16
Chapter 6 Chapter 6 - DCI - 69 DCI DCI Pod - Triple ITEM NO. PART NUMBER DESCRIPTION QTY. 1 GA4657255 CCSP Tripple DCI Pod Frame 1 2 GA4900807-2 Ball valve, Sub-assembly, Suit Crop Cruiser DCI 3 3 GA4900807-3 Chem pump suction valve sub-assembly 3 4 GA4900807-5 Tank rinse ball valve sub-assembly 3 5 75A Cam lever, 3/4” male coupling x 3/4” female thread, Banjo 3 Continued over page 2 3 4 1 6 32 31 40 39 38 7 34 33 8 12 40 39 38 35 33 33 36 9 37 16 19 19 15 41 17 18 22 23 21 24 5 21 20 28 34 33 29 30 28 26 11 10 13 27 25 14 GOLDACRES 1-3 MORANG CR MITCHELL PARK REV NO CHANGE DATE ECN NO

Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

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Page 1: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

Chapter 6

Chapter 6 - DCI - 69

DCI

DCI Pod - Triple

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 GA4657255 CCSP Tripple DCI Pod Frame 1

2 GA4900807-2 Ball valve, Sub-assembly, Suit Crop Cruiser DCI 3

3 GA4900807-3 Chem pump suction valve sub-assembly 3

4 GA4900807-5 Tank rinse ball valve sub-assembly 3

5 75A Cam lever, 3/4” male coupling x 3/4” female thread, Banjo 3

Continued over page

2

3

4

16

32

31

4039

38

7

34

338

12

4039

38

35333336

937

16 19

19

15411718

22 23 21 24

5 21 20

28

34

3329

30

28

26

11

10

13

27

25

14

USE LOCTITE 55 CORD ON ALL THREADED PLUMBING CONNECTIONS

Q:\08 PRODUCTION\QCP PROCEDURES\QCP GA4900807-CC-3 Triple DCI Pod Suit CC SP

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA4657255 CCSP Tripple DCI Pod Frame 12 GA4900807-2 Valve subassembly 33 GA4900807-3 Chemical pump suction valve

subassembly 3

4 GA4900807-5 Tank rinse ball valve subassembly 3

5 075A male cam lock 3/4" female 36 GA5068485 Flow serve SEM 10 flowmeter to

suit PH6 pump 3

7 GA4535295 CCSP Tripple DCI Pod Decal Plate 1

8 GA4535300 CCSP Tripple DCI Bottom Pump Panel 1

9 GA4900807-10 Direct injection pump subassembly 3

10 GA5068480 Flowserve PH6 pump only 311 GA5006689 Exhaust clamp - 66mm C12 312 GA4514570 End cover 09 Cropcruiser DCI

Pod 2

13 GA4657260 CCSP Tripple DCI Pod Top Pump Plate 1

14 GA4658805 SPCCfront- brake pod support arm 2

15 100B Cam lock female coupler / male thread 1" 3

16 100PL plug Banjo 1" 317 2052040 Back Nut 1" 318 HB100 Hose Barb 1" 319 CAP075 Cap banjo 3/4" 620 HB075-050 Straight Hose Barb 3/4 x 1/2 321 GA4522315 Washer, general spacer 622 075F 3/4" Male adapter with 3/4"

male thread 323 GA5018309 Ball valve 20mm FF Lever 324 HB075 barb male 3/4" 325 HBF100 Female Hose Barb 1" 626 SL100-45 1" Street Elbow 45 degree 327 SL100-90 Street Elbow 1" Poly 328 HB100-90 Hose barb 90 degree 1" Banjo 629 EL200-90 Pipe Elbow 2" female 330 RB200-100 Poly Reducer Bushing 2 x 1 331 GA5000587 M12 WASHER 832 GA5000295 Set screw HT M12 x 25 833 GA5003643 Washer 8mm SS HD 5034 GA5004085 M8x20 bolt 1435 GA5004727 M8x50 Bolt 1236 GA5004917 M8 Nyloc Nut 2437 GA5066830 Speed clip M6 1638 GA5004437 M6 SS Washer 2439 GA5004447 M6 Spring washer SS 2440 GA5004050 M6x16mm Button head soc SS 2441 UV100FP Ball Valve Banjo 1" 3

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 2 OF 2SCALE:1:12

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES GA4900807-CC-3

Triple DCI Pod Suit CC SP

6/06/2012Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

31/07/2009

Page 2: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

70 - Crop Cruiser Evolution MY14 Parts Manual - Rev 01

DCI Pod - TripleITEM NO. PART NUMBER DESCRIPTION QTY.

