Clad Ultimate Multi-Slide Door - Marvin Ultimate Multi-Slide Door High... · 2016-06-20 3 19915569 Marvin Clad Ultimate Multi-Slide Door High Performance/IZ3 Sill Installation Instruction

Clad Ultimate Multi-Slide DoorHigh Performance or IZ3 Sill Installation Instruction

1. The key to proper operation is squaring the door frame in relation to the sill.

2. A GOOD INSTALLATION has a FLAT sill that is also LEVEL.

3. The BEST INSTALLATION requires a FLAT and LEVEL sill and a SQUARE and PLUMB opening.

Correcting an out of square opening requires shimming beneath the sill and/or at the corners. These instructionsassume an opening is constructed for the BEST installation with a flat and level sill and a square opening.

ABSTRACT: Please read these instructions in their entirety before beginning to install your Marvin Door product.These installation instructions demonstrate the installation of a Marvin door in new wood frame construction usingan industry approved water management system. For installation using other construction methods, such asremodeling, replacement, and recessed openings refer to ASTM E2112-07, “Standard Practice for Installation ofExterior Windows, Doors and Skylights,” for installation suggestions. The same information for ASTM E2112 canbe found on the ASTM website, www.astm.org.

Regional standard practices, environmental conditions, and codes may vary and supersede theprocedures contained within. The responsibility for compliance is yours: the installer, inspector, andowner(s).

NOTE: Numbers listed in parentheses ( ) are metric equivalents in millimeters rounded to the nearest whole number.

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Table of Contents

Before You Begin.........................................................2Hazard Warnings.........................................................2Installer and Builder Information...................................2After Market Products...................................................3All Units........................................................................4Sill Panning..................................................................4Frame Jamb and Head Jamb Fastening Guide............5Sill Fastening................................................................5Sill Prep........................................................................6Frame Sub-Assembly...................................................7Head Jamb Field Assembly (Splice Application)...........7Uni-Directional Stacked Unit........................................9Bi-Parting Stacked Unit..............................................15Uni-Directional Pocket Unit........................................21Bi-Parting Pocket Unit................................................28Center Stacked Unit...................................................34All Units-Other............................................................40Adjustments...............................................................40Final Installation of Frame..........................................41Final Installation of Panels..........................................43Technical Installation Specifications...........................45Maintenance..............................................................45

Before You BeginNOTE: If the video does not play you may need anupdated version of Adobe Reader.

NOTE: Multi-Slide panel operation force is affected bypanel size and number of panels. Keep this in mindwhen having to open or close large and/or multiplepanels at one time.

WARNINGWARNING

Always practice safety! Wear the appropriate eye, earand hand protection, especially when working withpower tools.

WARNINGWARNING

Pinch point can occur at panel intersections duringoperation. Do not keep fingers in exterior pull whenbypassing adjacent panel.

Hazard WarningsPlease familiarize yourself with the following hazardnotations used throughout this instruction.

Installer and Builder InformationAlways provide a copy of these instructions for thecurrent or future building owner.

Plan sizing of rough opening and clearance fromexterior finishing systems to allow for normal materialsshrinkage or shifting (e.g. wood structure with brickveneer; allow adequate clearance at sill). Failure to doso can void the Marvin warranty coverage.

Refer to the Technical Installation Specificationssection for technical specifications regarding theinstallation of this product. These installationspecifications as well as the details in this section mustbe followed to achieve proper installation andperformance. Contact your Marvin dealer if you haveany questions regarding product and materials used inmanufacturing or questions on replacement parts.

Based on your door configuration, screw packets willbe sent with your door.

Caution Warning Seek Assistance

Tips/Hints

Mistakes or misuse could cause damage to the door or result in faulty installation and unit performance

Mistakes or misuse could result in personal injury and/or severe damage to unit, equipment, and/or structure

Help from another individual is necessary to perform this task safely and correctly

Information on alternative procedures, definitions, helpful hints

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Marvin Clad Ultimate Multi-Slide DoorHigh Performance/IZ3 Sill Installation Instruction

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After Market ProductsAlterations to Marvin window and door productsincluding window films, insulating or reflective interiortreatments or additional glazings can cause excessiveheat buildup and/or condensation. They may lead topremature failures not covered under warranty byMarvin.

Before purchasing or applying any product that mayaffect the installation or performance of Marvinproducts contact the manufacturer of after marketproduct/glazings that are not supplied by Marvin andrequest written product use, associated warranties anddamage coverage. Provide this information andwarranties to the end user and/or building owner forfuture reference.

Tools Needed:Safety glasses #3 Phillips screwdriverPutty knife Utility knifePry bar LevelSquare HammerDrill Tape measureGloves Mason’s lineFlathead screwdriverSuction cups for handling glass panel(s)Supplies Needed:#8 X 2 1/2" screws (minimum length) for securing wedge at sillFiller board (use between wood wedge and exterior wall on pocket units)Story Poles (if necessary) Sill panLow expansion foam Weather resistive barrierFlashing Shims Sealant Rags/paper towel

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All UnitsSill PanningWe require a sill pan for all Multi-Sliding doors in accordance with ASTM E2112. A sill pan is installed across thebottom of the opening and integrated into the weather-resistive barrier (WRB). The below illustration shows thebasic requirements. Modification may be needed depending on your Rough Opening and alternative fieldpreparation. Pocket units need a filler board to fill gap between wedge and exterior wall. Panning is only requiredover the wood slope system. Double panning can be achieved with one pan being placed under the wood slopeand one on top, but is not required.

