Color Barcode Scanner CBC 5100 - Welcome to Nordson …emanuals.nordson.com/adhesives/English_Manuals/7135357.pdf · Color Barcode Scanner CBC 5100 ... Electrical Connections 3‐8

Color Barcode Scanner CBC 5100

Manual P/N 7135357D- English -

Issued 12/10

NORDSON BENELUX • MAASTRICHT • THE NETHERLANDSwww.nordson.com

P/N 7135357D � 2010 Nordson CorporationCBC 510012/10

This equipment is regulated by the EuropeanUnion under WEEE Directive 2002/96/EC.

See www.nordson.com for information abouthow to properly dispose of this equipment.www.nordson.com

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2008.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change

without notice.

� 2010 All rights reserved.

TrademarksAccuJet, AeroCharge, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CF, CanWorks, Century, Clean�Coat,

CleanSleeve, CleanSpray, Control�Coat, Cross‐Cut, Cyclo‐Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem,Easy�Coat, Easymove Plus, Econo‐Coat, EFD, ETI, Excel 2000, Flex‐O‐Coat, FlexiCoat, Flexi‐Spray, Flow�Sentry,

Fluidmove, FoamMelt, FoamMix, Helix, Heli‐flow, Horizon, Hot Shot, Isocoil, Isocore, Iso‐Flo, JR, KB30, Kinetix,Little�Squirt, Magnastatic, MEG, Meltex, Microcoat, MicroSet, Millennium, Mini Squirt, Moist‐Cure, Mountaingate, MultiScan,

Nordson, OmniScan, OptiMix, Package of Values, Patternview, Plasmod, PluraFoam, Porous Coat, PowderGrid,Powderware, Prism, Pro‐Flo, ProLink, Pro‐Meter, Pro‐Stream, PRX, RBX, Rhino, S.�design stylized, Saturn, SC5, Seal

Sentry, Select�Charge, Select�Coat, Select Cure, Slautterback, Smart‐Coat, Solder Plus, Spectrum, Spray�Squirt,Spraymelt, Super Squirt, Sure Coat, Tela‐Therm, Trends, Tribomatic, UniScan, UpTime, Veritec, Versa‐Coat,

Versa‐Screen, Versa‐Spray, Walcom, Watermark, and When you expect more. are registered trademarks of Nordson Corporation.

AeroDeck, AeroWash, Apogee, ATS, Auto‐Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, Colormax,Control Weave, Controlled Fiberization, CoolWave, CPX, DuraBlue, Dura-Coat, Dura-Screen, Dry Cure, E‐Nordson,

EasyClean, Eclipse, Equi=Bead, ESP, Fill Sentry, Fillmaster, Gluie, iControl, iFlow, Ink‐Dot, Iso‐Flex, iTrend, KVLP, LacquerCure, Maxima, MicroFin, MicroMax, Minimeter, Multifil, Origin, PermaFlo, PluraMix, Powder Pilot, Powercure, Primarc,

ProBlue, Process Sentry, PurTech, Pulse Spray, Ready Coat, Select�Series, Sensomatic, Shaftshield, SheetAire, Spectral,Spectronic, Speed-Coat, Speedking, Spray Works, Summit, Sure Brand, Sure Clean, Sure Max, Swirl�Coat, Tempus,

ThruWave, Tracking�Plus, Trade�Plus, Universal, VersaBlue, Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson Corporation.

Windows is a registered trademark of Microsoft Corporation.

Table of Contents I

P/N 7135357D� 2010 Nordson Corporation CBC 510012/10

Table of Contents

Nordson International O‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Europe O‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Distributors in Eastern & Southern Europe O‐1. . . . . . . . . . . . . . . . .Outside Europe / Hors d'Europe / Fuera de Europa O‐2. . . . . . . . . . .

Africa / Middle East O‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Asia / Australia / Latin America O‐2. . . . . . . . . . . . . . . . . . . . . . . . . .Japan O‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .North America O‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Alert Symbols 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Responsibilities of the Equipment Owner 1‐2. . . . . . . . . . . . . . . . . . . .

Safety Information 1‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Instructions, Requirements, and Standards 1‐2. . . . . . . . . . . . . . . .User Qualifications 1‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Applicable Industry Safety Practices 1‐4. . . . . . . . . . . . . . . . . . . . . . . .Intended Use of the Equipment 1‐4. . . . . . . . . . . . . . . . . . . . . . . . . .Instructions and Safety Messages 1‐4. . . . . . . . . . . . . . . . . . . . . . .Installation Practices 1‐5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operating Practices 1‐5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Maintenance and Repair Practices 1‐5. . . . . . . . . . . . . . . . . . . . . . .

Equipment Safety Information 1‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Equipment Shutdown 1‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Relieving System Hydraulic Pressure 1‐7. . . . . . . . . . . . . . . . . .De‐energizing the System 1‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . .Disabling the Guns 1‐8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Safety Warnings and Cautions 1‐9. . . . . . . . . . . . . . . . . . .Other Safety Precautions 1‐12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .First Aid 1‐12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Unintended Use - Examples - 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Instructions 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Residual Risks 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information 2‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Introduction 2‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Description of Functions 2‐5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Control Unit CBC 5100 2‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bracket with Sensor CBC 5100 2‐8. . . . . . . . . . . . . . . . . . . . . . . . . . . .Sensor CBC 5100 2‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII


Installation 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Transport 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Unpacking 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mounting 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Removal 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Storage 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Disposal 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Securing Bracket 3‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Aligning Bracket 3‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Affixing Reflector 3‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Attaching Blower to Sensor CBC 5100 3‐4. . . . . . . . . . . . . . . . . . . . . .Attaching Sensor CBC 5100 3‐5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connecting Blower 3‐6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Aligning Sensor CBC 5100 3‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical Connections 3‐8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Encoder 3‐8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Trigger Signal 3‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sensor CBC 5100 3‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Smart Sensor Interface 3‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Line Voltage 3‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface 3‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 4‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting Inspection Parameters 4‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection Parameters 4‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Advanced Inspection Parameters 4‐4. . . . . . . . . . . . . . . . . . . . . . . .

Setting Encoder 4‐5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting Machine Stop 4‐6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adjusting Blower Control Settings 4‐7. . . . . . . . . . . . . . . . . . . . . . . . . .Color Sensitivity and Bar Masking 4‐8. . . . . . . . . . . . . . . . . . . . . . . . . .

Setting Color Sensitivity 4‐8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting Bar Masking 4‐8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calibrating Sensor CBC 5100 4‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Determining Reference Barcode 4‐10. . . . . . . . . . . . . . . . . . . . . . . . . . .Typical Detection Results 4‐11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Performance Check 4‐13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Normal Operation 4‐13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Background Tolerance activated 4‐13. . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance / Troubleshooting 5‐1. . . . . . . . . . . . . . . . . . . . . . . . . .Maintenance 5‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Troubleshooting 5‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LEDs 5‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Error Display 5‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 6‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Introduction 6‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Updated Parts List 6‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CBC 5100 and Accessories 6‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents III

P/N 7135357D� 2010 Nordson Corporation CBC 510012/10

Technical Data 7‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Data 7‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Control unit CBC 5100 7‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Encoder Input 7‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Output for Trigger Signal 7‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Output Interface (Male) 7‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Output Interface (Female) 7‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Smart Sensor Interface 7‐5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sensor CBC 5100 7‐6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bracket Dimensions: Bobst Mistral / Expert Falz Adapter 7‐6. . . . . .Bracket Dimensions: Jagenberg Diana block 7‐7. . . . . . . . . . . . . . . . .Bracket Dimensions: Standard 7‐8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Barcodes 7‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Code 1-2-3 7‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bobst Code 7‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pharma Code 7‐10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Other Barcodes 7‐10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsIV


O‐1Introduction

��2011 Nordson CorporationAll rights reserved

NI_EN_O‐0211‐MX

Nordson International

http://www.nordson.com/Directory

Country Phone Fax

EuropeAustria 43‐1‐707 5521 43‐1‐707 5517

Belgium 31‐13‐511 8700 31‐13‐511 3995

Czech Republic 4205‐4159 2411 4205‐4124 4971

Denmark Hot Melt 45‐43‐66 0123 45‐43‐64 1101

Finishing 45‐43‐200 300 45‐43‐430 359

Finland 358‐9‐530 8080 358‐9‐530 80850

France 33‐1‐6412 1400 33‐1‐6412 1401

Germany Erkrath 49‐211‐92050 49‐211‐254 658

Lüneburg 49‐4131‐8940 49‐4131‐894 149

Nordson UV 49‐211‐9205528 49‐211‐9252148

EFD 49‐6238 920972 49‐6238 920973

Italy 39‐02‐216684‐400 39‐02‐26926699

Netherlands 31‐13‐511 8700 31‐13‐511 3995

Norway Hot Melt 47‐23 03 6160 47‐23 68 3636

Poland 48‐22‐836 4495 48‐22‐836 7042

Portugal 351‐22‐961 9400 351‐22‐961 9409

Russia 7‐812‐718 62 63 7‐812‐718 62 63

Slovak Republic 4205‐4159 2411 4205‐4124 4971

Spain 34‐96‐313 2090 34‐96‐313 2244

Sweden 46‐40-680 1700 46‐40‐932 882

Switzerland 41‐61‐411 3838 41‐61‐411 3818

UnitedKingdom

Hot Melt 44‐1844‐26 4500 44‐1844‐21 5358

IndustrialCoatingSystems

44‐161‐498 1500 44‐161‐498 1501

Distributors in Eastern & Southern Europe

DED, Germany 49‐211‐92050 49‐211‐254 658

O‐2 Introduction

��2011Nordson CorporationAll rights reserved

NI_EN_O‐0211‐MX

Outside Europe / Hors d'Europe / Fuera de Europa

� For your nearest Nordson office outside Europe, contact the Nordson

offices below for detailed information.

