Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
FOR YOUR NEAREST AUTHORIZED SERVICE CENTER 1-800-333-1322
Owner’sManual
UULLTTRRAA SSOOUURRCCEECommercial, Industrial, Residential
Portable Generator
MODELS:004451 (12,500 Watt)004582 (15,000 Watt)
• Safety
• Assembly
• Operation
• Maintenance
• Troubleshooting
• Electrical Data
• Parts
• Warranty
by Generac Power Systems, Inc.
GOVERNORACTUATOR
30
8587a
8687
GREEN
WHITE
YX
OFF
ON
J2
J1
+-
2
22
77A66A
11
BA
44S
11S
6
44
REGULATORVOLTAGE
WHITE
Y
X G
30A TWISTLOK120/240V
120V/20A
HOT
HOT3
1
WHITE
WHITE
5
LINE 4
LOAD 2
C.B.30A
C.B.30A
C.B.20A
C.B.20A
C.B.30A
30AC.B.
TRANSFORMERSIDLE CONTROL
CONTROL
ON/OFFIDLE
0
LOP
FSS
SP2
IM2
D
IM1
SP1D
ICSSR
66 77
10A AUTORESET BKR
12Vdc OUTLET
ENGINE WIRING
77
66 6
2
77A
66A
77
66A
13A
1515
15
15
15
0
0
00
0
0
0
0
0
18
15
13
13
167
167
15B
11
11
11
4444
22
22
22
22
11
1111
11
11 11
44
44
44
44
44
44
44
0
0
15A
BLK
229
229
11A
11A
44A
44A44B11B
11C11D
44D
22
22 22
0
0
0
0
0
0
0
0
0
0
0
GFCIDUPLEX120V/20A
HOT3
1
HOT
WHITE
4
5
WHITE
2G
WHITE
G
WHITE
120V/30ATWISTLOK
120V/30ATWISTLOK
F1
0
0
0
0
0
15 15
0
0
0
0
4
13
15R1
D2
141414
14
14
14
14
14
14
17
15B
BLK
0
0
ELECTRONIC GOVERNOR /ENGINE SHUTDOWN P.C.B.
CB1
50AC.B.
55
55
55A
5555A
11
0
11
44
86
86
86
16783
83
BLACK
BATTERY12V
RED
SM
SC
86
13
16
16
15
15
14 14
00
SWITCH
SCR
TB1
TB2
RECTIFIER
BATTERYCHARGE
BATTERYCHARGERECTIFIER
181
2
4
5
6
7
8
9
10
11
3
12
PIN #
4
4
4
RED
12
34
67
8910
5
11
12PIN #
167
0
044C
0
22
22
22
222222
GND
LEGENDBA - BRUSH ASSEMBLYCB1 - 5AMP AUTO RESET BREAKERD - ENGINE SHUTDOWN DIODED2 - 600V 12A DIODEF1 - 10A FUSEFSS - FUEL SHUT OFF SOLENOIDGND - GROUND BARIM1 - IGNITION MODULE, CYL. 1IM2 - IGNITION MODULE, CYL. 2LOP - LOW OIL PRESSURER1 - 25 OHM, 25W RESISTORSC - STARTER CONTACTOR
SM - STARTER MOTORSP1 - SPARK PLUG, CYL. 1SP2 - SPARK PLUG, CYL. 2SSR - START / STOP RELAYTB1, TB2 - TERMINAL BLOCK
SCR - STARTER CONTACTOR RELAY
120/240V50A OUTLET
(START) 0
15
17
RUN
STOP
22
22 22
22
0
22
22
66
77A
0
0
0
0
0
0 14
1413
9 10 12
5
1 2
6
4
8
CLOSEST TO BEARING
0
4
STATOR
PIN 6PIN 5PIN 4PIN 3PIN 2PIN 1
44S
16211S
0
4
6
162
55
55A
11S
44S
55A
55
77
66
10 9 8 7 6 5 4 3 2 11112
22
Sectio
n 6 —
Electrical D
ata
Co
mm
ercial-Ind
ustrial-R
esiden
tial Po
rtable G
enerato
r System
Wirin
g D
iagram
– Draw
ing
No
.0E0228
23
VOLTAGEELECTRONIC
REGULATOR
11S
162
0
6
44S
4
6
5
4
3
2
1
BCR277A
1566A
564
1012SSR
9
RESET
RESET
TEST
TEST
18
IM2SP2
IM1SP1
PRINTED CIRCUITBOARD
CONTROL
12 1011 9 278 6 45 3
J2
1
J1
15B83
TR10
167TR2
86229
44S11S
ACTUATORGOVERNOR
0 0 44C2211C22
C.B.
