Cevopolagac VOLVO PL4608

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PL4608, PL4611VOLVO PIPELAYERS

Tipping capacity PL4608: 80t, PL4611: 110t

VOLVO pl4608.

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Volvo gives pipeline contractors a new lift with a revolutionary line-up of excavator-based pipelayers.

From the pipe yard to the trench, Volvo Pipelayers deliver a competitive edge in even the most demanding

conditions. Backed by Volvo Articulated Haulers, Volvo Excavators, Volvo Wheel Loaders, Volvo Motor

Graders and Volvo Trucks, Volvo’s full line provides the total solution for your next pipeline projects. The

ability to convert Volvo Pipelayers from a pipelayer to a standard Volvo Excavator configuration increases

versatility, ensuring full machine utilization and allowing second life application opportunities for the

machine at re-sale.

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Hydraulically elevating cab

Improved overall visibility increases site safety in general. The elevating

cab offers superior visibility into the trench, by raising the cab 760 mm

/ 30 in and the possibility to stop at any point during the rise. For road

transportation the cab should be hydraulically lowered to the lowest

position.

Variable undercarriage

The hydraulically variable undercarriage on the PL4608 expands

by 500 mm / 19.6 in to give a wide operating platform for excellent

stability and safe operation. In retracted position the pipelayer is easy

to transport.

Removable counterweight

For ease of transport, the counterweight can be lowered to the ground

and removed using the standard, hydraulic counterweight removal

system. The two track frame mounted counterweights can easily be

lifted off with help of the boom and winch.

VOLVO pl4611.

4

VOLVO pl4611.

Boom mounting

The boom foot is mounted as far inboard as

possible, moving its centre of gravity closer

to the machine's centre-line, for enhanced

stability.

Extra-wide undercarriage

Outstanding operational stability for safe

operation, both across and along the

undercarriage. Extremely stable in lowering

and laying in operations.

Transportation of base machine

Once raised on the hydraulic jacks the

machine can be lowered directly onto a trailer.

Save time and money

Machine self-disassembly and loading for

transportation can be achieved in under one

hour by two people.

Transportation weight

Removal of side track frames and rear

counterweight reduces the machine weight

and width to fulfill on-road transportation

regulations.

Choice of track shoe widths and profiles

Perfect traction in all surface conditions.

A choice of single, double or triple grouser

shoes are available, to suit all underfoot

conditions. Different shoe widths are available

to reduce the ground pressure.


For ease of transport, the counterweight can

be lowered to the ground and removed using

the standard, hydraulic counterweight removal

system.

Retractable jacks

Retractable jacks provide complete machine

support for removal of the track frames for

transport.

Removable track frames

The track frames are removable for easy

transport. After the frames are hydraulically

disengaged, heavy lifting eyes on the track

frames provide optimum lifting points for

removal and reassembly.

5

Pipelaying is a real team effort.

Thanks to the boom mounted

light bars – an integral part of

the unique, Load Management

System – the lowering-in

foreman and other operators on

the line can effectively monitor

the management of the load and

react accordingly.

6

Asymmetric boom

gives the operator a clear view

to the load block at all heights

and into the trench for safe,

precise load placement.

Planetary, high line pull winch

delivers smooth lifting performance

and precise control.

Boom mounting

The boom foot is mounted as far inboard as possible, moving its centre of gravity closer to the machine's centre-line, for enhanced stability.

Anti-two-block device

automatically prevents blocks from making

contact, improving operator efficiency and safety.

Long boom

provides high hook height

and long reach, allowing

the machine to work further

from the trench.

Load-management system

The Load-management system uses

a boom-mounted light bar, in-cab

monitor and warning systems to

optimize safety.

a whole new way to deliver.

6

7

Elevated cab

further improves visibility over

the job site and into the trench,

improving operator confi dence,

comfort, safety and effectiveness.

Extra-wide undercarriage

and wide track shoes

increase machine stability

and reduce ground pressure.

360 degree swing

Lift and positioning performance through 360 degrees

for maximum flexibility and infinite load positioning. High

tractive effort and stability allow working on up to 35°

grades for the PL4611 and 30° grades for the PL4608.

Care Cab

The roomy Volvo cab has it all: clear visibility,

comfort, ergonomically positioned controls...

reducing operator fatigue for a more produc-

tive working day. Automatic climate control is

standard.

