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Dow Wolff Cellulosics Cellulose Derivatives in Food Applications March 2012 Vicki Deyarmond [email protected] 3/12/2012 1

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Page 1: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Dow Wolff Cellulosics Cellulose Derivatives in Food Applications

March 2012

Vicki Deyarmond

[email protected]

3/12/2012 1

Page 2: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Agenda

• Introduction to Cellulose

• Food Approved Cellulose Derivatives

o Key Properties

o Functions

o Common Applications

• Most Widely Used Cellulose Ethers in Food Industry

o Methylcellulose (MC)

o Hydroxypropyl Methylcellose (HPMC)

o Sodium Carboxymethylcellulose (CMC)

• Q&A 3/12/2012 2

Page 3: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

3/12/2012

•Worlds most abundant naturally occurring organic substance

• Cellulose comes from plants, trees and vegetable matter

• As such, it has always been part of the human diet and a

source of dietary fiber

•In its natural state, cellulose is not soluble in water (chains of

cellulose are very tightly bound to each other by H-bonding)

What is Cellulose?

Page 4: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Cellulose Ethers

4

Water Insoluble Water Soluble

Page 5: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Cellulose Derivatives for Food

• First cellulosics research work begun in 1920’s in Germany

• Applications in foods (USA) starting in late 1940’s.

• High purity (≥ 95% water-soluble dietary fiber)

• Non-digestible

• Non-fermentable - no gas

o Related to form of 1,4-β-glycosidic bonds between glucose units

• Non-allergenic

• GRAS status

5 3/12/2012

Page 6: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Agenda

• Introduction to Cellulose

• Food Approved Cellulose Derivatives

o Key Properties

o Functions

o Common Applications

• Most Widely Used Cellulose Ethers in Food Industry

o Methylcellulose (MC)

o Hydroxypropyl Methylcellose (HPMC)

o Sodium Carboxymethylcellulose (CMC)

• Q&A 3/12/2012 6

Page 7: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Types of Cellulose Derivatives for Food

Physically Modified Cellulose

• Microcrystalline Cellulose (MCC)

Cellulose Ethers

• Hydroxypropylcellulose (HPC)

• Ethylmethylcellulose (MEC)

• Ethylcellulose (EC)

• Methylcellulose (MC)

• Hydroxypropyl Methylcellulose (HPMC)

• Sodium Carboxymethylcellulose (CMC)

7 3/12/2012

Page 8: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Microcrystalline Cellulose (MCC)

Properties

• Thixotropic

• Shear Thinning – Reversible

• Heat Stable

• Nonionic

• Powdered & Dispersible Grades

8 3/12/2012

Functions/Applications

• Opacifying Agent

• Foam Stabilizer

• Anti-caking agent

• Emulsifier

• Freeze Thaw Stability

Cheese (powdered,shredded)

Beverages, Confections,

Salad Dressings, Sauces,

Whipped Toppings

*Labeled as Microcrystalline

Cellulose or Cellulose Gel

Page 9: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Hydroxypropyl Cellulose (HPC)

Properties

• Nonionic

• Surface Active

• Insoluble in Hot Water >40 C

• Soluble in Organic Solvents

• Thermoplastic

9 3/12/2012

Functions/Applications

• Foam Stabilizer

• Film Former (Flexible)

Whipped Toppings, Edible

Coatings, Confection Glazes,

Extruded Foods

*Labeled as Hydroxypropyl

Cellulose or Modified Cellulose

Page 10: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Ethylmethyl Cellulose (MEC)

Properties

• Nonionic

• pH Stable

• Precipitates From Solution

Above 60C – (reversible

upon cooling)

• Not widely used

10 3/12/2012

Functions/Applications

• Thickening Agent

• Filler

• Anti-Clumping Agent

• Emulsifier

Non Dairy Creams, Low Calorie

Ice Creams, Whipped

Toppings, Mousse

*Labeled as Ethylmethylcellulose,

methylethylcellulose or Modified

Cellulose

Page 11: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Ethylcellulose (EC)

