v Established in 19 77 Headquarter and main production is in Konya, Turkey Approximately 340 people work full time in the company Turnover is approximately 40.000.000 Euro (2017)

www.tfonmetal.com

COMPANY PROFILE & CAPABILITIES

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Established in 1977

Headquarter and main production is in Konya, Turkey

Approximately 340 people work full time in the company

Turnover is approximately 40.000.000 Euro (2017)

Exporting currently more then 10 countries

Tfon Metal is a brand of Telefoncular Metal Ltd. Co.

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15.000 m2 Total Area

41 Years of Experience

20.000 ton/year Production Capacity

ABOUT ENGINEERING MANUFACTURING PRODUCTS QUALITY INDUSTRIES REFERENCES

www.tfonmetal.com ABOUT ENGINEERING MANUFACTURING PRODUCTS QUALITY INDUSTRIES REFERENCES

Quality Control of

Raw Material

Raw Material

Client

Sales

Planning

Project Nesting Costing

Quality Control of All

Processes

Production

Finish Quality Control Transport Packing

CNC Laser Cutting

CNC Plasma Cutting

CNC Oxygen Cutting

CNC Guillotine Shears

CNC Press Brake

CNC Machining

Welding Bend

Shot Blasting

Welding

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Designing

Technical drawings of our customers are initially entered into the feasibility process by the project department.

Bidding Process

Our offer form does include the quality of the product, the thickness, the number of pieces, net and gross weights. The main purpose here is to show all the details of the offer. Together with this information, our customers have both with and without wastage

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Planning

The planning department leads a detailed work for all products to be produced. Production is relevant to our customers ordering from the beginning; net kilogram, gross kilogram, quantitative amount, with and without wastage.

After Sales Service

The online portal on our website provides instant access to a lot of information;. Such as ; • Information about order status • Current transactions • Measurement reports • Mill Test Certificates • Online Payment (Mail Order)

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Shot Blasting

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Automatic shot blasting unit, processing parts up to 3m width x 0,8m height. Also available: Manual shot blasting cabin for bigger parts.

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Cnc Laser Cutting

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• Minimum lost with 6 Kw Fiber Laser Technology • Precise Cutting • With the Bevel cutting method, up to 12 mm welding preparation

Cutting Table Dimensions Cutting Ranges

0.30-25mm Black Sheet 2.00-15mm Hardox Sheet 2.00-20mm Strenx Sheet 0.30-25mm Stainless Steel Sheet 0.30-10mm Aluminium Sheet 0.30-05mm Galvanised Sheet 0.30-05mm Copper Or Brass Sheet 0.30-03mm Titanium Sheet

2.500x12.000mm 4KW

2.500x15.000mm 4KW

2.500x12.000mm 6KW /5 Axial

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Cnc Plasma Cutting

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• With our experienced technical workers , • Nesting process with Autocad, Solidworks programs for minimum loss, • High precise cutting.

Cutting Table Dimensions Cutting Ranges

1.50-40mm Black Sheet 2.00-15mm Hardox Sheet 3.00-20mm Strenx Sheet 0.30-25mm Stainless Steel Sheet 0.30-10mm Aluminium Sheet 0.30-05mm Galvanised Sheet 0.30-05mm Copper or Brass Sheet 0.30-03mm Titanium Sheet

3.000x14.000mm 400Amp

3.000x14.000mm 260Amp(2 pieces)

3.000x12.000mm 260Amp(2 Pieces)

3.000x9.000mm 260Amp

2.500x6.000mm 130Amp

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Cnc Oxygen Cutting

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• Cutting sizes 3.500x14.000mm • Thickness between 30mm-300mm • Minimum loss with high precise cutting

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Cnc Guillotine Shears

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• Cutting ranges between 1 mm to 9 mm with 9 pieces CNC and NC Guillotine Shears

• Up to 10.000mm length

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Cnc Press Brake

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• Forming all kind of metal sheets between 1,5mm to 40mm with our 12 press brake machines

• 15 m length , Up to 2500 Tons

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Plate Rolling

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Diameter from 450mm up to 50mm thickness

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Machining

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CNC Machining (325 x1500x 800 mm machining sizes, 0,1 mm Tolerance ) Some of Operations ; • Tapping • Counter boring • Chamfering • Beveling

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Beveling

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Beveling between 16 and 60 degrees, either laser or with oxygen cutting.