Removable track frames

On the PL4611, the track frames are removable to facilitate

easy machine transportation. The frames are hydraulically

disengaged and can be removed using the pipelayer boom.

Retractable jacks

on the PL4611, raise the machine

to enable the removal of track side

frames and to facilitate loading the

base machine onto a trailer.


For ease of transport, the rear

counterweight can be lowered to

the ground and removed using the

standard, hydraulic counterweight

removal system.

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8

SAFETY CAN NEVER BE UNDERESTIMATED.

Boom mounted light bars

Safety for the operator and co-workers.

Highly visible light bars mounted at

either side of the boom tips use a

sequence of lights passing from green

through amber to red, which reflect the

state of the load.

Safety is a Volvo core value and Volvo Pipelayers are packed with

safety enhancing features. The fully enclosed cab offers a comfortable

and safe working environment for the operator. A wide operating

platform provides excellent operational stability and Volvo’s unique,

state-of-the-art, Load Management System further enhances site

operation for both operators and personnel on the ground.

Highly stable working platforms

Volvo’s pipelayer undercarriages show their

strength across the undercarriage. Thanks to

the extra wide platforms, machine stability is

greatly increased.

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Load Management System

Unique, state-of-the-art Load Management System. This enables the operator to see what he can safely pick up. Real-time information is displayed on

an in-cab monitor, together with visible and audible warning signals when the safe load limit is being reached. The system calculates all relevant angles,

including when working on steep slopes, to notify the operator of the safe working range at all times.

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Flag block

Mounted at the end of the boom, the

flag block pivots 52° to left and right,

facilitating load self-centering and is

useful when moving with pipe on a

slope.

productivity, by design.

Long boom with optional extension

The long booms on Volvo pipelayers enable them to easily, and safely, lift pipes from transport vehicles.

On the PL4611 there is a 2,00 m / 6’ 56’’ optional extension available.

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1111

Ease of operation

Volvo excavator-based pipelayers are very easy and smooth to operate.

Any excavator operator can, in a short time, learn to operate them safely

and efficiently.

Boom in best position

Swinging uphill with the boom is easily done, to hold the load in the

best and most stable position.

Volvo Pipelayers are designed and built around standard Volvo

Excavators and, therefore, easy for operators to learn and operate.

Real time information provided by the Load Management System,

combined with their many productivity enhancing features, guarantee

profitable operation. The ability to convert Volvo Pipelayers back to

a standard excavator configuration, with no loss of performance,

ensures maximum machine utilization and return on investment. For

two people it takes approximately a working day to convert. You

can use your Volvo Pipelayer as excavator, operate with hammer or

assemble a vacuum shoe for stringing.

VOLVO pl4608 IN DETAIL.

Electrical systemThe high capacity electrical system is well protected. Waterproof

double lock harness plugs are used to secure corrosion-free

connections. Main relays and solenoid valves are shielded to

prevent damage.

Track Drive SystemEach track is powered by an automatic shift two speed travel

motor. Track brakes are multi-disc, spring applied and hydraulically

released. Travel motors, brakes and planetary fi nal drives are well

protected within the track frame.

Travel speed km/h 2,9/4,8 mph 2.0/3.0

UndercarriageThe hydraulically variable gauge system allows the PL4608

to have a wide gauge for working stability, yet the ability to be

retracted to achieve reduced transport width. Removable track

frame mounted counterweights provide added stability and lower

machine center of gravity. These counterweights can be easily

self-removed to reduce transport weight.

CabThe unique Care Cab, with operator protective structure, provides

security along with more interior space, leg room and foot space. In

work mode the cab is hydraulically elevated 760 mm / 30” to provide

a wide field of vision to the entire job site, winch, boom, and load

block. Through efficient use of cab glass, transparent roof hatch and

2-piece sliding door window, visibility is maximized. This improves

operator confidence, comfort, safety and effectiveness. Deluxe seat

with adjustable height, tilt, recline, forward-back settings, retractable

seat belt and selectable horizontal suspension cushions the operator

from vibrations.

BoomThe asymmetric boom gives the operator a clear view to the hook

block at all heights and into the trench for safe, precise load

placement. The long boom provides high hook height and reach

allowing the machine to work further from the trench.