� Pour toutes informations sur représentations de Nordson dans votre

pays, veuillez contacter l'un de bureaux ci‐dessous.

� Para obtener la dirección de la oficina correspondiente, por favor

diríjase a unas de las oficinas principales que siguen abajo.

Contact Nordson Phone Fax

Africa / Middle East

DED, Germany 49‐211‐92050 49‐211‐254 658

Asia / Australia / Latin America

Pacific South Division,USA

1‐440‐685‐4797 -

Japan

Japan 81‐3‐5762 2700 81‐3‐5762 2701

North America

Canada 1‐905‐475 6730 1‐905‐475 8821

USA Hot Melt 1‐770‐497 3400 1‐770‐497 3500

Finishing 1‐880‐433 9319 1‐888‐229 4580

Nordson UV 1‐440‐985 4592 1‐440‐985 4593

Safety 1‐1

� 2010 Nordson CorporationA1EN-01-[XX-SAFE]-10

Section 1

Safety

Read this section before using the equipment. This section containsrecommendations and practices applicable to the safe installation, operation,and maintenance (hereafter referred to as “use”) of the product described inthis document (hereafter referred to as “equipment”). Additional safetyinformation, in the form of task‐specific safety alert messages, appears asappropriate throughout this document.

WARNING: Failure to follow the safety messages, recommendations, andhazard avoidance procedures provided in this document can result inpersonal injury, including death, or damage to equipment or property.

Safety Alert Symbols

The following safety alert symbol and signal words are used throughout thisdocument to alert the reader to personal safety hazards or to identifyconditions that may result in damage to equipment or property. Comply withall safety information that follows the signal word.

WARNING: Indicates a potentially hazardous situation that, if not avoided,can result in serious personal injury, including death.

CAUTION: Indicates a potentially hazardous situation that, if not avoided,can result in minor or moderate personal injury.

CAUTION: (Used without the safety alert symbol) Indicates a potentiallyhazardous situation that, if not avoided, can result in damage to equipment orproperty.

Safety1‐2


Responsibilities of the Equipment Owner

Equipment owners are responsible for managing safety information, ensuringthat all instructions and regulatory requirements for use of the equipment aremet, and for qualifying all potential users.

Safety Information� Research and evaluate safety information from all applicable sources,

including the owner‐specific safety policy, best industry practices,governing regulations, material manufacturer's product information, andthis document.

� Make safety information available to equipment users in accordance with

governing regulations. Contact the authority having jurisdiction forinformation.

� Maintain safety information, including the safety labels affixed to the

equipment, in readable condition.

Instructions, Requirements, and Standards� Ensure that the equipment is used in accordance with the information

provided in this document, governing codes and regulations, and bestindustry practices.

� If applicable, receive approval from your facility's engineering or safety

department, or other similar function within your organization, beforeinstalling or operating the equipment for the first time.

� Provide appropriate emergency and first aid equipment.

� Conduct safety inspections to ensure required practices are being

followed.

� Re‐evaluate safety practices and procedures whenever changes are

made to the process or equipment.

User Qualifications

Equipment owners are responsible for ensuring that users:

� Receive safety training appropriate to their job function as directed by

governing regulations and best industry practices

� Are familiar with the equipment owner's safety and accident

prevention policies and procedures

� Receive, equipment‐ and task‐specific training from another qualified

individual

Safety 1‐3


NOTE: Nordson can provide equipment‐specific installation,operation, and maintenance training. Contact your Nordsonrepresentative for information

� Possess industry‐ and trade‐specific skills and a level of experience

appropriate to their job function

� Are physically capable of performing their job function and are not

under the influence of any substance that degrades their mentalcapacity or physical capabilities

Safety1‐4


Applicable Industry Safety Practices

The following safety practices apply to the use of the equipment in themanner described in this document. The information provided here is notmeant to include all possible safety practices, but represents the best safetypractices for equipment of similar hazard potential used in similar industries.

Intended Use of the Equipment� Use the equipment only for the purposes described and within the limits

specified in this document.

� Do not modify the equipment.

� Do not use incompatible materials or unapproved auxiliary devices.

Contact your Nordson representative if you have any questions onmaterial compatibility or the use of non‐standard auxiliary devices.

Instructions and Safety Messages� Read and follow the instructions provided in this document and other

referenced documents.

� Familiarize yourself with the location and meaning of the safety warning

labels and tags affixed to the equipment. Refer to Safety Labels andTags (if available) at the end of this section.

� If you are unsure of how to use the equipment, contact your Nordson

representative for assistance.

Safety 1‐5


Installation Practices� Install the equipment in accordance with the instructions provided in this

document and in the documentation provided with auxiliary devices.

� Ensure that the equipment is rated for the environment in which it will be

used and that the processing characteristics of the material will not createa hazardous environment. Refer to the Material Safety Data Sheet(MSDS) for the material.

� If the required installation configuration does not match the installation

instructions, contact your Nordson representative for assistance.

� Position the equipment for safe operation. Observe the requirements for

clearance between the equipment and other objects.

� Install lockable power disconnects to isolate the equipment and all

independently powered auxiliary devices from their power sources.

� Properly ground all equipment. Contact your local building code

enforcement agency for specific requirements.

� Ensure that fuses of the correct type and rating are installed in fused

equipment.

� Contact the authority having jurisdiction to determine the requirement for

installation permits or inspections.

Operating Practices� Familiarize yourself with the location and operation of all safety devices

and indicators.

� Confirm that the equipment, including all safety devices (guards,

interlocks, etc.), is in good working order and that the requiredenvironmental conditions exist.

� Use the personal protective equipment (PPE) specified for each task.

Refer to Equipment Safety Information or the material manufacturer'sinstructions and MSDS for PPE requirements.

� Do not use equipment that is malfunctioning or shows signs of a potential

malfunction.

Maintenance and Repair Practices� Perform scheduled maintenance activities at the intervals described in

this document.

� Relieve system hydraulic and pneumatic pressure before servicing the

equipment.

� De‐energize the equipment and all auxiliary devices before servicing the

equipment.

� Use only new or factory‐authorized refurbished replacement parts.

� Read and comply with the manufacturer's instructions and the MSDS

supplied with equipment cleaning compounds.

Safety1‐6


NOTE: MSDSs for cleaning compounds that are sold by Nordson areavailable at www.nordson.com or by calling your Nordson representative.

� Confirm the correct operation of all safety devices before placing the

equipment back into operation.

� Dispose of waste cleaning compounds and residual process materials

according to governing regulations. Refer to the applicable MSDS orcontact the authority having jurisdiction for information.

� Keep equipment safety warning labels clean. Replace worn or damaged

labels.

Safety 1‐7


Equipment Safety Information

This equipment safety information is applicable to the following types ofNordson equipment:

� hot melt and cold adhesive application equipment and all related

accessories

� pattern controllers, timers, detection and verification systems, and all

other optional process control devices

Equipment Shutdown

To safely complete many of the procedures described in this document, theequipment must first be shut down. The level of shut down required varies bythe type of equipment in use and the procedure being completed. If required,shut down instructions are specified at the start of the procedure. The levelsof shut down are:

Relieving System Hydraulic Pressure

Completely relieve system hydraulic pressure before breaking any hydraulicconnection or seal. Refer to the melter‐specific product manual forinstructions on relieving system hydraulic pressure.

De‐energizing the System

Isolate the system (melter, hoses, guns, and optional devices) from all powersources before accessing any unprotected high‐voltage wiring or connectionpoint.

1. Turn off the equipment and all auxiliary devices connected to theequipment (system).

2. To prevent the equipment from being accidentally energized, lock andtag the disconnect switch(es) or circuit breaker(s) that provide inputelectrical power to the equipment and optional devices.

