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Climate change, fuel burn targets and the options and limitations facing the designer J E Green Aircraft Research Association UTIAS Workshop on Aviation and Climate Change Toronto 27-28 May 2010

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Climate change, fuel burn targets and

the options and limitations facing the

designer

J E Green

Aircraft Research Association

UTIAS Workshop on Aviation and Climate Change

Toronto 27-28 May 2010

ACARE environmental targets for 2020

• To reduce fuel consumption and CO2 emissions by 50%

• To reduce perceived external noise by 50%

• To reduce NOX by 80%

For new aircraft entering service in 2020, using operating procedures current in 2020, relative to new aircraft entering service in 2000 using operating procedures current in 2000

“The objectives are not achievable without important

breakthroughs, both in technology and in concepts of

operation” (ACARE emphasis)

Climate priorities – NOX, contrail/cirrus, CO2

• Impact of NOx at altitude can be reduced substantially by advances in combustor technology

• Impact of contrails and contrail-induced cirrus can be reduced substantially by operational measures to reduce flight through ice-saturated regions

• Because of its longevity and the difficulty of reducing its emission, CO2 is the main environmental challenge to aviation

Impact on global temperature of total air traffic up to 2000

From Lee et al, j.atmosenv.2009.06.005

Distribution by stage length of world fuel burn in 2000 (Aero 2K)

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

0-50

050

0-10

0010

00-1

500

1500

-200

020

00-2

500

2500

-300

030

00-3

500

3500

-400

040

00-4

500

4500

-500

050

00-5

500

5500

-600

060

00-6

500

6500

-700

070

00-7

500

7500

-800

080

00-8

500

8500

-900

090

00-9

500

9500

-100

00

1000

0-10

500

1050

0-11

000

1100

0-11

500

1150

0-12

000

1200

0-12

500

1250

0-13

000

1300

0-13

500

1350

0-14

000

1400

0-14

500

1450

0-15

000

1500

0-15

500

1550

0-16

000

Range (km)

% t

ota

l w

orl

d f

uel bu

rn

Options for reducing CO2 emissions

• Operational measures – SESAR and NextGen

• Reduce ratio of empty weight to payload

• Increase propulsive efficiency

• Increase L/D in cruise

• Biokerosine

The ACARE fuel target is a real challenge

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

1950 1960 1970 1980 1990 2000 2010 2020

Certification Date

% o

f C

om

et

SF

C o

r F

uel b

urn

ENGINE FUEL

CONSUMPTION

ACARE aircraft fuel burn target

AIRCRAFT FUEL

BURN PER SEAT

AeIGT

The ACARE fuel target is a real challenge

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

1950 1960 1970 1980 1990 2000 2010 2020

Certification Date

% o

f C

om

et

SF

C o

r F

uel b

urn

ENGINE FUEL

CONSUMPTION

ACARE aircraft fuel burn target

AIRCRAFT FUEL

BURN PER SEAT

AeIGT

Last generation piston engined aircraft

From Rutherford, D. and Zeinali, M., Efficiency Trends for New Commercial Jet Aircraft 1960 to 2008, The

International Council on Clean Transportation, November 2009.

Fuel burn limits – there is no escape from:

• The Breguet Range Equation

• The Second Law of Thermodynamics

• The stoichiometric limit

• Lanchester-Prandtl formula for induced drag

• Laminar boundary layer stability equations

Basis of the Breguet range equation

Rate of work production by engine

= fuel mass flow rate x calorific value x prop efficiency

= mf x H x η

= engine thrust x flight velocity

= aircraft drag x flight velocity (in steady flight)

= aircraft weight/(L/D) x flight velocity

whence

Fuel flow rate/flight velocity = aircraft weight/(HηL/D) kg/km

The Breguet range equation

Fuel burn per tonne-kilometre

+=

X

R

1X

Rexp022.1

W

W1

X

1

RW

W

P

E

P

F

where X = HηL/D

H = calorific value of fuel

η = overall propulsion efficiency

L/D = lift/drag ratio

0.8

0.9

1

1.1

1.2

1.3

1.4

1.5

1.6

0 2000 4000 6000 8000 10000 12000 14000 16000

Design range km

GBD corr

Poll 3

Poll 2

Poll 1

Weight ratio = (1+We/Wp)/zero range(1+We/Wp)

Effect of design range on weight ratio

Maximum zero-fuel mass per passenger at zero design range – no significant reduction in best designs over 40 years

From Poll unpublished

The Breguet range equation

Fuel burn per tonne-kilometre

+=

X

R

1X

Rexp022.1

W

W1

X

1

RW

W

P

E

P

F

where X = HηL/D

H = calorific value of fuel

η = overall propulsion efficiency

L/D = lift/drag ratio

Components of overall propulsion efficiency

Overall propulsion efficiency

η = ηthermηtransηprop

where ηtherm = thermal efficiency

ηtrans = transfer efficiency

ηprop = propulsive efficiency of jet (Froude efficiency)

