Coagulation Ly Thuyet Ve Keo Tu

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    Everything you want to know aboutCoagulation & Flocculation....

    Zeta-Meter, Inc.

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    Fourth Edition

    April 199 3

    Copyright

    Copyright by Zeta-Meter, Inc. 1 993, 1 991, 1 990,1988 . All rights reserved. No part of this publicationmay be reproduced, t ransm it ted , t ranscr ibed, s tored ina retrieval system, or translated into any language inany form by any m eans without the wri tten perm issionof Zeta-Meter, Inc.

    Your Comments

    We hop e this guide will be helpfu l. If you ha ve an ysu ggestions on h ow to make i t better, or if you ha veadd it ional informa tion you th ink would help other

    readers , then please drop u s a note or g ive us a cal l .Future edit ions will incorporate your comments.

    Address

    Zeta-Meter, Inc.765 Middlebrook Avenu ePO Box 3008Stau nton , Virginia 2 4402

    Telephone (540) 886-350 3Toll Free (USA) (800) 333-022 9Fax (540) 886-372 8E-Mail [email protected]

    ht tp: / / www.zeta-meter .com

    Credits

    Conceived a nd writ ten by Louis RavinaDesigned and i l lustrated by Nicholas Moramarco

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    Chapter 4 _____________________ 19

    Using Alum and Ferric CoagulantsTime Tested Coagulants

    Alum inu m S u lfate (Alum )

    pH Effects

    Coagu lant Aids

    Chapter 5 _____________________ 25

    Tools for Dosage Control

    J ar Tes tZeta Potential

    St reaming Cu r rent

    Tu rbidity an d Par t icle Coun t

    Chapter 6 _____________________ 33

    Tips on MixingBasics

    Rapid Mixing

    Flocculation

    The Zeta Potential Experts ________ 37

    About Zeta-Meter

    Introduction _____________________ iii

    A Word About This Guide

    Chapter 1 ______________________ 1

    The Electrokinetic ConnectionParticle Cha rge Prevent s Coagu lation

    Microscopic Electrical Forces

    Balancing Opposing Forces

    Lowerin g the En ergy Barrier

    Chapter 2 ______________________ 9

    Four Ways to FlocculateCoagulate, Then Flocculate

    Double Layer Compression

    Cha rge Neu tra lization

    Bridging

    Colloid En trapm ent

    Chapter 3 _____________________ 13

    Selecting PolyelectrolytesAn Aid or Su bs titut e for Traditiona l

    Coagulants

    Picking the Best One

    Cha ra cterizing Polymers

    En h an cing Polymer Effectivenes s

    Polymer Packaging and Feeding

    Interferences

    Contents

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    A Word About This Guide

    The removal of su spen ded m at ter f rom

    water is on e of th e ma jor goals of water

    t reatmen t . Only dis infect ion is u sed more

    often or cons idered more imp ortan t. In fact,

    effective clar ification is rea lly n ecess ar y for

    completely reliab le disin fection becau se

    microorganisms are shielded by particles in

    the water .

    Clarification usually involves:

    coa gu la t ion

    floccu la t ion

    s et t lin g

    filt ra t ion

    This gu ide focuses on coagulat ion an d

    floccu lation : th e two key steps wh ich often

    determine finished water quality.

    Coagu lat ion control techn iques ha ve ad-

    vanced slowly. Many plan t opera tors re-

    mem ber when dosa ge control was ba sed

    u pon a visu al evalu ation of th e floccu lation

    ba sin an d th e clarifier. If th e operators

    eyebal l evaluation found a deterioration inqual ity, then h i s common sense response

    was to increase the coagulan t dose. This

    remedy was based u pon the ass um pt ion

    th at if a l it t le did s ome good, then more

    ought to do bet ter , bu t i t often did worse.

    The comp etency of a plant opera tor de-

    pend ed on h is years of experience with tha t

    sp ecific water su pp ly. By trial , error an d

    oral t radi t ion, h e would eventu al ly encoun -

    ter every type of problem and learn to deal

    with it.

    Rel iable inst ruments now help us under-

    s tan d a nd control the clar i ficat ion process .

    Our abi lity to meas u re tu rbidity, par t icle

    count , zeta potent ial and s t reaming current

    ma kes coagulat ion an d f loccu lat ion more of

    a s cience, al though ar t a nd experience s t i llhave their place.

    We make ze ta m eters an d h appen to be a

    little biased in favor of zeta pote n tial. In

    this gu ide, h owever , we ha ve at tem pted to

    give you a fair picture of all of the tools at

    your d isposa l, and how you can pu t them to

    work.

    Introduction

    iii

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    1

    Particle Charge Prevents Coagulation

    The key to effective coagulation and floccu-

    lat ion is a n u nd erstan ding of how individ-

    u al colloids in teract with each oth er. Tu r-

    bidity par t icles ra nge from a bou t .01 to 100

    microns in s ize. Th e larger fraction is

    relatively eas y to sett le or filter. The

    smaller, colloidal fraction, (from .01 to 5

    microns ), pres ent s the real cha llenge. Their

    settl ing times are intolerably slow and they

    eas ily esca pe filtra tion.

    Th e beh avior of colloids in water is str ongly

    influen ced by th eir electrokinetic cha rge.

    Each colloidal part icle carries a l ike ch arge,

    which in na tu re is u su al ly negat ive. This

    like cha rge cau ses ad jacent pa r t icles to

    repel each oth er an d pr event s effective

    agglomera tion an d floccu lation . As a

    resu lt , cha rged col loids tend to rema in

    discrete , dispersed, and in suspension.

    On the other hand, if the charge is signifi-

    cant ly redu ced or elimina ted, then the

    colloids will gath er t ogether. First formin g

    sm all grou ps, th en larger aggregates an d

    fina lly in to visible floc pa rticles wh ich s ettle

    rapidly and filter easily.

    Chapter 1

    The Electrokinetic Connection

    Charged Particles repel each other

    Uncharged Particles are free to collide and aggre-gate.

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    2

    Chapter 1 The Electrokinetic Connection

    Microscopic Electrical Forces

    The Double Layer

    The dou ble layer m odel is u sed t o visu alizeth e ion ic environm ent in th e vicinity of a

    cha rged colloid an d explains h ow electrical

    repu lsive forces occu r. It is easier to u nd er-

    s tan d this model as a s equen ce of s teps

    tha t wou ld take place aroun d a s ingle

    n egative colloid if the ions su rrou nd ing it

    were sudd enly s t r ipped away.

    We first look at th e effect of th e colloid on

    th e positive ions , which a re often called

    counter-ions . Initially, att ract ion from th e

    n egative colloid cau ses som e of th e positive

    ions to form a firmly at tach ed layer a roun dth e su rface of th e colloid. Th is layer of

    counter- ions is known as the Stern layer.

    Add itiona l positive ions are sti ll attra cted b y

    th e negative colloid bu t n ow they are re-

    pelled b y the positive Stern layer as well as

    by other n earby posi t ive ions tha t are a lso

    tryin g to approa ch th e colloid. A dyna mic

    equ ilibriu m r esu lts, forming a diffu se layerof cou n ter-ion s. The diffu se positive ion

    layer has a high concentrat ion near the

    colloid which gra du ally decreas es with

    distance u nt i l it reach es equ ilibr ium with

    the n ormal coun ter- ion concentra t ion in

    solut ion.

    In a s imilar bu t opposi te fash ion, th ere is a

    lack of negat ive ions in th e neighborh ood of

    the s u rface, becaus e they are repelled by

    th e n egative colloid. Negat ive ions ar e

    called co-ions because they have the sam e

    cha rge as th e colloid. Their concen tra tionwill gradu ally in creas e as th e repu lsive

    forces of th e colloid are s creened out by th e

    positive ions , u n til equ ilibriu m is again

    reached with the co- ion concen trat ion in

    solut ion.

    Two Ways to Visualize the

    Double Layer

    The left view shows the

    change in charge densityaround the colloid. Theright shows the distributionof positive and negativeions around the chargedcolloid.

    Stern Layer

    Diffuse Layer

    Highly Negative

    Colloid

    Ions In Equilibrium

    With Solution

    Negative Co-Ion

    Positive Counter-Ion

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    3

    Double Layer Thickness

    Th e diffu se layer can be visu alized as acharged a tmosph ere sur round ing the

    colloid. At an y distan ce from th e su rface,

    its cha rge dens ity is equa l to th e difference

    in concen tra tion of positive an d n egative

    ions a t th at p oint . Ch arge dens ity is great-

    est n ear th e colloid a nd rapidly diminish es

    towards zero as the concen trat ion of posi-

    tive an d n egative ions m erge togeth er.

    The at ta ched coun ter- ions in the Stern

    layer an d th e charged a tm osphere in the

    diffu se layer are wh at we refer to as th e

    double layer.

    The th icknes s of the d ouble layer depends

    u pon th e concentrat ion of ions in solu t ion.

    A h igher level of ion s mea n s more positive

    ion s a re a vailable to neu tra lize the colloid.

    The resu lt i s a th inn er doub le layer .

    Decreasing the ionic concentration (bydi lu t ion, for exam ple) redu ces th e n u mb er

    of positive ions an d a t h icker d oub le layer

    resul t s .

    The type of coun ter-ion will also influ ence

    doub le layer thickness . Type refers to the

    valence of th e positive coun ter-ion . For

    ins tan ce, an equa l concentrat ion of alum i-

    n u m (Al+3) ions will be much more effective

    tha n sodium (Na+) ion s in n eu tra lizin g the

    colloidal char ge and will resu lt in a th inn er

    double layer.

    Increas ing th e concentra t ion of ions or th eir

    valence are both referred to as double layer

    compression.

    Variation of Ion Density in the Diffuse Layer

    Increasing the level of ions in solution reduces thethickness of the diffuse layer. The shaded arearepresents the net charge density.

    Distance From Colloid

    IonConcentration

    Diffuse Layer

    Distance From Colloid

    IonConcentration

    Diffuse Layer

    Lower Level of Ions in Solution Higher Level of Ions in Solution

    Level of ions in solution

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    4

    Chapter 1 The Electrokinetic Connection

    Zeta Potent ial

    The negative colloid and its positivelycha rged atm osph ere produce an electr ical

    poten tial acros s th e diffu se layer. This is

    highest at th e su rface an d drops off pro-

    gressively with distance, approaching zero

    at th e ou tside of th e diffu se layer. Th e

    potential curve is useful because it indi-

    cates the strength of the repulsive force

    between colloids an d th e dis tan ce at wh ich

    th ese forces come into play.

