise & Supplier Development 33.98 Modified Flow Through Principle Applied No

Socio-Economic Development 6.00 Financial Period: Start Date 01 January 2019

Total 100.65 Financial Period: End Date 31 December 2019

Empowering Supplier Yes Certificate Number HR/GEN/2129/20 Discounting Applied No Version Number 1.0 Y.E.S. Initiative Implemented No Issue Date 20 May 2020 Number of Levels Promoted N/A Expiry Date 19 May 2021 Verification Analyst M. Wolmarans Revision Date N/A

Level 1 BBBEE

CIDB Status of 8 ME & 8 EP

ISO Certification for9001:2015

ISO 3834 Part 2

OHSAS 18001:2007 57%BLACK

OWNED

47%BLACK

WOMEN OWNED

4

Page 8: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

COMPANY MANAGEMENT SYSTEMS

11 LeadEPC Policies

• HEALTH, SAFETY & ENVIRONMENTAL• QUALITY• ETHICAL BUSINESS & ANTI-FRAUD POLICY• HUMAN RIGHTS & RESOURCES• DRUGS & ALCOHOL• COMMUNITY• INDUSTRIAL RELATIONS• EMPLOYEE PROTECTION - WHISTLE BLOWING• VISION & MISSION• CLIENT / CUSTOMER SERVICE & AVAILABILITY• HIV / AIDS

5

Page 9: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

Lead HSE StatisticsSafety First

Description 2012 - 2020

387 590

2 421 630

142 429

2 951 649

2 951 649

Office Manhours worked by Office Staff

Project Manhours worked by LeadEPC Employees

Project Manhours worked by Subcontractors

Total Manhours worked

Calculating current total Manhours without LTI

6

Page 10: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

COMPANY FOOTPRINT

Southern Africa

Central Africa West Africa

East Africa Middle East

Far East

• Vanderbijlpark, South Africa• Midrand, South Africa• Secunda, South Africa• Lusaka, Zambia• Gaborone, Botswana• Lilongwe, Malawi• Big Bend, Swaziland• Mocuba, Mozambique

• Tororo, Uganda • Freetown, Sierra Leone

• Mauritius • Bahrain

• Tokyo, Japan

7

Page 11: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

RESPECTED BLUE CHIP CLIENTS

8

Page 12: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

Sectors & Services

GROUP ACTIVITY

TRANSPORT & INDUSTRIAL

RENEWABLE ENERGY

OIL & GAS

MINING

FABRICATION

METALS

BULK MATERIAL HANDLING AND STORAGE

ENERGY

• Solar – PV• Solar – CSP• Wind• Micro-Hydro

• Iron Ore• Coal• Rutile• Gold

• Tunnels, roads & trains• Cement factories• Water management• Water purification • Power plants• Automotive plants

• Tank Farms• Rail Loading Arms• Pipe Lines, Pump Stations• Refineries• Petro-Chemical• Fertilising Plants

• Piping• Structural Steel• Vessels• Tanks• Conveyors & Structures

• Grain• Batching and Mixing• Cement Batching• Bulk Material Storage

• Rolling Mills• Process lines• Furnaces• Castings

• Coal Fired Power Plant• Platinum• Diamond

• Sinter plant• Coke ovens

9

Page 13: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

MULTI-DISCIPLINE EPC SOLUTIONS

CONCEPT DESIGN & DRAUGHTING

FIBRE OPTIC SOLUTIONS

PROCESSING PLANTS

MECHANICAL & PIPING

AUTOMATION & CONTROL SOLUTIONS

RENEWABLE ENERGY

SPECIALIST E&I EPC SOLUTIONS

• Modular Plants • Dense Media Separation Plants• Crushing & Screening• Wet and Dry Grinding• Wet and Dry Classification• Gold Modular• Modular Briquetting

10

Page 14: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

SPECIALITIES & CAPABILITIES

Project Management

• Use PMI PMBoK methodology for engineering/

construction projects

• Project managers certified as Project Management

Professional (“PMP”)

• Experienced over a wide range of engineering disciplines to

effectively implement projects

Multi-disciplined Engineering

• Registered Professional Engineers (“Pr Eng”)

• Full SMEIP engineering capacity & capabilities

• Use partners for civil & process engineering

• Capacity and capability for:

