(Certificate Level - 6 months) Code: VF51S008...Operate button attaching machine operational Aim: This module develops competency to Operate button attaching machine LU button LU-1

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Curriculum for Stitching Machine Operator

(Certificate Level - 6 months)

Code: VF51S008

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Contents

Name of the course 3 Assessment 45 Overall objective of the course 3 Module 1:Operate single needle lock stitch sewing machine 45 Competencies gained after completion for the course 3 Module 2:Operate over lock machine 48 Knowledge proficiency detail 4 Module 3:Operate Flat lock machine 50 Job Opportunities available immediately and in future 4 Module 4:Operate Feed-of-the-arm machine 52 Trainee entry level Age Limit

4 4

Module 5:Operate Bar tack Machine 55

Minimum qualification of trainer 4 Module 6:Operate Concise Machine 57 Medium of instruction 5 Module 7:Operate Button hole machine 59 Timeframe assessment 5 Module 8:Operate button attaching machine 61 Curriculum for Stitching Machine Operator 6 Module 9:Develop professionalism 63 Industrial Stitching Machine Operator Curriculum Contents 6 Module 10: Observe occupational health and safety practices 64 Module 1:Operate single needle lock stitch sewing machine 14 Module 11: Communicate with co-workers and Team Work 65 Module 3:Operate Flat lock machine 20 Module 12:Manage time 67 Module 4:Operate Feed-of-the-arm machine 24 List of Machinery/Equipment/Tools 69 Module 5:Operate Bar tack Machine 28 List of Consumable Materials 71 Module 6:Operate Concise Machine 31 Reference Material 72 Module 7:Operate Button hole machine 33 Module 8:Operate button attaching machine 36 Module 9:Develop professionalism 39 Module 10: Observe occupational health and safety practices 40 Module 11: Communicate with co-workers and Work in Team 41 Module 12:Manage time 43

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Name of the course

Industrial Stitching Machine Operator

Overall objective of the Course

The objectives of this course are to:

Acquire the operating skill and knowledge of Stitching Machine Operator for industrial stitching machines alongwith minor maintenance of machine.

Qualitative production of the garments.

Produce skilled manpower for Knitted Garments/ Hosiery Industry .

Improve the level of skill of workers in industry and increase the economic potential of the country.

Provide industry with skilled workers whose scope with job knowledge and skills are identified.

Assist in human resources development by providing precise and assessed country’s skilled manpower quantitatively, as well as qualitatively.

Provide technical and vocational training which reflects the requirements of industry.

Competencies gained after completion of the course

At the end of the course, the trainee must be able to attain the following competencies.

Operate single needle lock stitch sewing machine

Operate over lock machine

Operate Flat lock machine

Operate Feed-of-the-arm machine

Operate Bar tack Machine

Operate Concise Machine

Operate Button hole machine

Operate button attaching machine

Develop professionalism

Observe occupational health and safety practices

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Communicate with co-workers effectively

Work in a team

Gain Industrial Experience(2- Weeks Internship in related Industries)

Manage Time

Knowledge and Skill Proficiency Details

On successful completion of course, the trainees must have acquired the following knowledge & skills(Operational and basic

maintainance )

Basic machine components

Concepts of time and motion study

Functions and uses of various machines

Accessories of various machines and their functions

Handle garments

Quality control

Job Opportunities available immediately and in future

After completion of the training, candidates can find the employment opportunities in the following disciplines.

Cottage Industry

Enternprenureship/Self employment

Garment Factories Trainee entry level Age Limit18 to 35

Middle

10Minimum qualification of trainer

2- Years Certificate in Dress Designing/ Making with 3- Years Industrial cum Teaching Experience and 6 month Certificate in

Industrial Stitching Machine Operator Course.

OR

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B.Sc. Textile Engineering (Garments) 2- Year Industrial cum Teaching Experience

Medium of Instruction

Urdu/English

Timeframe of assessment

Duration of Course Six Months Total Hours 800 hrs Per Week Hours 40hrs Per Day Hours 07hrs /day (Friday 5 hours)

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Overview about the program – Curriculum for Industrial Stitching Machine Operator

Module

Title & Aim Learning units

Theory (hours)

Workplace (hours)

Total Hours

Module 1: Operate single needle lock stitch sewing machine Aim:

This module develops competency to operate single needle lock stitch machine

LU-1 Keep the work place clean and organized LU-2 Keep all safety devices (needle/eye guard, finger guard, and belt cover) in place LU-3 Keep the machine operational and LU-4 Set up machine threading according to the manufacturer's threading diagram LU-5 Adjust bobbin and thread tensions LU-6 LU-6 Operate the sewing machine on paper/fabric exercise for practice and then to sew the garment parts LU-7 handle the trouble shouting individually LU-8 Document work done accurately and as required

50 110 160

10 70 80

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Module 2: Operate over lock machine Aim:

This module develops competency to Operate over lock machine

LU-1 Keep the work place clean and organized LU-2 Keep all safety devices (needle/eye guard, finger guard, and belt cover) in place LU-3 Keep the over lock machine operational LU-4 Set up overlock machine threading according to the manufacturer's threading diagram LU-5 Use three and four thread over-lock machines on knit fabric as required LU-6 Use five thread over-lock machines on woven fabric LU-7 Document work done accurately and as required

Module 3: Operate Flat lock machine Aim:

This module develops competency to Operate Flat lock machine

LU-1 Keep the work place clean and organized LU-2 Keep all safety devices in place LU-3 Keep the flat lock machine operational LU-4 Set up machine threading according to the manufacturer's threading diagram LU-5 Produce evenly spaced lines of stitching on either side of a seam LU-6 Hem garments (sleeves, bottoms)

10 45 55

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without excessive raw edges LU-7 Make belt loops through a folder for trouser LU-8 Adjust folders and guides to achieve desired results LU-9 Document work done accurately and as required

Module 4: Operate Feed-of-the-arm machine Aim:

This module develops competency Operate Feed-of-the-arm

LU-1 Keep the work place clean and organized LU-2 Keep all safety devices in place LU-3 Keep the feed-of-the-arm machine operational LU-4 Set up machine threading according to the manufacturer's threading diagram LU-5 Do basic adjustment on machine LU-6 Handle fabric in the folder to produce clean secure felled seams LU-7 Attach tape using the folder LU-8 Document work done accurately and as required

10 50 60

Module 5:

LU-1 Keep the work place clean and organized

5 50 55

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Operate Bar tack Machine Aim:

This module develops competency to Operate Bar tack Machine

LU-2 Keep all safety devices in place LU-3 Keep the machine operational LU-4 Set up machine threading according to the manufacturer's threading diagram LU-5 Sew bar tacks to the required quality, where required on the garments LU-6 Adjust bobbin thread tension to remove insecure stitch LU-7 Document work done accurately and as required

Module 6: Operate Concise Machine Aim:

This module develops competency to Operate Concise Machine

LU-1 Keep the work place clean and organized LU-2 Keep all safety devices in place LU-3 Keep the machine operational LU-4 Set up machine threading according to the manufacturer's threading diagram LU-5 Attach Waist Belt LU-6 Document work done accurately and as required

10 40 50

Module 7:


5 50 55

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Operate Button hole machine Aim:

This module develops competency to Operate Button hole machine

LU-2 Keep all safety devices in place LU-3 Keep the button hole machine operational LU-4 Adjust machines with all attachments and accessories LU-5 Sew button holes of correct size and at the required location of the garment LU-6 Use appropriate size of knife for the desired size of button hole LU-7 Document work done accurately and as required

Module 8: Operate button attaching machine Aim:

This module develops competency to Operate button attaching machine

LU-1 Keep the work place clean and organized LU-2 Keep all safety devices in place LU-3 Keep the button attaching machine operational LU-4 Adjust machine 2 - hole and 4 - hole buttons LU-5 Adjust machine for different sizes of button LU-6 Attach button where required LU-7 Document work done accurately and as required

10 40 50

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Module 9:

Develop

professionalism

Aim:

This module develops

competency to work

professionally at

workplace

LU-1 Participate in Training and Industrial visits

LU-2 Interact with colleagues

LU-3 Consult with experts

LU-4 Participate in skill test/ competition

20 10 30

Module 10:

Observe occupational

health and safety

practices

Aim:


competency to observer

and follow occupational

health and safety

practices

LU-1 Observe health, safety and security related procedures LU-2 Follow workplace health safety and security requirements LU-3 Follow planning , organizing and safe work techniques, Identify and evaluate potential hazards LU-4 Deal with hazardous or emergency situations

10 10 20

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Module 11:

Communicate with co-

workers and work in

Team

Aim:


competency to

communicate with co-

workers effectively

and develops competency

to work in a team

LU-1 Adopt effective Communication and behaviour with co-workers LU-2 Interpret work related instructions correctly LU-3 Produce reports and prepare work related documents in a proper form LU-4Perform duties and responsibilities in a positive manner to promote cooperation and good relationship LU5 Seek assistance from co-workers when difficulties arise and solve through discussion LU-6 Respect difference in personal beliefs and values during all activities and interactions LU-7 Contribute to group work activities LU-8 Share information related to group members LU-9 Provide support to achieve organizational goals

10 10 20

Module 12:

Manage time

Aim:

LU-1 Manage time to complete the assigned work within the stipulated time frame LU-2 Manage work load as required by the

10 5 15

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competency to manage

time effectively while

working in an

organization.

management LU-3 Prioritize tasks in accordance with the importance of the tasks LU-4 Meet the specified deadlines LU-5 Handle the co-workers using effective time management

Projects

1. Polo shirt

2. V-Neck – T Shirt(Every project

3. Fleece hood prepared by piece

4. Trouser system &chain

5. System)

30 30 40 50

30 30 40 50

Total Hours

160 640 800

2 – Weeks internship is compulsory after completion of

course

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Industrial Stitching Machine Operator Curriculum Contents

Module 1 Title: Operate single needle lock stitch sewing machine

Objective of the Module: To get understanding of operating single needle lock stitch machine

Duration160hours Theory:50 hours Practice:110 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place


Understand the importance and benefits of clean and organized work environment for smooth operations. Able to clean and organize the working environment as per the required task to be completed

Knowledge of the importance of clean working environment and organizing the task for smooth production.

Ability to clean and organize the work environment to avoid any hazardous incident

150 hours

Workstation

Cleaning material Workshop/workplace

LU-2 Keep all safety devices (needle/eye guard, finger guard, and belt cover) in place

Understand the importance of safety on workstation and usage of the safety devices to avoid any hazardous incident. Able to keep and use of the safety devices i.e. needle/eye guard, belt cover etc

Knowledge of the importance of the safety devices and their usage while working on a machine.

Ability to keep and adjust the safety devices on machine i.e. needle/eye guard, belt cover etc

Single needle lock stitch machine

Safety devices i.e. needle/eye guard, figure guard, belt cover etc

Needed tools

Workshop/workplace

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LU-3 Keep the machine operational

Acquire the basic knowledge of stitching Machine Understand the general/minor maintenance of machine i.e. oiling, needle replacement etc Able for general machine maintenance and keeping accessories and machine parts well in place for smooth production Able to handle General Trouble shouting

Knowledge of sewing machine parts

Knowledge of the importance of keeping the machine operational, general/minor maintenance i.e. oiling, needle replacement etc

Ability to keep the machine operational by doing general/minor maintenance and

Knowledge of the needle and thread breaking

Single needle lockstitch machine

Needed tools(Screw driver)

Oil

Needles

Workshop/workplace

LU-4 Set up machine threading according to the manufacturer's threading diagram

Understand the different thread types and threading technique from bobbin to needle as per the manufacturer’s threading diagram Able to set up the thread in machine at required thread tension to start the production

Knowledge of different types of thread, threading technique, setting of thread tension, as per the manufacturers threading diagram.

Ability to set up machine threading by adjusting the thread tension.


Different types of threads

Manufacturer’s threading diagram

Workshop/workplace

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LU-5 Adjust bobbin and thread tensions

Understand the function of bobbin, its placement and adjustment of the thread tension as per the requirement Able to fill the bobbin with thread, its placement adjustment of the thread tension as per the production requirement

Knowledge of the function of the bobbin, its placement and adjustment of the thread tension as per the requirement.