WinchPlanetary, high line pull winch delivers smooth lifting performance and

precise control. Winch hydraulic motor has a multi-disc friction brake

which is spring applied and hydraulically released.

Load Management SystemOperator confidence, effectiveness and safety are enhanced with

Volvo’s Load Management System. Volvo pipelayers utilize load,

boom and superstructure-mounted sensors that allow onboard

computers to monitor boom angle and cab orientation and inclination.

The computer uses this information to compute and display actual

loads and rated working loads in real time through an in-cab monitor

with audible warning systems. This allows the operator to maintain

full control of the machine both on flat and level ground and on steep

slopes throughout the 360 degree swing. The Load Management

System utilizes boom-mounted load indicator lights for visual

communication with ground staff and between adjacent machines

during multiple lift operations.

Transportability

The hydraulically removable rear counterweight is standard, as are

the easily removable counterweights mounted on the outside of

each track frame. The PL4608 can self-remove, self-load, and self-

reassemble these counterweights to achieve effective transport

weight. Coupled with hydraulically variable gauge and the hydraulically

lowered cab, the PL4608 is the most easily transportable machine in

its class.Hydraulic systemThe hydraulic system is designed for high productivity, high

lifting capabilities, high maneuvering precision and superb fuel

economy.

Main pump, Type 2 x variable displacement axial piston pumps

Maximum flow l/min 2 x 345 gpm 2 x 91

Pilot pump, Type Gear pump

Maximum flow l/min 31 gpm 8.2

Hydraulic motorsTravel: Variable displacement axial piston motor with mechanical brake

Swing: Fixed displacement axial piston motor with mechanical brake

Engine

Volvo pipelayers use state of the art diesel engines with Volvo

Advanced Combustion Technology (V-ACT) to deliver lower

emissions and maintain superior performance and fuel effi ciency.

The EU Stage IIIA / EPA Tier 3 compliant engine uses precise,

high-pressure fuel injectors, turbo charger and air-to-air intercooler

and electronic engine controls to optimize machine performance.

Engine Volvo D12D EAE3

Max power at r/s / rpm 30/1800 30/1,800

Net, ISO 9249/

SAE J1349 kW/hp 235/320 kW/hp 235/315

Gross, ISO 14396/

SAE J1995 kW/hp 245/333 kW/hp 245/329

Max torque at Nm / rpm 1720/1350 lb-ft 1,269

No. of cylinders 6 6

Displacement l 12,1 cu in 738

Bore mm 131 in 5.2"

Stroke mm 150 in 5.9"

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PL4608 FootnotesMax tipping capacity per ISO 8813, SAE J743, and ASME B30.14, rated capacity per ISO 8813 and ASME B30.14, lift capacity valid through 360 degree rotation

Boom length m 9,2 ft in 30' 2"

Rear counterweight kg 9190 lb 20,260

Track frame counterweights kg 3010 lb 6,636

Wire rope mm 22,2 ft in 7/8"

with minimum breaking strength of kg 34000 lb 75,000

Reeving on load block Parts 6 Parts 6

Lift

ing

cap

acit

y

Distance from tipping fulcrum in meters (feet)

Maximum tipping capacity

Rated capacity

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LOAD CHART PL4608, WITH STANDARD CONFIGURATION


DIMENSIONS

A

45º

I

E

F

G H

B

CL

D1

J

K

OPERATING WEIGHT AND GROUND PRESSUREPL4608 with standard configuration

Track shoe width Operating weight (up to) Ground pressure

mm 750 in 30" kg 57931 lb 127,716 kPa 80,2 psi 11,64

mm 900 in 36" kg 58670 lb 129,345 kPa 67,7 psi 9,82

mm 1050 in 42" kg 59418 lb 130,994 kPa 58,8 psi 8,53

PL4608A Boom length mm 9200 ft in 30' 2"

B Swing center - Boom mount pin mm 1680 ft in 5' 6"

C Overall width, retracted * mm 3152 ft in 10' 4"

D Overall width, extended * mm 3652 ft in 12' 0"

D1 Track gauge, extended mm 2902 ft in 9' 7"

E Tumbler length mm 4370 ft in 14' 4"

F Track length mm 5377 ft in 17' 8"

