Coke Deposition From Acetylene, Butadiene and Benzene Decomposition at 500 - 900 C on Solid Surfaces(1)

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  • 8/17/2019 Coke Deposition From Acetylene, Butadiene and Benzene Decomposition at 500 - 900 C on Solid Surfaces(1)

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    Carbon Vol 20, No. 4. pp 319-330. 19R2 00086223:8?/04031~12~3.~/0

    Printed in Great Britain.

    Pergamon Rest Lid.

    COKEDEPOSITIONFROMACETYLENE,BUTADlENEAND

    BENZENE DECOMPOSITIONS T 500-900°C

    ONSOLIDSURFACES

    MICHAEL .

    GRAFF? nd

    LYLE F, AL~RIGH~

    School of Chemical Engineering, Purdue University, West Lafayette, IN 47907,U.S.A.

    Receiwd IO Ckiuber

    1981)

    Abstract-Coke formation from decomposition of acetylene, butadiene, and benzene and decoking were in-

    vestigated on Incoloy 800, aluminized Incoloy 800, and

    Vycor glass

    surfaces at SOO-900°C. n Incoloy 800, the

    coke was greater in quantity and contained iron and nickel particles. On aluminized Incoloy 800, he coke contained

    a trace of aluminum, but on Vycor glass, no metal was in the coke. Coking-decoking sequences were highly corrosive

    on Incoloy800 surfaces, but they had much less effect on the aluminized

    Incolny

    8OOorVycor glass. Filamenteous coke

    which is formed catalytically and contains nickel and iron was formed only on Incoloy 800 surfaces. A general

    mechanism for formation and deposition of coke is proposed. Filamenteous coke helps collect tar droplets formed by

    gas-phase reactions. Such droplets decompose on the surface to produce coke that contains no metal.

    Although coke is produced in only relatively small

    amounts when hydrocarbons are pyrolyzed to produce

    ethylene and valuable by-products or when 1, 2-di-

    chloroethane is dehydrochlorinated to produce vinyl

    chloride, coke production results in a significant increase

    in operating expenses. Because of coking, the pyrolysis

    furnaces have to be shut down periodically to decoke,

    the heat transfer coefficients in the furnaces are often

    drastically reduced, and coking generally results in cor-

    rosion of the stainless steel surfaces on which the coke is

    deposited. Significant advantages would occur if coking

    could be reduced, and there is a need to better under-

    stand the mechanism of coking and of decoking.

    Albright, McConnell and Welther[l] demonstrated that

    valuable new information can be obtained by comparing

    the character of coke formed from acetylene, butadiene,

    ethylene and propylene. The former two compounds are

    generally considered to be important coke precursors.

    They had employed a scanning-electron microscope

    equipped with EDAX to analyze the metal content of the

    coke. The coke formed on Incoloy 800 surfaces often

    contained highly dispersed metal particles making the

    coke magnetic in nature. These metal particles contained

    nickel, chromium and especially iron that had obviously

    been removed in some manner from the surfaces. Baker

    and

    associates [2-4] and Bernard0 ef al. [5,6]

    have postutated a mechanism that explains the simul-

    taneous corrosion of the surface and the catalytic

    production of a filament-type coke. Of interest, Incoloy

    800 surfaces that had first been aluminized were never

    found to contain these three transition metals.

    The results of Albright, McConnell and Welther[l] are

    most interesting but they raise more questions than they

    answer. In the present investigation, more information

    has been obtained relative to the coke produced from

    acetylene, butadiene and benzene. Information has been

    obtained on the effect of temperature, partial pressure of

    *Present

    address: Amoco Oil Co., Chicago, Illinois, U.S.A.

    coke precursor and time of operation for cokes deposited

    on Incoloy 800, aluminized Incoloy 800 and Vycor glass

    surfaces.