NOTE: Government regulations and industry standards dictate specificrequirements for the isolation of hazardous energy sources. Refer to theappropriate regulation or standard.

Safety1‐8


Disabling the Guns

All electrical or mechanical devices that provide an activation signal to theguns, gun solenoid valve(s), or the melter pump must be disabled beforework can be performed on or around a gun that is connected to a pressurizedsystem.

1. Turn off or disconnect the gun triggering device (pattern controller, timer,PLC, etc.).

2. Disconnect the input signal wiring to the gun solenoid valve(s).

3. Reduce the air pressure to the gun solenoid valve(s) to zero; then relievethe residual air pressure between the regulator and the gun.

Safety 1‐9


General Safety Warnings and Cautions

Table 1‐1 contains the general safety warnings and cautions that apply toNordson hot melt and cold adhesive equipment. Review the table andcarefully read all of the warnings or cautions that apply to the type ofequipment described in this manual.

Equipment types are designated in Table 1‐1 as follows:

HM = Hot melt (melters, hoses, guns, etc.)

PC = Process control

CA = Cold adhesive (dispensing pumps, pressurized container, andguns)

Table 1‐1 General Safety Warnings and Cautions

EquipmentType Warning or Caution

HM

WARNING: Hazardous vapors! Before processing any polyurethanereactive (PUR) hot melt or solvent‐based material through a compatibleNordson melter, read and comply with the material's MSDS. Ensurethat the material's processing temperature and flashpoints will not beexceeded and that all requirements for safe handling, ventilation, firstaid, and personal protective equipment are met. Failure to comply withMSDS requirements can cause personal injury, including death.

HM

WARNING: Reactive material! Never clean any aluminum componentor flush Nordson equipment with halogenated hydrocarbon fluids.Nordson melters and guns contain aluminum components that mayreact violently with halogenated hydrocarbons. The use ofhalogenated hydrocarbon compounds in Nordson equipment cancause personal injury, including death.

HM, CA

WARNING: System pressurized! Relieve system hydraulic pressurebefore breaking any hydraulic connection or seal. Failure to relieve thesystem hydraulic pressure can result in the uncontrolled release of hotmelt or cold adhesive, causing personal injury.

HM

WARNING: Molten material! Wear eye or face protection, clothing thatprotects exposed skin, and heat‐protective gloves when servicingequipment that contains molten hot melt. Even when solidified, hotmelt can still cause burns. Failure to wear appropriate personalprotective equipment can result in personal injury.

Continued...

Safety1‐10


General Safety Warnings and Cautions (contd)

Table 1‐1 General Safety Warnings and Cautions (contd)


HM, PC

WARNING: Equipment starts automatically! Remote triggeringdevices are used to control automatic hot melt guns. Before workingon or near an operating gun, disable the gun's triggering device andremove the air supply to the gun's solenoid valve(s). Failure to disablethe gun's triggering device and remove the supply of air to the solenoidvalve(s) can result in personal injury.

HM, CA, PC

WARNING: Risk of electrocution! Even when switched off andelectrically isolated at the disconnect switch or circuit breaker, theequipment may still be connected to energized auxiliary devices.De‐energize and electrically isolate all auxiliary devices beforeservicing the equipment. Failure to properly isolate electrical power toauxiliary equipment before servicing the equipment can result inpersonal injury, including death.

HM, CA, PC

WARNING: Risk of fire or explosion! Nordson adhesive equipment isnot rated for use in explosive environments and should not be usedwith solvent‐based adhesives that can create an explosive atmospherewhen processed. Refer to the MSDS for the adhesive to determine itsprocessing characteristics and limitations. The use of incompatiblesolvent‐based adhesives or the improper processing of solvent‐basedadhesives can result in personal injury, including death.

HM, CA, PC

WARNING: Allow only personnel with appropriate training andexperience to operate or service the equipment. The use of untrainedor inexperienced personnel to operate or service the equipment canresult in injury, including death, to themselves and others and candamage the equipment.

Continued...

Safety 1‐11



HM

CAUTION: Hot surfaces! Avoid contact with the hot metal surfaces ofguns, hoses, and certain components of the melter. If contact can notbe avoided, wear heat‐protective gloves and clothing when workingaround heated equipment. Failure to avoid contact with hot metalsurfaces can result in personal injury.

HM

CAUTION: Some Nordson melters are specifically designed toprocess polyurethane reactive (PUR) hot melt. Attempting to processPUR in equipment not specifically designed for this purpose candamage the equipment and cause premature reaction of the hot melt.If you are unsure of the equipment's ability to process PUR, contactyour Nordson representative for assistance.

HM, CA

CAUTION: Before using any cleaning or flushing compound on or inthe equipment, read and comply with the manufacturer's instructionsand the MSDS supplied with the compound. Some cleaningcompounds can react unpredictably with hot melt or cold adhesive,resulting in damage to the equipment.

HM

CAUTION: Nordson hot melt equipment is factory tested with NordsonType R fluid that contains polyester adipate plasticizer. Certain hotmelt materials can react with Type R fluid and form a solid gum thatcan clog the equipment. Before using the equipment, confirm that thehot melt is compatible with Type R fluid.

Safety1‐12


Other Safety Precautions� Do not use an open flame to heat hot melt system components.

� Check high pressure hoses daily for signs of excessive wear, damage, or

leaks.

� Never point a dispensing handgun at yourself or others.

� Suspend dispensing handguns by their proper suspension point.

First Aid

If molten hot melt comes in contact with your skin:

1. Do NOT attempt to remove the molten hot melt from your skin.

2. Immediately soak the affected area in clean, cold water until the hot melthas cooled.

3. Do NOT attempt to remove the solidified hot melt from your skin.

4. In case of severe burns, treat for shock.

5. Seek expert medical attention immediately. Give the MSDS for the hotmelt to the medical personnel providing treatment.

Description 2‐1

P/N 7135024D� 2010 Nordson Corporation CBC 5100Edition 12/10

Section 2

Description

Intended UseColor barcode scanners in the series CBC 5100 - hereafter also referred toas Barcode scanner - can be used for the following applications:

� Identification of the cardboard blank used

� Monitoring of fitting accuracy between printing and blank

� Checking printing to verify that the colors used are all present

Any other use is considered to be unintended. The manufacturer is not liablefor personal injury or property damage resulting from unintended use.

Intended use includes observing the manufacturer’s prescribed operating,

maintenance and service regulations.

The product described here is only to be operated, serviced and maintainedby persons who are familiar with the product and are aware of potentialhazards.

The respective rules for prevention of accidents as well as any othercommonly recognized safety regulations and industrial health regulations areto be observed.

Unintended Use - Examples -

The barcode scanners may not be used under the following conditions:

� In a defective system environment

� In a potentially explosive atmosphere

� When the housing is open or protective equipment is removed

� In surroundings which do not correspond to the unit's Degree of

Protection

� With unauthorized modifications.

The barcode scanners may not be used to process the following materials:

� Explosive and flammable materials

� Materials sensitive to pressure

� Food products.

Description2‐2

P/N 7135024D � 2010 Nordson CorporationCBC 5100Edition 12/10

Safety Instructions

Prior to installation and startup of the system, it is essential to read and followthe safety instructions!

The general safety instructions are enclosed as an annex to thedocumentation folder or they are a section of this manual.

The specific safety instructions are part of this manual.

Residual Risks

Nordson knows of no residual risks.

Description 2‐3


General InformationThe system was developed to be able to detect barcodes that have becomestandard in the packaging industry.

Common commercial barcodes are Standard Code 1-2-3, Bobst Code andPharma Code.

NOTE: If the above barcodes are used, the principle of automatic calculationof permitted tolerances is applied. Determination of permitted tolerances andmanual input are no longer necessary.

However, the system can detect any barcode, if certain minimal values arecomplied with. But the maximum permitted tolerances must be determinedand entered manually.

For a detailed description of the barcodes, refer to Technical Data.

Barcodes are part of carton printing. They are usually printed on flaps (graysurfaces) that are no longer visible after the cardboard blank has been gluedto form a carton.

The fitting accuracy between the printing and the cardboard blank is alsochecked. This is done by measuring the distance between the edge of thecarton and the first mark of the barcode (LC). Then the size of a triangle(CC), located either before or after the barcode, is measured.

The triangle is not part of the barcode. It is advisable to print the triangle 5 to15 mm before or after the barcode.

NOTE: The bracket must be firmly and properly aligned to ensurereproducible, analyzable results. There should be as little slack as possiblebetween the guide and the cardboard blank.

The bracket for CBC 5100 sensor has a pre-folding feature to ensureoptimum detection of the barcode and other markings from the side.