INTERIOR

Front flange

Rear leg- Must be to

Wood slope

Counter shim

Stacked Unit

2" minimum

top of interior sill linerEXTERIOR

If installing the frame from theinterior, entire rear leg cannot interfere with frame installation. Frame mustslide straight into Rough Opening.Tip: Fold interior leg of

panning down while installing the frame

Pocket Unit

Counter shim

Add filler

Wood slope

EXTERIOR

INTERIOR

End dam-4"minimum

Note: If unit is bi-parting the pocket requirements will apply on both sides

If installing the frame from theinterior, entire rear leg cannot interfere with frame installation. Frame mustslide straight in Rough Opening.

Rear leg- Must beto top of interiorsill liner

Pocket dam - 4"minimum on all sides of pocket

between wood slopeand exterior wall prior to placing pan.

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Frame Jamb and Head Jamb Fastening GuideAll jambs will follow this guide (pocket jamb, stationaryjamb, locking jamb) except the following:

Stationary jambs: have the wood filler on theexterior most track. This will use different screwsthrough the stationary panel brackets into therough opening and one screw, top and bottom,through the wood into the rough opening.

Locking jambs: have the wood filler on the interiormost track. This will use different screws throughthe strike plate into the rough opening and onescrew, top and bottom, through the wood into therough opening.

Pocket Jambs: have the two pocket bumpers onthe top and bottom of the exterior most track.These are installed with the same screws as thediagram uses, through the same holes.

Bi-parting units: Flush bolt strike is installed usingtwo #8 x 3" black installation screws through pre-drilled holes in head jamb.

NOTE: All screw kits come with extra screws, not allscrews are needed.

Sill Fastening Sill fasteners are required through all holes on outer-edge of interior and exterior tracks. Additionalfasteners should be applied to ensure sill stays flat,level, and straight.

Six tracks Five tracks Four tracks

Three tracks Two tracks One track

Note: Darker dots represent desired screw hole placement. Jambs havepre-drilled screw holes.

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Sill Prep

1. Cut wedge sections to rough opening width. Seefigure 1.

Figure 1

2. Place screws in the center of each wedge, 20" oncenter. See figure 2. Apply panning over slopesystem.

Figure 2

NOTE: The side with grooves needs to face down.

IMPORTANTPanning is required over the slope system.

3. Space counter shims 2" (51) from ends andmaximum of 10" (254) on center. See figure 3.

Figure 3

Tip

Sealant can be used to hold counter shims in place.

NOTE: For one, three, and five track units the exteriormost shim must be snapped off and discarded.

4. Starting at the highest point, level sill shim pointsusing supplied adhesive shims. Place on top ofcounter shims. Note: Larger shims are used on theinterior most row. Maximum of four flat shim high.See figure 4.

Figure 4

Counter Shims

5 & 6 3 & 4

1 & 2

6 5 4 3 2 1

Wedges

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Marvin Clad Ultimate Multi-Slide DoorHigh Performance/IZ3 Sill Installation In-

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Frame Sub-AssemblyIf the frame width is over 23 1/2' (7163), field assemblyof the sill and head jamb is required. If your unit is 23 1/2' (7163) or less, proceed to “Frame Assembly” inappropriate configuration section.

Head Jamb Field Assembly (Splice Application)NOTE: If unit is only one track deep, skip steps 1 & 2.

1. Lay out the head jamb sections top side down on aclean flat surface in the correct configuration. Seefigure 5.

Figure 5

2. Insert frame connector splice key into the frameconnector(s). See figure 6.

Figure 6

3. Flip the head jamb sections over so the top side isfacing up. See figure 7.

Figure 7

4. Insert frame cladding splice key(s) into one side ofeach splice. Align key(s) hole(s) with the hole in theframe cladding. Fasten one #7 x 5/8" flat headscrew into the frame cladding splice key(s). Do nottighten screw. See figure 8.

Figure 8

5. Align all components of head jamb sections andslide together. See figure 9.

Figure 9

#7 x 5/8 FlatheadScrew

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6. Press supplied frame wedge into head jamb frameassembly kerf and cut to length. Tapping gentlywith a soft mallet. See figure 10.

Figure 10

7. Inject sealant into the open hole on the framecladding splice key until squeeze out occurs. Insert#7 x 5/8" flat head screw into hole. See figure 11.

Figure 11

8. Remove other (non-injected) frame cladding splicekey screw and inject with sealant until squeeze outoccurs in a different location. Install #7 x 5/8" flathead screw. See figure 12.

Figure 12

9. Flip head jamb assembly over so top side is down.Ensure frame connectors are tight at splices andevenly spaced on frame assembly. See figure 13.

Figure 13

10. Insert bulb weather strip into kerf, adjacent to pileweather strip. See figure 14.

Figure 14

IMPORTANTVerify sill panning is flush with top of interior sill liner.

IMPORTANTIf installing frame from interior, ensure the interior lip ofthe sill pan can be folded to allow frame to be slid intoplace.

3/8"

1 1/16"

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Uni-Directional Stacked UnitFrame Assembly

1. Lay out the four sides of frame and insert framecladding corner keys into head jamb. Seefigure 15.

Figure 15

2. Align side jamb to head jamb, using frame claddingcorner key as reference. Slide until miter is aligned.See figure 16.

