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Company Presentation 2020
| What we do
ROJ 2020-02
• The term “Technology”, in English, has a rather broad meaning
and it is referred not only to the “study of the industrial arts” but to the industrial arts themselves.
• In ROJ technology still can be use in the literal sense of "science of craft", from Greek τέχνη, techne, "art, skill, cunning of hand"; and -λογία, -logia.
• Working with Electronics we say that we make High Technology.
• Our skill and our “industrial product”, with few exceptions, is used to produce the machines or the equipment necessary to produce the goods that we, as human beings, can buy and use.
• This means that we must always target the final need of the consumer, otherwise our job can be considered rather boring…and risks to be infertile.
| History summary
ROJ 2020-02
• 1965 Remo Roj and Sergio Vella start the company ROJ s.n.c.
• 1974 WEST is the first weft feeder with independent motor at variable speed
• 1988 ROJ produces more than 42.000 weft feeders in one year
• 1992 ROJ joins the Swedish group IRO
• 2000 The company enters the VANDEWIELE group
• 2008 ROJ focuses on electronic production and starts its diversification
• 2014 first approach to the Smart factory concept and the first big special project
• 2018 Project Industry 4.0 – Smart working – E-learning projects
Each company of the VANDEWIELE Group is a centre of excellence, the activities of each are focused on what each reality knows how to "do" better.
The skills are available to the Group and partners, with the common strategy of offering the excellence in production.
| The context
ROJ 2020-02
ROJ 2020-02
| VANDEWIELE Group
Departments and Offices Material incoming and QC
Electronic Production
Product Assembly
Special Projects
Shipment
R&D
Engineering
Planning
SCM
Sales and After Sales
QA & Safety
HR
IT
Finance
ROJ 2020-02
| ROJ
2018 2019 Fcst 2020
Facilities in Biella (m2) 13.000 13.000 13.000
Turn-over (€) 49.300.000 39.000.000 40.000.000
Employees 260 235 200
Departments
Offices
Material incoming and QC
Electronic Production
Product Assembly
Special Projects
Shipment
R&D
Engineering
Planning
SCM
Sales and After Sales
QA and Safety
HR
IT
Finance
| Mission
• ROJ is a responsible and successful partner for the development of customers business and will pursue this goal trough:
▪ the continuous improvement of products and services in terms of Quality, Compliance, Efficiency, Safety and Environmental Impact;
▪ the comprehension of needs and expectations of actual and potential customers;
▪ the profitability of investments and financial soundness, to guarantee business continuity and company growth.
• The implementation of a Quality Management System, according ISO9001:2015, and the adoption of processes and organization based on Lean Manufacturing principles, are the fundamental step for the application of our Mission.
ROJ 2020-02
| Our Vision
ROJ 2020-02
In ROJ, the word TECHNOLOGY is used in the strict sense of the term as "science of craft".
Our skills are used to produce machines or equipment and find their best expression in four Business Units.
| ROJ Markets
ROJ 2020-02
Applications Textile Machinery
Industrial Equipment
Banking Equipment
Textile
IoT
Wearable
Farming machines
HMI
Countries Italy
China
Sweden
Belgium
Germany
India
Japan
U.S.A.
South Korea
Turkey
Saudi Arabia
Brasil
France
Others
| Customer brands
ROJ 2020-02
LOGISTICA SPORT
BANCHE GDO
COLLAUDO
QUALITA’
LETTURA CODICI
| Electronic Production
• Electronic production area: 4000 m2
▪ 4 SMT lines (PP ASM SX type)
▪ 2 Selective soldering line
▪ 1 TH mounting lead free wave soldering line
▪ 11 SPEA testing equipment (ICT and functional)
▪ 1 coating line
▪ 1 de-paneling router
• Actual production data:
▪ about 1.000.000 boards
▪ about 200.000.000 SMT components mounted
ROJ 2020-02
| ROJ 4.0 - New concept of line automation
• Increased capacity and flexibility. Up to 250M SMT components.
• Complete traceability of materials and tests with in line PCB laser marking.
• In-line SPI & AOI 3D Process control.
• Last generation Flying Probe tests.
• Flexible connections between processes with AIV, intermediate storage and automatic addressing.
• Cyber-Physical Systems (Industry 4.0).
• Plant ready for ATF 16949:2016 certification.
ROJ 2020-02
| New Automation in ROJ: Smart Factory
ROJ 2020-02
A
C
D
E
H
F
I
| Investments and Vendors
ROJ 2020-02
Pos. Function descriprion Brand
A Aut. Warehouses for components (SMD+TH) ZECCHETTI
B Relabeling system TECNOLAB
C Laser marking machines for PCB OSAI
D SMT lines (Printer – SPI – 3 P&P – Reflow oven) DEK- PR. LENS – ASM – REHM
E AOI 3D OMRON
F ICT (FP + 3030) SPEA
G X-Ray NIKON
H Aut. Warehouse for PCBA in racks INCAS
I Conformal coating line ASYMTECH
L Router OSAI
M Automation System with 4 AGVs FLEXLINK - SEICA – OMRON
N SW control (MES + Dispatching) INCAS - VALOR
| ROJ 4.0 - Cyber-physical systems
ROJ 2020-02
• Complete virtual representation
of product, process and
performances.
• Continuous update with the data
coming from the production
physical system.
• Earlier identification of problems
and faster response.
• Improvement of the processes
through accumulated knowledge
over time.
| The Digital Twin
Digital Twin Production physical system
ROJ 2020-02
Product Digital Twin
Production Digital Twin
Performance Digital Twin
Virtual
Product
Virtual
Production
Actual
Product
Actual
Production Automation
Continuous improvement
Performances comprehension
Ideal Delivery
Cooperation platform: Teamcenter
Check Confirmation
Specs Strat up
| The Digital Twin
ROJ 2020-02