The center line of the barcode (Y) should be at least 7 mm from the foldededge.

The barcode or markings must be at least 4 mm high (X).

It is advisable to print the narrow lines in black; the wider lines can becolored.

The colored lines should be printed in the colors used for the cardboard or inthe basic printing press colors, e.g. cyan, magenta, black and yellow.

O700

Scanningsection

LCCC

X

YFeed direction of production machine

Fig. 2‐1 Barcode and marking

Description2‐4


IntroductionThe color barcode scanner CBC 5100 is comprised of the bracket, thesensor and the control unit. The bracket also pre-folds the printed flaps of ablank. The barcode that precisely identifies the blank can be found on thisflap. At the moment that the barcode is detected, the flap must be folded up90 degrees so that detection from the side can occur.

If the barcode is printed in the same colors as the cardboard, it is possible toverify that the blank has been printed properly.

The barcode can contain additional markings. These are used to checkwhether the cardboard has been cut properly.

The flap and barcode are usually no longer visible when the package hasbeen glued together.

Figure 2‐2 shows the essential system components:

Control Unit CBC 5100

Sensor CBC 5100with mounting bracketand controlled blower

Control systemLogiComm�

Encoder

Monitor

Trigger Signal

Data

Data

Interface(optional)

O701

Blower activa tionsignal

Fig. 2‐2 System Components

Control System LogiComm�

The system serves as a monitoring and operating device for the user. Amongother features, it can be used to change settings and to display faultindications and the checked barcode.

Encoder

A resolution of at least 0.1 mm is needed for the encoder.

Interface

Optional interface to enable exchange of high-resolution encoder data withthe parent machine.

Sensor CBC 5100

Optical sensor to detect the barcode and markings. It transmits its signals tothe CBC 5100 control unit.

Description 2‐5


Control Unit CBC 5100

Processes the signals from the CBC 5100 sensor and determines whetherthe detected barcodes and the measured markings are within the prescribedtolerances.

Bracket

The bracket holds the CBC 5100 sensor. It folds the blank over and guides itprecisely, allowing the sensor to achieve optimal results. It offers settings forpre-folding and positioning the sensor.

Controlled Blower

The area in front of the CBC 5100 sensor must be cleaned from time to timewith a blower. The frequency is a factor of dust accumulation. The solenoidvalve for the blower is controlled by the control system LogiComm�.

Description of FunctionsFigure 2‐3 shows the principle functioning of a color barcode scanner:

The blanks (14 and 16) should be detected, partially pre-folded and glued.The production machine, also called the parent machine, transports theblank on the conveyor belt (13) to the barcode scanner (9). A barcode thatunequivocally identifies the blank is printed on the blanks to be processed. Aflap of the blank is pre-folded in the barcode scanner bracket.

The barcode scanner detects the barcode. The control system (3) and thecontrol unit (6) determine whether the blank meets the requirements. If theblank should prove to be faulty, it can later be removed from production.

The conveyor belt passes the blank under the liquid adhesive gun (11).When the production machine has reached the minimum speed, the controlsystem LogiComm� begins the gluing process.

NOTE: In general, a production machine refers to a machine in whichNordson equipment for adhesive application is integrated (e.g. a packingmachine). The term means the same as "parent machine", which may appearin other Nordson literature.

A gear box or wheel mechanically links the encoders (7) to the productionmachine transport equipment. The encoders are needed to determine theparent machine speed, and they usually supply a pulse for each mm of thecovered path.

When the production machine has reached the set minimum speed, thesolenoid valve on the adhesive gun switches, allowing the constantcompressed air to enter the adhesive gun and the nozzle to open.

Description2‐6


Description of Functions (contd.)

Depending on the speed of the production machine, current of 0 to 20 mA issupplied to the proportional pressure control valve (2). The current causesthe position of the diaphragm in the adhesive pressure regulator (18) tochange. The glue in the container (19) is fed to the adhesive pressureregulator by the pump (20). The glue reaches the adhesive gun (11) witheither low or high pressure, depending on the diaphragm setting.

Electrical components

Compressed Air

Adhesive

1

3

20

19

12

13

6

7

10

17

14

16

15

8

9

11

4 5

O702

2

18

Fig. 2‐3 Principle Drawing

1 Compressed air supply withmaintenance unit

2 Proportional Valve

3 Control system LogiComm�

4 Data cable

5 Trigger Signal

6 Control Unit CBC 5100

7 Encoder

8 Power cable Barcode scanner

9 Barcode scanner with bracket

10 Power cable Solenoid valve

11 Application head (glues substratefrom underneath)

12 Adhesive pattern

13 Conveyor belt

14 Substrate 1 (is detected)

15 Glue line

16 Substrate 2 (already gluedunderneath)

17 Compressed air hose

18 Adhesive pressure regulatorLA 380

19 Adhesive container

20 Adhesive pump LA 300

NOTE: Instead of the container pump with adhesive pressure regulatorshown here, a diaphragm pump, pressure container or similar could also beconnected.

Description 2‐7


Control unit CBC 5100The control unit processes the signals from the CBC 5100 sensor anddetermines whether the detected barcodes and the measured markings arewithin the prescribed tolerances.

A B Status Error PowerRead1 Read2 Read3

T

Trigger Output

Smart Sensor Interface

Sensor Head

I/O interface Input

I/O interface Output

Encoder input

110V/230V 50hz/60hz

CBC 5100CONTROLLER I O

7

2

891013

3 4 5 61

11

O703

12

Fig. 2‐4 Control Unit CBC 5100

1 LEDs Read 1 - 3 (yellow)State of blank

2 Encoder input

3 LEDs Encoder signal A and Bpresent

4 LED Status (yellow), system innormal mode

5 LED Error (red), fault signal

6 LED Power (green), line voltagesupplied

7 Line voltage port with mainsswitch

8 Interface Input:

9 Interface Output

10 Smart Sensor interface(Communication withLogiComm�)

11 LED (green), barcode display inLogiComm�, when trigger signalis active

12 Output for Trigger Signal

13 Port Sensor CBC 5100

NOTE: Some of the LEDs are intended only as aids in the event of a fault.They are not relevant to daily operation of the equipment.

NOTE: Refer to Technical Data for assignment of receptacles.

Description2‐8


Bracket with sensor CBC 5100The bracket holds the CBC 5100 sensor. It folds the blank over and guides itprecisely, allowing the sensor to achieve optimal results. It offers minusculesettings for guiding the blank, pre-folding and positioning the sensor.

View from theback

View from the front

O704

1

1

2

2

3

Fig. 2‐5 Bracket with Sensor CBC 5100

1 Sensor CBC 5100 2 Bracket 3 Focusing device

Description 2‐9


Sensor CBC 5100The optical sensor detects the bar code and markings. It transmits its signalsto the CBC 5100 control unit.

O705

4

3

2

1

Fig. 2‐6 Sensor CBC 5100

1 Focusing device

2 Sensor lenses

3 Receptacle for Smart Sensorcable

4 Focus button

NOTE: Pressing the focus button generates two red dots, visible through thefocusing device. The sensor can not detect barcodes in this state.

Description2‐10


Installation 3‐1


Section 3

Installation

WARNING: Allow only qualified personnel to perform the following tasks.Observe and follow the safety instructions in this document and all otherrelated documentation.

TransportTransport the unit such as to prevent damage. Do not throw the unit. Usesuitable packing material, e.g. Styrofoam and sturdy cardboard. Refer toTechnical Data for weight.

Protect the unit from humidity, dust, jolts and vibrations.

UnpackingUnpack the unit carefully to prevent damage. Then check for any damagecaused during shipping.

Keep packaging material for any later use, or dispose of properly accordingto local regulations.

MountingAttach the CBC 5100 control unit to the proper position on the productionmachine. Protect the unit from humidity, excessive dust accumulation andvibrations.

Refer to Technical Data for dimensions.

RemovalDisconnect all electrical lines to the CBC 5100 sensor and control unit.Unscrew the sensor from the bracket. Remove the bracket and control unitfrom the production machine.

StoragePack the bracket and the CBC 5100 control unit and sensor in suitablepacking material, e.g. Styrofoam and sturdy cardboard. Protect fromhumidity, dust and extreme temperature fluctuations (condensation).

DisposalDispose of properly according to local regulations.

Installation3‐2


Securing BracketStable, reliable results can be achieved only when the bracket is properlyaligned and secured and when the bracket elements are set to optimizepre-folding.

Center line

O706

6

234

1

Center line

1

34

5

5

Center line

34

5

1

7

Fig. 3‐1 Securing Bracket

1 Bracket without sensor

2 Mounting bracket

3 Production machine frame

4 Transport wheel

5 Conveyor belt

6 Jagenberg Diana block

7 Bobst Mistral / Expert FalzAdapter

1. Use the mounting brackets (2) or the optional Jagenberg Diana blocks (6)or the Bobst Mistral / Expert Falz Adapter (7) to fasten the bracket (1) tothe production machine frame (3).