Figure 16

3. Fasten head jamb to side jamb using #8 x 1 1/4"pan head screws. See figure 17. Note: If unit isprepped for motorization, use two #8 x 3/8" panhead screws on interior track.

Figure 17

4. Do not install screw into frame cladding miter atthis time. See figure 18.

Figure 18

5. Repeat steps 2 and 3 on opposite jamb.

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6. Align side jamb to sill by sliding corner keys intosill. Fasten side jamb and sill through corner keysusing two #8 x 1 3/4" pan head screws per key.See figure 19.

Figure 19

7. Fasten sill liner to frame cladding using #8 x 1 1/2"flat head screws. See figure 20. Note: Ensure holeis lined up with screw boss in frame cladding.

Figure 20


9. Inject both frame cladding corner key holes withsealant until squeeze out occurs. Fasten using a#8 x1 1/2" flat head screw into each corner key.See figure 21.

Figure 21

Frame Installation1. Stand frame upright in front of rough opening. See

figure 22.

Figure 22

2. Place the frame into the opening and position.Install #8 x 1 3/4" anchor screws to secure the sill.Recheck sill for level.

#8 x 1 1/2" Flat head screw

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3. Plumb and true the side jambs, adding shims and#8 x 3" black installation screws (through providedinstallation holes) at the top and bottom corners.Ensure the frame is square. Add remaining shimsand #8 x 3" black installation screws to side jamb.Follow the screw pattern as shown on page 4.Follow the same procedure for the other side jamb.See figure 23.

Figure 23

4. If necessary, shim head jamb so that the story polestays in light contact with the sill and head jambframe. Fasten with #8 x 3" black installation screwsSee figure 24.

Figure 24

5. Remove tape from head jamb structural clips inhead jamb and fasten using #8 x 3" blackinstallation screws through all the pre-drilled holes.See figure 25.

Figure 25

6. Install remaining #8 x 1 3/4" (minimum) installationscrews into sill.

7. Install the stationary bracket, installation #8 x 2 1/2flat head screws through the brackets and into therough opening. At top and bottom of wood fillerfasten using #8 x 3" washer head screws usingcounter-bored holes. Ensure there are adequateshims between the rough opening and stationaryjamb where the brackets are located. Seefigure 26.

Figure 26

8. Fasten the #8 x 2 1/2" flat head screws in the lockstrike plate to the locking jamb with providedscrews. At top and bottom of wood filler fastenusing #8 x 3" washer head screws using counter-bored holes. Ensure there are adequate shimsbetween the rough opening and the locking jambwhere the strike is located. See figure 27. At topand bottom of wood filler fasten using #8 x 3"washer head screws.

#8 x 2 1/2" Flat headScrews

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Figure 27

Panel Installation

Panel Installation from InteriorNOTE: Panels can not be installed under a structuralbracket.

1. Install the weather strip guard by measuring theoverall panel width and placing the four weatherstrip guards into the kerf above the head jambweather strip the panel width apart. See figure 28.

Figure 28

2. Determine which panel goes on which sill track.The panels are set in the same manner as anyconventional sliding door system, stationary to theexterior (first), and primary to the interior (last).

3. Install stationary panel(s) first. Tilt top into placeand slide the bottom of the panel onto the sill. Slidestationary panel back tight against side jamb andfasten stationary bracket to panel with #6 x 1 1/2"screws. See figure 29. Operate panel and removeweather strip guards. Repeat steps on remainingpanels.

Figure 29

4. For remaining panels, tilt top into place and slidethe bottom of the panel onto the sill so the interlockof the panel being installed can engage the withthe previously installed panel. Center the bottom ofthe panel over the sill track, set panel down, andtest panel to see if the rollers are on the track. Seefigure 30. Note: Rollers must be adjusted to raisedpanel position. For information on rolleradjustment, reference the section on RollerAdjustment.

Figure 30

#8 x 2 1/2" Flathead screws

#6 x 1 1/2" Screws

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5. Operate the doors to ensure smooth movementand check positioning of the interlocks, head jamb,side jambs and lock engagement. Make anynecessary adjustments at this time. See figure 31.

Figure 31

Panel Installation from Exterior1. Install the weather strip guard by measuring the

overall panel width and placing the four weatherstrip guards into the kerf above the head jambweather strip the panel width apart. See figure 32.

Figure 32

2. Determine which panel goes on which sill track.The panel are set in the same manner as anyconventional sliding door system, primary to theinterior (first) and stationary to the exterior (last).

3. Install primary panel(s) first. Tilt top into place andslide the bottom of the panel onto the sill. Centerthe bottom of the panel over the sill track, set paneldown, and test panel to see if the rollers are on thetrack. See figure 33. Note: Rollers must beadjusted to raised panel position. For informationon roller adjustment, reference the section onRoller Adjustment.

Figure 33

4. For remaining operating panels, tilt top into placeand slide the bottom of the panel onto the sill sothe interlock of the panel being installed canengage with the previously installed panel. Centerthe bottom of the panel over the sill track, set paneldown, and test panel to see if the rollers are on thetrack. See figure 34.

Figure 34

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5. Install stationary panel(s) last. Tilt top into placeand slide the bottom of the panel onto the sill. Slidestationary panel back tight against the side jamband fasten brackets to panel with #6 x 1 1/2"screws. See figure 35.