0000
222222
44D11D44B
11B11B
0
11A44A
22
20AC.B.20A30A
C.B.30AC.B.
30AC.B.
50AC.B.30A
C.B.
FIELD
0
167
SW1
BATTERY CHARGE WINDING
55A
10A BATTERY CHARGE WINDING77
55
11S11224444S
66
77A 66A
62 4 0
C1-12C1-11C1-7C1-6C1-1
C1-2
C1-4
C1-9
C1-8
C1-10
C1-5C1-3
77
66BCR1
13A
CB2
83167
22915B
086
SW2
FSS
LOP
0
15
17
017
15
0
0
86
14
C2-8
C2-3
C2-4
C2-10
C2-5
C2-7
C2-1
C2-215
C2-120
0
16
SC
BATTERY
BLACK
RED
SC
SM
12V
CB115A 0
C2-6
C2-11
C2-9
13
13
F1
SCR
2291415B
18
015
15 15
0
0
0
167
15
15
86
0
14
17
18
13
13
16
14
14
14
14
86
13
15
15
1515
15
1515
15
1418 18
167167
8686
4
4162
11S
44S
2211
044
11
022
44
11
022
44
11
022
4444
77A
77
66A
66
77
0
2
2
2
6
6
6
11S 4 044S
RED
BLK
BLK
83 0
0
00
0
22915B
15
15
15
0
17
17
4
SCR - STARTER CONTACTOR RELAY
SW1 - START-RUN-STOP RELAYSSR - START / STOP RELAYSP2 - SPARK PLUG, CYL. 2SP1 - SPARK PLUG, CYL. 1SM - STARTER MOTOR
SC - STARTER CONTACTORR1 - 25 OHM, 25W RESISTOR
IM2 - IGNITION MODULE, CYL. 2
FSS - FUEL SHUT OFF SOLENOID
CB1 - 10AMP AUTO RESET BREAKER
LOP - LOW OIL PRESSURE
IM1 - IGNITION MODULE, CYL. 1
GND - GROUND BAR
F1 - 10A FUSED2, D3 - ENGINE SHUTDOWN DIODE
BA - BRUSH ASSEMBLYLEGEND
120/240V50A
TWISTLOK TWISTLOK120V/30A
TWISTLOK120V/30A
DUPLEX120V 120V
GFCI
30A120/240V
POWER WINDINGDPE WINDING
I.C.T.
I.C.T.
I.C.