» Scoping Studies

» Multi-disciplinary pre-feasibility and feasibility studies

» Basic and detail engineering

» Project execution and delivery

3-D Plant Layouts

11

Page 15: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

Engineering Tools

Electrical

• DigiSilent

• Etap

• PVSyst

• Cable Sizing, Cable Length & Racking Tool

Draughting

• Auto CAD

• Autodesk Inventor

• Microstation V8

• Eplan

Mechanical & Piping

• Procon for Structural and Civil designs

• Autocad Plant for piping designs

• Inventer for 3D modelling and Equipment designs

• Caesar II Intergraph for Pipe Stress Analysis

• ISO-metric piping layouts

• Fabrication shop detailing

Instrumentation

• Intools Smartplant

• P&IDs

Specialist E&I EPC Solutions

Instrumentation & Control

• Detail Engineering & Drawings

• Software development:

» DCS, PLC, SCADA and ESD

» Variable Speed Drives

» Manufacturing Execution Systems interfaces

» HMI Graphic Design & Development

• Control equipment & Instrument Cabling

• Fibre Optic Installations

• PLC and Process Control Systems

• Field Instruments & JB’s

• Building management systems

• Fire detection

• Plant telecommunications systems

• Process and pneumatic hook-ups

• Instrument calibration and loop checking

Power & Electrical

• Detail Engineering & Drawings

• Electrical Power System Studies and modelling in DigiSilent

PowerFactory

12

Page 16: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

Structural,Mechanical & Piping

Instrumentation & Control

• ISO 3834- Part 2, (certified) Quality requirements

for fusion welding of metallic materials - Part 2:

Comprehensive quality requirements.

• Fabrication Capabilities for Mechanical & Piping consist of

the following:

» Piping (Ferrous & Non-Ferrous)

» Steel Structures & Supports

» Pressure Vessels

Construction & Implementation

• Procurement

» Staging & Material Control

• Sub-Contractor Management

• SHERQ Management

• Installation and Erection

• Inspection and Testing:

» Factory Acceptance Testing “FAT”

» Site Acceptance Tests “SAT”

» Loop and Systems Testing

» Electrical Testing

• Commissioning Assistance

• Plant Maintenance

...continued

• Electrical Infrastructure:

» Switchyard

» MV Switchgear, Transformers, MV Cabling

» MCC’s LV Switchgear, LV Cabling

• Electrical Controls

• Small Power & Lighting

• Earthing & Lightning Protection

Disaster Recovery

• Tailored Management Approach Towards Disaster Projects

• Quick Mobilization

• Efficient Procurement Structure

• Quick Access to Construction Material

• Close Collaboration with Suppliers

• Vast Experience and Excellent Track Record In Disaster

Recovery Projects

13

Page 17: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

RENEWABLE ENERGY EXPERIENCE

Renewable Energy Experience

The following personnel are available on projects:

• H. Engela: Project Director. Actively involved with PV Projects for the

past 8 years. Project Director of Installation Company for Kalkbult

75MWp Project and Jasper 75MWp Project.

• J. Grobler: Construction Management Philippines, 22.36MWp, Clark

Solar Project.

• N. Odendaal: Project Manager for more than 3MWp Rooftop

Installations

• A. Wilken: Quality Manager Philippines, 22.36MWp, Clark Solar

Project, 10MWp Tororo Uganda

• D. Bothma: Quality Inspector for Structure & PV Module Installation

for Kalkbult 75MWp Project. Quality Inspector for Electrical & PV

Module Installation for Jasper 75MWp Project. Site Manager 10MWp

Tororo Uganda

• A.J. Nieuwoudt: HSE Manager for Kalkbult 75MWp Project, Jasper

75MWp Project, Tororo 10WMp Uganda

!KaXu Solar One

2013

Jasper PV Plant

2014

Two of our many Renewable Energy projects

14

Page 18: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

PROJECT EXTRACTS

SCAW Metals 95MW Arc Furnace Fire Damage RepairGermiston, SA Hosaf Fibres Mechanical Equipment Installation Durban, SA Eskom Kusile Power Station Trunk Cabling Unit 2Emalahleni, SA

