CompactLoader Dynamic perfection · 2017. 10. 15. · -09 05 CompactLoader Klingelnberg EN.docx. Company . Technology is our passion . KOENIG. Automation AG was founded in 1994 in

CompactLoader

Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 1/12

Dynamic perfection Double or single gripper arrangement Workpiece changeover time under 3 s Space requirement less than 6 m² No tools required for set up / set up less than 180 s Semiautomatic intuitive program teaching Comfortable accessibility true the Automation to the machine Dry parts, clean work place-> Clean Factory Optimal integrated Conveyor System or Stacker Cell User-friendly and smart engineered Low maintenance cost Durable and dependable Swiss Quality

CompactLoader


Automation

010890 011222 011876 CompactLoader 2x160 HV CompactLoader 2x260 CompactLoader 1x450

Ø 1-160 mm Ø 1-260 mm Ø 1-450 mm length 1-400 mm length 1-400 mm length 1-600 mm

max. weight of workpiece 2x4 kg max. weight of workpiece 2x20 kg max. weight of workpiece 1x40 kg Workpiece changeover time 4.5 s Workpiece changeover time 3.5 s Workpiece changeover time 6 s

Variational workpiece geometry available KOENIG conveyor systems are expandable, Integration of third-party conveyor systems available

011615 011271 010150 010481 Conveyor System 260-3.2 Conveyor System 260S-3.2 Conveyor System 450S-4.2 Stacker cell

workpiece Ø 1-260 mm workpiece Ø 1-260 mm worrkpiece Ø 450 mm Container 400x600 mm workpiece length 1-300 mm workpiece length 1-400 mm workpiece length 1-600 mm height of stack 1350 mm

workpiece weight 12 kg workpiece weight 25 kg workpiece weight 40 kg weight of container 40 kg