R1D1
TB1 TB2
D2
D3
12Vdc
BA
CB2 - 5AMP AUTO RESET BREAKERD1 - 600V 12A DIODE
BCR2 - BATTERY CHARGE RECTIFIERBCR1 - BATTERY CHARGE RECTIFIER, 10A
I.C.T. - IDLE CONTROL TRANSFORMER
SW2 - IDLE CONTROL SWITCHTB1, TB2 - TERMINAL BLOCK
13
14
Sectio
n 6 —
Electrical D
ata
Co
mm
ercial-Ind
ustrial-R
esiden
tial Po
rtable G
enerato
r System
Sch
ematic – D
rawin
g N
o.0E
0229
24
12
15
3
6 5 4
7
1817
56
58
5253 55
54
57
4243
4445
46
5149
40
39
38
16
8
12
11
9
13
23
28
19
20
22 2124
29
35
33
36
372627
3
34
32
25 3
31
303
14
10
41
47
50
Sectio
n 7 —
Exp
lod
ed V
iews an
d P
arts Lists
Co
mm
ercial-Ind
ustrial-R
esiden
tial Po
rtable G
enerato
r System
GT-990 &
GT-760 E
ng
ine (P
age 1) – D
rawin
g N
o.0E
0034
25
ITEM PART NO. QTY. DESCRIPTION
1 0C5729 1 ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE
2 0C3008 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 8 SCREW, TAPTITE M6-1.0 X 12 BP4 0C5372 1 ASSEMBLY, BREATHER5 0C3005 1 GASKET, BREATHER COVER6 0C3003 3 SEPARATOR, OIL BREATHER7 0D8067A 1 ASSEMBLY, HEAD #18 071983 4 RETAINER, PISTON PIN 209 0D5269 1 ROCKER, COVER 10 043790A 1 BARBED EL 90 3/8NPT X 3/811 0C2967 2 PISTON, LC12 021533 2 SET, PISTON RING 90MM13 071980 2 PIN PISTON D2014 0D4041 1 ASSEMBLY, CAMSHAFT & GEAR 15 0D4788 2 PLUG STD PIPE 3/8 STEEL SQ HD16 093064 1 ASSEMBLY, OIL FILL CAP17 0C2977 1 GASKET, CRANK CASE 18 0C5943 1 SEAL, OIL PASSAGE 19 0D4040E 1 ASSEMBLY, CRANKSHAFT
HORIZONTAL DIRECT DRIVE(GT-990)
19 0D4122E 1 ASSEMBLY, CRANKSHAFT HORIZONTAL DIRECT DRIVE(GT-760)
20 0C2969 2 ASSEMBLY, CONNECTING ROD (GT-990)
20 0D3961 2 ASSEMBLY, CONNECTING ROD (GT-760)
21 0D2157 2 SCREW SHC M6-1.0 X 50 G8.822 0C5313 1 SCREEN, OIL PICKUP23 0D4123 1 ASSEMBLY, OIL PUMP24 078699E 2 SLEEVE, SEAMED DOWEL 10 DIA.25 0C3011 2 COVER, OIL RELIEF26 0C3009 2 SPRING, OIL RELIEF 27 0C3010 2 BALL, 1/2D OIL RELIEF 28 093873 2 WASHER, LOCK RIB M629 0C5315 1 GEROTOR, OUTER30 0C5998 1 CLAMP, OIL TUBE31 0D4497 1 PLUG-CRANKCASE GOVERNOR
BORE32 0C3971E 1 ASSEMBLY, DIPSTICK WITH
HANDLE33 0D3745 1 TUBE, DIPSTICK34 0C3027 3 O-RING, OIL CLR35 0C3007 1 SEAL, 42 I.D. CRANKSHAFT 36 0C5731 1 ASSEMBLY, HOUSING COVER WITH
SLEEVE
ITEM PART NO. QTY. DESCRIPTION
37 0C3006 11 SCREW, HHFC M10-1.5 X 5538 0C8566 8 SCREW HHFC M6-1.0 X 2039 0C8808 2 HOOK, LIFTING40 0C2981 1 ROCKER, COVER 41 0C2979 2 GASKET, VALVE COVER 42 086515 8 KEEPER, VALVE SPRING43 0D2274 4 RETAINER, VALVE SPRING 44 0D3867 4 SPRING, VALVE 45 078672 2 SEAL, VALVE STEM D746 0C5371 4 WASHER, VALVE SPRING47 072694 4 STUD, D20 PIVOT BALL49 0D5313 4 ROCKER ARM50 0D3998 4 NUT, HEX M8-1.0 GB YELLOW