    2. XPERIMENTAL

    The equipment and operating procedures were essen-

    tially identical to those employed by Albright, McConnell

    and Welther[l]. Coupons that were about 0.5 x 2 x

    0.15 cm were positioned inside a Vycor glass tube that

    was 2.2cm I.D. and 107cm long. This tube was posi-

    tioned horizontally in an electrical furnace controlled at

    any desired temperature in the 500-900°C range. Acetyl-

    ene, butadiene, helium and oxygen flows were metered as

    desired to the inlet of the Vycor glass tube. For benzene

    experiments, helium was bubbled through liquid benzene

    at room temperature to produce gas mixtures containing

    about 12% benzene. Steam was provided by boiling a

    flask filled with water. Residence times of the gas stream

    in the constant-temperature portion of the Vycor glass

    tube were about 20 sec. In most cases, the coupons were

    positioned at the beginning of this portion of the reactor

    which is designated as the lead position. The rear posi-

    tion, or end of this portion of the reactor, was about

    25cm beyond. The aluminized (or aionized) Incoloy

    800 coupons were furnished by Alon Processing, Inc. of

    Tarentum, Pa. Incoloy 800 coupons had been subjected

    at high temperatures to gaseous aluminum; as a result,

    some aluminum diffused into the metal resulting in a high

    concentration of aluminum of the surface.

    Coupons after being removed from the Vycor glass

    tube were cooled in an inert atmosphere, and pictures

    were then taken using a JSM-U3 scanning-electron

    microscope at magnifications varying from 1000 to

    20,000. The metal content of the solid surfaces of the

    coupon or of the coke produced was measured using an

    EDAX, model 707.

    3.CO~GANDDECO~NG~~~TS

    Significant changes were noted in the surface com-

    position and appearance of the Incoloy 800 as a result of

    319

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    320

    MICHAEL . GRAFFand LYLE F, ALBRIGHT

    coking and subsequent decoking, especially for runs at

    900°C. To clarify the effect of heating, an Incoloy 800

    coupon was heated to 900°C in a helium atmosphere. The

    chromium content of the surface increased from 22 to

    60% after 8 hr heating as indicated by EDAX. Similar

    chromium enrichment of the surface also occurred at

    900°C when acetylene, butadiene or benzene was

    employed. The titanium content of the surface of the

    coupon also increased to perhaps 2-370 because of heat-

    ing at 900°C.

    The appearance of the Incoloy 800 surface changed

    significantly during helium treatment at 900°C as in-

    dicated in Fig. 1; coupons are shown before and after the

    heat treatment. The Incoloy 800 coupons as received has

    a rather heterogeneous surface. The white areas shown

    in the upper left picture were iron-rich particles covering

    Fig. 1. Untreated

    and helium treated metal coupons.

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    Coke deposition rom chemicalsat 500-900°C n solid surfaces 321

    about .5-10% of the surface. EDAX analysis of the

    remainder of the surface indicated 45% iron, 33% nickel

    and 22% chromium. Heat treatment in the presence of

    helium resulted in tiny whiskers, columns or spikes which

    are mainly iron or chromium rich particles.

    Heat treatment of aluminized Incoloy 800 coupons at

    900°C in the presence of helium resulted in little change

    of either the composition or the appearance of the sur-

    face. The surface exhibited “chicken wire” markings and

    contained some almost pure aluminum deposits which

    are the white areas of pictures shown in Fig. 1. Part of

    the surface aluminum, however, undoubtedly existed as

    alumina. The areas between the markings analyzed ap-

    proximately 46% aluminum, 27% iron, 1% nickel and 9%

    chromium. The few pitted areas shown were somewhat

    less aluminum rich. With heat treatment, there were

    probably fewer pitted areas.

    3.1 Coke formation from acetylene

    Filmenteous coke was the predominant type of coke

    formed in Incoloy 800 surfaces at 500°C when either pure

    acetylene or helium-acetylene mixtures containing 5%

    acetylene were used. Both constant-diameter and braided

    (or rope-like) filaments were produced as shown in Fig.

