CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 1/12
Dynamic perfection Double or single gripper arrangement Workpiece changeover time under 3 s Space requirement less than 6 m² No tools required for set up / set up less than 180 s Semiautomatic intuitive program teaching Comfortable accessibility true the Automation to the machine Dry parts, clean work place-> Clean Factory Optimal integrated Conveyor System or Stacker Cell User-friendly and smart engineered Low maintenance cost Durable and dependable Swiss Quality
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 2/12
Automation
010890 011222 011876 CompactLoader 2x160 HV CompactLoader 2x260 CompactLoader 1x450
Ø 1-160 mm Ø 1-260 mm Ø 1-450 mm length 1-400 mm length 1-400 mm length 1-600 mm
max. weight of workpiece 2x4 kg max. weight of workpiece 2x20 kg max. weight of workpiece 1x40 kg Workpiece changeover time 4.5 s Workpiece changeover time 3.5 s Workpiece changeover time 6 s
Variational workpiece geometry available KOENIG conveyor systems are expandable, Integration of third-party conveyor systems available
011615 011271 010150 010481 Conveyor System 260-3.2 Conveyor System 260S-3.2 Conveyor System 450S-4.2 Stacker cell
workpiece Ø 1-260 mm workpiece Ø 1-260 mm worrkpiece Ø 450 mm Container 400x600 mm workpiece length 1-300 mm workpiece length 1-400 mm workpiece length 1-600 mm height of stack 1350 mm
workpiece weight 12 kg workpiece weight 25 kg workpiece weight 40 kg weight of container 40 kg
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 3/12
Options application - specific
Com
pact
Load
er
2x90
Co
mpa
ctLo
ader
2x
260
/ 2x
160H
V Co
mpa
ctLo
ader
1x
450
010407 NOK/SPC Station 1/1 1 NOK/1 SPC Workpiece
X X
011258 Centrifuge station 280
X X
010112 Centrifuge station 450
X
003745 Adapter extension To Centrifuge station
X X X
011356 Workpiece recognition
X X X
010376 Optical position recognition
X X X
011563 Stopping station stacking Workpiece stacking
X X
011935 Basic installation RFID 2 RFID Reader
X X X
010355 Malfunction light system X X X
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 4/12
Equipment CompactLoader- specific
Com
pact
Load
er
2x90
Co
mpa
ctLo
ader
2x
260
/ 2x
160H
V Co
mpa
ctLo
ader
1x
450
010075 Basis finger set 090 Workpiece Ø 1-90mm
X
009745 Basis finger set 160 Workpiece Ø 1-160mm X
009723 Basis finger set 260 Workpiece Ø 1-260mm X
010070 Basis finger set 450 Workpiece Ø 1-450mm
X
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 5/12
Equipment CompactLoader- specific
Available workpiece schema
Wor
kpie
ce
max
. len
gth
/ mm
W
orkp
iece
M
ax. Ø
/ m
m
Wor
kpie
ce
Max
. wei
ght /
Kg
Qua
tntit
y of
w
orkp
iece
s BS
260
Qua
ntity
of
wor
kpie
ces B
S260
S Q
uant
ity o
f w
orkp
iece
s BS4
50S
010122 Pallet 100 Workpiece adapter Quick changeover system
300 90 4 54
300 170 8 27
300 260 12 18
010479 Pallet 135 Workpiece adapter Quick changeover system
300 125 5 40 300 260 10 20
010123 Pallet 150S Workpiece adapter Quick changeover system
400 125 40 26 36 400 275 40 13 18
400 425 40 12
All pallets are customizable to the customer specifications
Com
pact
Load
er
2x90
Co
mpa
ctLo
ader
2x
260
Com
pact
Load
er
1x45
0
010377 Workpiece plate 090 Workpiece up to Ø 90mm
X X X
010378 Workpiece plate 170 Workpiece up to Ø 170mm
X X
010379 Workpiece plate 260 Workpiece up to Ø 260mm
X X
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 6/12
Tooling workpiece - specific
Com
pact
Load
er
2x90
Co
mpa
ctLo
ader
2x
260
/ 2x