Properties

• Nonionic

• Hydrophobic

• Soluble in Organic Solvents

• Thermoplastic

11 3/12/2012

Functions/Applications

• Film Former

• Flavor Fixative

• Limited Food Approval

Flavor Encapsulation,

Moisture Barrier Films,

Fruit/Vegetable Inks

*Labeled as Ethylcellulose

Page 12: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Methylcellulose & Hydroxypropyl Methylcellulose (MC & HPMC)

Properties

• Reversible Thermal Gelation

• Cold Water Soluble

• pH Stable

• Wide Viscosity Range

12 3/12/2012

Functions/Applications

• Binding

• Boilout Control

• Film Former

• Freeze Thaw Stability

Formed Foods, Fillings,

Sauces, Whipped Toppings,

Gluten Free Baked Goods

*Labeled as Methylcellulose,

Hydroxypropyl Methylcellulose,

Modified Cellulose

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Sodium Carboxymethylcellulose (CMC)

Properties

• Anionic

• pH Sensitive

• Interacts with Proteins

• High Water Holding Capacity

13 3/12/2012

Functions/Applications

• Freeze Thaw Stability

• Protein Protection

• Thickener

• Texture Control

Frozen Foods, Baked Goods,

Tortillas, Soups, Sauces,

Beverages

*Labeled as Sodium

Carboxymethylcellulose or

Cellulose Gum

Page 14: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Agenda

• Introduction to Cellulose

• Food Approved Cellulose Derivatives

o Structure – Function Relationships

o Common Applications

• Most Widely Used Cellulose Derivatives in Food Industry

o Methylcellulose (MC)

o Hydroxypropyl Methylcellose (HPMC)

o Sodium Carboxymethylcellulose (CMC)

• Q&A

3/12/2012 14

Page 15: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

15 3/12/2012

Methylcellulose (MC)

Hydroxypropyl Methylcellulose (HPMC)

Page 16: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC Common Applications

•Bakery, Gluten Free

•Fillings

•Sauces

•Formed/Extruded Foods

•Salad Dressings/Marinades

•Whipped toppings

•Batters/Coatings

•Meat/fish preparations

•Beverage Emulsions

3/12/2012 16

Page 17: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

17

MC & HPMC – Advantages

• Broad viscosity range – from very low to extremely high

o 19 – 250,000 cPs (2 %, Brookfield)

• Always available in high quality (not dependant on harvesting)

• High degree of purity (> 99.5 %)

• Conformity of all standards for food and

pharmaceutical applications

• Narrow specifications for all relevant

product parameters

• Prepared from wood pulp GMO free

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• Reversible Thermal Gelation – (varying gel strengths)

• Wide Viscosity Range

• Thickening

• Moisture Control (Cold Water Binding)

• Emulsification, Encapsulation & Film Formation

• Binding

• Air Entrainment & Foam Stability

• Freeze Thaw Stability

• Provides Soluble Fiber

3/12/2012 18

MC & HPMC - Key Properties/Functions

Page 19: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC Chemistry

o Methylcellulose (MC)

o Hydroxypropyl methylcellulose (HPMC)

19

Based on the substituent group

Methyl Group

Methylcellulose (MC)

Hydroxypropyl Group

Hydroxypropyl methylcellulose (HPMC)

Methyl Group

Page 20: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC - The Chemistry

20

O

O

OO

H

H

H

O

H

H

H

O

H

H

H

H H

H

HHO OH

HO

O

O

O

CH2

HO

HO

CH2

O

O

CH2

CH3

CH3

CH3

HCH3

CH3

H3C

Methylcellulose

H

O

O

OO

H

H

O

H

H

H

O

H

H

H

H H

H

H

CH3

HO

HO

O

O

CH2

HO

HO

CH2

O

HO

O

OH

CH2

H

CH2CHCH3

CH3

CH3CHCH2

O

CH3

Hydroxypropylmethyl

Cellulose

CH3

OH

MCMC

HPMCHPMC

3/12/2012

Page 21: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Chemistry- Functionality

Different chemistries have differences in physical properties

Dissolution temperature

Gelation Temperature

Gel Strength

Surface Activity

Differences are caused by:

The substituent group (Ratio of methyl/hydroxpropyl groups)

Relative numbers of the groups (Degree of Substitution: DS)

Average chain length of the product (Molecular Weight)

21

Page 22: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC - Different Viscosities

22

Thick

~ 50,000 mPa.s

Medium

~ 4000 mPa.s

Thin

~ 50 mPa.s

3/12/2012

Page 23: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Viscosity Range

• A rough rule -- For every 1% increase in concentration you will see a

8x increase in viscosity

23

10,000

1,000

100

10

1

7 6 5 4 3

10

9

8

7

6

5

3 1 1) 100,000

2) 40,000

3) 15,000

4) 4,000

5) 1,500

6) 400

7) 100

8) 50

9) 15

10) 5

1

2 4

100,000

Viscosity, mPa.s

2 0

Wt% gum

Page 24: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

3/12/2012

Effect of Temperature •MUST reach set hydration temperatures to become fully functional.

Effect of Concentration

•Viscosity build is not linear

Effect of pH

•Viscosity is stable between pH = 3 and 11

MC & HPMC

Effect of Salt and Sugar: •May delay hydration and hinder viscosity development

•May precipitate MC & HPMC out of solution if too much salt or sugar

• May lower gelation temperature

Page 25: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Effect of Temperature

25

Hydration Range Gelation Range Gel Strength

High Gel MC <50°F 100 - 114°F

(10°C) (38 - 44°C) Very Firm

Conv. MC <55°F 122 - 131°F

(13°C) (38 - 44°C) Firm

HPMC < 77°F - 85°F 143 - 194°F

(25°C - 30°C) (62°C - 90°C) Semi-Firm - Soft

3/12/2012

Page 26: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC

REVERSIBLE

THERMAL

GELATION

26 3/12/2012

Page 27: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

3/12/2012

.

Heating

Cooling

2% MC & HPMC Solutions Gels obtained by heating 2%

MC and HPMC Solutions

MC & HPMC Reversible Thermal Gelation

Page 28: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Thermal Gelation Benefits

• Controls moisture movement

• Retains shape at high temperatures (Boil out control)

• Reduces oil uptake

• Improves coating adhesion (along with film formation)

• Works alone (no other additives necessary)

28 3/12/2012

Page 29: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC - Thermal Gelation - Binding/Shape Retention

29 3/12/2012

Page 30: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Thermal Gelation – Boil Out Control

30

*Note: maximum sugar content must be less than 50%.

3/12/2012

Control

HPMC (0.5%)

Page 31: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Thermal Gelation – Boil Out Control

31

Before Baking

0.4% MC–vs- 0.15% Xanthan, 0.15% Guar, and starch control

3/12/2012

Page 32: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Thermal Gelation – Boil Out Control

32

After Baking 3/12/2012

Page 33: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

33

MC & HPMC – Thermal Gelation – Fat Reduction

In French Fry Coatings:

Most important property is gel strength gel maintains its integrity during frying

o MC has the highest gel strength of the chemistries

o Least surface active

MC will also gel at the lowest temperature

o Ensures film is formed prior to fat being absorbed

3/12/2012

Page 34: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Thermal Gelation – Fat Reduction

34

0

1

2

3

4

5

6

7

8

9

0 1 2 3 4 5 6

% f

at

% low viscosity MC

Fat Uptake Reduction With Increasing

Methylcellulose Solution Strength

3/12/2012

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MC & HPMC - Thermal Gelation – Fat Reduction

• Achieves ~30% reduction

in fat

• Will enable a “Reduced

Fat” claim in retail markets

• Note that the batter alone

does provide some barrier

function~11%

35

Developmental Lab Samples

6.00

8.00

10.00

12.00

14.00

Control

Non-

Battered

Control

Battered

Methocel

A-15 (2%)

Lab

Sample A

(1%)

Lab

Sample B

(2%)

Lab

Sample A

(2%)

% T

ota

l F

at

Fat Reduction in French Fry Batters

3/12/2012

2% MC

Page 36: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Thermal Gelation – Fat Reduction

3/12/2012 36

Cinnamon Buns

Page 37: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Thermal Gelation – Fat Reduction