6 GA5068485 Flow meter, Flow serve SEM10, suit PH6 pump 3

7 GA4535295 CCSP Tripple DCI Pod Decal Plate 1

8 GA4535300 CCSP Tripple DCI Bottom Pump Panel 1

9 GA4900807-10 DCI High volume pump assembly 3

10 GA5068480 Pump, Diaphragm, 12V, Flowserve PH6, Pump only 3

11 GA5006689 Clamp Exhaust 2 5/8” (C12) 3

12 GA4514570 End cover DCI pod suit 09 Crop Cruiser 2

13 GA4657260 CCSP Tripple DCI Pod Top Pump Plate 1

14 GA4658805 Mounting bracket U shape suit pod MY11 2

15 100B Cam lever, 1” female coupler, 1” male thread, Banjo 3

16 100PL Cam lever, Male plug, 1”, Banjo 3

17 2052040 BACK NUT 1” 3

18 HB100 Hose barb, Straight, 1” male thread x 1” hose, Banjo 3

19 CAP075 Cap, Poly pipe, 3/4”, Banjo 6

20 HB075-050 Hose barb, Straight, 3/4” male thread x 1/2” hose, Banjo 3

21 GA4522315 Washer, 27 ID x 40 OD x 2mm thick, SS 6

22 75F Cam lever, 3/4” male coupling x 3/4” male thread, Banjo 3

23 GA5018309 Valve, Ball, 12mm female thread inlet / outlet, Lever handle, SS 3

24 HB075 Hose barb, Straight, 3/4” male thread x 3/4” hose, Banjo 3

25 HBF100 Hose barb, Straight, 1” female thread x 1” hose, Banjo 6

26 SL100-45 Street elbow, 45 degree, 1” male thread x 1” female thread 3

27 SL100-90 Street elbow, 90 degree, 1” male x 1” female, Banjo 3

28 HB100-90 Hose barb, Elbow, 90 degree, 1” male x 1” hose, Banjo 6

29 EL200-90 Street elbow, 90 degree, 2” female thread x 2” female thread 3

30 RB200100 Reducing bush, 2” male thread x 1” female thread 3

31 GA5000587 Washer 12mm Flat ZP Heavy Duty 8

32 GA5000295 Set Screw M12 x 25 ZP GR8.8 8

33 GA5003643 Washer 8mm Flat SS Heavy Duty 50

34 GA5004085 Bolt M8 x 20 ZP GR8.8 14

35 GA5004727 Bolt M8 x 50 ZP GR8.8 12

36 GA5004917 Nut M8 Nyloc ZP 24

37 GA5066830 Speed clip M6 16

38 GA5004437 Washer 6mm Flat SS 24

39 GA5004447 Washer, 6mm, Spring, SS 24

40 GA5004050 BHCS M6 x 16 SS GR8.8 24

41 UV100FPValve, Ball, 1” female thread inlet / outlet, Full port, Lever handle, Banjo

3

Page 3: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

Chapter 6 - DCI - 71

DCI Pod - Double

Continued over page

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 GA4657266 DCI double pod frame suit CC MY11 1

2 GA4657270 CCSP Double DCI Pod Top Pump Mounting Panel 1

3 GA4535535 CCSP Double DCI Decal Plate 1

4 GA4900807-2 Ball valve, Sub-assembly, Suit Crop Cruiser DCI 2

5 GA4900807-3 Chem pump suction valve sub-assembly 2

6 GA4900807-5 Tank rinse ball valve sub-assembly 2

7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2

8 GA5068480 Pump, Diaphragm, 12V, Flowserve PH6, Pump only 2

9 GA4900807-10 DCI High volume pump assembly 2

10 GA4658805 Mounting bracket U shape suit pod MY11 2

11 GA4514573 End cover 09 Cropcruiser DCI pod full cover 1

28

3

27 26

28 27 26 25

36

36

11

9

17 212

18

19

17

8

16

14

1

30

4

6

5

15 7

10

10

12

28272625 13

20

24

23

25

29

35 37 38

40 39 37 41

33 32 31 42 34

2120432022

43

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA4657266 Double DCI Pod Frame suit