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Welding

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Equipped with modern welding equipment enabling us to manufacture your components utilising MIG, MAG, or TIG IGM Welding Robot Station with 2 positioners. 48 Certified Welders (Certified by TUV SUD) Column Boom Welding Robot; 3 Column Boom Unit . Processing up to 30 m length with Under Gas and Under Powder Option.

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Packing

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We are using pallet , stretch, etc. For packing according to our custumer requests and volume of products.

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Shipping

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• Loading carefully with Cranes and Forklifts against to damage • Shipping to all over the world.


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High Strength Steel

v v v S 690 QL v S 960 QL v S 960 MC v S 500 MC v S 700 MC v DOCOL 1000

With high strength steel products, stronger, lighter, more durable manufacturing can be achieved. In this respect, work machines are showing high performance. Using areas like this telescopic boom manufacturing, vehicle chassis manufacturing, bridge and road projects, vibration valves and sieves. Surface quality and dimensional and geometrical accuracy are guaranteed.


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Abrasion Resistant Steel

v v v Hardox 400 v Hardox 450 v Hardox 500 v Raex 400 v Raex 450 v Raex 500

Abrasion resistant steels are available in various sizes from 2mm to

100mm. Hardox, Raex 400-450-500 is designed to withstand even the

most demanding conditions, where steel structures are exposed to

highly abrasive wear and tear. The wear resistance properties of can

significantly prolong the service life of your equipment and reduce

the expenses in time and money.


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Black Sheet Galvanised Sheet


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Aluminium Sheet Stainless Steel Sheet


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DKP – HRP Sheet Rifled Sheet


Quality With honest and moral structure; we have adopted our policy as being a firm that meets legal regulatory requirements, aims to keep customer satisfaction at the highest level, and continually improves its capacity and productivity. v

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Quality Operations

v Inspection of raw Material at Entry v Process Control

v Regular Calibration of Measurement Equipment v UT Hardness Measurement

v Regularly Calibration of Production Equipment v Compliance to the Quality

and Standards

v Control od Production

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Quality We already have ; • ISO 9001:2008 Certification and Product Liability Insurance Policy

Insurance. • Certification for ISO 3834 Competency in Welding Manufacturing • Certification of EN 1090 CE Marking of Structural Metal And also process for ISO 27001:2013 – Information Security Management Systems is on going.

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Product Liability Insurance Policy

We are the only manufacturer in this sector in Turkey with a Product liability Insurance. This insurance provides guarantees within the terms and limits agreed upon by the contract, for claims issued by the clients regarding damages arising from the defects of the products, as defined in the contract and for reasonable costs.


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Crane,Platform and Fire Service Cars Boom, Chassis and equipments

Gabbage Trucks Parts

Concrete Mixer Parts

Mine and Stone Quarry Machines parts

Agricultural Machines Parts

Waggon and Rail Transportation Vehicles Parts

Building and Steel Construction Parts

Trailer (Truck Bed, Tipper) Chassis Structure and Covers Parts

Conctrete Plant Production Parts

Construction Machines and Attachments Parts

Defense Industri Production Parts

Automotive and Sub-Industry Production Parts

Machine and Machine Spare Parts Production

Alternate Energy Station Parts

Totem, Ligthing and Flag Poles Production


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www.tfonmetal.com

[email protected]

Fevzi Çakmak Mahallesi 10730 Sokak No: 4/1 Karatay / Konya / Turkey

+90 332 346 39 39

+90 533 349 88 76

+90 332 346 39 44

Documents

v Established in 19 77 Headquarter and main production is in Konya, Turkey Approximately 340 people work full time in the company Turnover is approximately 40.000.000 Euro (2017)