Ability to adjustment of the bobbin and thread tension accordingly.


Thread

Workshop/workplace

LU-6 Operate the sewing machine to sew the garment parts

Understand the on/off button of machine and how the operate the machine to stitch the garments panels. Able to control the speed of machine through exercises for practice Know the terms used in sewing Understanding of chain system and piece system Able to adjust operate the machine to sew the

Knowledge of the on/off button and how to operate the machine for sewing of the garments parts.

Ability to control of machine speed

Knowledge of sewing terms

Be able to understand the sequence of chain system and piece system

Ability to operate sewing machine to sew the garment parts in


Thread

Garment panel

Over head projector

Workshop/workplace

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garment panel in the production process.

the production process

LU-7 Document work done accurately and as required

Understand the importance of recording the information for smooth production outputs Able to record information e.g. panel detail, operator name, machine number, date , shift (A or B), on manual register

Knowledge of recoding of production update

Ability to record production information i.e. garment panel detail, operator name, machine number etc

Record register

computer Workshop/workplace

Module 2 Title: Operate over lock machine

Objective of the Module: To get understanding of operating over lock machine

Duration: 70 hours Theory: 5 hours Practice:65 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-3 Keep the over lock machine operational

Understand the general/minor maintenance of machine i.e. oiling, needle, cutter adjustment etc Able for general machine maintenance and keeping accessories and machine parts well in place for smooth production

Knowledge of the importance of keeping the machine operational, general/minor maintenance i.e. oiling, needle replacement, cutter adjustment.

Ability to keep the machine operational by doing general/minor

Overlock machine

Needed tools

Oil

Needles (alky, screw driver)

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maintenance and keeping accessories and machine parts

well in place

LU-4 Set up overlock machine threading according to the manufacturer's threading diagram

Understand the different thread types and threading technique as per the manufacturer’s threading diagram Able to set up the thread in machine at required thread tension to start the production



Overlock machine



Workshop/workplace

LU-5 Use three and four thread over-lock machines on knit fabric as required

Understand the three and four thread machine operations for sewing of side seams, arm hole and shoulder operations in knitted garments. Able to sew the knitted garments by using three thread and four thread over-lock machine for production

Knowledge of the three and four threads operations of safety over lock machines for sewing of the side seam, arm hole attachment and shoulders of a knitted garment

Ability to use three threads and four threads over

Over lock machine

Different types of thread

knit fabric garment panel

Workshop/workplace

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lock machine on knitted fabric.

LU-6 Use five thread over-lock machines on woven fabric

Understand the five thread operation of over lock for sewing of the woven fabric. Able to use five thread over lock machine for sewing of the woven fabric

Knowledge of five threads operation of over lock for sewing of the woven fabric.

Ability to operate five thread over lock machine for sewing of the woven fabric.

Over lock machine

Different types of thread

woven fabric garment panel

Workshop/workplace





Record register Workshop/workplace

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Module 3 Title: Operate flat lock machine

Objective of the Module: To learn how to operate flat lock machine

Duration: 55 hours Theory 10 hours Practice: 45

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place





70 hours

Workstation


LU-2 Keep all safety devices in place




Flat lock stitch machine


Needed tools

Workshop/workplace

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LU-3 Keep the flat lock machine operational

Understand the general/minor maintenance of machine i.e. oiling, needle replacement etc and keeping all the required accessories and machine parts well in place. Able for general machine maintenance and keeping accessories and machine parts well in place for smooth production

Knowledge of the importance of keeping the machine operational, general/minor maintenance i.e. oiling, needle replacement etc and keeping accessories and machine parts well in place.

Ability to keep the machine operational by doing general/minor maintenance and keeping accessories and machine parts well in place

Flat lock stitch machine

Needed tools

Oil

Needles (alky)

Workshop/workplace


Understand the different thread types and threading technique from bobbin to needle as per the manufacturer’s threading diagram Able to set up the thread in machine at required thread tension to start the production


Ability to set up

Flat lock machine



Workshop/workplace

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machine threading by adjusting the thread tension.

LU-5 Produce evenly spaced lines of stitching on either side of a seam

Understand to sew a garment panel with evenly spaced lines by using flat lock machine Able to sew a garment panel with evenly spaced lines by using flat lock machine

Knowledge of evenly spaced lines on a knitted fabric through flat lock machine

Ability to sew a garment panel with evenly spaced lines by using flat lock machine

Flat lock machine

Thread

Garment panel

Workshop/workplace

LU-6 Hem garments (sleeves, bottoms) without excessive raw edges

Understand the hemming of the knitted garment i.e. bottom and sleeves without the excessive raw edges Able to operate flat lock machine to hem the sleeves, bottom etc without excessive raw edges

Knowledge of hemming of the knitted garment i.e. bottom and sleeves without the excessive raw edges

Ability to operate flat lock machine to hem the sleeves, bottom etc without excessive raw edges

Flat lock machine

Thread

Garment panels

Workshop/workplace

LU-7 Make belt loops through a folder for trouser

Understands making of belt loop by using folders for trouser

Knowledge of making belt loop by using folders

Flat lock machine

Thread

Garment panels

Folders

Workshop/workplace

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accurately and with in targeted operation time Able to make belt loops by using folder on flat lock machine

for trouser accurately and with in targeted operation time

Ability to sew belt loops by using folders on flat lock machine.

Needed tools(alky)

LU-8 Adjust folders and guides to achieve desired results

Understand the function and importance of the folders and guides to achieve and increase the production process. Able to adjust folders and guides to achieve desired results.

Knowledge of functions and importance of the folders and guides to achieve and increase the production process.

Ability to adjust folders and guides to achieve desired results.

Flat lock machine

Folders

Garment panels

Thread

Needed tools(alky)

Workshop/workplace






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Module 4 Title: Operate feed-of-the-arm machine

Objective of the Module: To get the knowledge of operating feed-of-the-arm machine

Duration 60 hours Theory10 hours Practice: 50 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place





70 hours

Workstation Cleaning material

Workshop/workplace



Explain the Knowledge of the importance of the safety devices and their usage while working on a machine.