G Overall height, cab in lower position mm 3353 ft in 11' 0"

H Overall height, cab in upper position mm 4115 ft in 13' 6"

I Min. ground clearance mm 556 ft in 1' 10"

J Tail swing radius mm 3780 ft in 12' 5"

K Maximum base machine width, across undercarriage * mm 5654 ft in 18' 7"

L Track shoe mm 750 in 30"

L1 Track shoe mm 900 in 36"

L2 Track shoe mm 1050 in 42"

* with 750mm / 30" track shoes

OTHER WEIGHTSComplete machine (with 750mm / 30" track shoes) kg 57931 lb 127,716

1 Boom structure incl. winch + fl ag block kg 7572 lb 16,693

2 Boom cylinder (dry) kg 1425 lb 3,142

3 Adapter between base machine - boom kg 3285 lb 7,242

4 Hook block kg 580 lb 1,279

5 Track frame counterweights kg (2 x 1505) 3010 lb (2 x 3,318) 6,636

6 Rear counterweight kg 9190 lb 20,260

Base machine (complete machine minus 1-6) kg 32869 lb 72,464

Base machine (complete machine minus 5-6) kg 45731 lb 100,820

D

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DIMENSIONS BASE MACHINE

DIMENSIONS COMPONENT MODULES

ON

M

P

Q

R

T

S

U

V

X

W

DimensionsM Total transport length mm 14800 ft in 48' 7"

N Rear radius to undercarriage mm 730 ft in 2' 5"

O Undercarriage - Boom top end mm 8700 ft in 28' 7"

P Height track frame counterweight mm 540 ft in 1' 9"

Q Length track frame counterweight mm 3395 ft in 11' 2"

R Width track frame counterweight mm 180 ft in 7"

S Length rear counterweight mm 770 ft in 2' 6"

T Width rear counterweight mm 2990 ft in 9' 10"

U Height rear counterweight mm 1105 ft in 3' 7"

V Boom width mm 1790 ft in 5' 10"

W Total boom length mm 9792 ft in 32' 2"

X Complete boom height mm 1820 ft in 6' 0"

Y Rear radius without counterweight mm 3406 ft in 4' 2"

Y

PL4608Overall transport width

Track shoe width Retracted Extended

mm 750 in 30" mm 3152* ft in 10' 4"* mm 3652 ft in 12' 0"

mm 900 in 36" mm 3552 ft in 11' 8" mm 3802 ft in 12' 6"

mm 1050 in 42" mm 3952 ft in 13' 0" mm 3952 ft in 13' 0"

* without walkway

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Electrical systemThe high-capacity electrical system is well protected. Waterproof

double lock harness plugs are used to secure corrosion-free

connections. Main relays and solenoid valves are shielded to

prevent damage.

Track Drive SystemEach track is powered by an automatic shift two speed travel

motor. Track brakes are multi-disc, spring applied and hydraulically

released. Travel motors, brakes and planetary fi nal drives are well

protected within the track frame.

Travel speed km/h 2,9/4,8 mph 2.0/3.0

UndercarriageSpecial purpose lower frame and track frame system provides a

nearly square working platform, optimizing stability throughout the

full 360-degree swing. The heavy weight of the lower frame and

heavily reinforced track frames lower the machine center of gravity,

increasing its stability. Track frames are hydraulically pinned to the

lower frame for ease of removal to reduce transport weight and

width.

CabThe unique Care Cab, with operator protective structure, provides

security along with more interior space, leg room and foot space.

The fi xed elevated cab riser, 776 mm / 2’ 7”, provides a wide

fi eld of vision to the entire job site, winch, boom, and load block.

Through effi cient use of cab glass, transparent roof hatch and

2-piece sliding door window, visibility is maximized. This improves

operator confi dence, comfort, safety and effectiveness. Deluxe

seat with adjustable height, tilt, recline, forward-back settings,

retractable seat belt and selectable horizontal suspension

cushions the operator from vibrations.

BoomThe asymmetric boom gives the operator a clear view to the load

block at all heights and into the trench for safe, precise load

placement. Long boom provides high hook height and reach

allowing the machine to work further from the trench.

WinchPlanetary, high line pull winch delivers smooth lifting performance

and precise control. Winch hydraulic motor has a multi-disc

friction brake, which is spring applied and hydraulically released.