Figure 35

6. Operate the doors to ensure smooth movementand check positioning of the interlocks, head jamb,and side jambs. Make any necessary adjustmentsat this time. See figure 36. To ensure pocketinterlock is placed correctly, close all panels,making sure primary panel locks properly. Seefigure 36.

Figure 36

#6 x 1 1/2"

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Bi-Parting Stacked UnitFrame Assembly


Figure 37


Figure 38


Figure 39


Figure 40



Figure 41

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7. Fasten sill liner to frame cladding using #8 x 1 1/2"flat head screws. See figure 42. Note: Ensure holeis lined up with screw boss in frame cladding.

Figure 42



Figure 43


figure 44.

Figure 44


3. Plumb and true the side jambs, adding shims and#8 x 3" black installation screws (through providedinstallation holes) at the top and bottom corners.Ensure the frame is square. Add remaining shimsand #8 x 3" black installation screws to side jamb.Refer to screw logic diagram. Follow the sameprocedure for the other side jamb. See figure 45.

Figure 45

#8 x 1 1/2" Flat head screw

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Figure 46

5. Install remaining #8 x 1 3/4" installation screws intosill.

6. Install the stationary bracket, installation #8 x 2 1/2flat head screws through the brackets and into therough opening. At top and bottom of wood fillerfasten using #8 x 3" washer head screws usingcounter-bored holes. Ensure there are adequateshims between the rough opening and stationaryjamb where the brackets are located. Seefigure 47.

Figure 47

7. Fasten the flush bolt strike through the pre-drilledholes using the #8 x 3" black installation screws,near the center of the head jamb on the interiortrack. Ensure there are adequate shims betweenthe rough opening and the head jamb where thestrike is located. See figure 48.

IMPORTANTIf unit is prepped for motorization, do not install flushbolt strike.

Figure 48

8. Remove tape from head jamb structural clip inhead jamb and fasten using #8 x 3" blackinstallation screws through all the pre-drilled holes.See figure 49.

Figure 49

#8 x 2 1/2" Flat headScrews

#8 x 3" Pan head screws

Pre-drilled hole locations

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Panel InstallationPanel Installation from InteriorNOTE: Panels can not be installed under a structuralbracket.

1. Install the weather strip guard by measuring theoverall panel width and placing the four weatherstrip guards into the kerf above the head jambweather strip the panel width apart. See figure 50.

Figure 50


3. Install stationary panel(s) first. Tilt top into placeand slide the bottom of the panel onto the sill. Slidestationary panel back tight against side jamb andfasten stationary bracket to panel with #6 x 1 1/2"screws. See figure 51.

4. Operate panel and remove weather strip guards.Repeat steps on remaining panels.

Figure 51

5. For remaining panels, tilt top into place and slidethe bottom of the panel onto the sill so the interlockof the panel being installed can engage the withthe previously installed panel. Center the bottom ofthe panel over the sill track, set panel down, andtest panel to see if the rollers are on the track. Seefigure 30. Note: Rollers must be adjusted to raisedpanel position. For information on roller


7. Install stationary panel(s) first. Tilt top into placeand slide the bottom of the panel onto the sill. Slidestationary panel back tight against side jamb andfasten stationary bracket to panel with #6 x 1 1/2"screws. See figure 52.

Figure 52

#6 x 1 1/2" Screws

#6 x 1 1/2" Screws

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8. For remaining panels, tilt top into place and slidethe bottom of the panel onto the sill so the interlockof the panel being installed can engage the withthe previously installed panel. Center the bottom ofthe panel over the sill track, set panel down, andtest panel to see if the rollers are on the track. Seefigure 53. Note: Rollers must be adjusted to raisedpanel position. For information on rolleradjustment, reference the section on RollerAdjustment.

Figure 53

9. Operate the doors to ensure smooth movementand check positioning of the interlocks, head jamb,side jambs and lock engagement. Make anynecessary adjustments at this time. See figure 54

Figure 54

Panel Installation from Exterior1. Determine which panel goes on which sill track.

The panel are set in the same manner as anyconventional sliding door system, primary to theinterior (first) and stationary to the exterior (last).


Figure 55

3. For remaining operating panels, tilt top into placeand slide the bottom of the panel onto the sill sothe interlock of the panel being installed canengage with the previously installed panel. Centerthe bottom of the panel over the sill track, set paneldown, and test panel to see if the rollers are on thetrack. See figure 56.

Figure 56

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4. Install stationary panel(s) last. Tilt top into placeand slide the bottom of the panel onto the sill. Slidestationary panel back tight against the side jamband fasten brackets to panel with #6 x 1 1/2"screws. See figure 57.

Figure 57

5. Operate the doors to ensure smooth movementand check positioning of the interlocks, head jamb,and side jambs. Make any necessary adjustmentsat this time. See figure 58. To ensure pocketinterlock is placed correctly, close all panels,making sure primary panel locks properly.

Figure 58

#6 x 1 1/2"

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Uni-Directional Pocket UnitFrame AssemblyNOTE: Pocket frame installation is from in the interioronly.

1. Lay out all four sides of frame and insert framecladding corner key into frame cladding at the edgeof the head jamb. See figure 59.

Figure 59

2. Align side jamb to head jamb. See figure 60.

Figure 60

3. Fasten head jamb to side jamb using #8 x 1 1/4"pan head screws. See figure 61. Do not installscrew into frame cladding miter at this time. Note: Ifunit is prepped for motorization, use two #8 x 3/8"pan head screws on interior track.