NOTE: Position the bracket such that it is aligned with the center line of theproduction machine, the conveyor belt (5). Precise fixation is essential toproper blank guiding, which in turn is required for satisfactory, reproduciblemeasurement results.

Installation 3‐3


Aligning Bracket

90 degrees+/- 5 degrees

3

O707

Center line

2

1

Fig. 3‐2 Aligning bracket

1 Locking screw 2 Mounting bracket 3 Blank in front of sensor

When the mounting brackets (2) or the Jagenberg Diana blocks or the BobstMistral / Expert Falz adapter have been attached to the production machineframe, the entire bracket must be aligned to the conveyor belt (center line) atthe proper distance.

1. To do this, loosen all locking screws (1) slightly and slide the entirebracket in the direction shown until the flap of the blank can be drawn inproperly.

2. Tighten all locking screws.

NOTE: Position the bracket as far as possible in the direction of theproduction machine folding line. Align the bracket such that the flap on theblank (3) is pre-folded approx. 90 degrees.

Installation3‐4


Affixing ReflectorA reflector must be adhered to the finger of the blower to enable generationof a trigger signal.

O950

2

1 3

Fig. 3‐3 Affixing Reflector

1 Finger 2 Blower 3 Reflector

1. Clean the metal surface on the inside of the finger (1) of the blower (2)before sticking on the reflector.

2. Affix the reflector (3).

NOTE: Adhere the reflector such that it is as smooth as possible and withoutcreases/bulges.

Attaching Blower to Sensor CBC 5100

O728

1

5

2

3

4

Fig. 3‐4 Attaching Blower to Sensor CBC 5100

1 Sensor CBC 5100

2 Fixing screw

3 Sensor surface

4 Finger with reflector

5 Blower

Installation 3‐5


NOTE: The CBC 5100 sensor (1) should not be installed when mounting theblower (5).

1. Attach the blower to the top of the sensor. The cylinder pin ensures thatthe blower is positioned correctly.

NOTE: Ensure that the seal disk is positioned correctly: The seal must havecontact to both sides of the sensor surface (3).

2. Insert and tighten the fixing screw (2).

NOTE: Use only clean, dry air (no oil residue). Otherwise a film will form onthe lens, disrupting functioning.

NOTE: To ensure the supply of dry air, a water separator should beintegrated in the compressed air system of the blower.

Attaching Sensor CBC 5100

O951

1

3

2

Fig. 3‐5 Attaching Sensor CBC 5100

1 Sensor CBC 5100 2 Retaining plate 3 Fixing screw

1. Screw the CBC 5100 sensor (1) to the retaining plate (2) using the twofixing screws (3).

Installation3‐6


Connecting Blower

O952

1 2 3

Fig. 3‐6 Connecting Blower

1 Blower air inlet 2 Solenoid valve 3 Air pressure regulator

1. Use an air hose to connect the blower air inlet (1) to the solenoid valve airoutlet (2).

2. Use an air hose to connect the air pressure regulator (3) to the solenoidvalve air inlet.

3. Set the air pressure to 5 to 6 bar on the air pressure regulator. Select theair pressure as required by the dust accumulation.

4. Electrically connect the solenoid valve to outlet B2 of the LogiComm�

control system.

Installation 3‐7


Aligning Sensor CBC 5100The distance between the underside of the sensor and the center of theoptical lens is 7 mm.

Since the center of the barcode is to be detected, it must be 7 mm above theunderside of the sensor.

Also, the angle between the bracket and the sensor must be 90 degrees.

7 mm

O718

1

24

3

Fig. 3‐7 Aligning sensor CBC 5100 (part 1)

1 Locking screw

2 Adjusting screw

3 Focusing device 4 Blank

1. Move the blank (4) until it is under the sensor; feed it either by hand orusing the production machine.

2. Retract the setting screw (2).

3. Slightly release the locking screw (1). Turn the adjusting screw clockwise.The sensor is optimally positioned when the sensor lenses are 7 mmaway from the blank to be detected.

NOTE: If the sensor focusing device (3) is used for adjustment, press thefocus button (Fig. 2‐6, 4) on the sensor. Peer through the focusing device.Two small red dots are visible on the blank. Turn the adjusting screwclockwise until the two dots are as small as possible.

4. Tighten the locking screw.

O719

6

5

Fig. 3‐8 Aligning sensor CBC 5100 (part 2)

5 Locking screw 6 Adjusting screw

5. Retract the setting screw (6).

Installation3‐8


6. Slightly release the locking screw (5).

7. Press the focus key Fig. 2‐6, 4) on the sensor. Peer through the sensorfocusing device (Fig. 3-7, 3). Two small red dots are visible on the blank.Turn the adjusting screw clockwise until the two dots are in the center ofthe barcode.

8. Tighten the locking screw.

Electrical Connections

A B Status Error PowerRead1 Read2 Read3

T

Trigger Output


Sensor Head

I/O interface Input

I/O interface Output

Encoder input

110V/230V 50hz/60hz

CBC 5100CONTROLLER I O

2

1

34567

O720

Fig. 3‐9 Control Unit CBC 5100

1 Encoder input

2 Unit port with mains switch

3 Interface Input

4 Interface Output

5 Smart Sensor interface(communication withLogiComm�)

6 Output for Trigger Signal

7 Port Sensor CBC 5100

Encoder

Specific measurement of the barcodes and markings is a factor of theproduction machine speed. For this reason, a high-resolution encoder mustbe connected to the input for the encoder (1).

NOTE: The encoder must be driven by the same belt on which the barcodescanner detects the blanks. A resolution of at least 0.1 mm is needed for theencoder. No slack is permitted between the encoder wheel and the drivingbelt.

The encoder direction of rotation can be changed with the setting in thecontrol system. Specific measurement of the barcodes and markings is afactor of the production machine speed. Thus a high-resolution encoder mustbe connected.

Installation 3‐9


Trigger Signal

Connect the trigger signal output (6) to a free trigger signal input on thecontrol system LogiComm�.

NOTE: Trigger signal inputs on the Inspection I/O panel are preferable.

Sensor CBC 5100

Connect the CBC 5100 sensor to the receptacle (7).


Connect the Smart Sensor interface (5) of the CBC control unit to the SmartSensor input on the control system LogiComm�. The interface is located onthe Inspection I/O panel of the control system.

NOTE: The Smart Sensor interface has the following functions:

� Sensor inputs (Read 1, Read 2 and Read 3)

� Trigger signal output

� RS232 for data communication

� Encoder

Line voltage

WARNING: The control unit is designed to accommodate the voltage statedon the unit. It adapts to any voltage within the given range.

1. Plug the power cable into the unit port (2) on the front of the pressurecontroller.

2. Connect the power cable to a shockproof socket.

Interface

This interface can be used to connect a high-resolution OEM encoder orother devices.

Installation3‐10


Operation 4‐1

P/N 7135024 D2010 Nordson Corporation CBC 5100Edition 12/10

Section 4

Operation


The risk is particularly high during:

� Production machine startup

� Reverse mode

� Manual mode

Setting Inspection ParametersBefore products passing through the production machine can be detected,certain parameters must be entered. Also, the LogiComm� control systemneeds an image of a barcode, including all markings, that has been deemedto be good.

The control system is switched to learning mode and, at a maximum speedof 150 m/min, a blank is passed by the sensor (Refer to BeginningInspection).

The inspection parameters for the CBC 5100 system are set on the controlpanel of the LogiComm� control system. For basic instructions on operatingthe LogiComm� system, refer to the manual Control System LogiComm�.

The following illustration shows the inspection parameters that can beadjusted.

Scanningsection

LCCC

Feed direction of production machine

LC toleranceBar tolerance

Bar tolerance

Gap tolerance

CC tolerance

O721

Fig. 4‐1 Barcode and marking

Operation4‐2

P/N 7135024 D 2010 Nordson CorporationCBC 5100Edition 12/10

Inspection Parameters

The following parameters can be activated or entered in the menu CBC 5100Inspection Parameters - Inspect 1B6 (Fig. 4‐2):

Inspection parameter Meaning

Detection Window Used to determine the location and size of the areato be detected

Delay Used to enter the distance between the triggersignal and the beginning of the area to be detected.Typical setting: Distance - 5 mm.

Duration Used to enter the length of the area to be detectedTypical setting: length + 5 mm.

Trigger Settings This field is used to activate or deactivate and todetermine the position, if the trigger signal needs tobe masked.

Trigger Masking On/Off This button is used to activate or deactivatemasking of the trigger signal.