Load Management SystemOperator confidence, effectiveness and safety are ensured with

Volvo’s Load Management System. Volvo pipelayers utilize load,

boom and superstructure mounted sensors that allow onboard

computers to monitor boom angle and cab orientation and

inclination. The computer uses this information to compute and

display actual loads and rated working loads in real time through

an in-cab monitor with audible warning systems. This allows the

operator to maintain full control of the machine from flat and level

ground up to steep slopes throughout the 360 degree swing. The

Load Management System utilizes boom-mounted load indicator

lights for visual communication with ground staff and between

adjacent machines during multiple lift operations.

Transportability

The PL4611 has a unique design that allows removal of the track

frames from the base machine to reduce weight and width for

transport. Coupled with the standard hydraulically removable rear

counterweight, the PL4611 can self-disassemble in less than

one hour and reassemble in a similar time. Disassembly begins

when the outriggers are deployed and the machine is raised off

the ground. Pins that lock the track frames to the lower frame are

disengaged allowing the pipelayer to load its own side frames

onto a flatbed truck. Next the counterweight is hydraulically

removed and loaded. Then the machine is raised to full outrigger

height to allow a low-body truck to back in underneath it. Finally

the outriggers are retracted to sit the base machine onto the

lowboy and all components are chained for transport. The PL4611

is the most easily transportable machine in its class.

Engine

Volvo pipelayers use state of the art diesel engines with Volvo

Advanced Combustion Technology (V-ACT) to deliver lower

emissions and maintain superior performance and fuel effi ciency.

The EU Stage IIIA / EPA Tier 3 compliant engine uses precise,

high-pressure fuel injectors, turbo charger and air-to-air intercooler

and electronic engine controls to optimize machine performance.

Engine Volvo D12D EAE3

Max power at r/s / rpm 30/1800 30/1,800

Net, ISO 9249/

SAE J1349 kW/hp 235/320 kW/hp 235/315

Gross, ISO 14396/

SAE J1995 kW/hp 245/333 kW/hp 245/329

Max torque at Nm / rpm 1720/1350 lb-ft 1,269

No. of cylinders 6 6

Displacement l 12,1 cu in 738

Bore mm 131 in 5.2"

Stroke mm 150 in 5.9"

Hydraulic systemThe hydraulic system is designed for high productivity, high lifting

capabilities, high maneuvering precision and superb fuel economy.

Main pump, Type 2 x variable displacement axial piston pumps

Maximum flow l/min 2 x 345 gpm 2 x 91

Pilot pump, Type Gear pump

Maximum flow l/min 31 gpm 8.2

Hydraulic motorsTravel: Variable displacement axial piston motor with mechanical brake

Swing: Fixed displacement axial piston motor with mechanical brake

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PL4611 FootnotesMaximum tipping capacity per ISO 8813, SAE J743, and ASME B30.14; rated capacity per ISO 8813 and ASME B30.14; lift capacity valid through 360 degree rotation

Boom length m 9,2 ft in 30' 2"

Rear counterweight kg 9190 lb 20,260

Wire rope mm 25,4 ft in 1"

with minimum breaking strength of kg 50000 lb 110,000

Reeving on load block Parts 6 Parts 6

Lift

ing

cap

acit

yLi

ftin

g ca

pac

ity




Rated capacity


Rated capacity

17

LOAD CHART PL4611, WITH STANDARD CONFIGURATION

LOAD CHART PL4611, WITH BOOM EXTENSION PLUS EXTRA COUNTERWEIGHT


DIMENSIONS

45º

A

E

F

H

B

C

I

D

K

J

L

OPERATING WEIGHT AND GROUND PRESSUREPL4611 with standard configuration

Track shoe width Operating weight (up to) Ground pressure

mm 750 in 30" kg 68278 lb 150,527 kPa 94,6 psi 13,7mm 900 in 36" kg 69017 lb 152,156 kPa 79,7 psi 11,5mm 1050 in 42" kg 69765 lb 153,805 kPa 69 psi 10