CHROME51 0D6024 2 PLATE, PUSH ROD GUIDE52 0C2976 12 SCREW HHFC M8-1.25 X 6553 086516 2 VALVE, EXHAUST54 0C2229 2 VALVE, INTAKE55 083897 4 TAPPET, SOLID56 0D8067B 1 ASSEMBLY, HEAD #257 0D9853D 4 PUSHROD 144.658 0C2978 2 GASKET, HEAD (GT-990)
0D9000 2 GASKET, HEAD (GT-760)59 0D6008 1 KIT GEAR COVER60 0D4010 1 KIT GASKET61 0D6007 1 KIT PISTON & RINGS62 0D4012 1 KIT BREATHER ASSEMBLY63 0D8675A 1 KIT HEAD ASSEMBLY CYLINDER 164 0D8675B 1 KIT HEAD ASSEMBLY CYLINDER 265 0D4015 1 KIT OIL RELIEF
Section 7 — Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator SystemGT-990 & GT-760 Engine (Page 1) – Drawing No. 0E0034
Item 59 (Kit) includes items 3, 30, 35 & Kit item 64Item 60 (Kit) includes items 2, 5, 17, 18, 34, 35, 40, 57, 139, 153.Item 61 (Kit) includes items 8, 11, 12, 13Item 62 (Kit) includes items 4, 5, 6Item 63 (Kit) includes items 7, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52,
53, 54Item 64 (Kit) includes items 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53,
54, 56Item 65 (Kit) includes items 25, 26, 27
26
108
136
115
113
120
117
119116118
112 113
114
114
111
110
122123
121
84
66
80
72
7574
86
81
69
73
6867
70
8283
85
79
104
9794
95
90
101
91
93
7776
105
103
102
9899
78
88
100108
108109
107
128
126
130
137
129
108
131
134
132
133127
135
138
141
139
140
143142
143145
144
147
146
147
153
37 150 151
152
106
92
96
89
93
71
149
DETAIL "A"
87
DETAIL "A"
155101
154155
156
157
156
158157
92 125124
Sectio
n 7 —
Exp
lod
ed V
iews an
d P
arts Lists
Co
mm
ercial-Ind
ustrial-R
esiden
tial Po
rtable G
enerato
r System
GT-990 &
GT-760 E
ng
ine (P
age 2) – D
rawin
g N
o.0E
0034
ITEM PART NO. QTY. DESCRIPTION
66 087680 1 WINGNUT, AIRBOX67 0D4511 1 PRECLEANER, AIR68 0D3262 1 ELEMENT, AIR CLEANER69 0D6020 1 STUD M6-1.0 X 7370 0D4183 1 ADAPTOR, SPIT BACK71 0D6327 1 GASKET, SPITBACK72 0D2774B 1 BASE, AIRBOX73 0D5125 1 SPRING, WINTER/SUMMER
VALVE74 0D2930 1 VALVE, SUMMER / WINTER75 0D4612 1 SNORKEL, AIR INTAKE76 0D6143 1 TUBE, HEAT RISER 50.8 I.D.77 0D2775 1 COVER, AIRBOX78 0D5014A 1 KNOB, AIRBOX 17mm79 0D5014B 1 KNOB, AIRBOX 95MM80 049721 1 SCREW HHC M6-1.0 X 3581 022097 1 WASHER LOCK M6-1/482 022473 1 WASHER FLAT 1/483 052857 4 NUT LOCK FLANGE M6-1.084 0D6021 4 STUD, METRIC85 0C9093 1 HOSE, BREATHER 86 0D4522 1 CONTROLLER ASSEMBLY87 074908 1 SCREW HHTT M5-0.8 X 1088 066849B 1 SCREW HHTT M5-0.8 X 8mm89 0536210209 1 ASSEMBLY, WIRE90 0C8526 1 CARBURETOR (GT-990)