Mask Used to enter an area in which trigger signals arenot considered

Bar Mask This field is used to activate or deactivate and todetermine the position, if a bar needs to bemasked. This is the case e.g. if the color of the barcannot be detected reliably.

Bar Mask On/Off This button is used to activate or deactivatemasking of a bar.

Bar Number Used to enter the position of a bar that is not to beconsidered.

NOTE: To ensure that each product is recognizedthe first and the last line of the barcode may not bemasked.

Print To Cut Settings Used to activate and enter the inspectionparameters for CC and LC.

Location These buttons serve to set the position of thetriangle used to determine CC. Possible buttons:

- None (no triangle)- Front (before the barcode)- Back (after the barcode)

Lateral Cut Tolerance On/Off This button is used to activate or deactivate input ofthe tolerance for checking the LC distance.

Lateral Cut Used to enter the permitted tolerance for LC.

Cross Cut Tolerance On/Off This button is used to activate or deactivate input ofthe tolerance for checking the CC distance.

Cross Cut Used to enter the permitted tolerance for CC.

Operation 4‐3


Fig. 4‐2 Menu CBC5100 Inspection Parameters - Inspect 1B6

Operation4‐4


Advanced Inspection Parameters

The following parameters can be activated or entered in the menu CBC 5100Advanced Inspection Parameters - Inspect 1B6 (Fig. 4‐3):

Inspection parameter Meaning

Bar / Gap Auto Tolerance Manual tolerances for checking the width betweenlines (bar) and the distance between lines (gap) canbe set in this area.

Bar Auto Tolerance This button is used to activate manual input of thetolerance for line width.

NOTE: If the button is not activated, the permittedtolerances are calculated automatically. Appliesonly to use of the supported barcodes.

Used to enter the permitted tolerance for line width.

Gap Auto Tolerance This button is used to activate manual input of thetolerance for line spacing.

NOTE: If the button is not activated, the permittedtolerances are calculated automatically. Appliesonly to use of the supported barcodes.

Used to enter the permitted tolerance for spacebetween the lines.

Background Tolerance This function enables the operator to use a bluemarker for checking the production.

Background Tolerance Enabled The tolerance can be set between 10% and 60%.The higher the tolerance, the less sensitive is thereaction to unexpected colour transistions betweenthe lines.

Color Sensitivity This slide is used to adjust the sensitivity to adaptthe system to colors with minimal contrast.

NOTE: Depending on the product dimensions, themaximum sensitivity setting may limit the maximumproduction speed to 300 m/min.

Machine Action The production machine's reaction in the event of afault is set in this area.

Defect The detected blank is rejected if

On No Match Detected barcode is incorrect (yes/no)

On PTC Lateral Error LC not within permitted tolerance (yes/no)

On PTC Cross Error CC not within permitted tolerance (yes/no)

Smart Sensor Machine Stop After1 Defect

Machine stops after a defective blank




Smart Sensor Feed StopAfter 1 Defect

Feeding stops after a defective blank




Operation 4‐5


Fig. 4‐3 Menu CBC 5100 Advanced Inspection Parameters - Inspect 1B6

Setting EncoderThe following parameters can be activated or entered in the menu CBC 5100IProperties - Inspect 1B6 (Fig. 4‐4):

Parameters Meaning

CBC5100 Linespeed Displays the line speed

NOTE: The displayed line speed is intended onlyfor troubleshooting purposes. It is only updatedevery few seconds.

Smart Sensor Encoder Settings This field is used to determine the scale androtational direction of the encoder.

Scale This button is used to scale the encoder. Possiblebuttons:

- 1x (single), wheel circumference = 125 mm- 2x (double), wheel circumference = 250 mm(standard)- 4x (quadruble), wheel circumference = 500 mm

Direction This button is used to determine the rotationaldirection of the encoder.

Sensor Trigger Offset Used to enter a virtual delay between trigger signaland sensor in mm. This way the system candetermine that the minimum trigger length(minimum trigger filter) is fulfilled.

Minimum Trigger Filter Is used to enter the minimum length of the triggersignal. To avoid the unintentional triggering of thetrigger sensors caused by dust or pollution

Reset To Defaults This button is used to reset the factory settings.

Operation4‐6


Setting Machine StopIf the measured signal quality falls below the minimum level, the LogiComm�

control system can cause the machine to stop after an adjustable time. Thisprevents uninspected products from being processed.

NOTE: To improve the signal quality again, clean the lens and reflector withclean, dry air or a soft cloth.

The following parameters can be activated or entered in the menu CBC 5100Properties - Inspect 1B6 (Fig. 4‐4) for this purpose:

Parameters Meaning

Quality Signal Machine Stop This field is used to specify the time until themachine stops when the signal quality is poor andto activate and deactivate this feature.

Seconds allowed with bad signal Used to enter the time in seconds after which themachine stops.

Machine Stop This button is used to activate and deactivatemachine stop.

Fig. 4‐4 Menu CBC5100 Properties - Inspect 1B6

Operation 4‐7


Adjusting Blower Control SettingsIn the menu Batch Settings (Fig. 4‐5) the parameters to control the blowerare set.

1. Touch the button Select Counters in the CBC5100 Menu - Inspect 1B6(Fig. 4‐7).

2. Touch the button Select Batch Settings in this menu.

3. The menu Batch Settings appears.

The following parameters can be activated or entered in this menu.

Parameters Meaning

Batch Settings This button is used to activate and deactivatemachine stop.

Delay Used to enter the delay in millimeters after whichthe blower is activated.

NOTE: The recommended value is 0.

Preset Used to enter the number of products that arecounted before the blower is activated again.

NOTE: The recommended value is approx. 100products.

Duration Used to enter the duration of blower activation inmillimeters.

NOTE: The recommended value is 100 mm orgreater. The value should not exceed the productlength.

Fig. 4‐5 Menu Batch Settings

Operation4‐8


Color Sensitivity and Bar Masking

Setting Color Sensitivity

To allow bars with low-contrast colors to be reliably detected, the sensitivityof the CBC 5100 sensor can be adjusted. Refer to Fig. 4‐3, Color Sensitivity.

Setting Bar Masking

Bar masking is needed to mask a bar that is difficult to detect. If the bar is notthe first or last bar, this ensures that a learned, unequivocal barcode is alsodetected reliably. Refer to Fig. 4‐2, Bar Mask.

NOTE: To ensure that each product is reliably detected the first and the lastbar of the barcode may not be masked.

To be able to mask it, the bar must be detected when the reference code isdetermined. It may be necessary tp increase color sensitivity (Refer toSetting Color Sensitivity on this page). When the reference barcode hasbeen detected successfully, the color sensitivity can then be reset to thestandard value.

Fig. 4‐6 shows a detected masked barcode.

Fig. 4‐6 Barcod with masked bar

Operation 4‐9


Calibrating Sensor CBC 5100NOTE: This procedure is required only after initial installation of the CBC5100. To guarantee a correct result the sensor must be switched on for atleast 5 minutes before carrying out the calibration.

1. The following conditions must be assured (Also refer to sectionInstallation):

a. The CBC 5100 sensor is aligned properly.

b. The reflector is affixed.

c. There are no products in front of the CBC 5100 sensor.

d. The production speed is set to 0.

e. The lens and the reflector are clean.

2. Touch the button Properties in the CBC5100 Menu - Inspect 1B6 (Fig.4‐7) to open the menu CBC5100 Properties - Inspect 1B6 (Fig. 4‐4).

3. Touch the button Reflective Calibrate.

4. The message Smart sensor successfully calibrated appears in thedisplay.

NOTE: If the indication Quality signal insufficient appears in the display,repeat the cleaning of the lens and reflector before touching the buttonReflective Calibrate again.

Operation4‐10


Determining Reference BarcodeWhen the parameters have been entered, the LogiComm� control systemneeds an image of a barcode, including all markings, that has been deemedto be good.

The control system is switched to learning mode and, at a maximum speedof 150 m/min, a blank is passed by the sensor. The first barcode detected isstored as the reference barcode.

Parameters Meaning

Signal quality Good Signal System OK

Marginal Signal Cleaningrecommended

Bad Signal Cleaning necessary

No match defects Number of incorrect codes

Match Number of matches/products

Print to cut defects Number of LC or CC errors

Code display The upper section shows the currently learnedbarcode. The lower section shows the actualbarcode on the detected blank.

Learn code Activates learning mode to scan a referencebarcode.

NOTE: A new reference barcode can be read onlywhen the signal quality is good and the lens and thereflector are clean.

Inspection parameters The menu CBC5100 Inspection Parameters -

Inspect 1B6 (Fig. 4‐2) appears.

Clear code error Clears the error code

Properties The menu CBC5100 Properties - Inspect 1B6

(Fig. 4‐4) appears.