Methylcellulose be used to improve the juiciness and mouthfeel of an

already lean beef patty (without adding extra fat)

Formulation

o 88.4% Lean beef (90% fat free)

o 10.0% Cold water (<40F)

o 1.2% Methylcellulose

o 0.4% Salt

Total fat: 10% fat (from meat) (11.3g fat per ¼ lb patty)

Store bought patty = 20% (22.6g fat per ¼ lb patty) = 50% fat reduction

3/12/2012 37

Page 38: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC

FILM

FORMATION

38 3/12/2012

Page 39: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Surface Activity - 1% Gum Solutions

Chemistry Surface Tension

(Dynes/cm)

Water 72

Xanthan 69

CMC 68

Na Alginate 62

PG

Alginate

58

MC 53-59

HPMC 45-55

39

N. Sakar – CRI Report #823965, 1982

Chemistry Surface

Activity

MC Least

HPMC Most

Page 40: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Film Formation Benefits

• Improved adhesion of coatings

• Reduced oil pick up (also a function of thermal gelation)

• Increased “hold time” under heat lamp

• Reduced runoff in oven

• Reduced browning

40 3/12/2012

Page 41: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Film Formation

41 3/12/2012

MC & HPMC are very surface active

Page 42: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Film Formation

3/12/2012 42

Tri-colored/tri-flavored film for a coating, as an insert

between layers, encapsulation, etc

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MC & HPMC – Film Formation - Glazes

43

with METHOCEL and without METHOCEL

Dry mix glaze on chicken breast (applied as

a powder to the moist cold chicken)

3/12/2012

Page 44: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC

FOAM

STABILITY

44 3/12/2012

Page 45: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

Surface Activity of MC & HPMC

MC & HPMC stabilize emulsions, foams and dispersions by both decreasing the

surface tension and increasing the viscosity

45

High

Shear Storage

Water

Oil

No MC/HPMC With MC/HPMC

Hydrophobic

Hydrophilic

Oil-in-water Air-in-water Solids-in-water

Emulsion Foam Dispersion

Water Oil

MC/HPMC

Page 46: Cellulose Derivatives in Food Applications Dow Wolff ... · PDF file52 MC & HPMC – Using Multiple Properties HPMC Medium Viscosity Needs to be able to thicken dough Too thick –

MC & HPMC – Foam Stability

46

Eggless Meringue

3/12/2012

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MC & HPMC – Foam Stability

47

METHOCEL F50 FG

Control (Egg)

3/12/2012

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MC & HPMC

Moisture

Control

48 3/12/2012

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MC & HPMC – Moisture Migration Control

• MC & HPMC reabsorb moisture when food cools after heating and

retains moisture during shelf storage.

• Cold moisture migration – in chilled and frozen storage (ice crystal

control)

• Where cold moisture migration control might be used?

o Baked goods (reduce staling)

o Frozen doughs and batters (Cookie, Brownie, Rolls & Bread)

o Frozen Cakes and Muffins

o Fillings on dough based substrates

49 3/12/2012

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Moisture Control and Retention with MC & HPMC

50 3/12/2012

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MC & HPMC

Use of Multiple Properties

51 3/12/2012

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52

MC & HPMC – Using Multiple Properties

HPMC

Medium Viscosity

Needs to be able to

thicken dough

Too thick – Will not

raise during proving or

baking & difficult to

work with

Gelation Temp

Higher Gelation Temp

(70-90 0C) –to gel later

during the baking

process

Gel Strength

Weaker Gel to ensure

the bread can rise

Surface Activity

Enhances and stabilizes air pocket

structure in dough

Gluten

Replacement

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In Reformed Potato Products: • Make mash formable in the cold (viscosity control)

• Maintain shape when fried and re-cooled (thermal gelation &

viscosity)

• Dramatically reduce bursting leading to improved yields and better

safety (thermal gelation, moisture management)

• Make mash slippery reducing starch damage during extrusion

• Reduce oil uptake (thermal gelation, film formation)