AMSA Coarse Particle SeparatorSaldanha, SA

Transnet Pipelines Mechanical Pipework Repair Langlaagte, SA

Transnet Pipelines Manifold Modification ProjectTarlton, SA

Group Five Civils Wet Scrubber PipingGhana

Natural Gas Burners & Pipeline InstallationAMSA Vanderbijlpark

PROJECT IMAGES

15

Page 19: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

Fuel Oil Solids Reduction Piping NATREF - Sasolburg 40.6MWp Single-Axis Tracker PV PlantMocuba, Mozambique 10MWp Ground Mounted Fixed-Tilt PV PlantTororo, Uganda

Addax Bioenergy PlantMakeni, Sierra Leone

Jasper 75MWp Ground Mounted PV PlantPostmasburg, South Africa

!Kaxu Solar One Water Pump Station & 100MW CSPPofadder, South Africa

22.36MWp Ground Mounted PV PlantClark, Philippines

419.27kWp Rooftop PVNetcare Alberlito - Ballito, South Africa

419.27kWp Rooftop PVNetcare Olivedale - Olivedale, South Africa

289.85kWp Rooftop PV PlantTSR Slew Rings - Elandsfontein, South Africa

PROJECT IMAGES

16

Page 20: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

970.24kWp Rooftop PV PlantNetcare Pretoria East - Pretoria East, South Africa 190.4kWp Rooftop PV PlantNetcare Kroonstad - Kroonstad, South Africa 135.04kWp Rooftop PVNetcare Krugersdorp - Krugersdorp, South Africa

231.8kWp Carport PV PlantNetcare Pholoso - Polokwane, South Africa

60.8kWp Rooftop PV PlantMustek - Midrand, South Africa

Rural House PV Power GenerationRenosterberg, South Africa

Solar Street LightsDanielskuil, South Africa

Water ReticulationDanielskuil, South Africa

41.6kWp Rooftop PV PlantKuilsville School - Danielskuil, South Africa Solar Powered Irrigation System Groenwater Postmasburg, South Africa

PROJECT IMAGES

17

Page 21: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

Containerised Solar SolutionLivingstone, Zambia Land Plant & Dry Mill Fines Circuit UpgradeSierra Rutile Limited – Sierra Leone

Slab Heating Furnace 1 Control & Redundant HMI Server SystemGARMCO – Bahrain

Rod Mill Drives ReplacementAMSA – Newcastle

SRU Vulnerability Study - EPCNATREF – Sasolburg

2 x 33kV double circuit lineMocuba, Mozambique

PROJECT IMAGES

18

Page 22: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

PROJECT EXTRACTS

• U03B PLC replacement• Commercial fire and gas detection• PP2 K-TRON replacement• U052/252 Surge protection• Various small projects• Rewiring marshalling cabinets• Compliance of building HH-BD-09• Compliance of AN & Exposives pumps• Power supply upgrade• Lifting stations engineering• Chloride treater structures• CTF West Unit 96 Demolition Filters 7 8 9• NPN switchgear replacement• CTF West Unit 96• Solvents spent catalyst store• SPI conversion engineering• U003 / 203 earthing and racking• F&G and LSP as building• Installation of high voltage• Upgrade of feeding system• De-bottleneck of 20D power supply• Dam sluice Automation• Saltwater pit load reduction• Switchgear upgrade

Sasol Secunda Projects

PROJECT IMAGES

19

Page 23: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

OUR COMPANY

Why choose LeadEPC?

• People with a “Can-Do” attitude• Level 1 BBBEE (More than 51% Black Ownership)

• A solid track record in work done for Blue Chip Clients over the past 7 years

• More than 2.9m man-hours without LTI• Fabrication shop & Engineering office in Vanderbijlpark

• Workshop & Engineering office in Secunda• Proven systems and processes• Innovative value add solutions

• Flexible contracting arrangements• Specialists in Disaster Recovery

• LeadEPC adds value!

20

Page 24: COMPANY PROFILE - Lead EPC · 2020. 8. 26. · GARMCO – Bahrain Rod Mill Drives Replacement AMSA – Newcastle SRU Vulnerability Study - EPC NATREF – Sasolburg 2 x 33kV double

“LEAD FROM THE FRONT IN SERVICE EXCELLENCE AND COMMITMENT”

C O N TAC T@ L E A D E P C .C O M

+ 2 7 ( 0 ) 1 6 9 3 3 3 9 2 5

C N R . H E RT Z & B E C Q U E R E L S T R , VA N D E R B I J L PA R K , 1 9 0 0 , G AU T E N G , S O U T H A F R I C A

W W W. L E A D E P C .C O M

21