PL4611A Boom length *** mm 9240 ft in 30' 4"B Swing center - Boom mount pin mm 1680 ft in 5' 6"C Overall width* mm 5600 ft in 18' 4"D Track gauge mm 4700 ft in 15' 5"E Tumbler length mm 4370 ft in 14' 4"F Track length mm 5377 ft in 17' 8"H Overall height ** mm 4287 ft in 14' 1"I Min. ground clearance mm 650 ft in 2' 2"J Tail swing radius mm 3780 ft in 12' 5"K Maximum base machine width, across undercarriage* mm 6580 ft in 21' 7"L Track shoe mm 750 in 30"L1 Track shoe mm 900 in 36"L2 Track shoe mm 1050 in 42"* with 900mm / 36" track shoes, ** with single grouser, *** with boom extension 11200mm / 36' 9"

OTHER WEIGHTSComplete machine (with 900mm / 36" track shoes) kg 69017 lb 152,156

1 Boom structure incl. winch + fl ag block kg 7891 lb 17,397

2 Boom cylinder (dry) kg 1425 lb 3,142

3 Adapter between base machine - boom kg 3285 lb 7,2424 Hook block kg 720 lb 1,5875 Track frames kg (2 x 8641) 17282 lb (2 x 19,050) 38,1006 Rear counterweight kg 9190 lb 20,260

Base machine (complete machine minus 1-6) kg 29224 lb 64,428Base machine (complete machine minus 5-6) kg 42545 lb 93,796

OPTIONAL WEIGHTSBoom extension jib kg 1637 lb 3,609

Extra counterweight kg 3800 lb 8,378

PL4611 with extra counterweight and boom extensionTrack shoe width Operating weight (up to) Ground pressure

mm 750 in 30" kg 72627 lb 160,115 kPa 100,6 psi 14,6mm 900 in 36" kg 73366 lb 161,744 kPa 84,7 psi 12,3mm 1050 in 42" kg 74114 lb 163,393 kPa 73,3 psi 10,6

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DIMENSIONS BASE MACHINE

H

F

G

K

I

JL

A

CB

D E

DIMENSIONS COMPONENT MODULES

U

M O

N

T

S

P

R

Q

PL4611 Dimensions Base MachineA Total transport length mm 14786 ft in 48' 6"

B Rear radius without counterweight mm 3406 ft in 11' 2"

C Rear radius to undercarriage mm 1686 ft in 5' 6"

D Ground clearance to superstructure mm 817 ft in 2' 8"

E Ground clearance to boom mm 905 ft in 3' 0"

F Maximum shipping width mm 3553 ft in 11' 8"

F1 Maximum shipping width without walkway, superstructure across undercarriage mm 3314 ft in 10' 10"

G Contact with lowbed mm 2474 ft in 8' 1"

H Overall height without undercarriage mm 3556 ft in 11' 8"

I Center - center jacks mm 4498 ft in 14' 9"

J Inside - inside jacks mm 4098 ft in 13' 5"

K Maximum ground clearance mm 1079 ft in 3' 6"

L Minimum ground clearance mm 457 ft in 1' 6"

PL4611 Dimensions Component ModulesM Track length mm 5377 ft in 17'8"

N Track frame height mm 1348 ft in 4' 5

O Track frame width mm 1321 ft in 4' 4"

P Width rear counterweight mm 2990 ft in 9' 10"

Q Length rear counterweight mm 820 ft in 2' 8"

R Height rear counterweight mm 1105 ft in 3' 8"

S Complete boom height mm 1762 ft in 5' 9"

T Total boom length mm 9790 ft in 32' 1"

U Boom width mm 1790 ft in 5' 10"

19

F1

volvo construction equipment

Volvo Construction Equipment is different. Our machines are designed, built and supported in a different way.

That difference comes from an engineering heritage of over 175 years. A heritage of thinking fi rst about the people

who actually use the machines. About how to help them be safer, more comfortable, more productive.

About the environment we all share. The result of that thinking is a growing range of machines and a global support network

dedicated to helping you do more. People around the world are proud to use Volvo.

And we’re proud of what makes Volvo different.

Not all products are available in all markets. Under our policy of continuous improvement, we reserve the right to change specifi cations and design without prior notice.

The illustrations do not necessarily show the standard version of the machine.

Ref. No 21A1006739 English (Global)

2011.02 PIP

Volvo, Global Marketing

Documents

Cevopolagac VOLVO PL4608