Figure 61



Figure 62

6. Fasten sill liner to frame cladding using #8 x 1 1/2"flat head screw. Note: Ensure hole is line up withthe screw boss in frame cladding. See figure 63.

Figure 63


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8. On pocketing interlock, insert frame claddingcorner key into mitered end and align with headjamb cladding using key as reference. Seefigure 64.

Figure 64

9. Fasten sill liner to pocketing interlock(s) using #8 x1 1/2" flat head screw. See figure 65.

Figure 65

10. Ensure hole is lined up with screw boss inpocketing interlock. See figure 66.

Figure 66

11. Inject both frame cladding corner key holes withsealant until squeeze out occurs. Fasten using #8x1 1/2" screw into each corner key. See figure 67.

Figure 67

#8 x 1 1/2 Flathead Screw

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Frame Installation1. Stand frame upright in front of rough opening.


3. Plumb and true the pocket interlock, shim andinstall a few #8 x 3" black installation screws.Remaining screws will be installed after panels areinstalled. See figure 68.

Figure 68

4. Plumb and true the side jambs, adding shims and#8 x 3" black installation screws (through providedinstallation holes) at the top and bottom corners.Ensure the frame is square. Add remaining shimsand #8 x 3" black installation screws to side jamb.Refer to screw placement on page 4. Follow thesame procedure for the other side jamb. Seefigure 69.

Figure 69


Figure 70

6. Install remaining #8 x 1 1/2" (minimum) installationscrews into sill. These screws are not provided.

7. Install pocket bumpers on exterior most trackthrough the top and bottom installation holes using#8 x 3" black installation screws. See figure 71.Note: If installation screws are already in place,remove and insert bumper using same screw.

Figure 71

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8. Fasten the #8 x 2 1/2" flat head screws in the lockstrike plate to the locking jamb with providedscrews. At top and bottom of wood filler fastenusing #8 x 3" washer head screws using counter-bored holes. Ensure there are adequate shimbetween the tough opening and the locking jambwhere the strike is located. See figure 72. At topand bottom of wood filler fasten using #8 x 3"washer head screws.

Figure 72

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Panel InstallationNOTE: If the sill has a performance sill, panels mustbe installed from the exterior.

Tip

Removal of head jamb weather strip where panels arebeing installed may reduce the risk of damaging theweather strip and aid in the installation process.Weather strip must be installed after panel installation.

Pocket Unit Panel Installation from Interior1. Determine which panel goes on which sill track.

The panels are set in the same manner as anyconventional sliding door system, pocket to theexterior (first) and primary to the interior (last).

2. Install the panel that engages with the pocketinterlock first. Tilt top into place and slide bottom ofpanel onto center of track. Operate panel to ensurethe rollers are on the track. See figure 73. Note:Rollers must be adjusted to raised panel position.For information on roller adjustment, reference thesection on Roller Adjustment.

Figure 73

3. Temporarily attach the pocket support block byplacing a few #8 x 2" flat head screws into the pre-drilled holes. See figure 74.

Figure 74

4. For remaining panels, tilt top into place and slidethe bottom of the panel onto the sill so the interlockof the panel being installed can engage the withthe previously installed panel. Center the bottom ofthe panel over the sill track, set panel down, andtest panel to see if the rollers are on the track. Seefigure 75.

Figure 75

5. Operate the doors to ensure smooth movementand check positioning of the interlocks, head jamb,and side jambs. To ensure pocket interlock isplaced correctly, close all panels, making sureprimary panel locks properly. Make any necessaryadjustments at this time. See figure 76.

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Figure 76

6. Remove pocket support block, and installremaining #8 x 3" black installation screws intopocket interlock. See figure 77.

Figure 77

7. Install pocket support block using #8 x 2" flat headscrews and check operation. See figure 78.

Figure 78

Pocket Unit Panel Installation from Exterior

1. Determine which panel goes on which sill track.The panels are set in the same manner as anyconventional sliding door system, primary to theinterior (first) and pocket to the exterior (last). Seefigure 79.

Figure 79


Figure 80

3. For remaining operating panels, tilt top into placeand slide the bottom of the panel onto the sill sothe interlock of the panel being installed canengage the with the previously installed panel.Center the bottom of the panel over the sill track,set panel down, and test panel to see if the rollersare on the track. See figure 81.

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http://youtu.be/NSxqJMymyWA

Figure 81


Figure 82

5. Operate the doors to ensure smooth movementand check positioning of the interlocks, head jamb,and side jambs. To ensure pocket interlock isplaced correctly, close all panels, making sureprimary panel locks properly. Make any necessaryadjustments at this time.

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Bi-Parting Pocket UnitFrame AssemblyNOTE: Pocket frame installation is from in the interioronly.

1. Align side jamb to head jamb. See figure 83.

Figure 83


Figure 84



Figure 85

5. Fasten sill liner to frame cladding using #8 x 1 1/2"flat head screw. Note: Ensure hole is line up withthe screw boss in frame cladding. See figure 86.

Figure 86


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7. On pocketing interlocks, insert frame claddingcorner key into mitered end and align with headjamb cladding using keys as reference. Seefigure 87.