V2

Thg1

1

S+

=

where V is flight velocity and ThS is specific thrust

Thermal efficiencyThermal efficiency

Thermal efficiency and the stoichiometric limit

Source IPCC 1999

Thermal efficiency and the 2nd Law of Thermodynamics

Source Rolls-Royce

Factors determining propulsive (Froude) efficiency

Overall propulsion efficiency

η = ηthermηtransηprop

where ηtherm = thermal efficiency

ηtrans = transfer efficiency

ηprop = propulsive efficiency of jet (Froude efficiency)

V2

Thg1

1

S+

=

where V is flight velocity and ThS is specific thrust

Next generation ducted fan

Air

cra

ft F

uel

Bu

rn

Fan Diameter (Propulsive Efficiency)

Air

cra

ft N

ois

e

SFC Alone

Increasing Nacelle Drag with Fan Diameter

Degrades Fuel Burn

Increasing Weight with Fan Diameter

Degrades Fuel Burn

Noise

Optimum: Today’s Technology

Optimum: Future Technology

Noise benefit

Potential reduction in aircraft fuel burn for advanced ducted fan Optimised Fan Diameter – Advanced Turbofan & Geared Turbofan

Source Rolls-Royce

Advanced gas turbine2 spool core consistent

with turbofan technology

Advanced gas turbine2 spool core consistent

with turbofan technology

Transmissions system transfers energy from free power turbine to contra-

rotating assemblies

Transmissions system transfers energy from free power turbine to contra-

rotating assemblies

Contra rotating propellersNoise optimised

configuration

Contra rotating propellersNoise optimised

configuration

Propeller pitch change mechanism maintains

optimum propeller angle and power distribution

Propeller pitch change mechanism maintains

optimum propeller angle and power distribution

Free Power Turbine drives propellers through

transmission system

Free Power Turbine drives propellers through

transmission system

Rolls-Royce RB2011 Open RotorBaseline Pusher Concept

Air

cra

ft F

uel

Bu

rn

Open Rotor Diameter (Propulsive Efficiency)

SFC Alone

Optimum: Today’s Technology

Open Rotor Optimum Diameter

Removal of Fan Casing (Shroud) Leads to Significant Reduction in Weight and

Drag For Open Rotor Engines

Potential reduction in aircraft fuel burn with an open rotorOptimised Diameter – Open Rotor

Source Rolls-Royce

50

60

70

80

90

100

Overall PropulsiveEfficiency

0.5 0.6 0.7 0.8 0.9

Conventional Turboprops

Contra – Rotation Open Rotors

Turbofans

737/A320 Sized Aircraft

propeller(Froude) PropulsivePropulsive Overall ηηη ×=

Flight Mach number

© Rolls-Royce

Propulsive efficiency of alternative forms of propulsor

Source Rolls-Royce

The Breguet range equation

Fuel burn per tonne-kilometre

+=

X

R

1X

Rexp022.1

W

W1

X

1

RW

W

P

E

P

F

where X = HηL/D

H = calorific value of fuel

η = overall propulsion efficiency

L/D = lift/drag ratio

Lanchester-Prandtl and the components of drag

Drag

2

DOb

W

qqS

π

κ+=

L/D is a maximum when the two components

of drag are equal, giving

DOMAX S4b

D

L

κ

π=

when q DO

2SbW

π

κ=

Options for increasing L/D

• Increase span

– Increasing span increases wing weight. Dominant configuration close to

optimum. Composite wing and reduced cruise M (reduced

sweep/increased wing thickness) could enable re-optimisation at greater

span

• Reduce vortex drag factor κ

– Dominant configuration highly developed. Very limited scope without

change of configuration

• Reduce zero lift drag area SDO

– Minimal potential for tube/wing layout with turbulent boundary layers

– Blended wing body

– Laminar flow control

• Natural

• Hybrid

• Total

Laminar boundary layer stability

and the limits of laminar flow control technologies(Schrauf and Kühn)

The Proactive Green aircraft of the EC NACRE project

Source:Airbus

X-48B

Blended wing-body at NASA Dryden

Handley-Page projected 300-seat laminar flow airliner (1961)

Conclusions

• Reducing fuel burn is emerging as the overriding environmental priority

• The laws of physics seriously limit what can be achieved

• Reducing aircraft weight is an important but apparently elusive goal –designing for shorter maximum range appears the most powerful tool available to the designer

• There are limits to further gains in propulsion efficiency – only the open rotor offers a substantial increase

• For the tube-wing layout only laminar flow control offers a significant improvement in L/D

• ACARE was right to assert that its goals are not achievable without important breakthroughs, both in technology and in concepts of operation

• We do not know when the airlines and travelling public will be ready to accept the changes implicit in giving real priority to reducing fuel burn (slower, possibly noisier aircraft, limited to medium range non-stop)

When will biokerosine come riding over the horizon to our rescue?