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7/23/2019 Chap5 Hydraulic Cylind
http://slidepdf.com/reader/full/chap5-hydraulic-cylind 1/15
Chapter 5
Hydrauliccylinders
7/23/2019 Chap5 Hydraulic Cylind
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rotary (motor)ctuators single acting
linear(cylinder)
double acting
single acting
1) small rod 2) rams
double acting
Telescope-cylinder
Limited angle rotary cylinder!esign consideration o" hydraulic cylinders
#$utput "orce
%$&'%h - %b - %" %g
7/23/2019 Chap5 Hydraulic Cylind
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here
2*+ bar
#Cylinder as a pushing unit
#Cylinder as a pulling unit
2
4 Dah
π
⋅=&%
):()(4
22 pressurebacb&% d Dbb −⋅= π
rodandpistono" gra.ity%
%"orce"riction% op"
:
)
10
1(:
g
≈
4
2 Dπ =areae/ecti.e
a
op
D &
%
thus 13.1=
4
)( 22 d D −= π
areae/ecti.e
7/23/2019 Chap5 Hydraulic Cylind
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#Calculation o" piston rod diameter (d)a)ith respect to material strength
b)ith respect to .elocity ratio o" the piston
i.en 〝 ! 〞 3 〝φ〞⇒
Calculate 〝 d 〞
nd
sop σ σ σ
π σ =≤= ][][
4
2
%4aterial strength
%actor o" sa"ety
][13.1
σ
opd
%≥⇒
21
1
4
D
Q
A
Q
v π ==
)(
422
2
2d D
Q
A
Qv
−
==
π
21
2
)(1
1
Dd v
v
−
==φ
7/23/2019 Chap5 Hydraulic Cylind
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#Chec "or bucling rupture!e" slenderness ratio '
here stroe o" piston
(i#e# length o" piston rod)
a) i" 617 3 then bucling rupture o" the pistonrod must be considered3 hen the compression"orce is applied to the piston rod#
here %b bucling load
n %actor o" sa"ety
%b ' "(mounting situation3 slenderness ratio3 8)
-
)4,64:(
4 d
k
d
I A
I
k === hencerodsolid"or
π
diametero" pistonrod
area moment o"inertia
d
nb
op%%stability"or ≤⇒
7/23/2019 Chap5 Hydraulic Cylind
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b) 〝 empirical e9ns
〞 to determine %bi)
here σs material strength
m const ("or steel m ≈ :5)
a const ("or steel a ≈ )
const ("unction o" mounting situation)
ii)
here ; <oung=s module ("or steel ≈2#1 ×17+ bar)
> area moment o" inertia("or solid rod)
im ⋅≤-
2)(1k i
a
A s
b
+
⋅=
σ %
5777
1
i
im ⋅>-
2
2
EI ib
π =%
64
4d I
π =
64
4
d I I y xπ
==
7/23/2019 Chap5 Hydraulic Cylind
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#!etermination o" the barrel thicness%rom the "ormula based on thin pipe
here & ma? pressure
! piston diameter
@ barrel thicness
;nd-position cushioning de.ices
pre.enting impact at the end o" the stroe
Types1# Cushioning de.ice (inside the cylinder)
2# @hoc absorber (outside the cylinder)
Consider Type1(Cushioning de.ice inside the cylinder)Assumepressure & during the deceleration is const
][2 σ
D P S
⋅≥
n
sσ σ =][
materialstrength
@a"ety "actor
)(0 constam
P A
dt
dva =
⋅−==⇒
20
2
0 2 vS av =−
21
20
0
0
)2
1(v
S a
v
v−=∴
7/23/2019 Chap5 Hydraulic Cylind
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here @ stroe ( ) initial .elocity
Bnal .elocity
∴ %orce re9uired to decelerate the mass m "rom
is
? Compute the "orce re9uired to decelerate amass
m',#+, g "rom ',+#5+ mDmin to 7 ithina
distance o" 7#7,:1 m
Esol6
vv →0
0v
v
S
vav
20
20
0 =⇒=i"
00 →v
0am ⋅=%
0v
kN m
m
kg
S
vmam
649.17)0381.0(2
)sec60
576.36()63.3(
2
220
0
=⋅
⋅==⋅=%
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7/23/2019 Chap5 Hydraulic Cylind
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緩衝裝置
說明:
(1)液缸右側緩衝裝置在左側也有
(只
是圖中未示出 ) 。
(2) 液缸左側之 chec .al.e 目的在導引高! ( "液缸右#$出 ) %&'()*+。
1) Cushioninge.ice
hec
al.e
2) @hoc absorber
7/23/2019 Chap5 Hydraulic Cylind
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5-0 液缸之,-.(seals)
01之,-23:
4567 9:,-. 4;在<
=>在之?@ 6
4A67 BCD,-. 4EF
GDH6
4I67 JKH 4LMNOP
QRS之TU 6
4V67 GDH WXYZ[ ,-.
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‧$ DH\]^_只"` ab,-之c
defg之hi^_jklmn之Do