MY11 CC 1

2 GA4657270 CCSP Double DCI Pod Top Pump Panel 1

3 GA4535535 CCSP Double DCI Decal Plate 24 GA4900807-2 Valve subassembly 25 GA4900807-3 Chemical pump suction valve

subassembly 2

6 GA4900807-5 Tank rinse ball valve subassembly 2

7 GA5068485 Flow serve SEM 10 flowmeter to suit PH6 pump 2

8 GA5068480 Flowserve PH6 pump only 29 GA4900807-10 Direct injection pump

subassembly 2

10 GA4658805 SPCCfront- brake pod support arm 2

11 GA4514573 End cover 09 Cropcruiser DCI Pod full cover 1

12 GA4514570 End cover 09 Cropcruiser DCI Pod 1

13 GA4503965 lower cover suit double DCI crop cruiser MY11 1

14 SL100-45 1" Street Elbow 45 degree 215 SL100-90 Street Elbow 1" Poly 216 HBF100 Female Hose Barb 1" 417 HB100-90 Hose barb 90 degree 1" Banjo 418 EL200-90 Pipe Elbow 2" female 219 RB200-100 Poly Reducer Bushing 2 x 1 220 GA5003643 Washer 8mm SS HD 3221 GA5004085 M8x20 bolt 1622 GA5004917 M8 Nyloc Nut 1623 GA5000587 M12 WASHER 824 GA5000295 Set screw HT M12 x 25 825 GA5066830 Speed clip M6 1826 GA5004437 M6 SS Washer 3027 GA5004447 M6 Spring washer SS 2428 GA5004050 M6x16mm Button head soc SS 2729 GA5006689 Exhaust clamp - 66mm C12 230 GA5003975 M5 Nyloc nut SS 231 UV100FP -Valve

assembly Ball Valve Banjo 1" 2

32 100B Cam lock female coupler / male thread 1" 2

33 100PL plug Banjo 1" 234 HB100 Hose Barb 1" 235 075A male cam lock 3/4" female 236 CAP075 Cap banjo 3/4" 437 GA4522315 Washer, general spacer 438 HB075-050 Straight Hose Barb 3/4 x 1/2 239 GA5018309 Ball valve 20mm FF Lever 240 075F 3/4" Male adapter with 3/4"

male thread 2

41 HB075 barb male 3/4" 242 2052040 Back Nut 1" 143 GA4583090 Short Hydraulic Yaw Cylinder

Spacer 4

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 2 OF 2SCALE:1:10

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES Double DCI suit MY11 crop cruiser

10/01/2012Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

18/11/2009

Page 4: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

72 - Crop Cruiser Evolution MY14 Parts Manual - Rev 01

DCI Pod - DoubleITEM NO. PART NUMBER DESCRIPTION QTY.

12 GA4514570 End cover DCI pod suit 09 Crop Cruiser 1

13 GA4503965 Bottom cover suit CC DCI MY11 1

14 SL100-45 Street elbow, 45 degree, 1” male thread x 1” female thread 2

15 SL100-90 Street elbow, 90 degree, 1” male x 1” female, Banjo 2

16 HBF100 Hose barb, Straight, 1” female thread x 1” hose, Banjo 4

17 HB100-90 Hose barb, Elbow, 90 degree, 1” male x 1” hose, Banjo 4

18 EL200-90 Street elbow, 90 degree, 2” female thread x 2” female thread 2

19 RB200100 Reducing bush, 2” male thread x 1” female thread, Banjo 2

20 GA5003643 Washer 8mm Flat SS Heavy Duty 32

21 GA5004085 Bolt M8 x 20 ZP GR8.8 16

22 GA5004917 Nut M8 Nyloc ZP 16

23 GA5000587 Washer 12mm Flat ZP Heavy Duty 8

24 GA5000295 Set Screw M12 x 25 ZP GR8.8 8

25 GA5066830 Speed clip M6 18

26 GA5004437 Washer 6mm Flat SS 30

27 GA5004447 Washer, 6mm, Spring, SS 24

28 GA5004050 BHCS M6 x 16 SS GR8.8 27

29 GA5006689 Clamp Exhaust 2 5/8” (C12) 2

30 GA5003975 Nut M5 Nyloc SS 2

31 UV100FP Valve, Ball, 1” female thread inlet / outlet, Full port, Lever handle 2

32 100B Cam lever, 1” female coupler, 1” male thread, Banjo 2

33 100PL Cam lever, Male plug, 1”, Banjo 2

34 HB100 Hose barb, Straight, 1” male thread x 1” hose, Banjo 2

35 75A Cam lever, 3/4” male coupling x 3/4” female thread, Banjo 2

36 CAP075 Cap, Poly pipe, 3/4”, Banjo 4

37 GA4522315 Washer, 27 ID x 40 OD x 2mm thick, SS 4

38 HB075-050 Hose barb, Straight, 3/4” male thread x 1/2” hose, Banjo 2

39 GA5018309 Valve, Ball, 12mm female thread inlet / outlet, Lever handle, SS 2

40 75F Cam lever, 3/4” male coupling x 3/4” male thread, Banjo 2

41 HB075 Hose barb, Straight, 3/4” male thread x 3/4” hose, Banjo 2

42 2052040 Back Nut 1” 1

43* GA4583090 Spacer Short Hydraulic Yaw Cylinder -

*Item 43 only fitted if Low volume DCI is optioned. 4 used per low volume DCI pump.