    2, and most filaments had diameters of about 0.1-0.2 pm.

    A few very long and almost straight filaments with

    constant diameters of 0.5-1.0 pm were also noted; three

    such filaments are shown in the lower left picture of Fig.

    2. The length-to-diameter ratios of the filaments were

    often at least 200: 1. The upper right picture of Fig. 2

    shows a double helix of filaments; such a double helix

    was also noted in another case. The coupon treated with

    pure acetylene at 500°C was re-examined after several

    months, and one filament was then found that appeared

    to be hollow or basically a tube. All filaments contained

    metal particles as indicated by EDAX analysis. Nickel

    and especially iron were predominant in these particles.

    For runs at longer times, such as 8 hr, more coke was

    noted on the surface and a higher fraction of the coke

    appeared to be chunky or amorphous coke such as

    shown on the center left section of the lower left picture.

    Some globular coke, such as will be described later, was

    also noted.

    No filamentous coke was ever observed on aluminized

    (or alonized) Incoloy 800 or on Vycor surfaces regardless

    of the conditions used or the hydrocarbon feed stream

    employed. Only amorphous coke was formed from

    acetylene in such cases at SOoOC[l].Lesser amounts of

    coke were apparently formed on both aluminized and

    Vycor glass surfaces based on visual observations. The

    coke formed on both aluminized steel and Vycor glass

    surfaces never contained detectable amounts of iron or

    nickel. Cokes deposited on aluminized steel surfaces

    contained however traces of aluminum or alumina.

    Figure 3 shows the coke formed at 500°C with a feed

    stream having an acetylene partial pressure of 0.05 atm.

    Only a very few filaments were noted on the coupon

    located in the lead position of the Vycor glass tube; these

    filaments were, however, very long. One constant-

    diameter filament and one braided filament appear to be

    joined. The other end of the constant-diameter filament

    seems to be connected to surface. The coupon located in

    the rear position of the constant-temperature zone was

    apparently almost coke free.

    Coke formed from acetylene at 900°C appeared to be a

    mass of rather spherical droplets that had partially fused

    together as shown in Fig. 3. This type of coke is called

    globular in this investigation whereas it was called

    knobby by Albright, McConnell and Welther[l]. The

    globular coke varied in shape from rather perfect

    spheres, partly fused together, to droplets that were

    fused to a much greater extent. The general charac-

    teristics of cokes deposited at 900°C on Incoloy 800,

    aluminized Incoloy 800 and Vycor glass surfaces were

    similar in all cases but with perhaps some differences in

    the diameter of the “droplets”. In some portions of an

    aluminized coupon, it was possible to see the metal

    surface below or through the coke; apparently less coke

    was deposited on these surfaces as compared to Incoloy

    800 coupons. When the globular cokes deposited in In-

    coloy 800 coupons were scrapped with a knife blade,

    there were essentially two layers of coke. The layer

    closest to the metal surface was highly adherent to the

    metal, but the top layer was rather easily removed. The

    top layer of coke formed on all coupons contained no

    detectable iron, nickel or other metals. The amount of

    coke increased with time of operation and with higher

    partial pressures of acetylene. At 900°C and with acety-

    lene at atmospheric pressures, the Vycor glass tube

    plugged after about 1 hr. With a partial pressure of

    0.05 atm, only a relatively small thickness of coke was

    noted after 16 hr of operation. It is estimated, based on

    this finding, that the rate of globular coke deposition at

    900°C is second order or higher based on the acetylene

    partial pressure. Such a finding seems consistent with the

    fact that condensation reactions of acetylene to produce

    heavier hydrocarbons are probably mainly second-order

    reactions.

    3.2 Coke formation from butadiene

    Coke was produced from butadiene at temperatures of

    500, 700 and 900°C and at partial pressures of 0.05 and

    1.0 atm.