    A pa rticular p oin t of interest on th e cur ve is

    the p otent ial a t th e ju nct ion of the Stern

    layer an d th e diffu se layer. Th is is kn ownas t he zeta potential. It is an imp ortant

    featu re becaus e zeta potent ial can b e

    meas u red in a fai r ly s imp le ma nn er , whi le

    the su rface potent ial can not . Zeta potent ial

    is an effective tool for coagulation controlbecau se cha nges in zeta p otent ial ind icate

    changes in the repulsive force between

    colloids.

    The ra t io between zeta potent ial an d su r-

    face potent ial depend s on d ouble layer

    th icknes s. The low dissolved solids level

    u su al ly foun d in water t reatmen t resu lts in

    a r elatively large d oub le layer. In th is cas e,

    zeta potential is a good approximation of

    su rface potent ial . The s i tuat ion chan ges

    with br ackish or sal ine waters; the h igh

    level of ion s com pres ses th e dou ble layeran d the potent ial curve. Now the zeta

    poten tial is on ly a fraction of th e su rface

    potential .

    Zeta Potential vs Surface Potential

    The relationship between Zeta Potential and SurfacePotential depends on the level of ions in solution. Infresh water, the large double layer makes the zeta

    potential a good approximation of the surfacepotential. This does not hold true for saline watersdue to double layer compression.

    Distance From Colloid

    Zeta Potential

    Surface Potential

    Potential

    Stern Layer

    Diffuse Layer

    Distance From Colloid

    Zeta Potential

    Surface Potential

    Potential

    Stern Layer

    Diffuse Layer

    Fresh Water Saline Water

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    5

    Electrostatic repulsion is always shown as apositive curve.

    Balancing Opposing Forces

    Th e DLVO Theory (na m ed a fter Derjagu in,

    Landau, Verwery and Overbeek) is theclas sic explan ation of h ow particles inter-

    act . It looks at the balan ce between two

    opposin g forces - electrosta tic repu lsion

    an d van der Waals at t ra ct ion - to explain

    why som e colloids agglomera te an d floccu-

    late while others will n ot.

    Repulsion

    Electrostatic repulsion becomes significant

    when two par t icles app roach each other

    and their electrical double layers begin to

    overlap. En ergy is requ ired to overcome

    this repu lsion an d force the p ar t iclestogeth er. The level of en ergy requ ired

    increas es dra ma tical ly as th e par t icles are

    driven closer an d closer togeth er. An

    electrostat ic repu lsion curve is u sed to

    ind icate the en ergy that m u st be overcome

    if th e pa rticles a re to be forced togeth er.

    The ma ximu m height of the cu rve is related

    to the s u rface potent ial .

    Attraction

    Van der Waals at t ra ct ion b etween two

    colloids is actu ally th e res u lt of forces

    between individual molecules in eachcolloid. The effect is ad ditive; th at is, one

    molecule of th e first colloid h as a van der

    Waa ls a t t ract ion to each m olecule in the

    second colloid. This is repea ted for each

    molecule in t h e first colloid an d th e total

    force is th e su m of all of th ese. An a ttra c-

    tive energy curve is used to indicate the

    variation in att ractive force with dista nce

    between particles.

    Van der Waals attraction is shown as a negativecurve.

    Distance Between Colloids

    RepulsiveEnergy

    ElectricalRepulsion

    Distance Between Colloids

    AttractiveEnergy

    Van der WaalsAttraction

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    6

    Chapter 1 The Electrokinetic Connection

    The Energy Barrier

    The DLVO theory combines the van derWaals a t t ract ion curve an d th e electrostat ic

    repu lsion curve to explain th e tenden cy of

    colloids to either r ema in discrete or to

    floccu late. Th e combined cu rve is called

    th e ne t interaction e nergy . At each dis-

    tan ce, the sma ller energy is su btracted

    from the larger to get the net interaction

    energy. The n et value is then p lot ted -

    above if repulsive, below if attractive - and

    the curve is formed.

    The net interaction curve can shift from

    att ra ct ion to repulsion an d back to at t rac-t ion with increasing dis tan ce between

    pa rticles. If th ere is a repu lsive section,

    then this region is cal led th e energy barrier

    and it s m aximu m height indica tes how

    resista n t th e system is to effective coagula-

    tion.

    In ord er to agglomera te, two part icles on a

    collision cou rse m u st h ave su fficient kinetic

    energy (du e to their speed a nd ma ss) to

    jump overthis barr ier . Once the energy

    barr ier is cleared, th e net intera ct ion en ergy

    is all attr active. No fu rth er repu lsive area sare encoun tered and a s a resu lt the par -

    ticles agglomera te. This attra ctive region is

    often r eferred to a s a n energy trap since the

    colloids can be considered to be t ra pped

    together by the van der Waals forces.

    Interaction

    The net interaction curve is formed by subtracting theattraction curve from the repulsion curve.

    AttractiveEnergy

    RepulsiveEnergy

    ElectricalRepulsion

    Distance Between Colloids

    Net InteractionEnergy

    EnergyBarrier

    Energy Trap

    van der WaalsAttraction

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    7

    Lowering the Energy Barrier

    For really effective coagulation, the energy

    barrier should be lowered or completelyremoved so th at th e net interact ion is

    always at t ract ive. This can be accom-

    pl ish ed by either comp ressing the d ouble

    layer or redu cing th e su rface cha rge.

    Com pres s t he Double Layer

    Double layer compression involves adding

    sal ts to the system. As the ionic concentra -

    t ion increases, the dou ble layer and the

    repu lsion energy cu rves a re compressed

    u nt i l there is n o longer an energy barr ier .

    Particle agglomeration occurs rapidly under

    these condi t ions becau se th e colloids canjust about fall into the van der Waals trap

    without having to surm ount an energy

    barr ier .

    Floccu lation b y doub le layer comp ress ion is

    also called salting outth e colloid. Add ing

    ma ssive amou nts of sal t is an imp ract ical

    technique for water t reatmen t , but th e

    underlying concept should be understood,

    an d ha s app licat ion toward wastewater

    flocculation in brackish waters.

    Compression

    Double layer compression squeezes the repulsiveenergy curve reducing its influence. Further compres-sion would completely eliminate the energy barrier.

    AttractiveEnergy

    van der WaalsAttraction

    RepulsiveEnergy Electrical

    Repulsion

    Distance Between Colloids

    Net InteractionEnergy

    EnergyBarrier

    Energy Trap

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    8

    Chapter 1 The Electrokinetic Connection

    Charge Reduction

    Coagulant addition lowers the surface charge anddrops the repulsive energy curve. More coagulantcan be added to completely eliminate the energybarrier.

    Lowe r the Surface Charge

    In water t reatm ent , we lower the en ergybarr ier by adding coagulants to reduce the

    su rface charge an d, consequen t ly, the zeta

    potent ial. Two points a re importa nt h ere.

    First , for all practical purposes, zeta poten-

    tial is a direct measure of the surface charge

    and we can u se zeta potent ia l measu re-

    men ts to control charge neu tral izat ion.

    Second, it is not necess ary to redu ce the

    charge to ze ro. Ou r goal is to lower the

    energy barr ier to the point wh ere the pa r-

    ticle velocity from m ixin g allows th e colloidsto overwhelm it.

    The energy barrier concept helps explain

    why larger pa rticles will som etimes floccu-

    late whi le sma l ler ones in th e sam e su spen -

    sion esca pe. At iden tical velocities the

    larger par t icles h ave a greater m ass an d

    therefore more energy to get them over the

    barr ier .

    AttractiveEnergy

    van der WaalsAttraction

    RepulsiveEnergy

    ElectricalRepulsion

    Distance Between Colloids

    Net InteractionEnergy

    EnergyBarrier

    Energy Trap

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    9

    Coagulate, Then Flocculate

    In wa ter clarification, th e term s coagulation

    an d flocculation are sometimes used inter-

    chan geably an d am bigu ous ly, bu t it is

    bet ter to separate th e two in term s of

    funct ion.

    Coagul a t i on takes place when th e DLVO

    energy barrier is effectively eliminated; this

    lowerin g of th e en ergy barrier is a lso re-

    ferred t o as destabilization .

    Flocculat ion refers to the su ccessfu l

    collisions that occur when the destabilized

    part icles are d r iven toward each other by

    the h ydrau l ic sh ear forces in th e rapid mix

    an d floccu lation ba sins . Agglomer ates of a

    few colloids th en qu ickly bridge together t o

    form microflocs which in turn gather into

    visible floc masses.

    Real i ty is som ewhere in between. The lin e

    between coagulation and flocculation is

    often a somewh at blurry one. Most coagu -

    lan ts can perform both fun ct ions a t once.

    Th eir prim ary job is ch arge n eu tra lization

    but they often ads orb onto more than one

    colloid, formin g a bridge between th em a n d

    helping th em to flocculate.

    Coagu lat ion an d f loccu lat ion can be cau sed

    by a n y of th e followin g:

    dou ble layer compr ess ion

    cha rge neu tral izat ion

    bridging

    colloid entra pm ent

    Chapter 2

    Four Ways to Flocculate

    In t h e pages th at follow, each of these fou r

    tools is discu ssed s epara tely, bu t the

    solution to an y specific coagu lation -floccu -

    lation problem will almost always involvethe s imul taneous u se of more than one of

    these. Use these as a check lis t when

    plann ing a test ing program to select an

    efficient and economical coagulant system.

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    10

    Chapter 2 Four Ways to Flocculate

    Double Layer Compression

    Doub le layer comp ress ion involves th e

    ad dition of large qua n tit ies of an indifferen telectrolyte (e.g., sod ium ch loride). The

    indifference refers to the fact that the ion

    retains i ts ident i ty an d does not ad sorb to

    th e colloid. This ch an ge in ionic concen tra -

    t ion compress es the dou ble layer aroun d

    th e colloid an d is often called salting out.

