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Cellbond Dynamic Test Jig The Cellbond Dynamic Test Jig was originally designed to perform dynamic certification tests for the Flex-PLI and has been updated to accommodate testing of the aPLI.
System Specifications
The test jig incorporates both the Pendulum and Inverse tests, as specified in the Flex PLI GTR9 (ECE/TRANS/WP.29/GRSP/201 3/26) regulation. The aPLI does not require the Pendulum test. Instead, the updated jig performs both of the Inverse certification tests prescribed for the aPLI. Current owners of the Cellbond Flex-PLI Dynamic Test Jig can purchase an upgrade kit which will provide for all dynamic testing of both impactors.
Technical Specification
Overall dimensions (including safety cage)
3.0 x 0.9 (1.1m inc. electrical enclosure) x 2.3m (L,W,H)
Power requirements
Supply Voltage: 230VAC (minimum) Single Phase with Neutral and Earth.
Supply must remain constant throughout acceleration phase – use regulator/stabiliser
if necessary.Supply Current: 25 Amps Maximum Voltage: 260V
Maximum velocity 11.6m/s
Pre-set velocity at impact 11.1+/-0.1m/s
Carriage mass 8.15kg
Carriage drive specification Twin Linear motors
Optional data output connector 15 Pin D Connector
Pendulum Test
Key Features:
· Compliant with the GTR9 specification
· Fully enclosed safety cage
· Remote single button trigger release mechanism
· Digital display angle gauge for easy operation and set up
· Robust steel assembly
Inverse Test
Key Features:
· Fully compliant with the GTR9 specification
· Easy, single-person set-up and operation
· Quiet operation
· Fully enclosed test area, with electrical and mechanical safety latches
· Twin linear motors achieving good repeatability and accuracy
· Linear encoder to determine exact positioning of the carriage at all times
· Linear rails and bearings ensure precise horizontal guidance of the impactor carriage allowing repeatable and consistent impact positioning
· Variable-height Pivot Cross Bar Weldment allows for multiple aPLI inverse tests
· Spring hook and lower support assembly to ensure correct positioning with minimal resistance
· Inspection hatch for easy replacement of honeycomb and paper
· User display
· Controller output allows the customer to log aspects of the test, including impactor carriage positioning, velocity, acceleration and the point the impactor is released
· Inbuilt capability to install a laser speed measuring device to verify the velocity at the point of impact
Pendulum Test
Inverse Test
Installation
The system will be delivered assembled. The structure of the test jig should be secured on a flat and levelled floor ahead of the final commissioning. A minimum of two meters (2m) clearance should be allowed around the perimeter of the test device for access during testing and maintenance.
Overall package dimensions TBD
Shipping Mass TBD
Assembled Mass 800kg exc. packaging
Floor pad specification 3.0m x 1.0m min. thickness 100mm (min)FF 45/FL 35 Min. (ASTM E1155)
Floor Fixing
8 x M12 captive stud Anchor bolt (+2 optional fixing for safety cage)
Refer to Drawing 150701-059 for fixing location.
Positioning 2m (minimum) clearance around machine
Electrical supply See technical specification
Assembly and Commissioning To be carried out at Cellbond before shipping
Training Cellbond to provide documentation and technical support
Warranty 12 months
Quality
Cellbond is certified to ISO 9001:2015 and strives to continually improve its quality systems. Cellbond aims to provide its customers with the best quality products.
For more information on Cellbond’s related products or for specific development enquiries, please contact the Sales Team at [email protected]
www.cellbond.com
Minimum Installation requirements
Installation Drawing
Installation Drawing
UNITED KINGDOM
Cellbond5 Stukeley Business Centre,Blackstone Road,Huntingdon, CambridgeshirePE29 6EFUnited Kingdomt: +44 (0)1480 435302e: [email protected]
USA
Cellbond Inc.520 Walker RoadMeansvilleGeorgiaGA 30256USAt: +1 770 855 9433e: [email protected]
JAPAN
Cellbond Kabushiki Kaisha Landwork Aoyama Building 2nd Floor, 2-7-26 Kita Aoyama Minato-Ku Tokyo 107-0061 Japant: +81 (0)3 6890-0610 e. [email protected]
THE NETHERLANDS
Cellbond B.V.Poortweg 4A2612 PA DelftThe Netherlandst: +31 (0)15 8000 246e: [email protected]
Installation Drawing