MC & HPMC – Using Multiple Properties

3/12/2012

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In Predusts:

o Increases Batter Pick-up (Viscosity)

o Manages moisture migration (thermal gelation, film formation)

o Prevents batter blow-offs (thermal gelation, film formation)

In Batters:

o Reduced fat uptake (thermal gelation, film formation)

o Increases “hold time” (thermal gelation, film formation)

o Preserves crispiness in oven reconstituted

products (film formation)

3/12/2012 54

MC & HPMC – Using Multiple Properties

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MC & HPMC

How to Incorporate MC &

HPMC in Food Systems

55 3/12/2012

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MC & HPMC - Incorporation Methods

56

•Dry Blending (flour, sugar,salt, spices, etc.) 7:1 Dispersant/MC or HPMC •Food Oils (soy, corn, canola, cottonseed) 5:1-8:1 Oil/MC or HPMC •Other Liquids (corn syrup, HFCS, glycerin) •Hot Processing Steps

•Direct Cold Water

3/12/2012

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MC & HPMC – Delayed Hydration Technique

Add MC or HPMC to hot system

- MC or HPMC won’t hydrate in hot conditions

- Product (dips/soups/etc) will stay thin during hot HTST or UHT;

thicken upon cooling

• Improves pumpability of hot filled products

• Better efficiency of heat transfer during

processing – lower processing time

• Less burn on

57

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MC – Starch Synergy

Methylcellulose has a synergistic effect when used in combination

with modified waxy maize starches

Reduce MC and starch levels – save on cost

Fewer calories

Increased hot cling

Greater hot viscosity

Less “starchy” mouthfeel in sauces

58

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Agenda

• Introduction to Cellulose

• Food Approved Cellulose Derivatives

o Key Properties

o Functions

o Common Applications

• Most Widely Used Cellulose Ethers in Food Industry

o Methylcellulose (MC)

o Hydroxypropyl Methylcellose (HPMC)

o Sodium Carboxymethylcellulose (CMC)

• Q&A 3/12/2012 59

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Sodium Carboxymethylcellulose (CMC)

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• Gluten-free and conventional breads

• Pancakes, wraps, tortillas

• Cakes and cookies: Dough and dry mixes

• Bakery creams, fruit preparations

• Glazes, coatings and toppings of bakery products

• Dairy products

• Soups, sauces, dressings, marinades

• Beverages and Wine

• Meat Products

CMC – Common Applications

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CMC - Advantages

• Broad viscosity range – from very low to extremely high

o 30 – 60,000 cPs (2 %, Brookfield)

• Always available in high quality (not depending on harvesting)

• High degree of purity (> 99.5 %)

• Conformity of all standards for food and pharmaceutical applications

• Narrow specifications for all relevant product parameters

• Prepared from wood pulp GMO free

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• Absolutely odorless and tasteless (e.g. Guar smells like beans)

• Absolutely clear and transparent solutions in water (unique in the

world hydrocolloids)

CMC & HPMC Guar Gum Agar

CMC - Advantages

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CMC – Key Properties

• Soluble in Cold and Hot Water

• Thickener

• Increased Plasticity and Elasticity (improved machinability)

• Freeze Thaw Stability

• High Water Binding

• Emlulsifier

• Protein protection

• Compatible With Other Hydrocolloids

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CMC – The Chemistry

65

O

O- Na

+

O

O- Na

+

O

OO

O

O

OHHO

O

OHHO O

OO

O

O

OHHO

O

OHHO

O- Na

+

O

O- Na

+

O

O

O- Na

+

O

O- Na

+

O

OO

O

O

OHHO

O

OHHO O

OO

O

O

OHHO

O

OHHO

O- Na

+

O

O- Na

+

O

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• CMC products are tailor made

• Main product characteristics are controlled by:

degree of polymerisation (DP)

degree of substitution DS

particle size

CMC - Production

CMC

O

O - N a + O

O - N a +

O O

O O

O

OH HO

O

OH H

O O

O O

O

O

OH HO

O

OH HO

O - N a +

O O - N a +

O

Sodium Carboxymethylcellulose (CMC)

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DP = (Average Chain Length)