Feed-of-the-arm machine


Needed tools(alky and screw driver)

Workshop/workplace

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LU-3 Keep the feed-of-the-arm machine operational

Understand the general/minor maintenance of machine i.e. oiling, needle replacement etc and keeping all the required accessories and machine parts well in place. Able for general machine maintenance and keeping accessories and machine parts well in place for smooth production

Knowledge of the importance of keeping the machine operational, general/minor maintenance i.e. oiling, needle replacement etc and keeping accessories and machine parts well in place.

Ability to keep the machine operational by doing general/minor maintenance and keeping accessories and machine parts well in place

Feed-of-the-arm machine Needed tools

Oil

Needles (Alky, screw driver)

Workshop/workplace




Ability to set up




Workshop/workplace

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machine threading by adjusting the thread tension.

LU-5 Do basic adjustment on machines

Understand the basic adjustment of the machine i.e. folder adjustment (tape/felled seam) Able to perform basic adjustment on machine

Knowledge of basic adjustment of the machine i.e. folder adjustment (tape/felled seam)

Ability to perform basic adjustments on machine.


Needed tools(crew driver, alky)

Workshop/workplace

LU-6 Handle fabric in the folder to produce clean secure felled seams

Understands the handling of the fabric in the attached folder to produce clean, secure felled seams without raw edges. Able to handle fabric in the folders to produce clean and secure felled seams

Knowledge of handling of the fabric in the attached folder to produce clean, secure felled seams without raw edges.

Ability to handle fabric in the folders to produce clean and secure felled seams


Garment panel

Folders

Workshop/workplace

LU-7 Attach tape using the folder

Understand the function of folder and correct adjustment of the folder to attach tape Able to attaché tape using the folder

Knowledge of function of folder, correct adjustment of the folder to attach tape


Tape

Folder

Needed tools

Workshop/workplace

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Ability to attach tape using the correct folder






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Module 5 Title: Operate bar tack machine

Objective of the Module: To get knowledge of operating bar tack machine

Duration:55hours Theory: 5 hours Practice: 50hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place





70 hours

Workstation






Bar tack machine


Needed tools(crew driver, alky)

Workshop/workplace

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Understand the general/minor maintenance of machine i.e. oiling, needle replacement etc Able for general machine maintenance for smooth production


Ability to keep the machine operational by doing general/minor maintenance

Bar tack machine Needed tools

Oil

Needles

Needed tools(screw driver, alky)

Workshop/workplace



Knowledge of thread types, threading technique, setting of thread tension, as per the manufacturers threading diagram.


Bar tack machine



Workshop/workplace

LU-5 Sew bar

Understand the sewing of the bar tacks to the

Knowledge of sewing of the bar

Bar tack machine

Garment panel

Thread

Workshop/workplace

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tacks to the required quality, where required on the garments

required quality of the sewing operation Able to sew bar tacks to the required quality and at a required location on the garments

tacks to the required quality of the sewing operation

Ability to sew bar tacks to the required quality and at a required location on the garments

LU-6 Adjust bobbin, thread tension to remove insecure stitch

Understand the function of the bobbin and thread tension as per the requirement. Able to adjust bobbin thread tension to remove insecure stitch

Knowledge of function of the bobbin and thread tension as per the requirement.

Ability to adjust bobbin, thread tension to remove insecure stitches

Bar tack machine

Thread

Workshop/workplace






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Module 6 Title: Operate concise machine

Objective of the Module: To get the knowledge of operating concise machine

Duration:50 hours Theory: 10 hours Practice: 40 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place





70 hours

Workstation








Needed tools (alkey,screw driver)

Workshop/workplace

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Understand the general/minor maintenance of machine i.e. oiling, needle replacement etc Able for general machine maintenance for smooth production



Concise machine Needed tools

Oil

Needles

Needed tools(screw driver, alky)

Workshop/workplace


Understand the different thread types and threading technique from looper to needle as per the manufacturer’s threading diagram Able to set up the thread in machine at required thread tension to start the production


Ability to setting up of threading of machine by adjusting the thread tension.

Concise machine



Workshop/workplace

LU-4 Attach Waist Belt (elasticised)

Understand the waist belt attachment

Knowledge of the waist belt

Concise machine

Waist belt

Workshop/workplace

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operation of machine Able to attach waist belt on concise machine

attachment operation of machine

Ability to attach waist belt on concise machine






Module 7 Title: Operate button hole machine

Objective of the Module: To get the knowledge of operating button hole machine

Duration 55 hours Theory: 5 hours Practice: 50hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place




Ability to clean and organize the work environment to avoid any

75 hours

Workstation

Cleaning material

Workshop/workplace

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hazardous incident





Button hole machine


Needed tools

Workshop/workplace

LU-3 Keep the button hole machine operational

Understand the general/minor maintenance of machine Able for general machine maintenance for smooth production



Button hole machine Needed tools

Oil

Needles (alky)

Workshop/workplace

LU-4 Adjust machines with all

Understand the adjustment of machine

Knowledge of Button hole

machine Workshop/workplace

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attachments and accessories

with all attachments and accessories Able to adjust machine with all attachments and accessories

adjustment of machine with all attachments and accessories i.e. knife etc

Ability to adjust machine with all attachments and accessories

Needed tools(alky)

Accessories

LU-5 Sew button holes of correct size and at the required location of the garment

Understand the sewing of the button holes of correct size and at the required location of the garment Ability to sew button holes of correct size and at a required location

Knowledge of sewing of the button holes of correct size and at the required location of the garment

Ability to sew button holes of correct size and t a required location.