Figure 87

8. Fasten sill liner to pocketing interlocks using #8 x 11/2" flat head screw. See figure 88.

Figure 88

9. Ensure hole is lined up with screw boss inpocketing interlock. See figure 89.

Figure 89

10. Inject both frame cladding corner key holes withsealant until squeeze out occurs. Fasten using #8 x1 1/2" screw into each corner key. See figure 90.

Figure 90

#8 x 1 1/2 Flathead Screw

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Frame Installation1. Stand frame upright in front of rough opening.


3. Plumb and true the pocket interlocks, shim andinstall a few #8 x 3" black installation screws.Remaining screws will be installed after panels areinstalled. See figure 91.

Figure 91

4. Plumb and true the side jambs, adding shims and#8 x 3" black installation screws (through providedinstallation holes) at the top and bottom corners.Ensure the frame is square. Add remaining shimsand #8 x 3" black installation screws to side jamb.Refer to screw logic diagram. Follow the sameprocedure for the other side jamb. See figure 92.

Figure 92


Figure 93


7. Install pocket bumpers on exterior most trackthrough the top and bottom installation holes using#8 x 3" black installation screws. See figure 94.Note: If installation screws are already in place,remove and insert bumper using same screw.

Figure 94

8. Fasten the flush bolt strike through the pre-drilledholes using the #8 x 3" black installation screws,near the center of the head jamb on the interiortrack. Ensure there are adequate shims betweenthe rough opening and the head jamb where thestrike is located. See figure 95.

IMPORTANTIf unit is prepped for motorization, do not install flushbolt strike.

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http://youtu.be/wDV_vsjghYY

Figure 95

9. Remove tape from head jamb structural clip inhead jamb and fasten using #8 x 3" blackinstallation screws through all the pre-drilled holes.See figure 96.

Figure 96

Pocket Unit Panel Installation from Interior1. Determine which panel goes on which sill track.

The panels are set in the same manner as anyconventional sliding door system, pocket to theexterior (first) and primary to the interior (last).

2. Install the panel that engages with the pocketinterlock first. Tilt top into place and slide bottom ofpanel onto center of track. Operate panel to ensurethe rollers are on the track. See figure 97. Note:Rollers must be adjusted to raised panel position.For information on roller adjustment, reference thesection on Roller Adjustment.

Figure 97


Figure 98

#8 x 3" Pan head screws

Pre-drilled hole locations

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http://youtu.be/ISc-2GdPTB0

4. For remaining panels, tilt top into place and slidethe bottom of the panel onto the sill so the interlockof the panel being installed can engage the withthe previously installed panel. Center the bottom ofthe panel over the sill track, set panel down, andtest panel to see if the rollers are on the track. Seefigure 99.

Figure 99

5. Operate the doors to ensure smooth movementand check positioning of the interlocks, head jamb,and side jambs. To ensure pocket interlock isplaced correctly, close all panels, making sureprimary panel locks properly. Make any necessaryadjustments at this time. See figure 100.

Figure 100

6. Remove pocket support block, and installremaining #8 x 3" black installation screws intopocket interlock. See figure 101.

Figure 101

7. Install pocket support block using #8 x 2" flat headscrews and check operation. See figure 102.

Figure 102

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Pocket Unit Panel Installation from Exterior

1. Determine which panel goes on which sill track.The panels are set in the same manner as anyconventional sliding door system, primary to theinterior (first) and pocket to the exterior (last). Seefigure 103.

Figure 103


Figure 104

3. For remaining operating panels, tilt top into placeand slide the bottom of the panel onto the sill sothe interlock of the panel being installed canengage the with the previously installed panel.Center the bottom of the panel over the sill track,set panel down, and test panel to see if the rollersare on the track. See figure 105.

Figure 105


Figure 106

5. Operate the doors to ensure smooth movementand check positioning of the interlocks, head jamb,and side jambs. To ensure pocket interlock isplaced correctly, close all panels, making sureprimary panel locks properly. Make any necessaryadjustments at this time.

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Center Stacked UnitFrame Assembly


Figure 107


Figure 108

3. Fasten head jamb to side jamb using #8 x 1 1/4"pan head screws. See figure 109.

Figure 109


Figure 110

5. Repeat steps 2,3, and 4 on opposite jamb.


Figure 111

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7. Fasten sill liner to frame cladding using #8 x 1 1/2"flat head screws. See figure 112. Note: Ensurehole is lined up with screw boss in frame cladding.

Figure 112



Figure 113


figure 114.

Figure 114

2. Place the frame into the opening and position.Begin to install anchor screws to secure the sill.See figure 115. After installing a few anchorscrews, begin the sill leveling process. A laserlevel works well for this application. NOTE: If sillhas to be shimmed, the distance between shimsshould be 12" on center maximum.

Figure 115

3. Plumb and true the side jambs, adding shims and#8 x 3" black installation screws (through providedinstallation holes) at the top and bottom corners.Ensure the frame is square. Add remaining shimsand #8 x 3" black installation screws to side jamb.Follow the screw pattern as shown on page 4.Follow the same procedure for the other side jamb.See figure 116.

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Figure 116

4. Fasten the #8 x 2 1/2" flat head screws in the lockstrike plate to the locking jamb with providedscrews. At top and bottom of wood filler fastenusing #8 x 3" washer head screws using counter-bored holes. Ensure there are adequate shimsbetween the rough opening and the locking jambwhere the strike is located. See figure 117.