    Temperature had a major effect on the morphology of

    the deposited coke. Figure 4 shows the results for In-

    coloy 800 coupons subjected for 8 and 16 hr to a helium-

    butadiene mixture containing 5% butadiene. At 5OO”C,

    thin brown but smooth film of coke was formed. At

    700°C more coke was present on the coupon and ap-

    peared to be a cloudy film. At 9OO”C, rofuse needle coke

    was present; in some cases the coke gave the appear-

    ance of finely cut ribbons

    which seemed to

    originate at iron- or chromium-enriched particles on the

    surfaces of the coupons. The lower right picture of Fig. 4

    shows a column-like filament growing out of a

    chromium-enriched particle on the surface. This column

    was formed on the coupon positioned at the rear position

    of the constant-temperature zone, and it was similar in

    appearance to formations noted on the Incoloy 800 cou-

    pon heated to 900°C in the presence of helium. Both

    coupons also had concentrations of about 3% titanium on

    their surfaces.

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    322

    MICHAEL GRAFF nd LYLEF ALBRIGHT

    Fig 2 Pure CzHz over Incoloy 800 at 500°C

    At 900°C and for 1 hr runs, globular and/or spaghetti- as will be discussed later. On aluminized Incoloy 800, the

    like cokes were formed on al1 three surfaces. The diameter of the coke “spheres” increased with time, as

    spaghetti-like characteristics were particularly noted on shown for exampie in the lower right hand picture of Fig.

    the Incoloy 800 coupons as compared to aluminized

    5.

    Incoloy coupons as indicated by Fig. 5. The globular and

    For 900°C runs using fncoloy 800 coupons, the outer

    spaghetti cokes were fused together in many cases. The

    layers of coke after 8 and 16hr were primarily needle or

    precursor for these cokes is thought to be tar droplets

    cut ribbon-type cokes. Some chunks of amo~hous coke

    that flowed rather readily before being converted to coke were also observed after 16 hr. Less coke formed on the

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    Coke deposition from chemicals at 500-900°Con solid surfaces

    323

    1

    mcron = f - - w

    1

    mcron = e- - - 4

    Fig. 3. 5% C2H2 ver Incoloy 800

    or 8 hr.

    aluminized Incoloy 800 or Vycor glass surfaces as com- were mainly butadiene, but some liquid product was

    pared to the Incoloy 800 surface; portions of the alu-

    collected in an ice trap. Based on gas chromatography,

    minized metal could sometimes be seen for coupons

    this liquid was mainly Cs hydrocarbons with lesser

    investigated at 900°C. More coke was formed in all cases

    amounts of C6 and C4 hydrocarbons. The G’s and G’s

    when pure butadiene was employed as compared to a

    are probably mainly aromatics based on the more

    mixture containing 5% butadiene.

    detailed analyses by Albright and Yu[7] for comparable

    For runs at SOO”C,he exit gases from the Vycor tube

    experiments. At 9OO“C,most of the butadiene reacted in

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    MICHAEL . GRAFF and LYLE F. ALBRIGHT

    Fig. 4. 5% C& over Incoloy 800 (1 pm = ---I.

    the Vycor glass reactor, and considerable hydrogen and

    For a 7OOT run, brown liquid droplets formed in the exit

    methane were noted in the exit gas stream. Essentially

    end of the tube where temperatures varied from about

    no liquid product was obtained, however, for 16 hr of

    600 to 3OOT. For a 900°C run, brown tar collected in the

    operation when a feed mixture containing 5% butadiene

    exit end where the temperatures dropped from 800 to

    was employed.

    170°C.

    For all runs considerable tars were deposited in espe-

    cially in the cool exit end of the Vycor glass tube. For a

    run at SOT using pure butadiene, liquid deposits formed

    in the tube where the temperatures are 170°C or lower.