Button hole machine

Thread

Garment panel

Workshop/workplace

LU-6 Use appropriate size of knife for the desired size of button hole

Understand the different sizes of knives for desired button hole at the identified location on the garment Able to use appropriate size of knife for the desired size of button hole

Demonstrate the sizes of different knives for desired button hole at the identified location on the garment

Ability to use appropriate size of knife for the desired size of button hole

Button hole machine

Workshop/workplace

LU-7 Document Understand the importance of recording

Knowledge of Document

register Workshop/workplace

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work done accurately and as required

the information for smooth production outputs Able to record information e.g. panel detail, operator name, machine number, date , shift (A or B), on manual register

recoding of production update


Module 8 Title: Operate button attaching machine

Objective of the Module: To get the knowledge of operating button attaching machine

Duration: 50 hours Theory 10 hours Practice40 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place





75 hours

Workstation



Understand the importance of safety on workstation and usage of the safety devices to avoid any hazardous

Knowledge of the importance of the safety devices and their usage while working on a

Button attaching machine


Workshop/workplace

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incident. Able to keep and use of the safety devices i.e. needle/eye guard, belt cover etc

machine.


Needed tools

LU-3 Keep the button attaching machine operational

Understand the general/minor maintenance of machine i.e. oiling, needle replacement Able for general machine maintenance for smooth production

Knowledge of the importance of keeping the machine operational, general/minor maintenance i.e. oiling, needle replacement etc.


Button hole machine


Needed tools (alky)

Workshop/workplace

LU-4 Adjust machine to hole and four hole buttons

Understand the adjustment of machine to hole and four hole of buttons e.g. thread tension Able to adjust machine to hole and four hole buttons

Demonstrate the adjustment of machine for hole and four hole of buttons e.g. thread tension

Ability to adjust machine to hole and four hole

Button attach machine



Workshop/workplace

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buttons

LU-5 Adjust machine for different sizes of button

Understand the adjustment of gauge clutch for different sizes of the button Recognize different sizes of buttons and adjustment of machine accordingly

Knowledge of adjustment of gauge clutch for different sizes of the button

Ability to recognize differ sizes of buttons and adjustment of machine accordingly

Button attach machine

Different sizes of buttons

Workshop/workplace

LU-6 Attach button where required

Understand the attaching of the button on required position of the garment Able to attach button on the required position of garment

Knowledge of attaching of the button on required position of the garment

Ability to attach button where required on the garment

Button attaching machine

Different sizes of buttons

Workshop/workplace






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Module 9 Title: Develop professionalism Objective of the Module: To be able to adopt professional approach while working in a factory Duration:30 hours Theory: 20 hours Practice: 10 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Participate in Training

Understand the importance of training Able and motivated to participate in training

Knowledge of advantages of getting technical and professional trainings

Ability to participate in training actively and motivated

20 hours

Handouts Classroom

LU-2 Interact with colleagues

Understand the social norms in a factory Able to interact with colleagues effectively and constructively

Explain and demonstrate effective communication skills and interaction with colleagues

Handouts Classroom

LU-3 Consult with experts

Able to take guidance from experts / seniors

Explain how to take guidance from experts/seniors

Handouts Classroom

LU-4 Participate in skill test/ competition

Understand the importance of the skill test for future growth/career Able to participate in skill test/ competition

Explain the importance of evaluation by skill test/competition for further training and development

Handouts Classroom

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Module 10 Title: Observe occupational health and safety practices

Objective of the Module: To be able to adopt occupational health and safety practices

Duration:15 hours Theory 05 hours Practice: 10 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Observe health, safety and security related procedures

Understand and apply the principles of occupational health and safety practices in a company

Explain and demonstrate occupation, health and safety practices working at a station

25 hours

Handouts

Case studies

Role play sheets

Activity sheets

Classroom

LU-2 Follow workplace health safety and security requirements

Recognize and explain workplace health safety and security requirements

Explain and demonstrate workplace health, safety and security requirement

Classroom

LU-3 Follow planning , organizing and safe work techniques Identify and evaluate potential hazards

Understand planning and organizing the safe work techniques

Explain about safe work techniques

Classroom

LU-4 Deal with hazardous or emergency situations

Able to deal with the hazardous or emergency situations when arise

Demonstrate to deal with the hazardous or emergency situations

Classroom

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Module 11 Title: Communicate with co-workers and team work

Objective of the Module: To be able to communicate with co-workers effectively and develop competency to work in team

Duration: 20 hours Theory: 10 hours Practice: 10 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Adopt effective Communication and behaviour with co-workers

Understand the concept of effective communication and conducive behavior with co-workers

Explain about communication channels and its importance for conducive behavior with co-workers

20 hours

25 hours

Handouts

Case studies

Role play sheets

Activity sheets

Handouts

Case studies

Role play sheets

Activity sheets

Over head projector

Classroom

LU-2 Interpret work related instructions correctly

Understand and interpret work related instructions accurately as required

Explain work related instruction correctly

Classroom

LU-3

Produce reports and prepare work related documents in a proper form

Able to produce reports and required work related documents as per requirement

Explain report writing skills as per requirements

Classroom

LU-4 Perform duties and responsibilities in a positive manner to promote cooperation and good relationship

Understand the job duties and responsibilities so as to cooperate with co-workers effectively

Explain job description form and its link with co-workers for good relationship.

Classroom

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LU-5 Seek assistance from co-workers when difficulties arise and solve through discussion

Understand the problem solving and conflict resolution techniques Able to seek assistance from peers in difficulties for their solution

Explain problem solving and conflict resolution techniques

Classroom

LU-6 Respect difference in personal beliefs and values during all activities and interactions

Understand the ethical and cultural norms with in a factory Able to respect beliefs and values of co-workers which working

Explain about ethical standards and social norms which working in a factory

Classroom

LU-7 Contribute to group work activities

Able to understand the concept of team work Able to contribute in group work activities

Explain benefits of team work and its application with in factory

Classroom

LU-8 Share information related to group members

Able to share correct information while working with group members

Explain importance of sharing of information and disadvantages of incorrect information

Explain responsibilities to support organizational

objectives for better results.

Classroom

LU-9 Provide support to achieve organizational goals

Be able to support the organizational objectives for better results

Classroom

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Module 12 title: Manage time

Objective of the Module: To be able to manage time effectively

Duration15 hours Theory: 10 hours Practice:05hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Manage time to complete the assigned work within the stipulated time frame

Able to understand self management and time management skills Able to management time as per the requirement

Explain time management and self management skills

25 hours

Handouts

Case studies

Role play sheets

Activity sheets

Classroom

LU-2 Manage work load as required by the management

Able to understand the work load management techniques as per the requirement

Explain work load management techniques

Classroom

LU-3 Prioritize tasks in accordance with the importance of the tasks

Able to prioritize the task i.e. high, medium and low priority tasks.