    The DLVO th eory ind icates th at this r esu lts

    in a lowerin g or eliminat ion of th e repu lsive

    ener gy ba rrier. It is importa n t to realize

    tha t sa l t ing out jus t compresses th e

    colloid's sph ere of influen ce an d does n ot

    necessa r i ly redu ce its cha rge.

    In general, double layer compression is not

    a practical coagulation technique for water

    t reatm ent bu t i t can ha ve appl icat ion in

    ind u str ial wastewater t rea tmen t i f waste

    st ream s with d ivalent or t r ivalent coun ter-

    ions ha ppen to be avai lable.

    Compression

    Flocculation by double layercompression is unusual, but

    has some application inindustrial wastewaters.Compare this figure to theone on page 2.

    Stern Layer

    Diffuse Layer

    Highly NegativeColloid

    Ions In EquilibriumWith Solution

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    11

    Charge Neutralization

    Inorganic coagulan ts (su ch a s alum ) an d

    cationic polymers often work throughcharge neutralization. It is a p ractical way

    to lower th e DLVO en ergy barr ier a nd form

    sta ble flocs. Cha rge neu tra lization in volves

    adsorption of a positively charged coagulant

    on th e su rface of th e colloid. Th is ch arged

    surface coating neutralizes the negative

    cha rge of th e colloid, resu lting in a n ear

    zero n et char ge. Neutra lization is th e key to

    optimizing treatment before sedimentation,

    gran u lar m edia filtra tion or air flotat ion.

    Charge neutralization alone will not neces-

    sar i ly produce dra ma tic macroflocs (flocstha t can be seen with th e naked eye). This

    is d emons trated by cha rge neu tral izing with

    cationic polyelectrolytes in th e 50 ,000 -

    200,00 0 m olecular weight ran ge. Microflocs

    (which a re too sm all to be seen) may form

    but will not aggregate quickly into visible

    flocs.

    Charge neutralization is easily monitored

    and controlled using zeta potential . This isimp ortant becau se overdosing can reverse

    the char ge on the colloid, an d redisperse i t

    as a pos itive colloid. The resu lt is a p oorly

    floccu lated system . The detriment al effect

    of overdoing is especially noticeable with

    very low molecular weight cationic polymer s

    th at are ineffective a t b ridging.

    Charge Reduction

    Lowering the surface chargedrops the repulsive energy

    curve and allows van derWaals forces to reduce theenergy barrier. Comparethis figure with that on theopposite page and the oneon page 2.

    Stern Layer

    Diffuse Layer

    Ions In EquilibriumWith Solution

    Slightly Negative

    Colloid

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    12

    Chapter 2 Four Ways to Flocculate

    Bridging

    Bridging occurs when a coagulan t forms

    threa ds or f ibers which a t tach to severalcolloids , ca ptu r ing and binding them

    together . Inorganic pr imary coagulants an d

    organ ic polyelectrolytes b oth h ave the

    cap ab ili ty of bridgin g. High er molecular

    weights m ean longer molecules and more

    effective bridging.

    Bridging is often u sed in conjun ction with

    charge neutralization to grow fast settl ing

    and / or shear res i s tan t flocs . For ins ta nce ,

    alu m or a low molecular weigh t cationic

    polymer is firs t add ed u nd er rap id m ixing

    conditions to lower the charge and allowmicroflocs to form. Th en a slight am oun t of

    h igh m olecu lar weight p olymer, often a n

    an ionic, can be add ed to br idge between th e

    microflocs. The fact th at th e bridging

    polymer is n egatively charged is n ot s ignifi-

    can t becau se th e sm al l colloids h ave al-

    ready been ca ptu red as microflocs.

    Colloid Entrapment

    Colloid entra pm ent involves a ddin g rela-

    tively large doses of coagulan ts, u su allyalum inu m or i ron s al ts which pr ecipi tate as

    hydrou s metal oxides. The amou nt of

    coagu lan t u sed is far in excess of the

    am oun t needed to neutra lize the cha rge on

    th e colloid. Some cha rge neu tra lization

    ma y occur b u t m ost of the col loids are

    literally swept from th e bu lk of th e water b y

    becoming enm eshed in th e set t ling hydrou s

    oxide floc. This mech an ism is often ca lled

    sw eep floc.

    Sweep Floc

    Colloids become enmeshed in the growing precipitate.

    Bridging

    Each polymer chain attaches to many colloids.

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    13

    An Aid or Substitute forTraditional Coagulants

    The class of coagu lan ts an d f loccu lan ts

    known as polyelectrolytes (or polymers) is

    becoming more an d more popu lar . A

    proper dosa ge of th e right polyelectrolyte

    can improve finished water qu ality while

    significantly reducing sludge volume and

    overall operating costs .

    On a pr ice-per -poun d ba s is th ey a re mu ch

    more expensive tha n inorganic coagulan ts ,su ch as alum , bu t overal l operat ing costs

    can be lower becaus e of a redu ced need for

    pH adjust ing chemicals and because of

    lower s lud ge volu mes an d d isposa l costs .

    In some cases they a re u sed to su pplement

    t radi t ional coagulants whi le in others they

    completely replace them.

    Polyelectrolytes a re orga nic m acrom ole-

    cu les. A polyelectrolyte is a polymer ; th at

    is, i t is composed of many (poly) monomers

    (mer) joined together. Polyelectrolytes ma y

    be fabricated of one or more basic mono-

    mer s (u su ally two). The degree of polymer i-

    zat ion is th e nu mber of mon omers (bui lding

    blocks) l ink ed togeth er to form one m ole-

    cule, and can ra nge up to hun dreds of

    t hous ands .

    Picking the Best One

    Becaus e of the n u mb er available and their

    proprietary na tu re, it can be a real cha l-

    lenge to select the best polyelectrolyte for a

    sp ecific tas k. The followin g char acteristics

    are u su al ly used to class ify them; man u fac-

    tu rers will often p u bl ish some of these, bu t

    n ot always with th e desired degree of deta il:

    type (an ionic, non -ionic, or cat ionic)

    m o le cu la r w eigh t

    b a s ic m ole cu la r s t ru c t u r e

    ch a r ge d en s it y su itab i lity for potable water t rea tment

    Prelimin ary ben ch testing of polyelectrolytes

    is a n imp ortant par t of the s elect ion proc-

    ess , even when the polymer is us ed as a

    flocculant aid for an inorganic coagulant.

    Adding an untested polyelectrolyte without

    kn owing th e opt imu m dosage, feed concen-

    trat ion or mixing requ iremen ts can resu lt in

    serious problems , includ ing filter clogging.

    It is importan t to note that , within th e sam e

    fam ily or type of polym er, th ere can be a

    large differen ce in m olecu lar weight an d

    cha rge den sity. For a sp ecific ap plication,

    one m ember of a fam ily can h ave ju st th e

    right combination of properties and greatly

    outperform th e others .

    Chapter 3

    Selecting Polyelectrolytes

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    14

    Chapter 3 Selecting Polyelectrolytes

    Characterizing Polymers

    Molecular Weight

    The overall size of a polymer determ ines itsrelat ive u sefu lnes s for bridgin g. Size is

    u su al ly meas u red as m olecular weight .

    Manufacturers do not use a uniform

    met hod to report molecu lar weight. For

    this reas on, two similar polymers with th e

    sam e pub lish ed molecular weight ma y

    actu ally be qu ite differen t.

    In ad dition, m olecu lar weight is on ly a

    meas u re of average polymer length. Each

    molecule in a d ru m of polymer is n ot the

    sa me size. A wide ran ge can a nd will be

    foun d in the sam e batch . This dis t r ibut ionof molecular weights is a n imp ortant prop-

    er ty and can vary great ly.

    Mo le c ular Ge ne ral

    We ight Range De s c ript io n

    10,000 ,000 or m ore Very High

    1 ,0 00 ,0 00 t o 1 0,0 00 ,0 00 High

    200 ,000 to 1 ,000,000 Med iu m

    100 ,000 to 200 ,000 Low

    50,000 to 100 ,000 Very Low

    Les s th an 50 ,000 Very, Very Low

    StructureTwo similar polyelectrolytes with th e sa me

    composition of monomers, molecular

    weight , an d ch arge chara cter is t ics can

    perform different ly becau se of the way th e

    mon omers are link ed together . For ex-

    am ple, a produ ct with two monom ers A an d

    B could have a regular alternation from A to

    B or cou ld h ave grou ps of As followed by

    grou ps of Bs.

    Charge Density

    Relative ch arge den sity is con trolled by th e

    rat io of charged and uncharged monomers

    u sed. The higher the residu al cha rge, the

    h igher th e den sity. In genera l, th e relative

    cha rge densi ty an d m olecular weight can -

    not both be increas ed. As a resul t , the

    ideal polyelectrolyte often involves a tradeoff

    between ch arge densi ty and m olecular

    weight.

    Type o f Polym er

    Polyelectrolytes ar e clas sified as n on-ionic,an ionic or cat ionic depending up on th e

    residual cha rge on the p olymer in solu t ion.

    Non-ionic polyelectrolytes are polymers

    with a very low char ge dens ity. A typical

    non -ionic is a polyacrylamide. Non -ionics

    are used to flocculate solids through bridg-

    ing.

    Anionic polye lec t ro ly t es are negat ively

    charged polymers and can be m anu fac tured

    with a variety of cha rge den sities, from

    pra ctically non -ionic to very stron gly an i-onic. Interm ediate charge densi t ies are

    u su al ly the most u sefu l. Anionics are

    norm ally u sed for br idging, to flocculate

    solids . The acrylamide-ba sed an ionics with

    very h igh molecular weights ar e very effec-

    tive for th is.

    Negative colloids can som etimes b e su c-

    cessfully floccu lated with bridging-type lon g

    cha in anionic polyelectrolytes. On e pos-

    sible explan ation is th at a colloid with a n et

    negat ive cha rge may actu al ly ha ve a mosa ic

    of positive an d n egative regions . Areas ofpositive charge could serve as points of

    at tach men t for th e n egat ive polymer.

    Anionic polyelectrolytes m ay b e ca pa ble of

    flocculating large particles, but a residual

    haze of smaller colloids will almost always

    remain. These mu st firs t ha ve their charge

    neu tra lized in order to flocculate.