Page 5: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

Chapter 6 - DCI - 73

DCI Pod - Single

Continued over page

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 GA4657266 DCI double pod frame suit CC MY11 1

2 GA4657270 CCSP Double DCI Pod Top Pump Mounting Panel 1

3 GA4535540 CCSP Double DCI Decal Plate for Single Unit 1

4 GA4900807-2 Ball valve, Sub-assembly, Suit Crop Cruiser DCI 1

5 GA4900807-3 Chem pump suction valve sub-assembly 1

6 GA4900807-5 Tank rinse ball valve sub-assembly 1

7 GA5068485 Flow meter, Flow serve SEM10, suit PH6 pump 1

8 GA5068480 Pump, Diaphragm, 12V, Flowserve PH6, Pump only 1

9 GA4900807-10 DCI High volume pump assembly 1

10 GA4658805 Mounting bracket U shape suit pod MY11 2

28 27 26 25

12

9

43

17

19

18

29 17 21

20

24

23

11

3

2827

26

28

27

26

13

1014

16 15

546

33

36

36 40 39 37 41

35 37 38

32314234

2

1

7

8

22

30

ITEM NO. PART NUMBER DESCRIPTION QTY. BIN.1 GA4657266 Double DCI Pod Frame suit

MY11 CC 1

2 GA4657270 CCSP Double DCI Pod Top Pump Panel 1

3 GA4535540 CCSP Double DCI Decal Plate for Single Unit 1

4 GA4900807-2 Valve subassembly 15 GA4900807-3 Chemical Pump Suction Valve

Assembly 1

6 GA4900807-5 Tank rinse ball valve subassembly 1

7 GA5068485 Flow serve SEM 10 flowmeter to suit PH6 pump 1

8 GA5068480 Flowserve PH6 pump only 19 GA4900807-10 Direct injection pump

subassembly 1

10 GA4658805 SPCCfront- brake pod support arm 2

11 GA4514570 End cover 09 Cropcruiser DCI Pod 1

12 GA4514573 End cover 09 Cropcruiser DCI Pod full cover 1

13 GA4503965 lower cover suit double DCI crop cruiser MY11 1

14 SL100-45 1" Street Elbow 45 degree 115 SL100-90 Street Elbow 1" Poly 116 HBF100 Female Hose Barb 1" 217 HB100-90 Hose barb 90 degree 1" Banjo 218 EL200-90 Pipe Elbow 2" female 119 RB200-100 Poly Reducer Bushing 2 x 1 120 GA5003643 Washer 8mm SS HD 2421 GA5004085 M8x20 bolt 1222 GA5004917 M8 Nyloc Nut 1223 GA5000587 M12 WASHER 824 GA5000295 Set screw HT M12 x 25 825 GA5066830 Speed clip M6 2026 GA5004437 M6 SS Washer 3227 GA5004447 M6 Spring washer SS 2628 GA5004050 M6x16mm Button head soc SS 2929 GA5006689 Exhaust clamp - 66mm C12 130 GA5003975 M5 Nyloc nut SS 131 UV100FP Ball Valve Banjo 1" 132 100B Cam lock female coupler /

male thread 1" 133 100PL plug Banjo 1" 134 HB100 Hose Barb 1" 135 075A male cam lock 3/4" female 136 CAP075 Cap banjo 3/4" 237 GA4522315 Washer, general spacer 238 HB075-050 Straight Hose Barb 3/4 x 1/2 139 GA5018309 Ball valve 20mm FF Lever 140 075F 3/4" Male adapter with 3/4"

male thread 141 HB075 barb male 3/4" 1

ITEM NO. PART NUMBER DESCRIPTION QTY. BIN.42 2052040 Back Nut 1" 143 GA4583090 Short Hydraulic Yaw Cylinder

Spacer 4

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 1 OF 1SCALE:1:12.5

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES GA4900807-CC-1

Single DCI Pod Suit SP

13/06/2012Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

18/11/2009

Page 6: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

74 - Crop Cruiser Evolution MY14 Parts Manual - Rev 01

DCI Pod - SingleITEM NO. PART NUMBER DESCRIPTION QTY.