Reset counters Resets the counters (to 0)

Fig. 4‐7 CBC5100 Menu - Inspect 1B6

1. Touch the button Learn Code in the CBC5100 Menu - Inspect 1B6(Fig. 4‐7).

NOTE: In learning mode the maximum speed may not exceed 150 m/min.

Operation 4‐11


Typical Detection ResultsThe following illustrations show compiled sensor data. The upper sectionshows the learned code (match code). It is used as the reference for runningproduction.

The lower section shows the actual barcode on the detected blank.

Fig. 4‐8 Barcode without additional marking

Fig. 4‐9 Barcode with marking after

Fig. 4‐10 Barcode with marking before

Fig. 4‐11 Barcode not yet learned

Fig. 4‐12 Barcode was learned, but no blank has been detected

Operation4‐12


In case of a mismatch the system detects the difference to the learnedbarcode and encircles the recognized error.

Fig. 4‐13 Detected barcode not okay (mismatch)

Fig. 4‐14 LC distance not okay

Fig. 4‐15 CC distance not okay

NOTE: The actual results may differ from the examples.

Operation 4‐13


Performance CheckThe correct functioning of the system can be checked by adding additionalmarkings. Please take care whether the Background tolerance is activated ordeactivated (refer to Advanced Inspection Parameters in section Operation).

NOTE: These markings must meet the specifications of the used barcodes.Markings narrower than 0.5 mm will not be interpreted.

NOTE: Markings must be filled out completely.

Normal operation

In normal mode the Background Tolerance is deactivated (refer to AdvancedInspection Parameters in section Operation).

The following examples demonstrate the possiblities how to mark lines anddistances of a barcode using a black marker for testing purposes. Thebarcodes shown in the examples must cause the ejection of the respectivecartons.

Barcode

Blue

2. Example

Magenta

Yellow

Black

1. Example

Fig. 4‐16 Normal operation

Background Tolerance activated

In this mode the Background Tolerance is activated (refer to AdvancedInspection Parameters in section Operation).

The following example demonstrates a possiblity how to mark the distance ofa barcode using a blue marker for testing purposes. The barcode shown inthe example must cause the ejection of the respective carton.

Barcode

Example

Blue

Magenta

Yellow

Black

Fig. 4‐17 Background Tolerance activated

Operation4‐14


Maintenance / Troubleshooting 5‐1

P/N 7135024 D� 2010 Nordson Corporation CBC 5100Edition 12/10

Section 5

Maintenance / Troubleshooting


MaintenanceThe unit requires no maintenance. Check all cables regularly for damage.Replace damaged cables immediately!

Troubleshooting

Description Possible cause Corrective action Refer to

Unit not functioning, LED Powernot illuminated

Mains plug notconnected

Connect mains plug Installation

Mains switch off Switch on mains switch

System disrupted, LED Errorilluminated

Wrong direction ofrotation (encoder)

Change direction ofrotation in LogiComm�

Operation

LEDs A and B not illuminated Encoder not connected Connect encoder Installation

Barcode image missing inLogiComm� and LED T notflashing

No trigger signal Check trigger signal Installation

LED T remains illuminated Dust on lens and/orreflector

Clean lens and reflector

Maintenance / Troubleshooting5‐2

P/N 7135024 D � 2010 Nordson CorporationCBC 5100Edition 12/10

Troubleshooting (contd.)

Fig. 5‐1 CBC 5100 sensor not connected


Sensor / controller not connected? Sensor / controller notconnected?

Connect sensor Installation

Connect the SmartSensor interface of thecontrol unit to the SmartSensor input of thecontrol systemLogiComm�

Installation

Switch on controller Installation

Sensor detects multiple triggers Pre-folding not correct Check pre-foldingsetting and correct,

activate trigger masking

Operation

Height of glued flap notcorrect

Check pre-foldingsetting and correct,activate trigger masking

Operation

The displayed barcode is blurry orlow-contrast

Incorrect angle betweensensor and product

Check sensor andpre-folder settings,adjust if necessary

Installation

Encoder scaling Check encoder scaling.Select standard encoder(2x)

Operation

No product detected Sensor settinginadequate

Check sensor settingwith focusing device

Installation

No reflector affixed Apply reflector Installation

No trigger signal Check triggerconnecting cable andreplace if necessary

-



Description Refer toCorrective actionPossible cause

Signal quality: poor or borderline Dust on lens and/orreflector

Clean lens and reflectorwith clean, dry air or asoft cloth

-

Sensor alignment notcorrect

Check sensor alignment Installation

No reflector affixed Apply reflector Installation

An update is executedafter performing alearning mode

Wait until the process iscompleted

Operation

Calibration not successful No calibration conditionsset

Check conditions Operation

Reference barcode wrong Position and size of setrange not appropriatefor product

Check setting of positionand size of the area tobe detected

Operation

Not all bars are detected reliably Sensor sensitivity toolow

Increase sensorsensitivity

Operation

A bar is not detected correctly Bar is low-contrast color Increase sensorsensitivity or mask bar

Operation





Unexpected error (mismatch) Blank printed poorly Check printing

Incorrect tolerancesettings

Check settings, changeif necessary

Operation

The position and size ofthe area to be detected(detection window) areset incorrectly


Operation

Activation and setting ofinspection parametersfor CC and LC (Print ToCut Settings) incorrect

Check the position(location) of the trianglefor determining CC inLogiComm�. Thetriangle is not part of thebarcode, so the positionmust be determined

Operation

Blank guidinginadequate

Check bracket elementsettings and adjust ifnecessary. Checkbracket alignment andcorrect if necessary

Installation

Sensor settinginadequate


Installation

Sensor height alignmentset incorrectly

Check sensor heightalignment and correct ifnecessary

Installation



Description Refer toCorrective actionPossible cause

Unexpected error (CC error) Blank printed poorly Check printing


Check setting, change ifnecessary. Checkbracket position in themachine, optimize ifnecessary

Operation



Operation

Setting of inspectionparameters for CC (PrintTo Cut Settings)incorrect

Check the position(location) of the trianglefor determining CC inLogiComm�.

Operation



Installation



Installation



Installation





Unexpected error (LC error) Blank printed poorly Check printing


Check setting, change ifnecessary. Checkproduct path in bracketand optimize ifnecessary

OperationInstallation



Operation

Setting of inspectionparameters for LC (PrintTo Cut Settings)incorrect

Check the position(location) of the trianglefor determining LC inLogiComm�.

Operation



Installation



Installation



Installation



LEDs

There are several LEDs on the CBC 5100 control unit that indicate status orerrors.

Description Illustration Read 1 Read 2 Read 3

Undefined state - no result - 0 0 0

Detected barcode okay (match) 5‐1 1 0 0

Detected barcode not okay (mismatch) 5‐2 0 1 0

No scan signal 5‐3 0 0 1

LC distance not okay 5‐4 1 0 1

CC distance not okay 5‐5 0 1 1

Error Display

The following illustrations show compiled sensor data. The upper sectionshows the learned code (match code). It is used as the reference for runningproduction.

The lower section shows the actual barcode on the detected blank.

Fig. 5‐1 Detected barcode okay (match)

Fig. 5‐2 Detected barcode not okay (mismatch)

Fig. 5‐3 No scan signal



Error Display (contd.)

Fig. 5‐4 LC distance not okay

Fig. 5‐5 CC distance not okay

Fig. 5‐6 CBC 5100 sensor not connected

Parts 6‐1

P/N 7135024D2010 Nordson Corporation CBC 5100Edition 12/10

Section 6

Parts

IntroductionThe parts in this section are divided into the following columns:

Item — Identifies the parts shown, available from Nordson.

Part — Nordson spare part number for each available part shown in the

illustration. A series of hyphens (- - - -) in the Parts column means that thepart cannot be ordered separately.

Description — This column contains the name of the part and, when

appropriate, the dimensions and other properties. The dots in theDescription column illustrate the relationship between assemblies,subassemblies and individual parts.

Quantity— The quantity required per unit, assembly or subassembly.

The abbreviation AR (as required) is used to designate that items arestated in drum sizes or that the quantity required per assembly is a factorof the product version or the model.

NOTE: The texts are available only in English.

Updated Parts List

Please observe that your unit may differ slightly from the description or fromcertain details in the manual. Refer to the updated Parts List which is packedwith your equipment.