    Cat ionic po lye lec t ro ly tes are positively

    char ged polymers an d come in a wide range

    of fam ilies, ch arge den sities a nd molecular

    weigh ts . The var iety availab le offers great

    flexibility in s olving sp ecific coagu lation a n d

    floccu lat ion problems , bu t m akes select ing

    the right polymer more complicated.

    High molecular weight cationic polyelectro-

    lytes can be th ought of as double acting

    becau se th ey act in two ways: charge

    neu tral izat ion an d br idging.

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    15

    Direct Filtration with Cationic Polymers

    It is often possible to eliminate or bypass conventional

    flocculation and sedimentation when raw watersupplies are low in turbidity on a year-round basis.For new plants, this can mean a significant savings incapital cost. Coagulant treated water is then feddirectly to the filters in what is known as the directfiltration process. Cationic polymers are usually veryeffective in this type of service.

    In this example, polymer dosage, filter effluentturbidity and filter head loss after 6 hours of operationwere plotted together. The minimum turbidity level isproduced by a dose of 7 mg/L at a corresponding zetapotential of +10 mV. A polymer dose of 3 mg/L wasselected as a more practical optimum because it

    produces almost the same turbidity at a substantialsavings in polymer and with a much lower head lossthrough the filter. The result is a target zeta potentialof -1mV.

    Cationic Polymer Screening

    The true cost of a polymer is not its price per pound

    but the cost per million gallons of water treated. Plotsof zeta potential versus polymer dosage can be usedto determine the relative dose levels of similarpolyelectrolytes.

    In this example the target zeta potential was set at-5 mV. The corresponding doses are: 3 mg/L forPolymer A, 8 mg/L for Polymer B and 21 mg/L forPolymer C. The cost per million gallons ($/MG) isestimated by converting the dosage to pounds permillion gallons and then multiplying by the price perpound.

    The result is $88/MG for Polymer A, $133/MG for

    Polymer B and $88/MG for Polymer C. If all otherconsiderations are equal, then Polymers A & C areboth economical choices.

    2 4 6 8 10 12

    0

    -5

    -10

    -15

    -20

    +5

    +10

    +15

    +20

    1

    3

    2

    4

    5

    0.4

    0.3

    0.2

    0.1

    0.0

    Polymer Dose, mg/L

    ZetaPotential,mV

    HeadLossAfter6Hours,f

    t.

    EffluentTurbidity,N

    TU

    ZetaPotential

    Turbidity

    FilterHeadLoss

    +5

    +10

    0

    -5

    -10

    -15

    -20

    5 10 15 20 25

    ZetaPo

    tential,mV

    30

    Polymer Dose, mg/L

    Polymer A $2.00 / lb

    Polymer C

    $3.50 / lb

    Polymer B

    $0.50 / lb

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    16

    Chapter 3 Selecting Polyelectrolytes

    Enhancing Polymer Effectiveness

    Dual Polyme rSys tems

    Two polymer s ca n h elp if no s ingle polymercan get the job done. Each h as a sp ecific

    fu nct ion . For exam ple, a highly cha rged

    cationic polymer can be added first to

    n eu tra lize the cha rge on th e fine colloids,

    an d form sm all microflocs. Th en a h igh

    molecular weight anionic polymer can be

    u sed t o mech an ically bridge th e microflocs

    into large, rapidly settling flocs.

    In water t reatm ent , du al polymer systems

    ha ve the disadvanta ge tha t more carefu l

    control is requ ired to ba lan ce the coun ter-

    acting forces. Du al polymer s are morecommon in s ludge dewater ing, where

    overdosing an d th e app earan ce of excess

    polymer in the centrate or fi l trate is not as

    impor tant .

    Preconditioning

    Inorgan ic coagu lan ts m ay be h elpfu l as a

    coagulant aid when a polyelectrolyte alone

    is not s u ccessful in d esta bilizing all th e

    part icles . Pretreatment with inorganics can

    also reduce th e cat ionic polymer dose an d

    make it more stable, requiring less crit ical

    control.

    Preconditioning Polymers with AlumThe effect of preconditioning can be evaluated by

    making plots of zeta potential versus polymer dosageat various levels of preconditioning chemical. In thisexample, the required dosage of cationic polymer wassubstantially reduced with 20 mg/L of alum while 10mg/l of alum was not effective.

    +5

    +10

    0

    -5

    -10

    -15

    -20

    5 15 20 25

    ZetaPo

    tential,mV

    PolymerOnly

    Polymer +20 mg/Lalum

    Polymer +10 mg/Lalum

    Polymer Dose, mg/L

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    17

    Polymer Packaging and Feeding

    Polyelectrolytes can be pu rchased in pow-

    der , solu t ion an d emu lsion form. Each typehas a dvanta ges and d isadvantages . If

    poss ible, feed facili t ies sh ould allow an y

    type to be us ed.

    Dry powderpo lymers are whit ish granular

    powders , flakes or beads. Their tendency to

    abs orb moisture from th e ai r and to s t ick to

    feed screws, containers an d dru ms is a

    ma jor nu isan ce. Dry polymers are also

    difficult to wet and dissolve rather slowly.

    Fifteen m inu tes to 1 hou r ma y be required.

    Solut ion po lymers are often preferred todry powders becau se they are more conven-

    ient. A little mixin g is us u ally su fficien t to

    dilu te l iqu id polymers to feed str ength .

    Active ingredients can vary from a few

    percent to 50 percent .

    Emuls ion polymers are a m ore recent

    developm ent. They allow very high m olecu -

    lar weight polymers to b e pu rcha sed in

    convenient l iqu id form. Dilu tion with water

    u nd er agi tat ion frees the gel par t icles in the

    emu lsion a llowin g them to dissolve in t h e

    water . Sometimes act ivators are requiredfor prepar at ion. Em u lsions are usu al ly

    packa ged a s 2 0-30% a ct ive ingredients .

    Pr epar ed ba t ches of polymer are n orma lly

    u sed within 24 -48 h ours to prevent loss of

    activity.

    In addition, polymers are almost always

    more effective when fed a s d ilu te s olu tion s

    becau se they are easier to disperse an d

    u niformly distribu te. Using a higher feed

    s t rength may m ean th a t a h igher polymer

    dose will be requ ired.

    Typically, maximum feed strength is be-

    tween 0 .01 to 0.05%, but ch eck with th e

    polymer manufacturer for specific recom-

    mendat ions .

    Stock polymer solu t ions a re us u al ly made

    u p to 0.1 to 0.5% as a good compromisebetween storage volume, batch life, and

    viscosity. Dilu ting th e stock solution by

    abou t 10:1 with water will usu al ly drop the

    concentrat ion to th e recomm ended feed

    level. The polymer an d dilu tion water

    sh ould be blended in- l ine with a s tat ic

    mixer or an edu ctor .

    Using Cationic Polymers in Brackish Waters

    In brackish waters, the correct cationic polymer doseis often concealed by the effect of double layercompression, which drops the zeta potential but not

    the surface potential.

    Diluting the treated sample with distilled water willgive an indication of whether enough polymer hasbeen added. If the surface potential is still high, thendilution will cause the zeta potential to increase andmore cationic is required.

    Distance From Colloid

    Zeta PotentialAfter Dilution

    Surface Potential

    Potential

    Stern Layer

    Diffuse Layer

    Zeta PotentialBefore Dilution

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    18

    Chapter 3 Selecting Polyelectrolytes

    Interferences

    Cationic polymers can react with negative

    ions in solution, forming chemical bondswhich imp air their performan ce. Greater

    doses are then required to ach ieve the sam e

    degree of cha rge neu tra lization or bridging.

    This is more noticeable in wastewater

    t rea tment .

    Examp les of interfer ing su bsta nces include

    su lfides, h ydrosulfides a nd ph enolics , bu t

    even chlorides ca n redu ce polymer effective-

    nes s .

    Even p H sh ould be considered, s ince

    pa rticular p olymer families m ay performwell in s ome pH ran ges an d n ot others .

    Phenol Interference

    The effect of phenols on this cationic polymer wasevaluated by plotting zeta potential curves.

    pH Effects

    Zeta potential curves can be used to evaluate the

    sensitivity of a cationic polymer to changes in pH. Forthis particular polymer the effect is quite large. It canbe much less for other products.

    +5

    +10

    0

    -5

    -10

    -15

    ZetaPotential,mV

    1 2 3 4 5 6

    Polymer Dose, mg/L

    pH 8

    pH 10

    +5

    +10

    0

    -5

    -10

    -15

    -20

    ZetaPotential,mV

    2 4 6 8 10 12

    30 mg/LPhenol

    NoPhenol

    Polymer Dose, mg/L

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    19

    Time Tested Coagulants

    Alum inu m and fe r r ic compounds a re the

    tradi t ional coagu lan ts for water a nd waste-

    water t reatment . Both are from a fam ily

    cal led m etal coagulan ts , an d both are s t ill

    widely u sed today. In fact , man y plants u se

    one of th ese exclu sively, an d h ave no

    provision for polyelectrolyte addition.

    Metal coagu lant s offer th e ad vant age of low

    cost per pou nd . In a ddi t ion, select ion of

    the opt imu m coagulan t is s imp le, s inceonly a few choices a re availab le. A distinct

    disadvanta ge is the large s ludge volu me

    produ ced, s ince s lud ge dewater ing an d

    disposa l can be difficult an d expen sive.

    Alu minu m a nd ferr ic coagu lants a re solu ble

    sal ts . They are added in solut ion form an d

    react with alkalinity in th e water t o form

    ins olu ble hydrous oxides th at coagulate by

    sweep floc and charge neutralization.

    Metal coagu lan ts always r equire at ten t ion

    to pH condi t ions an d cons iderat ion of the

    alkalinity level in the raw and treated water.

    Reason ab le dosa ge levels will frequ ent ly

    resu lt in n ear opt imu m pH cond it ions. At

    other t imes, ch emicals su ch as lime, soda

    ash or sodiu m bicarbonate mu s t be added

    to sup plement n atu ral alkal ini ty.