11 GA4514570 End cover DCI pod, suit 09 Crop Cruiser 1

12 GA4514573 End cover 09 Crop Cruiser DCI pod full cover 1

13 GA4503965 Bottom cover suit CC DCI MY11 1

14 SL100-45 Street elbow, 45 degree, 1” male thread x 1” female thread, Banjo 1

15 SL100-90 Street elbow, 90 degree, 1” male x 1” female, Banjo 1

16 HBF100 Hose barb, Straight, 1” female thread x 1” hose, Banjo 2

17 HB100-90 Hose barb, Elbow, 90 degree, 1” male x 1” hose, Banjo 2

18 EL200-90 Street elbow, 90 degree, 2” female thread x 2” female thread, Banjo 1

19 RB200100 Reducing bush, 2” male thread x 1” female thread, Banjo 1

20 GA5003643 Washer 8mm Flat SS Heavy Duty 24

21 GA5004085 Bolt M8 x 20 ZP GR8.8 12

22 GA5004917 Nut M8 Nyloc ZP 12

23 GA5000587 Washer 12mm Flat ZP Heavy Duty 8

24 GA5000295 Set Screw M12 x 25 ZP GR8.8 8

25 GA5066830 Speed clip M6 20

26 GA5004437 Washer 6mm Flat SS 32

27 GA5004447 Washer, 6mm, Spring, SS 26

28 GA5004050 BHCS M6 x 16 SS GR8.8 29

29 GA5006689 Clamp Exhaust 2 5/8” (C12) 1

30 GA5003975 Nut M5 Nyloc SS 1

31 UV100FP Valve, Ball, 1” female thread inlet / outlet, Full port, Lever handle 1

32 100B Cam lever, 1” female coupler, 1” male thread, Banjo 1

33 100PL Cam lever, Male plug, 1”, Banjo 1

34 HB100 Hose barb, Straight, 1” male thread x 1” hose, Banjo 1

35 75A Cam lever, 3/4” male coupling x 3/4” female thread, Banjo 1

36 CAP075 Cap, Poly pipe, 3/4”, Banjo 2

37 GA4522315 Washer, 27 ID x 40 OD x 2mm thick, SS 2

38 HB075-050 Hose barb, Straight, 3/4” male thread x 1/2” hose, Banjo 1

39 GA5018309 Valve, Ball, 12mm female thread inlet / outlet, Lever handle, SS 1

40 75F Cam lever, 3/4” male coupling x 3/4” male thread, Banjo 1

41 HB075 Hose barb, Straight, 3/4” male thread x 3/4” hose, Banjo 1

42 2052040 Back Nut 1” 1

43* GA4583090 Spacer Short Hydraulic Yaw Cylinder -

*Item 43 only fitted if Low volume DCI is optioned. 4 used per low volume DCI pump.

Page 7: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

Chapter 6 - DCI - 75

Valve Sub Assembly

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 GA5065530 Valve,Ball, 5 x AS40 female inlet / outlets, Lever handle, Altek 1

2 GA5065680 Plug, AS40 male, Altek 1

3 GA4552135 Spacer for Altek rotary valve 4

4 GA5011501 Bolt M8 x 120 ZP GR8.8 4

5 GA5004917 Nut M8 Nyloc ZP 4

6 GA5004883 Washer 8mm Flat ZP Heavy Duty 8

7 GA5065605 Plug in adapter, AS40 x AS24, Altek 4

8 GA5065750 Hose barb, Elbow, 90 degree, AS24 female x 15mm hose, Altek 4

9 GA5065695 Safety pin AS24 4

GA5065531 Handle, Red plastic, Suit 5 way ball valve, Altek -

4

27

7

8

7

8

8

7

9 8

6 3 6 5

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5065530 ball valve 5 WAY 1 1/4" 12 GA5065680 Blind cap Plug AS40 13 GA4552135 Spacer for Altek Rotary valve 44 GA5011501 M8x120 Bolt 45 GA5004917 M8 Nyloc Nut 46 GA5004883 Washer 8mm SS 87 GA5065605 AS40 to AS24 48 GA5065750 female hose tail AS24/15/90 49 GA5065695 AS24 Safety Pin 4

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 1 OF 1SCALE:1:3

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES GA4900807-2

Valve sub assembly

Roger Richards

18/10/2011Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

8/06/2006

Page 8: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

76 - Crop Cruiser Evolution MY14 Parts Manual - Rev 01

Chemical Pump Suction Valve

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 V100BLValve, Ball, 3 way, 1 female thread inlet / outlet, Bottom port, Butterfly handle