    3.3 Coke ~o~~~~oR from benzene

    For a benzene run at 5OO”C, n Incoloy 800 coupon

    was tarnished with a spotted, light-brown residue after

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    Coke deposition from chemicals at NC-900°C on solid surfaces

    325

    16hr. With the scanning-electron microscope, the base

    metal was still cleariy visible through the coke which

    appeared amorphous in character. At 7OO”C,more coke

    formed in the lncoloy 800 coupon which appeared to

    have a filmy clouded surface. Figure 6 shows pictures

    taken of both the Incoloy 800 and aluminized Incoloy

    800 surfaces. An amorphous coke with the beginnings of

    globular coke were noted on both surfaces. In one area

    of the aluminized surface, there were large columns or

    chunks of coke (see lower right picture of Fig. 6); such

    deposits were not observed on any other coupons.

    At 900°C, globular coke was observed on both Incoloy

    800 and aluminized Incoloy 800 surfaces as shown in Fig.

    7; the top two pictures are for runs of 1 hr whereas the

    bottom two pictures are for runs of 8 hr. Three features

    are of interest. First, considerable more coke occurred in

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    326

    MICHAEL. GRAFF nd LYLE

    F.

    ALBRIGHT

    all ca es on the Incoloy 800 coupons as compared to the

    3.4

    Decoking of metal coupons

    alumiisized Incoloy coupons; the aluminized surface can

    Two decoking experiments were made using Inr

    be set

    n even after 8 hr operation. Second, the diameter

    800 coupons on which coke had been deposited

    of the

    coke spheres increased in the 1-8 hr time period.

    deposit the coke, the coupons were exposed to a mi:

    Third , the spheres of coke on the aluminized surfaces

    of 5% acetylene in helium for 8 hr at 900X Decc

    were sometimes transparent to the SEM beam as shown

    was accomplished for one coupon by contacting it

    in the lower right picture of Fig. 7.

    pure steam at 700°C for 24 hr; the other coupon

    Fig. 6. 12% C6H6 t 700°Cfor 16hr (IO Fm = -).

    :oloy

    .

    To

    vture

    &king

    with

    was

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    Coke deposition

    rom chemicals at 5WWC on solid surfaces

    327

    contacted with pure oxygen at 800°C for

    24

    hr. Pho-

    tographs of the resulting surfaces are shown in Fig. 8.

    After steam, the surface indicated numerous iron-rich

    particles, but several protruding chromium-rich spikes

    were also noted. These spikes appeared white in the

    pictures, and were estimated to be as great as 1.5-2.0 pm

    in length. One prominent spike is shown in the two

    pictures for steam butnoff shown in Fig. 8; in each case

    CAR Vol. 20, No. 4-E

    this spike is slightly to the left of the center of the

    picture. EDAX analyses of one spike indicate the fol-

    lowing approximate compositions: 62% chromium, 22%

    iron and 16% nickel. The composition of the remaining

    surface except for iron-rich regions was about 42%

    chromium, 36% iron and 22% nickel. There was

    obviously both a significant change in surface com-

    position and also in roughness of the decoked Incoloy

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    328

    MICHAEL GRAFF

    nd

    LYLEF. ALBRIGHT

    Fig. 8. Carbon burn-off for 24 hr at 7W’C of an Incoloy 800 surface, originally treated with 5% C2H2 t 900°Cfor

    8 hr.

    800 surface as compared to the surface before coking

    and decoking.

    With oxygen decoking, the surface was also roughened

    significantly. The background metal indicated ap-

    proximately 50% chromium, 30% iron and 20% nickel;

    the spikes indicated about 62% chromium, 26% iron and

    12% nickel.

    One steam burnoff was made at 800°C of coke on an

    aluminized Incoloy 800 coupon. The coke had been

    deposited at 900°C in 16 hr using a gas mixture containing

    5% butadiene in helium. After 24 hr of steam decoking,

    the surface still showed some “chicken wire” markings,

    but dark but smooth blemishes were now visible. EDAX

    analysis indicated a much higher nickel content on the

    surface than in the original aluminized coupons. White

    deposits of aluminum (or alumina) were still present over

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    Coke

    deposition

    rom chemicals at 500-900°Con solid surfaces

    329

    a portion of the surface. The pitted areas had however

    almost disappeared. Of interest, a burnoff at 700°C by

    Albright, McConnell and Welther

    [ ]

    indicated essentially

    no changes of the aluminized Incoloy 800 surface. Prob-

    ably the advantages of an aluminized surface will be

    retained much longer if temperatures for decoking are

    700°C or lower.