0D8059 1 CARBURETOR (GT-760)91 0D4024 1 GASKET,CARB TO SPACER92 048031C 4 CLAMP HOSE BAND 1/493 030340 12" HOSE ¼ ID94 0D5282 1 GASKET, MANIFOLD TO
CARBURETOR95 086061G 1 SLEEVING 1/2" I.D.96 0D6313 1 FILTER, FUEL97 070008 4 WASHER FLAT M8 98 070006 4 WASHER LOCK M899 049821 4 SCREW SHC M8-1.25 X 30100 0C9911 1 MANIFOLD, INTAKE101 051714 3 NUT HEX M3-0.5102 0D5411 1 ROD, SUMMER / WINTER VALVE103 0D5445 1 BUSHING, MINI CONTROL PANEL104 0D5416 1 KNOB, CONTROL SUMMER /
WINTER105 0D5398 1 CHOKE ASSEMBLY106 066849 2 SCREW TAPTITE M5-0.8 X 8 BP107 0D3432 1 PANEL, CONTROL FACE PLATE108 045756 26 SCREW TAPTITE M6-1.0X 10
YELLOW CHROME109 0D4767 1 SWITCH ROCKER110 0D1142A 1 WRAPPER, LOWER CYLINDER 2 111 0D1143 1 WRAPPER, UPPER CYLINDER 2112 0C3053 1 ASSEMBLY, GROUND WIRE113 022097 4 WASHER LOCK M6-1/4114 092079 4 SCREW TAPTITE M6-1.0 X 25 BP115 0C3052 2 ASSEMBLY, IGNITION COIL116 0C4147 1 PUMP, IMPULSE117 022264 2 WASHER LOCK M4
ITEM PART NO. QTY. DESCRIPTION
118 0D6142 2 SCREW PPHM M4-0.7 X 40119 0D5399 1 ELBOW, RUBBER 90 DEG.120 072347 2 SPARKPLUG121 0C3017 1 STARTER122 022129 2 WASHER LOCK M8-5/16123 061906 2 SCREW HHC M8-1.25 X 85 G8.8124 0C8919 1 BRACKET, STARTER125 079246 1 SCREW HHC M6-1.0 X 16mm W/
LOCKWASHER126 0D1131 1 GUARD,FAN127 0C3022B 1 HOUSING, BLOWER GASOLINE
COOLER128 0C9763 4 NUT, GROMMET 1/4 PLUG129 0C3034 1 NUT,HEX M24130 0C3033 1 WASHER, M24131 0C3032 1 PLATE, FAN 132 0A5992 2 WASHER SHAKEPROOF INT M8
SS133 051754 2 SCREW HHC M8-1.25 X 12 G8.8134 0C3031 1 FAN, NYLON135 085011 1 INSULATOR ASSEMBLY IGNITION136 045756 4 SCREW TAPTITE M6-1X10
YELLOW CHROME137 0C3725A 1 FLYWHEEL ASSEMBLY138 0C3016A 1 PLATE, BACKING GT990 WITH
OIL COOL139 082774 1 KEY, WOODRFF 4 X 19D140 0C3043 2 GASKET, MANIFOLD / PORT 141 0C9764 4 PLASTITE,1/4-15 X 3/4142 0C3026 1 COOLER, OIL 143 040173 4 CLAMP HOSE #5.5 .62 - .62144 0C9806 2 HOSE, 3/8" I.D. X 6" LONG 145 035461A 2 BARBED STR 1/4NPT X 3/8 WITH
VIBRA SEAL146 070185 1 FILTER, OIL D 69 X 64 LONG147 0C7292 1 NIPPLE, 3/4"-16 UNF148 0D3083 1 ASSEMBLY, OIL DRAIN HOSE149 0C3025 1 SWITCH, OIL PRESS 150 0D4550 1 BRACKET, AIRBOX SUPPORT151 0C3018 1 WRAPPER, UPPER CYLINDER 1 152 0C3019 1 WRAPPER, LOWER CYLINDER 1 153 046964 1 BRASS ST ELBOW 1/4 NPT154 0D5605 1 ROD,GOV. STEP MOTOR-