• Is controlled by the manufacturing

process raw material (cellulose) source

• Determines the viscosity

development of the CMC

• Range includes grades from low to

extremely high viscosity

CMC - Degree of Polymerization (DP)

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DS Average Number of CM-groups per Glucose Unit

0.9 0.7 Impact of increasing DS

• Higher gloss

• Smoother flow behavior, less pseudoplastic

• Clearer solutions (no fibers)

• Higher stability in low water content products

• Higher salt tolerance

CMC - Degree of substitution (DS)

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CMC - Particle Sizes

Powdered Grades

• Will Clump if attempt to put directly into solution

• Requires dry blending agent

Granular Grades

• Goes into solution without clumping

• Takes longer to hydrate

Instantized Grades

• Very good dispersibility in cold water

• Fast viscosity build up

• No lumping

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CMC

Effect of Concentration

o Viscosity build is not linear (doubling will increase viscosity 6-10X)

Effect of Heat

o With increasing temperature the viscosity of the CMC solution

decreases (reversible)

o At temperatures above 90C (194 F) all CMC grades are thin flowing.

Effect of Shear

o The higher the shear, the greater the thinning effect.

o Reverses and builds back viscosity after shear is removed

Effect of Salt Concentration

o Viscosity decreases as salt concentration increases

Effect of pH

o Maximum viscosity between pH 6.5 - 8.5

o Viscosity falls on each side of that range

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Relation: CMC concentration and viscosity

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

0 1 2 3 4 5 6 7 8

Concentration [%]

Vis

co

sit

y [

mP

a·s

]

CRT 30

CRT 100

CRT 1000

CRT 2000

CRT 10000

CRT 20000

CRT 30000

CRT 40000

CRT 50000

in water, 15 °C, BF LVT

CMC - Viscosity

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The viscosity decreases during heating process.

Reversible Process – viscosity increase again by decreasing

the temperature!

14.000 12.00

0

10.000

8.000

6.000

4.000

2.000

0

20 30 50 70 100

Temperature [ºC]

example: WALOCEL® CRT 10000 GA

CMC - Heat Impact

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CMC - Impact of Shear

Aqueous CMC-Solutions, Concentration 1.0 % by weight

10

100

1000

10000

100000

0,01 0,1 1 10 100 1000 10000

Shear rate / s-1

Vis

co

sit

y /

mP

a·s

CRT 60.000 PPA 07

CRT 20000 PA 07

CRT 2.000 PA

CRT 1000 GA 07

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General behavior in the presence of salts:

• Tolerance is limited

• Viscosity decreases with increasing salt levels

• Higher DS CMCs are more stable than lower

The moment of salt (e.g. table salt) addition is important

• Dissolved CMC is more stable against salts than CMC which

is integrated in salt water

• The viscosity development of CMC is suppressed due to salt

water

CMC - Salt Tolerance

1. CMC 2. Salt

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CMC - Effect of pH on Viscosity

Viscosity in relation to pH value (CMC atro)

0

1000

2000

3000

4000

5000

6000

0 2 4 6 8 10 12 14

pH value

Vis

co

sit

y [

mP

a·s

]

CRT 30, V2

CRT 100, V2

CRT 1000, V2

CRT 2000, V2

CRT 10000, V1

CRT 20000 (07), V1

CRT 30000, V1

CRT 40000, V1

CRT 60000 (07), V0.5

• Maximum viscosity between pH 6.5 - 8.5

• Insoluble at pH < 3 (free acid form)

• Strong viscosity decrease at pH < 6

• Slight viscosity drop at pH > 9

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Synergistic Combinations of

CMC With Other Hydrocolloids

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CMC

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CMC + Guar Viscosity increase

Synergism CMC - Guar without shear stress

Walocel CRT 60000 PA 07 - Guar 5000, concentration: 0.5 % in sum

0

250

500

750

1000

1250

1500

1750

2000

0 10 20 30 40 50 60 70 80 90 100

Amount CMC in the blend [%]

Vis

cosity [m

Pa

s]

0.5 % (atro), measured value

Theoretical value

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Synergism of blends (50 : 50)