    4.DISCUS SIONOFRESULTS

    Coking mechanisms have been clarified to a significant

    extent for pyrolysis processes and for dehydroch-

    lorination of 1 Zdichloroethane since acetylene, buta-

    diene and benzene are always formed to some extent

    in both processes. Figure 9 is a summary of major

    mechanisms by which coke are formed. Some of the

    coke is formed by catalytic reactions in which stainless

    steels such as Incoloy 800 participate and are as a result

    corroded. Adsorption of the precursor on the surface is

    undoubtedly a first step in the coking mechanism. Details

    on the production of filamentous cokes have been repor-

    ted earlier by Baker

    et al.[2 4]

    and by Bernard0 et

    al.[5,6]. Excellent examples of filamentous cokes are

    shown in Figs. 2 and 3. Coke formed from butadiene to

    yield cut-ribbon coke is another example of coke formed

    by surface catalytic reactions; the lower left hand picture

    of Fig. 4 shows an example of this coke. Cokes formed

    by catalytic reactions are apparently the predominant

    types of coke formed at lower temperatures and perhaps

    especially during the early stage of a pyrolysis run when

    the metal surfaces are fairly clean. Yet evidence has

    been obtained that during pyrolysis of ethane some

    filamentous coke containing metal particles was

    produced at 800°C[8] and that coke containing metal

    particles promotes additional coke formation[9].

    Coke can also be produced by a sequence of reactions

    of which the initial reactions are in the gas phase.

    Hydrocarbons such as acetylene, butadiene and benzene

    react to form first various condensation products leading

    to production of fairly heavy materials such as tars.

    Albright and Yu[7] have published some information on

    the initial condensation products. Some tars condense

    forming droplets that are suspended in tthe gas phase.

    Three routes are available for the production of coke

    from these heavy hydrocarbons or tars. In two methods,

    the liquid droplets grow in size because of coalescnce

    and further condensation of tars. Eventually these dro-

    plets impinge and collect on solid surfaces such as

    pyrolysis coils or transfer line exchangers. On the hot

    surfaces, dehydrogenation occurs with the production of

    coke that is essentially pure carbon. When the tar dro-

    plets collect on the surface, the droplets can wet the

    surface and coalesce with other droplets or the droplets

    can fail to coalesce. The degrees to which these two

    phenomena occur depends on several factors including

    the following:

    (a) The viscosity of the droplets which depends on the

    temperature and the chemical composition of the liquid.

    Higher molecular weight compounds tend to be more

    viscous. As dehydrogenation occurs and the tar ap-

    proaches coke, the viscosity also increases.

    (b) The wetting ability between liquid droplets and the

    solid surface; this ability depends on the composition

    and roughness of the solid surface. Droplets also collect

    more readily on lower temperature surfaces.

    (c) The velocity of the gas stream near the droplet. In

    the present investigation, slow velocities occurred

    whereas in commercial units extremely high velocities

    are prevalent. In the latter case, there is a greater ten-

    dency for spreading of the droplets and for shearing of

    filament coke.

    (d) The rate of cracking or of dehydrogenation in the

    liquid or tar on the surface. At high temperatures, the

    liquid tar droplets on the surface would be dehy-

    drogenated more rapidly; hence the original shape of the

    C2HZ and other acetylenes

    He and other dloleflns

    Chemvx condensatton

    Wetting of Non-w;tt,nq

    I

    Formatton

    of coke I”

    qos phase.

    then collection

    on surface

    Fig. 9. Mechanism for production of coke.