Explain importance and methods of task prioritization at work place

Classroom

LU-4 Meet the specified deadlines

Able to meet the required and specified deadlines of a task

Explain how to meet the required and specified deadline of a task

Classroom

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LU-5 Handle the co-workers using effective time management

Able to handle co-workers by unsung effective time management techniques

Explain how to handle co-workers with effective time management for better coordination and productivity

Classroom

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Industrial Stitching Machine Operator Curriculum Assessment

Module 1 Title: Operate single needle lock stitch sewing machine

Objective of the Module: To get understanding of operating single needle lock stitch machine

Duration: 160 ours Theory: 50 hours Practice: 110 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M1-LU-1 Keep the work place clean and organized

50 hours

110 hours

Trainee will:

Explain the importance of clean working environment and organizing the task for smooth production.

Demonstrate cleaning and organizing the work environment to avoid any hazardous incident

Oral

Practical/ Demonstration

MCQs

Written test

At the end of the module

M1-LU-2 Keep all safety devices (needle/eye guard, finger guard, and belt cover) in place

Trainee will:

Explain importance of the safety devices and their usage while working on a machine.

Demonstrate keeping and adjusting the safety devices of machine i.e. needle/eye guard, belt cover etc

M1-LU-3 Keep the machine operational with all the accessories and component parts in place

Trainee will:

Sketch of Industrial single needle lock stitch machine stitching machine and labeling

List of main parts

Demonstrate the parts of single needle lock stitch machine

Explain the function of above parts

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Explain the importance of keeping the machine operational, general/minor maintenance i.e. oiling, needle replacement etc and keeping accessories and machine parts well in place.

Demonstrate keeping the machine operational by doing general/minor maintenance and keeping accessories and machine parts well in place

Explain the causes of thread breaking of needle

Explain the causes of thread breaking of bobbin

Detect the causes of thread breaking of needle

Detect the causes of thread breaking of bobbin

M1-LU-4 Set up machine threading according to the manufacturer's threading diagram

Trainee will:

Explain different types of thread, threading technique, setting of thread tension, as per the manufacturers threading diagram.

Demonstrate setting up machine threading by adjusting the thread tension.

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M1-LU-5 Adjust bobbin and thread tensions

Trainee will:

Explain function of the bobbin, its placement and adjustment of the thread tension as per the requirement.

Demonstrate adjustment of the bobbin and thread tension accordingly.

M1-LU-6 Operate the sewing machine to sew the garment parts

Trainee will:

control the speed of the machine

State terms, symbol and accessories use in garment industry

Explain the chain system

Explain the piece system

Explain on/off button and how to operate the machine for sewing of the garments parts.

Demonstrate to operate sewing machine to sew the garment parts in the production process

M1-LU-7 Document work done accurately and as required

Trainee will:

Explain recoding of production update

Demonstrate recording production information i.e. garment panel detail, operator name, machine number etc

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Module 2 Title: Operate over lock machine

Objective of the Module: To get understanding of operating over lock machine


Learning Unit

Theory Days/hours



Scheduled Dates


10 hours

70 hours

Trainee will:



Oral


MCQs

Written test

At the end of schedule

M2-LU-2 Keep all safety devices (needle/eye guard, finger guard, and belt cover) in place

Trainee will:



M2-LU-4 Set up overlock machine threading according to the manufacturer's threading diagram

Trainee will:



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M2-LU-5 Use three and four thread over-lock machines on knit fabric as required

Trainee will:

Explain three and four threads operations of safety over lock machines for sewing of the side seam, arm hole attachment and shoulders of a knitted garment

Demonstrate to use three threads and four thread over lock machine on knitted fabric.

M2-LU-6 Use five thread over-lock machines on woven fabric

Trainee will:

Explain five threads operation of over lock for sewing of the woven fabric.

Demonstrate operating five threads over lock machine for sewing of the woven fabric.


Trainee will:


Demonstrate recording of production information i.e. garment panel detail, operator name, machine number etc

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Module 3 Title: Operate flat lock machine

Objective of the Module: To learn how to operate flat lock machine

Duration 55 hours Theory: 10 hours Practice: 45 hours

Learning Unit

Theory Days/hours



Scheduled Dates


10 hours

45 hours

Trainee will:



Oral


MCQs

Written test

At the end of module

M3-LU-2 Keep all safety devices in place

Trainee will:



M3-LU-3 Keep the flat lock machine operational

Trainee will:

Explain the importance of keeping the machine operational, general/minor maintenance i.e. oiling, needle replacement etc


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Trainee will:



M3-LU-5 Produce evenly spaced lines of stitching on either side of a seam

Trainee will:

Explain about evenly spaced lines on a knitted fabric through flat lock machine

Demonstrate to sew a garment panel with evenly spaced lines by using flat lock machine

M3-LU-6 Hem garments (sleeves, bottoms) without excessive raw edges

Trainee will:

Explain hemming of the knitted garment i.e. bottom and sleeves without the excessive raw edges

Demonstrate operating flat lock machine to hem the sleeves, bottom etc without excessive raw edges

M3-LU-7 Make belt loops through a folder for trouser

Trainee will:

Explain making belt loop by using folders for trouser accurately and with in targeted operation time

Demonstrate to sew belt loops by using folders on flat lock machine.

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M3-LU-8 Adjust folders and guides to achieve desired results

Trainee will:

Explain functions and importance of the folders and guides to achieve and increase the production process.

Demonstrate adjustment of folders and guides to achieve desired results.


Trainee will:



Module 4 Title: Operate feed-of-the-arm machine Objective of the Module: To get the knowledge of operating feed-of-the-arm machine Duration: 60 hours Theory: 10 hours Practice: 50 hours

Learning Unit

Theory Days/hours



Scheduled Dates


10 hours

50 hours

Trainee will:



Oral


MCQs

Written test


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Trainee will:



M4-LU-3 Keep the feed-of-the-arm machine operational

Trainee will:




Trainee will


Demonstrate setting up of machine threading by adjusting the thread tension.