    Chapter 4

    Aluminum Sulfate (Alum)

    Alum is one of th e mos t widely u sed coa gu-

    lan ts an d will be us ed as a n exam ple of the

    react ions th at occur with a metal coagu -

    lan t . Ferr ic coagulan ts react in a general ly

    s imila r m ann er , but th e ir opt imu m pH

    ranges are different.

    When alum inu m su lfate is add ed to water ,

    hydrou s oxides of alum inu m a re formed.

    The s imp lest of these is alum inu m h ydrox-

    ide (Al(OH)3) which is a n insolub le precipi-tat e. Bu t severa l, more comp lex, positively

    cha rged solu ble ions are a lso formed,

    including:

    Al6(OH)

    15

    +3

    Al7(OH)

    17

    +4

    Al8(OH)

    20

    +4

    The proport ion of each will vary, depen ding

    up on both the a lum d ose and the pH afte r

    alum add it ion. To fu r ther complicate

    mat te r s , u nder cer ta in condi t ions the

    su lfat e ion (SO4-2

    ) ma y also become p ar t of the h ydrous a lum inu m complex by subs t i-

    tu ting for som e of th e h ydroxide (OH-1 ) ions .

    This will ten d to lower th e ch arge of the

    h ydroxide com plex.

    Using Alum and Ferric Coagulants

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    20

    Chapter 4 Using Alum and Ferric Coagulants

    How Alum Works

    The m echan ism of coagu lat ion by alumincludes b oth cha rge neu tral izat ion an d

    sweep floc. One or th e other m ay predomi-

    na te, but each is always act ing to some

    degree. It is probab le that ch arge neutra li-

    zation takes place immediately after addi-

    tion of alu m to water. The com plex, posi-

    t ively charged h ydroxides of alum inu m tha t

    rap idly form will adsorb to th e su rface of

    the negative turbidity particles, neutralizing

    th eir ch arge (an d zeta p otent ial) an d effec-

    tively lowerin g or r em ovin g th e DLVO

    energy barrier.

    Simultaneously, aluminum hydroxide

    precipitates will form. These add itiona l

    particles enhance the rate of flocculation by

    increasing the chances of a collision occur-

    ring. Th e precipitate also grows indep end -

    ently of the colloid population, enmeshing

    colloids in th e sweep floc m ode.

    The type of coagulation which predominates

    is dependent on both th e a lum dose and

    the pH after alu m ad di t ion. In general ,

    sweep coagulat ion is th ought to predomi-

    na te at alum d oses above 30 m g/ L; belowtha t , the dominan t form depends u pon both

    dose and pH.

    Alkalin ity is requ ired for th e alu m reaction

    to su ccessfully proceed. Oth erwise, the pH

    will be lowered to th e point wh ere solu ble

    aluminum ion (Al+3) is formed instea d of

    alum inu m hydroxide. Dissolved alum inu m

    ion is an ineffective coagulan t an d can

    cause dirty water problems in the distri-

    bu t ion system. The react ion between alum

    an d a lkalin ity is sh own b y the following:

    600 300

    Alum Alkalinity

    Al2(SO

    4)

    3+ 3Ca(HCO

    3)

    2+ 6H

    2O

    Aluminum Carbonic

    Hydroxide Acid

    3CaSO4

    + 2Al(OH)3

    + 6H2CO

    3

    Estimating Alkalinity Requirem ent s

    This equ at ion helps u s d evelop severals imple rules of thu mb abou t the relat ion

    betweem a lum an d alkal ini ty.

    Commercial alum is a crystalline material ,

    with 14.2 water molecules (on average)

    bound to each aluminum sulfate molecule.

    The molecular weight of Al2(SO

    4)

    314 .2H

    2O

    is 600 .

    Alkal ini ty is a meas u re of the a mou nt of

    bicarbonate (HCO3

    -1 ), car bon ate (CO3

    -2 ) an d

    hydroxide (OH -1 ) ion . Th e reaction sh ows

    alkalinity in i ts bicarb ona te (HCO3 -) formwhich is typical at pH's b elow 8, bu t alka-

    lin ity is always express ed in term s of th e

    equivalent weight of calcium carbonate

    (CaCO3), which has a molecular weight of

    100 . Th e th ree Ca(HCO3)

    2molecules th en

    ha ve an equ ivalent m olecu lar weight of 3 x

    100 or 300 as CaCO3.

    The ru les of thu mb a re based on th e rat io

    of 600 (alum) to 300 (alkalinity):

    1 .0 mg/ L of comm ercia l a lum will

    consu me ab out 0.5 m g/ L of alkal ini ty.

    The r e s hou l d be a t le a s t 5 -10 m g / L o f

    alkalinity rem aining after th e reaction

    occurs to keep the pH near opt imu m.

    Raw water a lka l in i ty shou ld be equal to

    ha lf the expected alum dose plus 5 to 10m g/ L.

    1.0 m g/ L of alkal ini ty expressed as CaCO3

    is equivalent to:

    0 .66 m g / L 85% qu ick lim e (CaO)

    0 .78 mg/ L 95% hydra ted lime (Ca(OH)3)

    0 .80 m g / L caus t ic s oda (NaOH)

    1 .0 8 m g/ L s od a a s h (Na 2CO 3) 1 .52 m g/ L s od ium b ica r bona t e (NaHCO3)

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    21

    Whe n t o Add Alkalinity

    If na tu ral alkalinity is ins u fficient th en a ddart ificial alkalinity to ma intain th e des ired

    level. Hydrat ed lime, cau stic soda , soda

    ash or sodiu m bicarbonate m ay be used to

    raise the alkalinity level.

    Alkal ini ty shou ld a lways be add ed u p-

    st ream , before alu m a ddi t ion, an d the

    chem ical sh ould be com pletely diss olved by

    the t ime the alum react ion tak es place.

    Alu m rea cts instan tan eously and will

    proceed to other end products if sufficient

    alkalinity is not imm ediately availab le. Th is

    requ iremen t is often ignored in a n effort tominimize tank s an d mixers , bu t poor

    performan ce is th e pr ice tha t is paid.

    When alum reacts with na tu ral alkalini ty,

    the p H is decreased b y two different m ean s:

    the bicarbonate alkalinity of the system is

    lowered an d th e carbonic acid conten t is

    increas ed. This is often an advan tage,

    s ince opt imu m pH condi t ions for alum

    coagulation are generally in the range of

    abou t 5.0 to 7.0, whi le the pH ra nge of

    mos t n a tura l waters is f rom abou t 6 .0 to

    7.8.

    At t imes, som e of the a lu m dose is actu al ly

    being u sed solely to lower the p H to its

    opt imu m valu e. In other words, a lower

    alum dose would coagu late as effectively if

    th e pH were lowered some other way. At

    larger plants i t may be more economical to

    add su lfu r ic acid ins tead.

    It i s imp ortant to note tha t n ot al l sour ces

    of artificial alkalinity have the same effect

    on pH. Some produce carbonic acid when

    they react an d lower the pH. Others do not .

    Opt imum pH condi t ions should be taken

    into a ccou nt when select ing a n alkal ini ty

    source.

    Zeta Potential Control of Alum Dose

    There is no single zeta potential that will guarantee

    good coagulation for every treatment plant. It willusually be between 0 and -10 mV but the target valueis best set by test, using pilot plant or actual operatingexperience.

    Once the target ZP is established, then thesecorrelations are no longer necessary, except forinfrequent checks on a weekly, monthly, or seasonalbasis. Control merely involves taking a sample fromthe rapid mix basin and measuring the zeta potential.If the measured value is more negative than the targetZP, then increase the coagulant dose. If it is morepositive, then decrease it.

    In this example a zeta potential of -3 mV correspondsto the lowest filtered water turbidity and would beused as the target ZP.

    0

    +5

    -5

    -10

    -15

    -20

    -2510 20 30 40 50 60

    0.0

    0.1

    0.2

    0.3

    0.4

    0.5

    Zeta-Potential

    TurbidityZetaPo

    tential,mV

    Alum Dose, mg/L

    TurbidityofFin

    ishedWater,NTU

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    22

    Chapter 4 Using Alum and Ferric Coagulants

    pH Effects

    Charge

    There is a s t rong relat ion between pH an dperforman ce, bu t th ere is n o s ingle opt i-

    mu m pH for a specific water . Rather , there

    is a n interrelat ion between pH a nd the type

    of aluminum hydroxide formed. This in

    turn de termines the charge on the hydrous

    oxide complex. Oth er ions com e in to play

    as well . The effect of pH on ch arge can be

    evaluated u sing a zeta potent ial curve and

    direct m easu remen t of zeta p otent ial is a

    bet ter meth od of process control tha n p H.

    Solubility of Aluminum

    A secon d imp ortan t as pect of pH is i ts effecton s olu bili ty of th e alu m inu m (Al+3 ) ion .

    Ins u fficient a lkalinity allows th e pH to dr op

    to a point where th e alu minu m ion becomes

    highly solub le. Dissolved alu min u m can

    then pas s r ight th rough th e filters . After

    fil t rat ion, p H is u su al ly adjus ted u pward for

    corrosion con trol. The h igh er pH converts

    dissolved alum inu m ion to ins olu ble alu mi-

    nu m hydroxide which th en f loccu lates in

    the d i s t r ibu t ion sys tem an d a lmos t guaran -

    tees dirty water complaints .

    Effect of pH on Alum FlocThe charge on alum floc is strongly effected by pH.This example shows the effect of pH on zeta potentialand residual color for a highly colored water. Thealum dose was held constant at 60 mg/L.

    OverdosingChanges in zeta potential are good indicators ofoverdosing. This plant should operate at a zetapotential of about -5 mV. Overdosing produced azeta potential of +5 mV and is accompanied by amarked increase in residual aluminum in the finishedwater. Monitoring of turbidity is not effective forcontrol because the lag time between coagulantaddition and filtration is several hours.

    -5

    +5

    -10

    -15

    0

    20

    40

    ZetaPotential

    ZetaPotential,mV

    pH

    ResidualColor

    0

    +10

    60

    80

    54 6

    +15

    Color

    0

    +10

    -5

    -10

    -15

    0.0

    0.2

    0.4

    ZetaPotential

    Turbidityof Filtered

    Water

    ZetaPotential,mV

    Alum Dose, mg/L

    Turbidity,NTU

    +5

    +15

    0

    0.1

    0.2

    0.3

    0.4

    0.6

    0.8

    20 40 60 80 100 120

    ResidualAluminum

    ResidualAluminum

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    23

    Cationic Coagulant Aid

    Zeta potential curves can be used to evaluate the

    charge neutralizing properties of cationic polymers.