160H
V Co
mpa
ctLo
ader
1x
450
800894 Gripper jaw 090-XXX X
800895 Gripper jaw 160-XXX X
800897 Gripper jaw 260-XXX X
800898 Gripper jaw 450-XXX X
800269 Workpiece spigot/bushing
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 7/12
Tooling workpiece - specific
Available workpiece schema
Wor
kpie
ce
max
. len
gth
/ mm
W
orkp
iece
m
ax. Ø
/ m
m
Wor
kpie
ce
max
. wei
ght/
Kg
Qua
ntity
of
wor
kpie
ces B
S260
Q
uant
ity o
f w
orkp
iece
s BS2
60S
Qua
ntity
of
wor
kpie
ces B
S450
S
800903 Pallet 063 Workpiece spigot integrated
200 45 2 85
Com
pact
Load
er
2x90
Co
mpa
ctLo
ader
2x
260
/ 2x
160H
V Co
mpa
ctLo
ader
1x
450
800267 Socket centrifuge
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 8/12
Overview
Z-Axis drive
Y-Axis drive
C-Axis drive
Gripper
Centrifuge station (optional)
Conveyor system
Base plate
Oil collection pan
Distribution box
NOK/SPC Station (optional)
Pneumatic regulation system
Electrical enclosure
Valve block
Central lubrication system
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 9/12
Layout CompactLoader 2x260
Standard scope of supply
Loader: Electrical enclosure, cladding, oil collection pan, leveling supports
Workpiece magazine : Integrated KOENIG conveyor system or stacker cell foreign conveyor system integrable
Vertical axis Z: Guide rails, spherical spindle, synchronous motor
Horizontal axis Y: Guide rails, gear belt, planetary gear, synchronous motor
Rotation axis C: Planetary gear, synchronous motor, swivel arm with double gripper, without basis finger set
Color concept: Cladding with RAL9010, blue galvanized support frames
Interface: ProfiNet with ProfiSafe communication
Shipment: Built on a sturdy foundation support, optimized for an high-cube container
3220
1990
2365
1235
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 10/12
Standard equipment
Central processing unit:
Siemens – ET200SP
Periphery controlling
device: Siemens – ET200SP
Distribution box for field service:
Murrelektronik – MVK ProfiNet
Control panel: Siemens - Mobile Panels
2nd Generation
Driver amplifier: Siemens – Sinamics S120
Synchronous - motors: Siemens – 1FK7
Asynchronous- motors: Siemens
Door security: Euchner
Parallel gripper: Schunk PGNplus with
KOENIG measuring sys.
Central lubrication system:
SKF
Oil return pump: Brinkmann
Single wire identification in enclosure:
Phoenix Contact
Energy chain: IGUS
Pneumatic equipment: Festo
Sensor technology and sensor cable:
Ifm
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 11/12
Organized
CompactLoader
Technical design subject to change Copyright© 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen www.koenig-automation.com 12/12 2017-09-05 CompactLoader Klingelnberg EN.docx
Company
Technology is our passion
KOENIG Automation AG was founded in 1994 in the Zurich highlands. We develop, manufacture, and distribute automation solutions for a variety of applications.
Loaders and conveyors for the automation of production machines are our core business. We supply high-quality, innovative products. These are designed for use in harsh industrial environments in
multiple-shift operation. Our customers include renowned engineering companies and numerous automobile manufacturers, as well
as their suppliers. Several hundred KOENIG automations are operating reliably around the globe, with a large share
currently in Asia.
Our guiding principle:
Einfachheit ist die höchste Stufe der Vollendung Simplicity is the ultimate perfection
简洁是极致的完美 Leonardo da Vinci