Figure 117

5. Repeat steps on opposite jamb.

6. Remove the structural brackets from head jamb byremoving the tape and rotating outwards. Seefigure 118.

Figure 118


NOTE: Do not install screws in holes where structuralbrackets are located.

Figure 119


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Panel InstallationNOTE: If the sill has a performance sill, panels mustbe installed from the exterior.

Panel Installation from Interior1. Determine which panel goes on which sill track.

The panels are set in the same manner as anyconventional sliding door system, stationary to theexterior (first), and primary to the interior (last).

2. Install stationary sill brackets by applying thebracket to the panel shoe and fastening with #8 x2" flat head screws into pre-drilled holes. Seefigure 120.

Figure 120

3. Install stationary panel first. Tilt top into place andslide the bottom of the panel onto the sill. Slidestationary panel back close to either jamb. Seefigure 122.

Figure 121

4. Rotate in one structural bracket with pre-drilledholes and install with three #8 x 3" black installationscrews. See figure 122.

Figure 122

5. Slide panel to opposite jamb and repeat step 4.See figure 123.

Figure 123

6. Roughly center panel in frame. For remainingoperating panels, tilt top into place and slide thebottom of the panel onto the sill so the interlock ofthe panel being installed can engage with thestationary panel. See figure 124. Note: Rollersmust be adjusted to raised panel position. Forinformation on roller adjustment, reference thesection on Roller Adjustment.

Figure 124

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7. Center the stationary panel by measuring fromframe cladding to panel, move if necessary. Closeand lock both operating panels, makingadjustments if needed. See figure 125.

Figure 125

8. Pre-drill the sill using bracket as a guide and 1/8"(3) drill bit. Do not puncture pan. Fasten using #8x 3/8" pan head screws. See figure 126.

Figure 126

9. Attach brackets to the top of each stile using #8 x 13/4" pan head screws. Do not tighten. Seefigure 127.

Figure 127

Panel Installation from Exterior1. Determine which panel goes on which sill track.

The panel are set in the same manner as anyconventional sliding door system, primary to theinterior (first) and stationary to the exterior (last).

2. Install stationary sill brackets by applying thebracket to the panel shoe and fastening with #8 x2" flat head screws into pre-drilled holes. Seefigure 128.

Figure 128

3. Install operating panels first. Tilt top into place andslide the bottom of the panel onto the sill. Testpanel to see if the rollers are on the track. Seefigure 129. Note: Rollers must be adjusted toraised panel position. For information on rolleradjustment, reference the section on RollerAdjustment.

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Figure 129

4. Install stationary panel last. Tilt top into place andslide the bottom of the panel onto the sill. Slidestationary panel back close to either jamb. Seefigure 130.

Figure 130

5. Rotate in one structural bracket with pre-drilledholes and install with three #8 x 3" black installationscrews. See figure 131.

Figure 131

6. Slide panel to opposite jamb and repeat step 5.See figure 132.

Figure 132

7. Center the stationary panel by measuring fromframe cladding to panel, move if necessary. Closeand lock both operating panels, makingadjustments if needed. See figure 136.

Figure 133

8. Pre-drill the sill using bracket as a guide and 1/8"(3) drill bit. Do not puncture pan. Fasten using #8x 3/8" pan head screws. See figure 134.

Figure 134

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9. Attach brackets to the top of each stile using #8 x 13/4" pan head screws. Do not tighten. Seefigure 135.

Figure 135

All Units-OtherLocking and stationary jambs: on all units add 6"(152) of spray foam to the bottom between the jamb andthe rough opening. See figure 136.

Figure 136

Adjustments1. Rollers must be adjusted to raised panel

position.To adjust panel rollers, panel weight mustbe removed from rollers prior to adjustment. Use apry bar to lift panel, ensuring protection of sill. Seefigure 137. Using a #3 Phillips screwdriver, rotatescrewdriver in adjustment holes until arrowsshowing adjusting

Figure 137

2. Bi-parting units: Close passive panel and engageflush bolt. Loosen screws on flush bolt strike andadjust if necessary. See figure 138.

Figure 138

6"

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Final Installation of FrameSill track covers and clad part stops applied in steps 1and 3 are marked on the back side with a track numberand splice number (T2 S1, T3 S2, etc.). If a track coveris spliced, it will have multiple “S” numbers for thecorresponding track (T1S1, T1S2, etc.) and can beinstalled in any order on that track. See figure 139below for track numbering.

NOTE: On uni-directional units, clad jamb part stop(s)will not be marked for location. They areinterchangeable.

Figure 139

1. Place reticulated foam in sill track cover on endnear pane(s) placement. Install sill track coversusing a soft rubber mallet. See figure 140. Note:Sill cover is tucked under edge of panel.

Tip

To prevent denting, use a buffer between the softrubber mallet and the sill track cover.

Figure 140

2. Close all panels and lock. Install header part stopfoam seal into head jamb on the edge of all nonprimary panel(s). Ensure the adhesive back isoverlapped 1/4” (6) past edge of panel for propercompression of foam seal. See figure 141.

Figure 141

3. Install head jamb part stops onto head jamb,starting with exterior most part stop. Tap in placeusing a soft rubber mallet, ensuring barb insertedinto proper kerf. Part stop will be tight to panel onein closed position. See figure 142.