CompactLoader


Options application - specific

Com

pact

Load

er

2x90

Co

mpa

ctLo

ader

2x

260

/ 2x

160H

V Co

mpa

ctLo

ader

1x

450

010407 NOK/SPC Station 1/1 1 NOK/1 SPC Workpiece

X X

011258 Centrifuge station 280

X X

010112 Centrifuge station 450

X

003745 Adapter extension To Centrifuge station

X X X

011356 Workpiece recognition

X X X

010376 Optical position recognition

X X X

011563 Stopping station stacking Workpiece stacking

X X

011935 Basic installation RFID 2 RFID Reader

X X X

010355 Malfunction light system X X X

CompactLoader


Equipment CompactLoader- specific

Com

pact

Load

er

2x90

Co

mpa

ctLo

ader

2x

260

/ 2x

160H

V Co

mpa

ctLo

ader

1x

450

010075 Basis finger set 090 Workpiece Ø 1-90mm

X

009745 Basis finger set 160 Workpiece Ø 1-160mm X

009723 Basis finger set 260 Workpiece Ø 1-260mm X

010070 Basis finger set 450 Workpiece Ø 1-450mm

X

CompactLoader


Equipment CompactLoader- specific

Available workpiece schema

Wor

kpie

ce

max

. len

gth

/ mm

W

orkp

iece

M

ax. Ø

/ m

m

Wor

kpie

ce

Max

. wei

ght /

Kg

Qua

tntit

y of

w

orkp

iece

s BS

260

Qua

ntity

of

wor

kpie

ces B

S260

S Q

uant

ity o

f w

orkp

iece

s BS4

50S

010122 Pallet 100 Workpiece adapter Quick changeover system

300 90 4 54

300 170 8 27

300 260 12 18

010479 Pallet 135 Workpiece adapter Quick changeover system

300 125 5 40 300 260 10 20

010123 Pallet 150S Workpiece adapter Quick changeover system

400 125 40 26 36 400 275 40 13 18

400 425 40 12

All pallets are customizable to the customer specifications

Com

pact

Load

er

2x90

Co

mpa

ctLo

ader

2x

260

Com

pact

Load

er

1x45

0

010377 Workpiece plate 090 Workpiece up to Ø 90mm

X X X


X X


X X

CompactLoader


Tooling workpiece - specific

Com

pact

Load

er

2x90

Co

mpa

ctLo

ader

2x

260

/ 2x

160H

V Co

mpa

ctLo

ader

1x

450

800894 Gripper jaw 090-XXX X




800269 Workpiece spigot/bushing

CompactLoader


Tooling workpiece - specific

Available workpiece schema

Wor

kpie

ce

max

. len

gth

/ mm

W

orkp

iece

m

ax. Ø

/ m

m

Wor

kpie

ce

max

. wei

ght/

Kg

Qua

ntity

of

wor

kpie

ces B

S260

Q

uant

ity o

f w

orkp

iece

s BS2

60S

Qua

ntity

of

wor

kpie

ces B

S450

S

800903 Pallet 063 Workpiece spigot integrated

200 45 2 85

Com

pact

Load

er

2x90

Co

mpa

ctLo

ader

2x

260

/ 2x

160H

V Co

mpa

ctLo

ader

1x

450

800267 Socket centrifuge

CompactLoader


Overview

Z-Axis drive

Y-Axis drive

C-Axis drive

Gripper

Centrifuge station (optional)

Conveyor system

Base plate

Oil collection pan

Distribution box

NOK/SPC Station (optional)

Pneumatic regulation system

Electrical enclosure

Valve block

Central lubrication system

CompactLoader


Layout CompactLoader 2x260

Standard scope of supply

Loader: Electrical enclosure, cladding, oil collection pan, leveling supports

Workpiece magazine : Integrated KOENIG conveyor system or stacker cell foreign conveyor system integrable

Vertical axis Z: Guide rails, spherical spindle, synchronous motor

Horizontal axis Y: Guide rails, gear belt, planetary gear, synchronous motor

Rotation axis C: Planetary gear, synchronous motor, swivel arm with double gripper, without basis finger set

Color concept: Cladding with RAL9010, blue galvanized support frames

Interface: ProfiNet with ProfiSafe communication

Shipment: Built on a sturdy foundation support, optimized for an high-cube container

3220

1990

2365

1235

CompactLoader


Standard equipment

Central processing unit:

Siemens – ET200SP

Periphery controlling

device: Siemens – ET200SP

Distribution box for field service:

Murrelektronik – MVK ProfiNet

Control panel: Siemens - Mobile Panels

2nd Generation

Driver amplifier: Siemens – Sinamics S120

Synchronous - motors: Siemens – 1FK7

Asynchronous- motors: Siemens

Door security: Euchner

Parallel gripper: Schunk PGNplus with

KOENIG measuring sys.

Central lubrication system:

SKF

Oil return pump: Brinkmann

Single wire identification in enclosure:

Phoenix Contact

Energy chain: IGUS

Pneumatic equipment: Festo

Sensor technology and sensor cable:

Ifm

CompactLoader


Organized

CompactLoader

Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 12/12 2017-09-05 CompactLoader Klingelnberg EN.docx

Company

Technology is our passion

KOENIG Automation AG was founded in 1994 in the Zurich highlands. We develop, manufacture, and distribute automation solutions for a variety of applications.

Loaders and conveyors for the automation of production machines are our core business. We supply high-quality, innovative products. These are designed for use in harsh industrial environments in

multiple-shift operation. Our customers include renowned engineering companies and numerous automobile manufacturers, as well

as their suppliers. Several hundred KOENIG automations are operating reliably around the globe, with a large share

currently in Asia.

Our guiding principle:

Einfachheit ist die höchste Stufe der Vollendung Simplicity is the ultimate perfection

简洁是极致的完美 Leonardo da Vinci

Documents

CompactLoader Dynamic perfection · 2017. 10. 15. · -09 05 CompactLoader Klingelnberg EN.docx. Company . Technology is our passion . KOENIG. Automation AG was founded in 1994 in