Parts6‐2

P/N 7135024D 2010 Nordson CorporationCBC 5100Edition 12/10

CBC 5100 and Accessories

Item

Part Description Qty Remarks

- 7303367 CBC5100 retrofit system 1

- 7302119 CBC5100 Controller 1

- 7302120 CBC5100 Sensor head 1 Recommanded spare part

- 377219 Photocell ext. Cable 1

- 1059564 CABLASSY, 15POS, HI-DENSITY, DSUB, 15FT,SHLD

1

- 7302115 Cable, Sensor, CBC5100 1 Recommanded spare part

- 7302447 Encoder CBC5100, Quad assy, w/brkt, 5 m cable 1

- 7302121 High resolution encoder 1 Recommanded spare part

- 7302371 Encoder wheel circ. 250mm 1

- 7302113 Cable, Encoder, CBC5100 1

- 735275 Reflective material kit 1 Recommanded spare part

- 7302280 Intermitted air blower assy 1

- 7303469 Airblower with fixed finger 1

- 7302294 Kit, Air supply, CBC5100 1

- 7303047 CBC5100 retrofit bracket 1

- 7303235 Jagenberg diana block 1 Mounting option for10 mm round bar

- 7303467 Cable, CBC5100, programming 1 Needed to upgrade thesoftware (NCMprocedure)

- 7303495 Bobst Mistral/Expert/Fuego block 1

Technical Data 7‐1


Section 7

Technical Data

General Data

Maximum production speed 180,000 blanks/hour

Detected barcodes Standard Code 1-2-3, Bobst Code,Pharma Code and others (Refer toBarcodes)

Barcode

Minimum line width

Minimum space between lines

Minimum line height

Max. no. of lines

Alignment

0.5 mm

1.0 mm

4 mm (recommendation: 5 mm)

32

Picket fence

Printing colors All, in full-tone printed colors

Operating temperature range 0 ‐ 40 °C (32 ‐ 120 °F)

Storage temperature ‐7 ‐ 60 °C (20 ‐ 140 °F)

Control unit CBC 5100

Line voltage/frequency 65 ‐ 264 VAC, 3,15 A, 50 ‐ 60 Hz

IP degree of protection IP 40

Dimensions H: 180 mmW: 330 mmD: 110 mm

Weight 3.5 kg

CBL

GHM

JKA

FED

O656

1

2

3

45

O657

Technical Data7‐2


Encoder input

PIN Function

A 5 VDC

B Encoder A+

C Encoder A-

D Encoder B+

E Encoder B-

F Ground

G 5 VDC

H Not used

J Ground

K External encoder selection

L Not used

M Ground

Output for Trigger Signal

PIN Function

1 Not used

2 Trigger Signal

3 Not used

4 Ground

5 Not used

16 15171819 2 1345

23 22 21 203637 35 34 24

O722



Output Interface (Male)

PIN Function

1 ‐

2 ‐

3 ‐

4 ‐

5 ‐

6 Unit carrier signal output

7 ‐

8 ‐

9 ‐

10 ‐

11 ‐

12 Unit error signal output

13 ‐

14 ‐

15 ‐

16 ‐

17 ‐

18 No signal

19 ‐

20 ‐

21 ‐

22 ‐

23 ‐

24 No signal

25 Ground

26 ‐

27 ‐

28 Ground

29 ‐

30 Ground

31 Encoder chan. B

32 Encoder chan. A

33 Ground

34 ‐

35 ‐

36 ‐

37 ‐

4 5321 18 19171615

23222120 36 37353433

O722

Technical Data7‐4


Output Interface (Female)

PIN Function

1 No signal

2 ‐

3 ‐

4 ‐

5 ‐

6 ‐

7 No signal

8 ‐

9 ‐

10 ‐

11 ‐

12 ‐

13 No signal

14 ‐

15 ‐

16 ‐

17 ‐

18 ‐

19 No signal

20 ‐

21 ‐

22 ‐

23 ‐

24 ‐

25 Ground

26 ‐‐

27 ‐

28 Ground

29 ‐

30 Ground

31 Encoder chan. B

32 Encoder chan. A

33 Ground

34 ‐

35 ‐

36 ‐

37 ‐

4 5321

9 10876

14 15131211

O723




PIN Function

1 Activate acceleration

2 Control unit output, LOG_TXD

3 Control unit input, LOG_RXD

4 Ground

5 Enable

6 Not connected

7 Read 1

8 Not connected

9 Not connected

10 Not connected

11 Read 3

12 Mode

13 Ground

14 Read 2

15 Ground

Technical Data7‐6


Sensor CBC 5100

IP degree of protection IP 40

Dimensions H: 50 mmW: 50 mmD: 120 mm

Weight 0.305 kg

Bracket Dimensions: Bobst Mistral / Expert FalzAdapter

1,5

mm

190 mm

10

4,5

mm

(0.0

6 in

.)

517 mm

(20.35 in.)

(7.48 in.)

(4.1

1 in

.)

19

0 m

m

(7.4

8 in

.)

280 mm

(11.02 in.)

25 mm261 mm

(10.28 in.) (0.98 in.)

O953

Fig. 7‐1 Bracket Dimensions: Bobst Mistral / Expert Falz Adapter



Bracket Dimensions: Jagenberg Diana block

8.50 mm (2x)

10

mm

75

mm

80

mm1

75

mm

130 mm 221 mm(6

.89

in)

(3.1

5 in

)(2

.95

in)

(0.3

9 in

)

(5.12 in) (8.70 in)

(0.33 in)

514 mm

22 mm

56

mm 181.50 mm

261 mm

(20.24 in)

(2.2

0 in

)

(0.87 in)

(7.15 in)

(10.28 in)

36

mm

55 mm

75 mm

20

mm

(1.4

2 in

)

(2.95 in)

(2.17 in)

( 0

.79

in)

1,5

mm

(0.0

6 in

.)

O954

Fig. 7‐2 Bracket Dimensions: Jagenberg Diana block

Technical Data7‐8


Bracket Dimensions: Standard

8.50 mm (2x)

10

mm

75

mm

80

mm1

75

mm

130 mm 221 mm(6

.89

in)

(3.1

5 in

)(2

.95

in)

(0.3

9 in

)

(5.12 in) (8.70 in)

(0.33 in)

149 mm(4.37 in.)

(5.87 in.)

1,5

mm

22 mm

111 mm

(0.87 in.)

(0.0

6 in

.)182,5 mm

16

0 m

m

(7.19 in.)

(6.3

in.)

186,5 mm

(7.34 in.)

O955

Fig. 7‐3 Bracket Dimensions: Standard



BarcodesNOTE: A line height of at least 5 mm is recommended for the followingbarcodes. The CC and LC spaces can be detected well with these heights.

NOTE: Scratches and lines near the barcode can cause the product to beunjustly rejected.

NOTE: A single bar is not a bar code!

Standard Code 1-2-3

The Standard Code 1-2-3 is also known as Kurandt, EMS or wide PharmaCode. It is comprised like this:

� 1.0 mm narrow lines

� 2.0 mm space

� 3.0 mm wide lines

Printing tolerance is 0.1 mm. If the barcode used meets these requirements,the permitted tolerances are calculated automatically.

3.0 mm 1.0 mm

2.0 mm

4 mm

O725

Fig. 7‐4 Standard Code 1-2-3

Bobst CodeThe Bobst Code can also be seen as a narrow Standard Code 1-2-3. It iscomprised like this:


� 1.6 mm space


Printing tolerance is 0.1 mm. If the barcode used meets these requirements,the permitted tolerances are calculated automatically.

2.4 mm 0.8 mm

1.6 mm

4.0 mm

O726

Fig. 7‐5 Bobst Code

Technical Data7‐10


Pharma Code

The Pharma Code can also be seen as a very narrow Standard Code 1-2-3.It is comprised like this:


� 1.0 mm space


Printing tolerance is 0.00 in. If the barcode used meets these requirements,the permitted tolerances are calculated automatically.

1.5 mm 0.5 mm

1.0 mm

4 mm

O727

Fig. 7‐6 Pharma Code

Other Barcodes

The system is capable of detecting barcodes that are not Standard Code1-2-3, Bobst Code or Pharma Code . The following minimum dimensionsmust be complied with:

� 0.5 mm line width

� 1.0 mm space

� 0.5 mm difference between the different lines

� 4 mm line height, recommended line height: at least 5 mm

Longer lines permit greater tolerances when printing and when adjusting theproduction machine and bracket.

In case of non binary barcodes the calculation of tolerances has to be donemanually. The calculation of these barcodes is not made by the controlsystem LogiComm�

Bar�tolerance � �lowest possible difference between two lines

2�� 0.1�mm

Gap�tolerance � �lowest possible difference between two spaces

2�� 0.1�mm

Example of a Tolerance Calculation

Narrow line: 1.0 mm, Medium line: 3.0 mm Wide line: 6.0 mmBar tolerance = (( 3.0 ‐ 1.0 ) / 2 ) ‐ 0.1 mm = 0.9 mm

Documents

Color Barcode Scanner CBC 5100 - Welcome to Nordson …emanuals.nordson.com/adhesives/English_Manuals/7135357.pdf · Color Barcode Scanner CBC 5100 ... Electrical Connections 3‐8