1

2 HB100/075-90 Hose barb, Elbow, 90 degree, 1” male thread x 3/4” hose, Banjo 3

3 GA4502210 Mounting plate, to suit ball valve 1

4 GA5011473 BHCS M8 x 25 SS 2

5 GA5004917 Nut M8 Nyloc ZP 2

6 GA5004883 Washer 8mm Flat ZP Heavy Duty 4

2 21

2

3

6

4

6

5

ITEM NO. PART NUMBER DESCRIPTION QTY.1 V-100-BL Banjo bottom load ball valve 1" 12 HB100-075-90 1"MPT X 3/4"Hose Shank-90 Deg 33 GA4502210 ball valve mounting plate 14 GA5004707 M8x20 unbrako 25 GA5004917 M8 Nyloc Nut 26 GA5004883 Washer 8mm SS 4

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 1 OF 1SCALE:1:2

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES GA4900807-3

Chemical pump suction valve subassembly

14/10/2011Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

8/06/2006

Page 9: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

Chapter 6 - DCI - 77

Tank Rinse Ball Valve

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 F70648A Tap mounting plate 1

2 GA5018315 Valve, Ball, 20mm male & female thread, Black Butterfly handle 1

3 HB075/050-90 Hose barb, Elbow, 90 degree, 3/4” male thread x 1/2” hose 1

4 EL075-90 Street elbow, 90 degree, 3/4” female thread, Banjo 1

5 HB075-050 Hose barb, Straight, 3/4” male thread x 1/2” hose, Banjo 1

6 GA5004053 BHCS M6 x 20 SS 2

7 GA5048115 Nut M6 Nyloc ZP 2

8 GA5004437 Washer 6mm Flat SS 4

9 GA5001893 Washer 1” x 1 7/8” x 14G 1

3

2

1 54

6 8 8 7

9

ITEM NO. PART NUMBER DESCRIPTION QTY.1 F70648A Tap mounting plate 12 GA5018315 Ball Valve Male / Female TEE

3/4" 1

3 HB075/050-90 Elbow male 3/4" thread 1/2" barb 1

4 EL075-90 3/4" poly pipe elbow 90 degree 15 HB075-050 Hose barb 3/4" M thread, 1/2"

barb 16 GA5004053 Bolt BHCS S'Steel M6x20 27 GA5048115 Nut nyloc M6 28 GA5004437 M6 SS Washer 49 GA5001893 M24 Washer HD SS 1

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 1 OF 1SCALE:1:3

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES GA4900807-5

Tank rinse ball valve subassembly

Roger Richards

18/10/2011Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

8/06/2006

Page 10: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

78 - Crop Cruiser Evolution MY14 Parts Manual - Rev 01

Injection Pump

ITEM NO. PART NUMBER DESCRIPTION QTY.

10630172428 Pump, DCI Injection, 5-200 oz/min (high vol), 3/4”, Raven 1

0630172510 Pump, DCI Injection, 1-40 oz/min (low vol), 3/4”, Raven 1

2 M100075FPT Coupling, 1” flange x 3/4” female thread, Banjo 2

3 NIP075SH Nipple, 3/4” male x 3/4” male, Short, Banjo 1

4 AAB126ML-3-200 Filter, 3/4” female thread inlet / outlet, Orange 200 mesh screen 1

5 M100G Seal, Suit 1” manifold fitting, Rubber EPDM, Banjo 2

6 FC100 Clamp, Worm screw, Use with 1” standard flange port, Banjo 2

7 HB075/050-90 Hose barb, Elbow, 90 degree, 3/4” male thread x 1/2” hose 1

8 CP16903-3-SSPP Filter screen, 30 mesh, Yellow, Polypropylene & SS, Teejet 1

9 HB075-90 Hose barb, Elbow, 90 degree, 3/4” male thread x 3/4” hose 1

10 0630172479 Node, DCI Pump, CAN, Raven 1

11 GA4537345 Bracket, CAN node mount suit DCI pump, Raven 1

12 GA5053945 Hose Clamp Quick release 51mm - 130mm (PK 10) 1

13* GA4583090 Spacer Short Hydraulic Yaw Cylinder 4

9

8

43

2

5 6

1 11

10

6

5

2

7 12

ITEM NO. PART NUMBER DESCRIPTION Default/QTY.