CARBURETOR155 0D6341 2 ROD END156 0D6342 2 BALL STUD157 0D9784 2 NUT LOCK HEX M3-0.5158 031879 1 WASHER FLAT #4
27
Section 7 — Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator SystemGT-990 & GT-760 Engine (Page 2) – Drawing No. 0E0034
28
36
15
21
22
9
3
2
1
4
3112
2524
26
32
1019
16
28
27
17
10
1932
28
31
32
17
32 31
33
29
28
13
28
18
10
7
29
11
23
24
6
5
8
14
34
30
35
2220
31
30
37
39
38
41
40
40
41
39
42
4344
45
28
Section 7 — Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator SystemGenerator – Drawing No. 0D4488
29
ITEM PART NO. QTY. DESCRIPTION
1 0C6934 1 ADAPTOR, ENGINE2 0D2123 1 STATOR 12.5KW
0D2134 STATOR 15KW3 0D2132 1 ROTOR 12.5KW
0D2133 ROTOR 15KW4 0C6043B 1 CARRIER, REAR BEARING5 0D2492 1 EXHAUST MANIFOLD6 0D2726 1 MUFFLER7 0C4138 2 GASKET, EXHAUST8 0D3547 1 COVER, ALTERNATOR AIR IN9 031971 1 BEARING 10 0C3168 3 5/16 SPECIAL LOCK
WASHER11 0D1838 1 SCREW IHHC 3/8-24 X 15.50 G512 0D3549 4 SCREW IHHC M8-1.25 X 400 G8.813 0C7038E 1 BRACKET, ALT MOUNTING14 032712 4 SCREW HHTT #10-32 X 1.7515 083512 1 SCREW TAPTITE M8-1.25 X 16 BP16 0C7038D 1 ENGINE MOUNTING PLATE17 0C7758 6 RUBBER MOUNT18 0388050AF0 1 BATTERY CABLE, BLACK19 0C2417A 1 EARTH STRAP 3/8X 3/820 082121C 1 CLIP-J VINYL COAT .625 ID21 066386 1 ASSEMBLY, BRUSH HOLDER22 0C2824 3 SCREW TAP-R #10-32 X 9/16
ITEM PART NO. QTY. DESCRIPTION
23 0A2038 1 WASHER FLAT 3/8 ZINC24 022237 5 WASHER LOCK 3/825 022511 4 SCREW HHC 3/8-16 X 1-1/4 G526 022131 4 WASHER FLAT 3/8-M10 ZINC27 039288 4 SCREW HHC M8-1.25 X 55 G8.828 022145 22 WASHER FLAT 5/16 ZINC29 049820 4 NUT LOCK HEX M8-1.25
NYLON INSERT30 043116 5 SCREW HHC M6-1.0 X 12 31 022129 18 WASHER LOCK M8-5/1632 022259 12 NUT HEX 5/16-18 STEEL33 059637 2 SCREW TAPTITE 3/8-16 X 3/4 BP34 0D5100 1 SHIELD, MUFFLER HEAT35 0D5823 1 U-BOLT & SADDLE36 0C8565 4 SCREW SHC M8-1.25 X 1837 0D5833 1 PANEL, MUFFLER BOX BACK38 0D5834 1 PANEL, MUFFLER BOX END39 090388 3 SCREW HHTT M6-1.0 X 1240 022473 5 WASHER FLAT 1/441 022097 5 WASHER LOCK M6-1/442 0D5133 1 SPARK ARRESTOR SCREEN43 0D5133A 1 RETAINER, SPARK
ARREST SCREEN44 045764 1 SCREW HHTT M4-0.7 X 845 0D6214 1 SHIELD, RUBBER MOUNT
Section 7 — Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator SystemGenerator – Drawing No. 0D4488
545455
11
22
15151414
1313
5959
66
5959
4242
4141
12124242
4141
1111
42425959
4141
10104646
8899
4141
4242
4343
3838
3939
4040
88
4444
18181717
4545
1616