    Coagulant Aids

    Tailoring Floc Charact eristic s

    Polyelectrolytes which enh an ce th e floccu -lat ing act ion of metal coagulants (su ch a s

    alum ), are ca lled coagulant aids or floccu-

    lan t aids .

    They provide a means of tailoring floc size,

    set t l ing character is t ics and shear s t rength.

    Coagulan t a ids ar e excellen t tools for

    dealing with seasonal problem periods

    when alu m a lon e is ineffective. They can

    also be us ed to increas e plant capa city

    without increasing physical plant size.

    Ac t iva ted s i l i ca was u sed for th is pu rposebefore organic polymers became popular.

    Activated silica produ ces large, den se, fast

    set t ling alum flocs an d s imu ltan eously

    tou ghen s it to a llow higher ra tes of fi ltra tion

    or longer fi lter ru ns . A disad vanta ge is the

    fairly precise control that is needed during

    prep ara tion of th e activated s ilica. Silica is

    prepared (activated) on-site by p art ially

    neutralizing a sodium silicate solution, then

    aging and diluting it .

    Polyelectrolyte coagulan t aids ha ve the

    advantages of activated sil ica and aresimpler to prepa re.

    Cat i on ic p o l ym er s are ch arge neu tral izing

    coagu lan t aids . They can redu ce the alum

    or ferric dose while simultaneously increas-

    ing floc size an d tou ghen ing it . Th ey also

    redu ce the effect of su bsta nces th at inter-

    fere with meta l coagulan ts. Long cha in,

    high m olecu lar weight ca tion ics oper ate via

    mecha nical br idging in add it ion to cha rge

    neu tral izat ion. Cha rge neu tral izing can be

    monitored using zeta potential , while the

    bridging effect should be evaluated using

    jar tes ting.

    0

    +5

    -5

    -10

    -15

    -20

    -25

    ZetaPo

    tential,mV

    Alum

    Alum +CationicPolymer

    10 20 30 40 50 60

    Dose, mg/L

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    24

    Chapter 4 Using Alum and Ferric Coagulants

    Wastewater Coagulation with Ferric Chloride

    These curves are for coagulation of a municipaltrickling filter effluent. In this case, the optimum zetapotential is -11mv. Overdosing by only 5 mg/Lcauses a significant deterioration in performance, andis accompanied by a large change in zeta potential.Overdosing by 10 mg/L results in almost completedeterioration.

    Non-Ionic Polymer Increases Settling Capacity

    Jar tests were used to evaluate the effect of a very

    small amount of non-ionic polymer on settling rates.Sedimentation velocities were converted to equivalentsettling basin overflow rates to illustrate the dramaticeffect of the polymer. With no polymer the turbiditywas 8 NTU at an overflow rate of 720 gallons per dayper square foot. After the polymer was added, theflow rate could be tripled with the settled waterturbidity actually improving at the same time.

    10 20 30 40 50 60

    0

    -5

    -10

    -15

    -20

    +5

    +10

    +15

    +20

    5

    15

    10

    20

    100

    60

    40

    20

    Fe (III) Dose, mg/L

    ZetaPotential,mV

    ResidualTurbidity,NTU

    O

    rganicCarbonasCOD,mg/L

    +25

    -25

    COD

    ZetaPotential

    Turbidity

    0

    80

    25

    0

    Anionic and non-ionic polym ers a re

    popular becau se a sm al l amou nt canincr eas e floc size severa l times . An ionic

    an d n on-ionic polyelectrolytes work b est

    because their very high molecular weight

    promotes growth through mechan ica l

    br idgin g. It is imp orta n t to allow m icroflocs

    to form before add ing th ese polymer s. In

    addi t ion, excess amounts can actual ly

    inh ibit floccu lation . J ar testing is the best

    way to establ ish the opt imu m d osage.

    0

    Turbidity

    ofSettledWater,NTU

    Overflow Rate, gal per day / sq. ft.

    2

    4

    6

    8

    10

    12

    14

    16

    18

    20

    720 1440 2160 2880 3600

    30 mg/LAlum

    30 mg/LAlum +0.1 mg/LNon - IonicPolymer

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    25

    Tools for Dosage Control

    Chapter 5

    Jar Test

    An Unde rvalued Tool

    We u su al ly ass ociate th e jar tes t wi th a

    tedious dosage control tool tha t seems to

    take an agonizingly long time to set up, run

    an d then clean u p after . As a resul t the

    tru e versa tili ty of th e hu mb le jar test is

    often overlooked.

    The following applications for jar testing

    may be m ore impor tant th an it s u se in

    rout ine dosage control. It is s tu dies su chas th ese where the jar tes t h as i ts major

    value, s ince the resu lts ar e worth the t ime

    an d effort to do th e test p roperly:

    se lec tion of pr imary coagulant

    com par is on o f coagu l an t a id s

    opt imizing feed poin t for pH adjus t ing

    chemicals

    mixing energy and mixing t ime s tu dies

    (rap id mix an d flocculation)

    opt imizing feed point for coagulant aids

    eva lua t ing d ilu t ion requi rements for

    coagulants est imat ing set t ling velocit ies for sedimen -

    tat ion bas in s izing

    s tu dying e ffect of rap id changes in

    mixin g energy

    evalua ting effect of slu dge recycling

    Jar Testing

    A tedious but valuable tool which allows side by sidecomparison of many operating variables.

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    26

    Chapter 5 Tools for Dosage Control

    The Gator Jar

    The original design was constructed of 1/4 inch thickplexiglas. It measures 11.5 cm square (inside) by anoverall depth of 21 cm. The sample tap is located 10cm below the water surface. Liquid volume is2000mL. The tap consists of a piece of soft tubingand a squeeze clamp, or a small plastic spigot.

    Jar Test Apparatus

    Many comm ercial laboratory jar tes t u ni tsare in u se today. The Phipps & Bird s ix

    place gan g stirrer is very tra ditiona l. It ha s

    1" x 3" flat blade pad dles a nd is u su al ly

    u sed with 1.5 l iter glass beakers . A disad-

    vantage is the large vortex that forms at

    high s t i r r ing sp eeds.

    Some provision is usually made for drawing

    off a s ettled sa mp le from below th e water

    su rface. Siphon type draw-offs are fre-

    quen t ly used for glass beakers .

    C a m p improved th e Phipps & Bird designby using 2-li ter glass beakers outfit ted with

    vortex breaking s tators . These were espe-

    cially suitable for mixing studies because

    Cam p developed cu rves for mixin g in ten sity

    (G) versu s s t i r rer speed u sing this d esign.

    Gat or o r W agner j a r s are a relatively

    recent imp rovement a nd are squ are plexi-

    glas jars with a l iquid volu me of 2 l iters.

    These a re n ow comm ercially availab le, an d

    have several advantages over traditional

    glas s beak ers. First , they are less fragile

    and allow for easy insertion of a sample tap,thu s avoiding the need for a s iph on type

    draw-off. Their squ are sha pe helps dam pen

    rotat ion al velocity with out th e n eed for

    stators while their plexiglas walls offer

    mu ch grea ter therma l insu la t ion tha n

    glass , thus minimizing temperature change

    du ring test ing.

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    27

    Settl ing Studies

    The d ata from a well thought out jar tes tcan be u sed to realistically size settl ing

    bas ins a nd to evalua te th e abi lity of coagu -

    lan t aids to increas e the h ydrau lic capaci ty

    of existing ba sins . Su rface overflow rate

    (gallons per da y per squ are foot) is m ore

    important than retent ion t ime in determin-

    ing the h ydrau lic capa city of a s ettl ing

    ba sin, a n d is calculated from th e velocity of

    th e slowest s ettl ing floc tha t we wan t to

    rem ove. In pra ctical term s, a settl in g ra te

    of 1 cm / minu te is equ al to an overflow rate

    of 360 gallons per day per square foot.

    J ar test set t l ing data is obtained by drawing

    off sa mp les a t a fixed dista n ce below the

    water su rface, at var iou s t ime intervals

    after the en d of rap id mixing an d floccula-

    tion. Sett lin g velocity an d overflow ra te are

    calcu lated for each t ime interval and the

    sam ple reflects th e qu al ity tha t we can

    expect at th at overfow rate.

    The Gator jar ha s a convenient s am ple

    dra w-off located 10 cm b elow th e water

    su rface. Sam ples are u su al ly withd rawn at

    intervals of 1, 2, 5, an d 10 minu tes af terthe mixers are s topped. These correspon d

    to settl in g velocities of 10, 5 , 2 a n d 1 cm/

    minu te which ar e equivalent to set t l ing

    bas in overflow rates of 3600 , 1800 , 720 an d

    360 gallons per da y per squ are foot .

    Th e resu lts of th e overflow rate s tu dies can

    be plotted on r egular (arith met ic) graph

    paper, or on semi-logarithmic paper (with

    tu rbidity on th e log scale) or on logar ithm ic

    graph pap er . Actua l plant operat ing resu lts

    can a lso be plot ted on the sa me graph s for

    comparison.

    See page 24, Non-Ionic Polymer Increases

    Settling Capacity, for an exam ple of a

    set t ling s tu dy.

    G Curves for the Gator JarThese are for the Gator Jar, with a 1x3 inch Phippsand Bird stirrer paddle. See Chapter 6, Tips onMixingfor a discussion of the G value and its impor-tance as a rational measure of mixing intensly.

    Predic ting Filtered Wate r Quality

    For water t reatmen t , it i s imp ortant toremem ber tha t our u lt ima te goal is to

    produ ce the best fi ltered water. We often

    ass u me tha t the best set t led water will

    always correspond to the best fi l tered

    water , but tha t is not necessa r i ly so. In

    fact , su bsta nt ial savings m ay be rea lized by

    optimizing filtered water qu ality instea d.

    Bench sca le test ing can be u sed in conjun c-

    tion with jar tests to pred ict fil tered water

    qu ality. Wh atm an # 40 filter paper (or

    equ ivalent) provides a good simu lation . Use

    fresh fil ter paper for each jar and discardthe first portion filtered.