1 063-0172-428 injection pump 5-200oz/min 12 M100075FPT Adapter banjo flange 1"- 3/4"

female thread 23 NIP075SH 3/4" to 3/4" Male Nipple 14 AAB126ML-3-200 3/4 BSP filter with 200 Mesh

screen 15 M100G Gasket Banjo 100 series 26 FC100 clamp banjo 100 series 27 HB075/050-90 Elbow male 3/4" thread 1/2"

barb 18 CP16903-3-SSPP 30 Mesh Screen for DCI (Yellow) 19 HB075-90 hose barb elbow 3/4" thread

3/4" barb 1

10 0630172479 Raven DCI Pump Electrical node 1

11 GA4537345 Can Node Mount DCI Pump 1

12 GA5053945 Hose Clamp 51mm-130mm - Quick Release 1

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 1 OF 1SCALE:1:5

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES GA4900807-10

Direct injection pump subassembly

18/10/2011Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

2/05/2006

*Note: Only required if low volume injection pump is fitted.

Page 11: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

Chapter 6 - DCI - 79

Mixing Chamber

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 MCV200 Check Valve, 2" Manifold Flange, Banjo 1

2 GA4572025 Manifold, 2" flange x 1 1/4" male thread x 1/2" female thread 1

3 M200125BRB90 Hose barb, Elbow, 90 degree, 2” flange x 1 1/4” hose, Banjo 2

4 0630159632 Mixer, Flow Assembly suit DCI 1 1/4” NPT, Raven 1

5 M200125MPT Plumbing adaptor, 2” flange x 1 1/4” male thread, Banjo 1

6 GA5009335 Seal, 41.5 ID x 55 OD x 6.5mm thick, EPDM, suit 1 1/2” flange 3

7 FC200 Clamp, Worm screw, Use with 2” standard flange port, Banjo 3

8 SL050-90 Street elbow, 90 degree, 1/2” female thread x 1/2” male thread 3

9 GA5048310 Nipple, 1/2” thread x 1/2” thread, Brass 3

10 3330011088 Check Valve 1/2” 8GPM 3

11 PLUG050 Plug, 1/2” male thread, Banjo 1

12 75A Cam lever, 3/4” male coupling x 3/4” female thread, Banjo 3

13 75CAP Cam lever, Female cap, 3/4”, Banjo 3

14 RN075050 Reducing nipple, 3/4” male thread x 1/2” male thread, Banjo 3

Part number Description

GA4903101 Single chemical mixer

GA4903102 Double chemical mixer

GA4903103 Triple chemical mixer

Page 12: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

80 - Crop Cruiser Evolution MY14 Parts Manual - Rev 01

DCI Tank - 165 Litre

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 HB100-90 Hose barb, Elbow, 90 degree, 1” male x 1” hose, Banjo 1

2 GA4903050 Cap, Pre-assembled with rinse nozzle, Suit Transcal and DCI 1

3 HB025 Hose barb, Straight, 1/4” male thread x 1/4” hose, Banjo 1

4 T34T Hose barb, Tee, 3/4" hose barb x 3/4" hose barb x 3/4" male thread 1

5 HB050-90 Hose barb, Elbow, 90 degree, 1/2” male thread x 1/2” hose, Banjo 2

6 HB100-90 Hose barb, Elbow, 90 degree, 1” male x 1” hose, Banjo 1

7 T12T Tee, Threaded, 1/2" male x 1/2" hose 1

8 GA5018495 Tank 165 L, Natural, Direct Injection 1

41

8

7

2

3

5

6

ITEM NO. PART NUMBER DESCRIPTION QTY.1 HB100-90 Hose barb 90 degree 1" Banjo 12 GA4903050 Rinse nozzle and cap complete 13 HB025 1/4" Hose Barb 14 T34T Tee Barb 3/4 Thread 15 HB050-90 Hose Barb Elbow 1/2 26 HB100-90 Hose barb 90 degree 1" Banjo 17 T12T barb male tee (1 x 1/2" thread, 2

x 1/2" barbs) 1

8 GA5018495 Tank 165 L Direct Injection (White) 1

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 1 OF 1SCALE:1:7.5

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES DCI Tank LH side - CCSP 2011

19/10/2011Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

18/10/2011

Page 13: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

Chapter 6 - DCI - 81

DCI 165 Litre Tank Breather

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 GA4657275 Mount Air Filter CCSP DCI 1