• Improved heat resistance compared to pure CMC

• Increased cold functionality compared to pure LBG

• Viscosity win (10 % at low shear)

• Good shear stability

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CMC + Locust Bean Gum

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Improved stability and

functionality

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"Synergism" between CMC and classic gelformers

such as κ-Carrageenan, Agar, Starch …)

Improved gel quality

Prolonged stability

No / less syneresis

Increased elasticity

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Improved stability and functionality

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CMC + Gelforming Hydrocolloids

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Foods Containing CMC

CMC - Overview on Food Applications

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CMC - Functions in Food

Thickener, Viscosifier (e.g. beverages, soups, dressings, sauces)

Texturizer (e.g. beverages, fruitpreparation)

Improve elasticity and plasticity

(e.g. extruded products, bakery products)

Gives viscosity to aqueous solutions

Improves body and mouthfeel, keeps consistency stable

over storage time

Good machinability / simplified post-processing

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Waterbinding (e.g. meat products, bakery products)

Crystallisation control (e.g. ice cream, frozen dough products)

Slows down the crystallisation speed, reduced crystal growth/size

Delayed retrogradation of amylose (anti staling agent)

Prevents water loss, suppressed syneresis

Prolonged freshness

Mouthfeel enhancer (e.g. fat-reduced products like fresh cheese

preparations, soups, sauces, beverages)

Simulates a ″fatty″ mouth feel, improved creaminess

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CMC - Functions in Food

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Protein protection (e.g. fresh cheese, acidified dairy drinks)

Stabilizer (e.g. soups, dressings, sauces)

″Emulsifier″ (e.g. spreadable cheese, dressings)

CMC protects proteins against the effects of acid and heat

Keeps molecules stable and suspends particles

Stabilizes hydrophilic and lipophilic components,

support of classic emulsifiers

CMC - Functions in Food

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Gelling support (e.g. fresh cheese preps, desserts)

CMC improves the quality of gels and supports

gel-forming hydrocolloids

Foam stabilization

Fixing of foams, constant density, prolonged stand-up

CMC - Functions in Food

Partial replacement of traditional additives Fat and oil

Proteins (Proteins from milk/whey, meat, soy, wheat)

Sugar and lactose

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Guar Replacement with CMC

Guar Gum

• Guar provides thickening, texturizing, moisture-binding and freeze-thaw

stability

• 70-80% of guar gum is being used oilfield applications

Gum gum supply short of demand by ~25% in 2012

• Current prices roughly $7/lb

• 1% viscosity = 3500 – 5000 cPs

• CMC is a suitable, cost effective replacement

40,000 or 50,000 viscosity grade – 1:1 replacement

Synergy: 20/80 & 35/65 Guar/CMC offers a 2x viscosity gain vs

expected value

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Guar Replacement with CMC

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Properties Guar gum Cellulose gum

Cold and hot water soluble √ √

Dissolution time Medium - Fast Fast

Solution Transparency Cloudy Clear

Flavor Beany Neutral

Viscosity range 5000 -7000 @1% 30 to 50,000 @ 2%

Viscosity w/Shear Shear Thinning Shear Thinning

Viscosity w/Heat Heat Thinning Heat Thinning

Synergy Xanthan Guar, MC

pH Stability 5 – 7, loss below 3.5 Loss below 3.2

Moisture Holding Good Good

Freeze Thaw Stability √ √

Ionic Non Ionic Ionic

Milk Interaction Not Known Protective

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CMC - Incorporation Methods

Procedure Physical Form Recommended Preparation

Granular Type (GA)

Powder Type (PA)

Fine Powder Type (PPA)

Separate Solution

+

High speed mixer should be used and CMC grades should be added slowly to aqueous solution. The dissolution time is about 30 – 60 minutes.

Dry Blend Mixture

+

+

Premix CMC grades with other powder ingredients of the formulation to avoid agglomeration or lumps.

Dispersion in organic solvents

or oil

+

+

+

CMC grades are dispersed in organic solvents/oil. The CMC dispersion is than added to water while stirring

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Thanks for your kind attention !

QUESTIONS??

www.dow.com/dowwolff/en/

3/12/2012