    5 10 20 50 100 200 5001

    2

    5

    10

    20

    50

    100

    200

    500

    1000

    Impeller Speed, RPM

    G-value,

    (sec-1

    )

    23 Co 3 Co

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    28

    Chapter 5 Tools for Dosage Control

    Jar Test Chec klist

    Rou tine jar tes t procedu res sh ould betailored to closely match actual conditions

    at the plant . This may take some experi-

    men tat ion since full sca le mixing cond itions

    are only app roxima ted in th e jar tes t a nd

    treatm ent is on a b atch ins tead of a flow-

    through bas i s .

    Condi t ions to ma tch u p include:

    sequence of chemica l addit ion

    rapid mixing in tens i ty and t ime floccu lat ion intensi ty an d t ime

    Visua lly evalu ated variables includ e: time for first floc forma tion

    floc s ize

    floc qua l ity s e t tling r a t e

    Imm ediately after r ap id m ixing th e followin g

    can be de te rmined:

    ze ta pot en t ia l pH

    Later , after slow m ixing an d s ettl ing,

    sam ples can be carefu lly drawn off an d

    an alyzed for:

    t u r bid it y

    c olor

    filt e rability n um ber

    pa r t ic le coun t

    r e s idua l coagu l an t

    filtered water turbidity

    Limitations of Visual Evaluation

    Routine jar testing is time consuming, and plantoperators often fall back on visual evaluation as abasis of comparison. Unfortunately, visual judgmentscan be surprisingly misleading. In the exampleabove, the visual evaluation (Poor, Fair, etc.) was ofabsolutely no help in selecting an economical alumdose.

    0

    +10

    -5

    -10

    -15

    -206 8 10 12 14 16

    0.0

    0.1

    0.2

    0.3

    0.4

    ZetaPotential

    Turbidityof Filtered

    Water

    ZetaPotential,mV

    Alum Dose, mg/L

    Turbidity,NTU

    +5

    +15

    +20

    Poor

    PoorFair

    Good

    Best

    Fair

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    29

    Zeta Potential

    Easily Understood

    Zeta poten tial is a n excellent tool for coagu -lan t dosage control , and we are proud to

    ha ve pioneered the u se of our inst ru men t in

    water t reatm ent over 25 years ago. Opera-

    tion of a Zeta-Meter is relatively simp le an d

    only a s hort t ime is requ ired for each test .

    The resu lts a re object ive an d repeata ble

    and, most important ly, the techniques can

    be eas ily learn ed.

    Th e principle of opera tion is ea sy to u n der-

    sta nd . A high qua lity stereoscop ic micro-

    scope is u sed to comfortably observe tu r-

    bidity par t icles inside a cha mb er cal led a nelectroph oresis cell . Electrodes placed in

    each end of th e cell create an electric field

    acros s i t . If th e tur bidity pa rticles ha ve a

    cha rge, then th ey move in th e field with a

    speed and direction which is easily related

    to their zeta potential .

    Zeta-Meter System 3.0

    A standard parallel printercan be directly connectedfor a "hard copy" of your

    test run.

    Our Zeta-Meter 3.0 - Simple & Reliable

    The Zeta-Meter 3.0 is a microprocessor-bas ed version of our popu lar inst ru men t .

    The s am ple is poured into the cell, then the

    electrodes a re ins er ted an d conn ected to

    the Zeta-Meter 3.0 u ni t . Firs t , the ins t ru -

    men t determines specific cond u ctan ce and

    helps select the appropriate voltage to

    app ly. Then , when th e electrodes are

    energized the particles begin to move and

    are t racked u sing a gr id in th e microscope

    eyepiece.

    Tracking simply involves pressing a button

    an d h olding it down while a colloid trav-erses the gr id. When th e t rack but ton is

    released th e ins t ru men t ins tan t ly calculates

    an d displays th e zeta potential . A single

    tracking takes a few second s, an d a com-

    plete run takes only minutes .

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    30

    Chapter 5 Tools for Dosage Control

    A Practical De sign

    The Zeta-Meter 3.0 is d esign ed to be m is-tak e-proof. It recogn izes imp ra ctical resu lts

    an d t racking t imes tha t are too sh ort . A

    clear butt on a llows th ese or oth er incon-

    sis tent resu lts to b e deleted without losing

    the rest of your d ata.

    Stat is t ics are a lso ma inta ined b y the Zeta-

    Meter 3.0, an d can be reviewed a t an y t ime.

    Press ing a s ta tu s but ton causes the u ni t

    to display th e total nu mb er of colloids

    tracked, th eir average zeta poten t ial an d

    stan dard deviat ion, a s tat is t ical measu re of

    the s pread of the individu al data valu es.

    A pr inter can be conn ected to the Zeta-

    Meter 3.0 un it to record the ent i re ru n. The

    outpu t sh ows the value obtained for each

    colloid as well as a statistical summary of

    the en t ire test .

    Simplif ied Coagulant Dose Cont rol

    The zeta potent ial tha t corresponds to

    optimu m coa gulation will vary from p lant t o

    plan t. The optim al valu e is often ca lled the

    target zeta potent ial and is b est estab lish ed

    first by correlation with jar tests or pilotun it s , an d th en with a c tua l p lan t per form-

    ance .

    Once a target value is set, routine control is

    relatively simp le an d m erely in volves m eas -

    uring the zeta potential of a sample from

    th e flash m ix. If th e mea su red valu e is

    more n egat ive tha n th e target value, just

    increas e the primar y coagu lant dose. If i t is

    more positive, then lower the dose.

    Other Applications of Zeta Potential

    You can also use zeta potential analysis forth e followin g u seful ap plications :

    s c r een ing o f p r im ar y coagu lan t s

    cost compa rison of cat ionic polyelectro-

    lytes

    op t im u m p H d et er m in a t ion s

    checking qu al ity of delivered cat ionic

    polyelectrolyte

    opt imizing feed poin t for pH adjus t ing

    chemicals

    eva lu a t ing d ilu t ion/ mixing requirements

    for ca tionic p olyelectrolytes

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    31

    Streaming Current

    On-Line Zet a-Pote nt ial . . . . Alm os t

    A limitation on the zeta potential techniqueis th at i t is n ot a cont inu ous on-line m eas-

    ur ing ins t ru ment . The s t reaming cur rent

    detector was developed in resp onse to th is

    need. Its ma in advanta ge is rapid detect ion

    of plant u psets .

    Stream ing cu rrent is real ly nothing more

    than an other way to measure zeta poten-

    tial , bu t i t is a ctu ally related to the zeta

    potent ial of a s olid su rface, su ch a s th e

    walls of a cylindrical tu be, an d n ot th e zeta

    poten tial of th e tu rbidity or floc pa rticles.

    Forcing a flow of water through a tube

    ind u ces an electr ic cu rrent (cal led th e

    stream ing current) an d voltage differen ce

    (called the stream ing p otential) between the

    end s of th e tub e. Some of th e particles in

    th e liqu id will loosely adh ere to th e walls of

    th e cylinder a n d will affect th e zeta poten -

    tial of th e wall . As a resu lt th e stream ing

    curren t or s t r eaming potent ial of the wa ll

    will reflect to s ome d egree the zeta poten tial

    of the p ar t icles in su spen sion.

    Commercial InstrumentsMost commercial s t reaming cu rrent devices

    u se a n oscillating flow to eliminat e ba ck-

    groun d electrical signals. A piston in a

    cylind er (called a boot) is very comm on.

    The p is ton osci llates u p an d down a t a

    relatively low frequency (about 4 cycles per

    second) causing the sample to flow in an

    al ternat ing fashion through the space

    between th e piston an d cylin der. The flow

    of water creates an AC stream ing cu rrent ,

    du e to the zeta p otent ial of the cylind er an d

    piston su rface. It is this curren t which is

    meas u red an d am plified by the detector .

    A Use ful Mon itor

    Stream ing curren t is u sefu l as a n on-l inem on itor of zeta poten tial. However, it is

    only an indicat ion becau se th e value is not

    scaled. Tha t is , a cha nge in 10 s t ream ing

    curren t u ni ts does not correspond direct ly

    to a zeta poten tial cha nge of 10 m V. In

    ad dition, t he zero position is often sh ifted

    significan tly from t ru e zero and is not

    s table.

    St reaming cur rent an d s t reaming potent ia l

    are both excellent ways to keep track of on-

    line condi t ions, b u t sh ould be cal ibrated

    with a zeta meter . A cha nge in th e s t ream-ing cu rrent tel ls you th at i t is t ime to tak e a

    sam ple an d m easu re the ze ta p otent ia l.

    Oscillating Piston Streaming Current DetectorThe AC signal is electrically amplified and conditionedto produce a signal that is proportional to the zetapotential.

    SampleOut

    SampleIn

    Electrode

    Piston

    Boot

    Electrode

    AC

    StreamingCurrent

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    32

    Chapter 5 Tools for Dosage Control

    Turbidity and Particle Count

    Finish ed water tu rbidity is often u sed to

    gauge the effectiveness of a water treatmentplant , bu t it is importan t to remem ber tha t

    there is n o direct relat ion between the

    amou nt of su spended ma t te r , o r num ber of

    par t icles , an d th e tu rbidity of a s am ple.

    Most turb id ity measu rements a re ba sed

    u pon n ephelometry. A light beam is pass ed

    through the water sample and the par t icles

    in th e water scat ter th e light . The tu rbidi-

    meter mea su res the intens ity of scat tered

    light, usually at an angle of 90 to th e light

    beam an d th e inten si ty is expressed in

    s tan dard tu rb id ity uni t s .

    The an gle of peak s cat ter and the am oun t

    of l ight scattered are both influenced by thesize of th e pa rticles. Oth er factors , su ch as

    the n a tu re and concent ra t ion of the par -

    ticles will also effect th e tu rbidity mea su re-

    m en t .

    Particle size analyzers quantify the actual

    par t icle coun t an d th e dis t r ibu t ion with

    size. Par t icle coun ters are mu ch more

    expensive than turbidimeters and are not

    common ly foun d in water t reatm ent plants .