18181717
1919
2020
47,4847,48
2828
4141
3333
4242 77
3131
3030
3232
99 88
4949
36363737
3434
3535
2929
2727
1717
1818
1818
2222
1717
2626
2525
5151
99
882323
442121
44
5050
5353
5757
5656
5252
61612424
5858
5555
6060
6262
33
6363
30
Sectio
n 7 —
Exp
lod
ed V
iews an
d P
arts Lists
Co
mm
ercial-Ind
ustrial-R
esiden
tial Po
rtable G
enerato
r System
Co
ntro
l Pan
el – Draw
ing
No
.0E0227
ITEM PART NO. QTY. DESCRIPTION
1 087968 1 SWITCH, ROCKER -/02 090418 1 OUTLET, 12VDC SNAP3 0D6640 1 COVER, GOVERNOR CONTROL4 090987 6 SCREW PPHM M3-0.5 X 125 0D2502 1 PANEL, SHEET METAL 6 068868 2 OUTLET 30A 120V RECEPT7 022985 2 WASHER FLAT #68 043182 10 WASHER LOCK M39 051714 6 NUT HEX M3-0.5 G810 075207A 4 CIRCUIT BREAKER 30A 11 075207 2 CIRCUIT BREAKER 20A12 0D4969 1 OUTLET 50A 125/250V13 043437 1 OUTLET 30A 125/250V14 0D4968 1 OUTLET 20A 120V DPLX15 0D4966 1 OUTLET 20A 120V GFCI16 0D1004E 1 CIRCUIT BREAKER 50A 400V
2POLE17 051716 8 NUT HEX M5-0.8 G818 022152 8 WASHER LOCK #1019 0D5045 1 DIN RAIL 59.5mm LONG20 067680 1 ASSEMBLY VOLTAGE REGULATOR
60HZ21 0D4409 1 ELECTRONIC GOVERNOR / IDLE
CONTROLLER22 052844 1 RELAY PNL 12VDC SPST 30A23 0D4766 1 RELAY 12VDC 5A 3PDT 240V24 0D2691 1 CONTROL PANEL BOX25 023484L 1 BUSHING SNAP26 0A1661 2 RIVET POP .156 X .160-.164 / #2027 048766 1 BLOCK TERMINAL 20A 2 X 6 X
1100V28 0D3550 1 BLOCK DOUBLE ROW TERMINAL 8
POSITION29 049939 1 RECTIFIER MSC 12A 600V30 070370 1 WASHER MICA .20331 030468 1 WASHER STEP NYLON .20
ITEM PART NO. QTY. DESCRIPTION
32 022158 1 NUT HEX #10-3233 023897 1 WASHER FLAT #1034 057405 1 RESISTOR 25R 5% 25W35 022473 1 WASHER FLAT 1/436 022097 1 WASHER LOCK M6-1/437 049813 1 NUT HEX M6-1.0 G838 065795 2 RECTIFIER-BATTERY CHARGER39 0D4804 2 TRANSFORMER, IDLE CURRENT40 0C1085 4 SCREW PPHM M3-0.5 X 841 051715 18 NUT HEX M4-0.7 G842 022264 18 WASHER LOCK M443 048512 1 CIRCUIT BREAKER 5 X 144 087962 1 CIRCUIT BREAKER 10 X 1 12VDC
1/4"QC45 036261 2 RIVET POP .125 X .129-.133 / #3046 0A2769 1 LUG GRND 8 TABS47 032300 1 HOLDER FUSE48 028578 1 FUSE 10A X AGC1049 055444 1 HEATSINK50 075475 2 SCREW PPHM M4-0.7 X 1051 049815 4 SCREW HHC M5-0.8 X 16 G8.852 0A2053 1 SCREW HHC M6-1.0 X 65 G8.853 055440 2 SCREW HHC M5-0.8 X 25 G8.854 045770 1 SCREW HHC M5-0.8 X 10 G8.855 0D5734 2 SPACER .25 X .50 X 1.556 074908 18 SCREW HHTT M5-0.8 X 1057 075235 1 SCREW PPHM M5-0.8 X 3058 080823 2 SCREW PPHM M5-0.8 X 5059 038150 14 WASHER FLAT #860 0D6140 1 GASKET, PORTABLE CONTROL