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    330

    MICHAEL . GRAFF and LYLE

    F.

    ALBRIGHT

    droplets would be retained to a greater extent. Figures 3

    and 9 show examples in which globular coke retains, to a

    considerable extent, the spherical shape of the droplets.

    At lower temperatures, there would generally be more

    time (or a greater tendency) for the droplets to wet and

    spread out on the surface. This postulate explains the

    results obtained with butadiene at 500-9OO’C.Black mir-

    ror finishes such as noted at fairly low temperatures for

    coke formed from butadiene by Yu and Albright [7] can

    also be explained.

    Some coke is also formed by a sequence of reactions

    that occur entirely in the gas phase. Dehydrogenation

    and coking reactions occur in the gas phase before liquid

    droplets of any appreciable size are formed. Such coke

    in sub-microscopic sizes, however, collects on solid sur-

    faces to form initially so-called gas-phase or cotton-like

    coke[l]. Filamentous coke on the surface aids in collec-

    ting both gas-phase cokes and tar droplets because of a

    filtering action. Roughened surfaces also serve as collec-

    tion points. Both filamentous coke and roughened SW-

    faces explain why more coke was noted on Incoioy 800

    surfaces as ~ompated to aluminized Incoloy 800 sur-

    faces. It also explains why the top layer of globular or

    amorphous coke is rather easily removed by scraping

    whereas the bottom layer is more adherent.

    Gas-phase coke or tar droplets would of course contain

    no metal particles. Further confirmation that the top

    layer was gas-phase coke is the evidence based on

    EDAX analysis that it contained no metal. The bottom

    layer on Incoloy 800 coupons was, however, a mixture of

    filamentous and globular cokes; this mixture of course

    contains some metal particles because of the filamentous

    coke. The increased diameter of globular coke formed

    during longer length runs and for coupons positioned at

    greater distances in the Vycor tube can be accounted for

    by increased agglomeration of the tar droplets either on

    the surface or in the gas phase.

    Coking and decoking results of this investigation have

    further demonstrated that rather severe corrosion occurs

    on stainless steels such as Incoloy 800 during pyrolysis.

    Relatively little quantitative or mechanistic information

    can be found in the literature on decoking; clearly a

    need

    for such information exists. Additional information is

    also needed on how surface reactions depend on the

    specific stainless steel used. This investigation has, for

    example, further confirmed that aluminized Incoloy 800

    surfaces (and also Vycor glass surfaces) result in com-

    plete or essentially complete elimination of all catalytic-

    ally formed coke and in a significant reduction in surface

    corrosion because of coking and decoking. It was

    encouraging to learn recently that aluminum was retained

    on alonized surfaces for a coil operated for over a year

    in a pyrolysis furnace. No specific

    evidence is

    yet

    available, however, whether the beneficial improve-

    ments obtained with aluminized surfaces are maintained

    over extended periods of operation. Hopefully such tests

    can be obtained in the near future since the benefits to be

    obtained with improved materials of construction for

    both pyrolysis coils and transfer line exchangers may be

    substanti~. Of interest, metal surfaces coated with

    microscopic thick layers of silica have also been found

    effective in significantly reducing coke formation or

    collection[lO].

    Quantitative information on weight changes of cou-

    pons because of coking, decoking, and various gas

    treatments will shortly be reported by the Purdue group.

    These measurements will provide further information

    relative to coke formation and deposition and to decok-

    ing on various metal surfaces.

    Ac~ow~edgemen~~-A~~owledgement is made to the donors of

    the Petrole~ Research Fund, administered by the Americas

    Chemical Society, for partial

    support

    of the research. Alon

    Processing, Inc. of Tarentum, PA also provided support. Dr. Carl

    King of E. I. duPont DeNemours and Co., Inc. suggested the

    arrangement for Fig. 9.

    1.

    2.

    3.

    4.

    5.

    6.

    7.

    8.

    9.

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