    Particle Count vs. Turbidity

    Simultaneous plots of zeta potential and turbidity areoften used to determine the target zeta potential andalum dose. The curve can shift if particle counts areused to judge performance instead. In this example,the target zeta potential was -5 millivolts usingturbidity as a criteria. This results in an alum dose of

    45 mg/L. When particle count was used, the targetzeta potential is 0 millivolts, and the correspondingalum dose is 70 mg/L. Surprisingly, the particle countis almost triple at the lower dose determined by the

    turbidity standard.

    0

    +10

    -5

    -10

    0.0

    0.2

    0.4

    ZetaPotential

    Turbidityof Filtered

    Water

    ZetaPotential,mV

    Alum Dose, mg/L

    Tu

    rbidity,

    NTU

    +5

    +15

    0.6

    0.8

    20 40 60 80 100 120

    1.0+20

    0

    +10

    -5

    -10

    0

    20

    40

    ZetaPotential

    ZetaPotential,mV

    Alum Dose, mg/L

    RelativeParticleCount,percent

    +5

    +15

    60

    80

    20 40 60 80 100 120

    100

    ParticleCount

    +20

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    33

    Basics

    Mixing pa t terns are often complex an d a re

    difficult to d escribe, s o we u su ally classify

    mixers b ased u pon h ow closely they ap-

    proximate one of two idealized flow pat-

    tern s: comp lete mixing or plug flow.

    Ideal plug f low mean s th a t each volum e of

    water rema ins in th e reactor for exact ly the

    sa me am oun t of t ime. If a slu g of dye were

    injected into the flow as a tracer, then all

    the dye would appear a t the out let at th esa m e time. Ideal plu g flow is very difficult

    to ach ieve. In genera l, th e reaction bas in

    mu st b e very long in comparison to i ts

    width or diameter before the mixing pattern

    begin s to a ppr oxima te plu g flow.

    Com pl e t e m i x i ng bas ins are always in-

    s tan ta neous ly b lended th roughout th e ir

    ent i re volu me. As a resu lt , an incoming

    volum e of water imm ediately loses i ts

    ident i ty and is interm ixed with the water

    th at entered previou sly. A complete-mix

    reactor is also called a back-mix reactor

    becau se its contents are always blended

    ba ckwar ds with th e incom ing flow. If a slu g

    of dye tracer was injected into the basin,

    then some of i t would immediately appear

    in the out goin g flow. The con centr ation of

    dye would drop s teadi ly as th e dye in the

    bas in backm ixed with the clear incoming

    water an d was di lu ted by it .

    Chapter 6

    Tips on Mixing

    Retention Time Curves

    When several complete mix reactors are placed in aseries then the chance of the same particle quicklyexiting each basin is very small. The overall retentiontime pattern then changes and becomes moreregularly distributed around the average.

    0 1.0 1.5 2.0 2.5 3.00.5

    20

    40

    60

    80

    100

    RelativeConcentration

    Fraction of Average Retention Time

    One Complete Mix Basin

    Two

    Three

    Four

    A PracticalApproximationof Plug Flow

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    34

    Chapter 6 Tips on Mixing

    Rapid Mixing

    Plug Flow versus Complete Mix

    Recomm enda t ions for th e best type of rapidmixing are confus ing at best . Th e ex-

    trem ely fas t t imes for th e reaction of alum

    with alkalinity (less th an 1 secon d) an d for

    the ra pid format ion of the alu minu m h y-

    droxide microfloc (less than 10 seconds)

    ha ve produced a dvocates of in- l ine ins tan -

    tan eous blend ers (plu g flow) as well as

    tu bu lar plug flow reactors , all with reaction

    times of a few secon ds . A plu g flow rea ctor

    insu res tha t a n equa l amou nt of coagulant

    is availab le to each pa rticle for an equ al

    am oun t of t ime. This is imp ortant if the

    reaction time is tru ly only a few second slong.

    Others have found that the t radi t ional

    complete-mix-type basin with turbine- or

    propeller-type impellers is en tirely adequ ate

    and have even recommended extending the

    reaction time to several minutes (instead of

    the s tan dard 3 0-60 seconds su gges ted in

    some s ta te s t an dards) in order to enha nce

    th e initial stages of floccu lation .

    This a ppa rent conflict can be explained b y

    cons iderin g the two poss ible types of coagu-lat ion: ch arge n eutra lizat ion a nd sweep

    floc. For sweep coagu lation, extrem ely

    sh ort mix t imes a re not required s ince most

    of the colloids are captured by becoming

    enm esh ed in th e growing precipi tate . For

    alum , dosages above abou t 30 m g/ L wil l

    produ ce sweep coagu lation. Lower dosa ges

    resu lt in a combina t ion of sweep an d

    cha rge neu tral izat ion or ju st cha rge neu -

    t ral izat ion, depend ing on th e pH an d th e

    alu m dos e. Clearly, th e choice of mixing

    regimes is not easy.

    Mixing Inten sity

    Th e type an d inten sity of agitation is alsoimp ortant . Tu rbu lent mixing, char acter-

    ized b y high velocity gradient s, is des irable

    in order to provide sufficient energy for

    inter pa rticle collisions . Propeller m ixers

    are n ot as well su ited as tu rbine mixers .

    Propellers put more energy into circulating

    the ba sin contents , whi le tur bine mixers

    sh ear the water , ind u cing the higher

    velocity gradients and the small high

    multidirectional velocity currents that

    prom ote p art icle collisions .

    High intensi ty throughou t th e rapid mixbas in ma y not be as impor tant a s th e sca le

    an d intens ity of tu rbu lence at th e point of

    coagu lan t addi t ion. In a turb ine- type

    complete-mix basin, the mixing intensity

    will not be un iform th roughou t th e basin.

    Th e impeller disch arge zone occu pies

    abou t 10 p er cent of the total volu me a nd

    ha s a s hear inten si ty app roxima tely 2.5

    t imes the average.

    There is an upper l imit to mixing intensity

    because high shear condi t ions can break

    u p m icroflocs a n d d elay or pr event visiblefloc forma tion . Coagulan ts which act

    through charge neutral izat ion can some-

    times r ecover from th is du ring floccu lation

    (examples inclu de a lu m an d low molecular

    weigh t ca tionic polyelectrolytes). Bridging-

    type floccu lan ts a re n ot as resi lient a nd

    ma y not recover . This may be becau se the

    long polymer cha ins are cu t , breaking th eir

    pa rticle-to-particle bridges. The ch arge on

    the polymer fragments may even interfere

    with a t tempts to re-coagulate the system,

    al though a polymer of opposite cha rge may

    help.

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    35

    Rules of Thum b for Rapid Mixing

    The pu rpos e of rap id mixin g is t wo-fold.First , i t sh ould efficient ly dispers e th e

    coagu lat ing chem icals . Second, and ju st as

    imp ortant , i t sh ould provide condi t ions tha t

    favor the formation of microfloc particles.

    The ch ar acteristics of this m icrofloc will

    determine the success of the flocculation

    s tep .

    It is difficult to offer hard and fast rules for

    rapid mixers . In fact , man y rapid mix

    alternatives provide satisfactory results.

    Back -mix rea c tors genera lly work bes t if th ey follow th ese gu idelines:

    Sta tors and squ are t anks fu nn el more

    energy into mixing than into circulation.

    Flat blade tu rbines provide more sh ear

    inten si ty than propeller types.

    Chemicals should be introduced at the

    agitator blade level.

    For sweep coagulat ion u sing alum or

    ferric comp oun ds , G-valu es of between

    300 and 1200 s ec-1 in combination with

    retent ion t imes of 20 seconds to several

    minu tes ha ve produ ced sat isfactory

    resul ts .

    When cationic polyelectrolytes a re u sed

    as a p r imary coagulan t , then a G-valu e

    ran ge of 400-700 is m ore appropriate .

    Overly long reten tion times (lon ger tha n

    1-2 minu tes), rapid cha nges in G valu e,

    an d G values a bove 1000 ca n a ll be

    detr imental .

    Consider tapered velocity gradients to

    provide a transition from rapid mixing to

    flocculation. This m ay be importa nt if the p r ima ry coagulan t is a polymer.

    Plug flo w reac tors ma y be more appropri-

    ate i f cha rge neu tral izat ion p redominates

    over sweep floc. G-valu es of 30 00-5 000

    with retent ion t imes of abou t 1/ 2 second

    are usual ly recommended.

    G-Value

    The G-valu e concept is a rou gh ap proxima -tion of mixin g inten sity. It is ba sed u pon

    inp u t power, bas in volu me a nd viscosity.

    For water , a t 1 0 OC, the G value can be

    expressed in terms of horsepower per 1000

    gallons of ba sin volu m e:

    G = 387 x (HP per 1 000 gal)1/ 2

    Practical G-Value RelationshipsThe relation between retention time and inputhorsepower per million gallons per day (MGD) of flowis linear for any selected G-value. This figure can be

    used to estimate the G-value or the power require-ment to produce a specific G-value. It is calculated at10O C. The input horsepower will be a percentage ofthe mixer motor power, in the range of 70 - 85%.

    0

    InputHorsepowerperMGD

    Retention Time - seconds30 60 90

    1

    2

    3

    4

    5

    G=1000

    G=800

    G=600

    G=400

    G=200

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    36

    Chapter 6 Tips on Mixing

    Flocculation

    Rate of Flocculation

    In genera l the ra te of floccu lation is con-trolled by two factors:

    concen tra tion of pa rticles (both free

    colloids a n d floc) velocity grad ient

    A greater number of particles provides more

    opportu nity for collisions to occur between

    colloids or between floc p art icles an d col-

    loids . This increas es the rate of captu re.

    High er velocity gradient s also p rovide m ore

    opportun it ies for collis ions , bu t th e sh ear

    forces from too h igh a velocity gradient can

    brea k u p larger flocs a n d will limit thema xim u m floc size.

    Creat ing Collisions

    The velocity gradients in a full scale floccu-

    lat ion bas in can be created by a var iety of

    mech an ism s, including baffled cham bers ,

    rotat ing paddles , reciprocat ing blades an d

    tu rbine- type mixers . Baffled cham bers are

    lim ited becau se t he velocity gradient is

    controlled only by the flow rate, while

    mech an ical system s offer th e ab ili ty to

    ind epende