Figure 142

Reticulated Foam

Sill track cover

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http://youtu.be/bEKQsG8pI7s

http://youtu.be/Tu433qa58rs

4. Uni-directional units: Install side jamb clad partstops onto side jamb, starting with exterior mostpart stop. Tap in place using a soft rubber mallet,ensuring barb is inserted into proper kerf. Seefigure 143.

Figure 143

5. Stacked units: Install side jamb wood part stopsonto stationary side jamb(s), starting with exteriormost part stop. Tap in place using a soft rubbermallet, ensuring barb is inserted into proper kerf.See figure 144.

Figure 144

6. On all units install sill nosing into groove on exteriorsill liner.

7. Stacked Units: Apply sealant around end cap andplace into ends of sill liner. See figure 145.

Figure 145

8. Using sealant, seal the bottom of the entire lengthof sill nosing except in front of weeps. Seefigure 146.

Figure 146

The orientation

towards the

of the stop must have the lip

interior.

The wood part

installed towards

stop with the longer lip must be

the stationary panel.

Bead of sealant

Sealant

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https://www.youtube.com/watch?v=fjR7qBiBPtI&feature=youtu.be

http://youtu.be/aCl6gOQl7n0

Final Installation of Panels9. Tap wood adjustment hole button into each roller

adjustment hole using a soft rubber mallet. Seefigure 147.

Figure 147

10. Secondary panels: Fasten panel bumpers using a#8 x 2 1/2" bronze flat head screws routes on thestile. See figure 148.

Figure 148

11. Pocket units: Other than single track doors, fastenpocket cover(s) onto pocket support block(s). Seefigure 149.

Figure 149

NOTE: If unit is 4+ tracks deep, fasten supplied pocketcover support brackets using #8 x 1" pan head screwsto pocket cover(s) prior to installation of cover(s).Pocket cover support brackets should align with groovein pocket support block. See figure 150.

Figure 150

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12. Install pocket stile trim into pocket stile kerf using asoft rubber mallet. See figure 151.

Figure 151

NOTE: Ensure that you don’t place screws where theywill interfere with the flush bolt or the strike.

13. Bi-parting units: Fasten the mull base to thepassive panel with # 7 x 2" flat head screws. Seefigure 152.

Figure 152

14. Fasten mull casing cover to the mull base using #8x 1 1/2" flat head with screws. See figure 153.

Figure 153

#7 x 2" Flat head screws

#8 x 1 1/2" Flat head screws

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Technical Installation SpecificationsThe following details are specified for proper installation and performance of the Marvin Door.

Rough Opening Width: 1/4"-1" (6-25) wider than door frame outside measurement.

Rough Opening Height: 1/4"-1/2" (6-13) higher than door frame outside measurement.

Masonry Opening Width: 1/4"-1/2" (6-13) wider than door frame outside measurement.

Masonry Opening Height: 1/8"-1/4" (3-6) higher than door frame outside measurement.

Properly flash and/or seal all doors at the exterior perimeter.

Sealants used for installation must be Grade NS Class 25 per ASTM C920 and compatible with the buildingexterior, door exterior surface, and flashing/water management materials.

Construction adhesive must be APA rated AFG-01 SPEC.

Flashing materials must comply with ASTM E2112-07, section 5.13 and be compatible with all materials usedin installation including panning systems, air barriers and building papers, sheathing, and the door unit.

The following materials were used to develop these instructions:

Weather Resistant Barriers: DuPont™ Tyvek® HomeWrap or Grade D building paper.

Flashing Materials: DuPont™ FlexWrap or DuPont™ Straight Flash, DuPont™ Tyvek® Tape.

Sealant: OSI® Quad Pro-Series®; solvent release butyl rubber sealant or DAP DynaFlex230™.

Optional foams used for installation must be low expansion only. Foam and foam application must comply withASTM E2112-07, SEC 5.9.2.

Fasteners penetrating chemically treated lumber must be a minimum of 0.90 oz/ft2 zinc hot dipped galvanizedor stainless steel type 304 or 316.

Shim 4"-6" (102-152) from each corner, and at every point of attachment.

MaintenanceDoor hardware is subject to wear and tear, deterioration or damage by everyday use, corrosion and otherconditions. Maintenance of hardware is much more important in coastal marine or industrial and chemicallyaggressive environment. Any metal including stainless steel products require maintenance to prevent or reducewear and tear or deterioration. Alcohol should never be used to clean the sill system.

Minimum requirement for the maintenance of hardware is as follows:

Brackets: Wipe down with warm soapy water and a soft rag, rinse clean and dry all exposed surfaces well.Apply a light spray of lubricant. Remove excess with a dry cloth.

Flush bolts: Apply a lightweight lubricant to the sliding pin inside the bolt. Do not remove the bolts from thedoors but instead use the access holes or slots that are provided on all drop bolts.

To ensure smooth operation and prevent deterioration of parts and materials. The above maintenance proceduresneed to be carried out as often as it is necessary. The hardware manufacturer recommends the following minimummaintenance frequency:

Inland environment/climate- every six months.

Coastal marine and industrial environment/climate- every three months.

Regular maintenance is required to all hardware and materials, otherwise manufacturer’s warranty may bevoided.

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Clad Ultimate Multi-Slide Door - Marvin Ultimate Multi-Slide Door High... · 2016-06-20 3 19915569 Marvin Clad Ultimate Multi-Slide Door High Performance/IZ3 Sill Installation Instruction