2 GA5005259 Air filter, 1” BSP male thread 2

3 RB100050 Reducer bush, 1” male thread x 1/2” female thread, Banjo 2

4 EL1214 Hose barb, Elbow, 90 degree, 1/2" male thread x 1/4" hose 2

5 GA5048120 BHCS M10 x 30 SS GR8.8 2

6 GA5000117 Washer 10mm Flat SS Heavy Duty 2

7 GA5002627 Washer, 3/8” ID x 1 1/8” OD, High Tensile 2

8 GA5000137 Washer 10mm Spring SS 2

9 GA5000119 Nut M10 Hex SS 2

5

1

4

3

2

7689

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA4657275 CCSP DCI Air Filter Mount 12 GA5005259 Air Filter 23 RB100050 Poly Pipe Reducer Bush 1 x 1/2 24 EL1214 Elbow Male Taper x Hose Barb

1/2x1/4 25 GA5048120 M10x30 BHCS 26 GA5000117 Washer 10mm SS Heavy duty 27 GA5002627 Washer 3/8 ZP 28 GA5000137 Washer 10mm Spring S/S 29 GA5000119 Nut Hex M10 Z/P 2

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 1 OF 1SCALE:1:3

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES 165L Tank breathers - part manual assembly

19/10/2011Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

19/10/2011

Page 14: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

82 - Crop Cruiser Evolution MY14 Parts Manual - Rev 01

Bulk DCI Tank & Frame - 520 Litre

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 GA4902940 Tank Assembly Bulk DCI 520L 1

2 GA4658935 Tank Cradle Bulk DCI 520L 1

3 F70127A Bracket, Tank strap, 50mm 2

4 GA5011239 Bolt, M12 x 50, ZP GR 8.8 8

5 GA5012461 Nut M12 Nyloc ZP 6

6 GA5000587 Washer 12mm Flat ZP Heavy Duty 14

1

4

6

34

6

65

2

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA4902940 DCI Tank Assembly 520L 12 GA4658935 Tank Cradle Bulk DCI 520L 13 F70127A 50mm Tank Strap Bracket 24 GA5011239 M12x50 bolt 85 GA5012461 M12 Nyloc nut Z/P 66 GA5000587 M12 WASHER 14

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 1 OF 1SCALE:1:10

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES GA4903293

Tank Assembly Bulk DCI 520L

T.Watts

5/06/2012Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

22/06/2011

GA4903293 Bulk DCI Tank & Frame

Page 15: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

Chapter 6 - DCI - 83

Bulk DCI Tank - 520 Litre

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 GA5069960 Tank 520L bulk DCI, Green, Crop Cruiser MY11, Bare 1

2 100CAP Cam lever, 1” female cap, Banjo 1

3 354230 Lid, Diameter 113mm, With breather 1

4 GA5020970 Valve, Ball, 25mm thread inlet / outlet, Butterfly handle, SS 1

5 100F Cam lever, 1” male coupling x 1” male thread, Banjo 1

6 NIP100-SH Nipple, Short, 1” male thread x 1” male thread, Banjo 1

7 HB075 Hose barb, Straight, 3/4” male thread x 3/4” hose, Banjo 1

8 HB075/050-90 Hose barb, Elbow, 90 degree, 3/4” male thread x 1/2” hose 1

9 HB100-90 Hose barb, Elbow, 90 degree, 1” male x 1” hose, Banjo 2

10 GA4901285-1 Tank flushing nozzle (elbow) cam adaptor 2

11 GA5005259 Air filter, 1” BSP male thread 1

10 3

9

11

9

8

1

25

46

7

1

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5069960 Tank 520L Side SP 12 100CAP Cap for Male adapter 1" 13 354230 Lid 14 GA5020970 Ball valve 25mm FF Butterfly BV-

25FF-B 15 100F 1" Male Adaptor Male Thread 16 NIP100-SH 1" X Short Poly Nipple 17 HB075 barb male 3/4" 18 HB075-050-90 3/4"MPT X 1/2"Hose Shank-

90Deg 19 HB100-90 Hose barb 90 degree 1" Banjo 210 GA4901285-1 Tank flushing nozzle (elbow)

cam adaptor 211 GA5005259 Air Filter 1

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3

SHEET 1 OF 1SCALE:1:7.5

DWG NO.

TITLE:

GOLDACRES

DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES GA4902940

5/06/2012Matt

REV NO CHANGE DATE ECN NO.

DATE EDITED:

4/06/2012GA4902940 Bulk DCI Tank

Page 16: Chapter 6...5 GA4900807-3 Chem pump suction valve sub-assembly 2 6 GA4900807-5 Tank rinse ball valve sub-assembly 2 7 GA5068485 Flow meter, Flow serve SEM10 suit PH6 pump 2 8 GA5068480

84 - Crop Cruiser Evolution MY14 Parts Manual - Rev 01