M4-LU-5

Trainee will

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Do basic adjustment on machines

Explain basic adjustment of the machine i.e. folder adjustment (tape/felled seam)

Demonstrate basic adjustments on machine.

M4-LU-6 Handle fabric in the folder to produce clean secure felled seams

Trainee will

Demonstrate handling of the fabric in the attached folder to produce clean, secure felled seams without raw edges.

Demonstrate handling of fabric in the folders to produce clean and secure felled seams

M4-LU-7 Attach tape using the folder

Trainee will

Explain function of folder, correct adjustment of the folder to attach tape

Demonstrate attaching tape using the correct folder on machine


Trainee will



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Module 5 Title: Operate bar tack machine

Objective of the Module: To get knowledge of operating bar tack machine

Duration 55 hours Theory: 5 hours Practice: 50hours

Learning Unit

Theory Days/hours


Recommended Formative Assessment

Recommended Methodology

Scheduled Dates


5 hours

50 hours

Trainee will:



Oral


MCQs

Written test



Trainee will:



M5-LU-3 Keep the machine operational

Trainee will:

Explain the importance of keeping the machine operational, general/minor maintenance i.e. oiling, needle replacement etc and keeping

Page 56

accessories and machine parts well in place.



Trainee will

Explain thread types, threading technique, setting of thread tension, as per the manufacturers threading diagram.

Demonstrate setting up of machine threading by adjusting the thread tension.

M5-LU-5 Sew bar tacks to the required quality, where required on the garments

Trainee will

Explain sewing of the bar tacks to the required quality of the sewing operation

Demonstrate to sew bar tacks to the required quality and at a required location on the garments

M5-LU-6 Adjust bobbin, thread tension to remove insecure stitch

Trainee will

Explain function of the bobbin and thread tension as per the requirement.

Demonstrate adjustment of bobbin, thread tension to remove

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insecure stitches


Trainee will

Explain of recoding of production update


Module 6 Title: Operate concise machine

Objective of the Module: To get the knowledge of operating concise machine

Duration50 hours Theory: 10 hours Practice: 40 hours

Learning Unit

Theory Days/hours



Scheduled Dates


10 hours

40hours

Trainee will:



Oral


MCQs

Written test



Trainee will:



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M6-LU-3 Keep the machine operational

Trainee will:




Trainee will


Demonstrate setting up of threading of machine by adjusting the thread tension.

M6-LU-4 Attach Waist Belt(elasticised)

Trainee will

Explain waist belt attachment operation of machine

Demonstrate to attach waist belt on concise machine


Trainee will


Demonstrate recording of

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production information i.e. garment panel detail, operator name, machine number etc

Module 7 Title: Operate button hole machine

Objective of the Module: To get the knowledge of operating button hole machine


Learning Unit

Theory Days/hours



Scheduled Dates


5 hours

50 hours

Trainee will:



Oral

Practical/

Demonstration

MCQs

Written test



Trainee will:



M7-LU-3 Keep the button hole machine operational

Trainee will:


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M7-LU-4 Adjust machines with all attachments and accessories

Trainee will

Explain adjustment of machine with all attachments and accessories i.e. knife etc

Demonstrate adjustment of machine with all attachments and accessories

M7-LU-5 Sew button holes of correct size and at the required location of the garment

Trainee will

Explain sewing of the button holes of correct size and at the required location of the garment

Demonstrate to sew button holes of correct size and t a required location.

M7-LU-6 Use appropriate size of knife for the desired size of button hole

Trainee will

Explain sizes of different knives for desired button hole at the identified location on the garment

Demonstrate to use appropriate size of knife for the desired size of button hole


Trainee will

Explain recoding of production update as per the requirement.

Demonstrate to record production

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information i.e. garment panel detail, operator name, machine number etc

Module 8 Title: Operate button attaching machine

Objective of the Module: To get the knowledge of operating button attaching machine

Duration50 hours Theory10 hours Practice40 hours

Learning Unit

Theory Days/hours



Scheduled Dates


10 hours

40 hours

Trainee will:



Oral

Practical/

Demonstration

MCQs

Written test



Trainee will:



M8-LU-3 Keep the button attaching machine operational

Trainee will:


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Demonstrate keeping the machine operational by doing general/minor maintenance

M8-LU-4 Adjust machine to hole and four hole buttons

Trainee will:

Explain adjustment of machine for hole and four hole of buttons e.g. thread tension

Demonstrate to adjust machine to hole and four hole buttons

M8-LU-5 Adjust machine for different sizes of button

Trainee will:

Explain adjustment of gauge clutch for different sizes of the button

Demonstrate to recognize differ sizes of buttons and adjustment of machine accordingly

M8-LU-6 Attach button where required

Trainee will

Explain attaching of the button on required position of the garment

Demonstrate to attach button where required on the garment


Trainee will:

Explain recoding of production update as required

Demonstrate to record production information i.e. garment panel detail, operator name, machine number etc

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Module 9 Title: Develop professionalism

Objective of the Module: To be able to adopt professional approach while working in a factory

Duration 30 hours Theory: 20 hours Practice: 10 hours

Learning Unit

Theory Days/hours



Scheduled Dates

M9-LU-1 Participate in Training

20 hours

10 hours

Trainee will:

Explain importance and advantages of getting technical and professional trainings

Oral

Practical/

Demonstration

MCQs

Written test


M9-LU-2

Interact with colleagues

Trainee will:

Explain and demonstrate effective communication skills and interaction with colleagues

M9-LU-3 Consult with experts

Trainee will:

Explain how to take guidance from experts/seniors

M9-LU-4 Participate in skill test/ competition

Trainee will:

Explain the importance of evaluation by skill test/competition for further training and development

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Module 10 Title: Observe occupational health and safety practices

Objective of the Module: To be able to adopt occupational health and safety practices


Learning Unit

Theory Days/hours



Scheduled Dates

M10-LU-1 Observe health, safety and security related procedures

10 hours

10 hours

Trainee will:

Explain and demonstrate occupation, health and safety practices working at a station

Oral


MCQs

Written test


M10-LU-2 Follow workplace health safety and security requirements

Trainee will:

Explain and demonstrate workplace health, safety and security requirement

M10-LU-3 Follow planning , organizing and safe work techniques Identify and evaluate potential hazards

Trainee will:

Explain about safe work techniques

Explain types of hazards on workstation and with in factory i.ei.e fire, back joint and neck damage, cutting hazards etc

M-10-LU-4 Deal with hazardous or emergency situations

Trainee will:


M10-LU-1 Observe health, safety and


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security related procedures

Module 11 Title: Communicate with co-workers and Team work

Objective of the Module: To be able to communicate with co-workers effectively and be able to work in team


Learning Unit

Theory Days/hours



Scheduled Dates

M11-LU-1 Adopt effective Communication and behaviour with co-workers

10 hours

10 hours

Trainee will:

Explain about communication channels and its importance for conducive behavior with co-workers

Oral


MCQs

Written test


M11-LU-2 Interpret work related instructions correctly

Trainee will:

Explain work related instruction correctly

M11-LU-3

Produce reports and prepare work related documents in a proper form

Trainee will:

Explain report writing skills as per requirements

Page 66

Learning Unit

Theory Days/hours



Scheduled Dates

M11-LU-4 Perform duties and responsibilities in a positive manner to promote cooperation and good relationship

15 hours

10 hours

Trainee will: Explain job description form and its link with co-workers for good relationship.

Oral


MCQs

Written test


M11-LU-5 Seek assistance from co-workers when difficulties arise and solve through discussion

Trainee will: Explain problem solving and conflict resolution techniques

M11-LU-6Respect difference in personal beliefs and values during all activities and interactions

Trainee will: Explain about ethical standards and social norms which working in a factory

M11-LU-7Contribute to group work activities

Trainee will: Explain benefits of team work and its application with in factory

M11-LU-8 Share information related to group members

Trainee will:

Explain importance of sharing of information and disadvantages of

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incorrect information

M11-LU-9 Provide support to achieve organizational goals

Trainee will:

Explain responsibilities to support organizational objectives for better results.

Module 12 Title: Manage time

Objective of the Module: To be able to manage time effectively

Duration: 15 hours Theory 10 hours Practice: 5 hours

Learning Unit

Theory Days/hours



Scheduled Dates

M12-LU-1 Manage time to complete the assigned work within the stipulated time frame

10 hours

5 hours

Trainee will:

Explain time management and self management skills

Oral


MCQs

Written test


M12-LU-2 Manage work load as required by the management

Trainee will:

Explain work load management techniques

M12-LU-3 Prioritize tasks in accordance with the importance of the tasks

Trainee will:

Explain importance and methods of task prioritization at work place

M12-LU-4 Meet the specified deadlines

Trainee will:

Explain how to meet the required and specified deadline of a task

Page 68

M12-LU-5 Handle the co-workers using effective time management

Trainee will:

Explain how to handle co-workers with effective time management for better coordination and productivity

Page 69

List of Machinery/Equipment/Tools

(For a Class of 25 Students)

NAME OF TRADE Stitching Machine Operator

Duration of Course 6 Months

Sr.No Nomenclature of Equipment/Tools Quantity

1. Single needle lock Stitch Machine 25

2. Over lock machine( 4 thread and 5 thread) 5

3. Flat lock machine 5

4. Feed-of-the-arm-machine 5

5. Bar tack machine 5

6. Concise machine 02

7. Button hole machine 5

8. Button attaching machine 5

9. Folder– different machines 25

10. Screw driver (set) 25

11. Tweezers 25

12. L-key 25

13. Scissor 25

14. Stain Remover Gun 05

15. Stain Remover Machine 02

16. Fabric Cutters (Round and Straight Knife) 02

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17. Multimedia Projector with all Accessories 01

18. Computer Latest 01

19. Printer 01

20. Fire Extinguisher 05

21. Steam Iron with Boiler 01

22. Steam Iron 02

23. White Board 02

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List of Consumable Materials

(For a Class of 25 Students)

Sr.No Name of Material/Items Quantity/Student For 25 students

1. Knit fabric 10 kg 250 kg

2. Thread different types 10 spools 250 spools

3. Needles different types of machines 10 packets `250 packets

4. Sewing paper for exercises 1 pad 25 pad

5. Buttons (2,4 holes) 6 dozens 150 dozen

6. Sewing machine oil 2 liter 50 liters

7. Cotton Fabric 10 meter 250 meter

8. Bard Marker Ink 05 b0ttles

9. Clippers 50

10. Board marker ------ 1 packet

11. Duster ------ 2 piece

12. First aid box ------ 1 piece

13. Tailoring chalk ------ 03 boxes

14. Detergent ------ 5 kg

15. Kerosene oil ------ 5 liters

16. Cleaning brush ------ 10 piece

17. Petrol ------ 10 liters

Page 72

Reference Material

1. Stitching Machine Operator Manual

2. Handouts for Occupational Health and Safety Standards, Communication Skill, Team work, professionalism and

time management.

Page 73

SCHEME OF STUDIES

Name of Trade: Stitching Machine Operator

Sr

#

Modules Theory

Hours

Practical

Hours

Total Hours

1 Module 1 6 24 30

2 Module 2 6 24 30

3 Module 3 14 56 70

4 Module 4 6 24 30

5 Module 5 6 24 30

6 Module 6 14 56 70

7 Module 7 6 24 30

8 Module 8 6 24 30

9 Module 9 14 56 70

10 Module 10 6 24 30

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11 Module 11 6 24 30

12 Module 12 14 56 70

13 Module 13 6 24 30

14 Module 14 6 24 30

15 Module 15 14 56 70

16 Module 16 6 24 30

17 Module 17 6 24 30

18 Module 18 6 24 30

19 Module 19 6 24 30

20 Module 20 6 24 30

TOTAL HOURS 160 640 800

Documents

(Certificate Level - 6 months) Code: VF51S008...Operate button attaching machine operational Aim: This module develops competency to Operate button attaching machine LU button LU-1