PANEL61 075476 2 SCREW PPHM M4-0.7 X 1662 027565 A/R TAPE ELEC UL PERMACEL63 058000K 2 NUT TRIC M5-0.8
31
Section 7 — Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator SystemControl Panel – Drawing No. 0E0227
32
22
21
26 30
28
56
7
8 9
1514
32
4224 26 27
31
51
29
5
19
18
17
20
16
10
1
37
3 4
11 12 13
33
35
7
76
36
34
23
39
38
4140
39
17
244
43
45
46
25
17
67
47
48
49
50
52
7636
Detail of Battery Tray
POWERWIRE TOENGINE
Sectio
n 7 —
Exp
lod
ed V
iews an
d P
arts Lists
Co
mm
ercial-Ind
ustrial-R
esiden
tial Po
rtable G
enerato
r System
Fram
e,Han
dle &
Wh
eel Kit – D
rawin
g N
o.0E
0695
33
ITEM PART NO. QTY. DESCRIPTION
1 057058 4 SCREW HHC M6-1.0 X 552 0D5315 4 RUBBER TANK MOUNT3 0D4570 1 CAP, FUEL WITH GAUGE & VENT4 0D22850SRV 1 KIT, FUEL TANK5 045771 4 NUT HEX M8-1.256 022129 10 WASHER LOCK M8-5/167 022145 14 WASHER FLAT 5/168 0D4565 1 BRACKET BATTERY9 0D3545 2 BOLT,BATTERY J-BOLT10 022287 2 SCREW HHC 1/4-20 X 3/4 G511 022473 2 WASHER FLAT 1/412 022097 2 WASHER LOCK M6-1/413 022127 2 NUT HEX 1/4-2014 0388040AK0 1 BATTERY CABLE, RED15 0D4575 1 BATTERY U116 0D5202 1 NUT WING 5/16-18 BRASS17 0D5199 4 WASHER FLAT 5/16 BRASS18 029809 1 NUT HEX 5/16-18 BRASS19 0C3168 1 5/16 SPECIAL L/WASH20 0D5198 1 SCREW HHC 5/16-18 X 1.5 BRASS21 0E0317 1 BRACKET FRONT FOOT22 027007 2 VIB MOUNT23 0D5303 4 WASHER FLAT .25ID X 1"OD24 042909 2 SCREW HHC M8-1.25 X 3025 090388 4 SCREW HHTT M6-1.0 X 1226 064101 6 NUT LOCK FL 3/8-1627 039214 6 BOLT CARR 3/8-16 X 1
ITEM PART NO. QTY. DESCRIPTION
28 0D9165 1 AXLE, 3/4"DIA X 30"29 045900 2 WASHER FLAT 3/430 0D7668 2 12.3" PNEUM WHEEL 3/4" AXLE31 0D4999 2 PIN COTTER 1/8 X 1-1/432 0D4044 2 BRACKET, WHEEL SPACER33 0D3700 4 NUT FLANGE M6-1.0 NYLOK34 0D2497 1 HANDLE35 022532 4 SCREW HHC 5/16-18 X 2-1/2 G536 027028 6 NUT LOCK HEX 5/16-18 NYLON
INSERT37 0D2271 1 FRAME38 052762 4 SCREW HHC M5-0.8 X 45 G8.839 051713 8 WASHER FLAT M540 049226 4 WASHER LOCK M541 051716 4 NUT HEX M5-0.842 050190 2 WASHER FLAT 1"43 078299 1 BUSHING TANK DEXTOR44 080270 1 VALVE, PLASTIC TANK45 0D5142 1 AIR DEFLECTOR46 096021 2 GROMMET .75 X .06 X .5047 048031C 2 CLAMP HOSE BAND ¼48 030340 18" HOSE ¼ ID49 075763 1 BOOT BATTERY CABLE50 075763A 1 BOOT STARTER CABLE51 0E0318 2 SPACER, AXLE52 030795 2 SCREW HHC 5/16"-18 X 1"
Section 7 — Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator SystemFrame, Handle & Wheel Kit – Drawing No. 0E0695