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AVAILABILITY AND SPARE PARTSWe hold stock of the Flex-PLI enabling us to offer short lead times. We also maintain a full complement of spare parts – please contact a member of the sales team for a quotation.
Each Flex-PLI is supplied with the following parts:
Flex-PLI Leg Part No.
1 x Certified Tibia Assembly 133-55001 x Certified Femur Assembly 133-51001 x Certified Knee Assembly 133-5300
Flesh System Part No.
1 x Large Outer Skin 133-50171 x Inner Skin Tibia 133-50151 x Outer Skin Tibia 133-50161 x Inner Skin Femur 133-50131 x Outer Skin Femur 133-50141 x Rubber Flesh Assembly 133-50206 x Velcro Straps 133-5019
Basic Parts Part No.
1 x Transport Carton25m roll Double Sided Tape (50mm wide)20 x M5 Nyloc Nuts 50005221 x Flex Wire Setting Tool 133-51122 x Flex Knee Setting Tool 133-511310 x Flex Double Sided Tape Impact Segments 133-50251 x Bone Base Assembly Tool 133-8129
Important Documentation
1 x Quick Start Guide1 x Calibration Report
Optional Additional Materials (Recommended Spares) Part No.
Certified Femur Bone Assembly 133-5165Certified Tibia Bone Assembly 133-5365Large Outer Skin 133-5017Inner Skin Tibia 133-5015Outer Skin Tibia 133-5016Inner Skin Femur 133-5013Outer Skin Femur 133-5014Velcro Straps 133-5019End Cover 133-5516Certified String Potentiometer RH to 7 pin male connector TBDCertified String Potentiometer LH to 7 pin male connector TBD
In addition, the following optional recommended spares are available to order with the Flex-PLI:
UNITED KINGDOM
Cellbond 5 Stukeley Business Centre, Blackstone Road, Huntingdon, Cambs PE29 6EF United Kingdom
t: +44 (0)1480 435302 f: +44 (0)1480 450181 e: [email protected]
USA
Cellbond Inc. 80 Nectarine Drive, Newnan, GA 30265 USA
t: +1 770 855 9433 e: [email protected]
JAPAN
Cellbond Kabushiki Kaisha
t: +81 3 6890 0610 f: +81 3 6856 4058 e: [email protected] 2017
TIBI
A SI
DE
FEM
UR
SID
E
Cellbond was established in 1998 and is an innovative provider of passive safety testing products and equipment within the automotive sector. We have grown to become a global business, setting the standard for automotive passive safety testing worldwide, with offices in the UK, The Netherlands, Spain, Germany, Japan and the United States, and trusted agents in China, South Korea and India.We offer a continuously expanding range of ATDs (Anthropomorphic Test Devices), certified deformable Crash Test Barriers, and Pedestrian and Headform Impactors. Cellbond also offer Energy Absorbers, Moving Impact Trolleys, FE Models for ATDs and Barriers, Calibrated Honeycomb and Spare Parts.
APPLICATIONThe Flex-PLI is fired at 40km/h from a linear guide into the bumper of a static vehicle for the assessment of pedestrian lower leg and knee injuries.
FLEX-PLIThe Flexible Pedestrian Legform Impactor (Flex-PLI) represents a 50th Percentile male leg which is launched at car bumpers to assess potential pedestrian injuries. A successor to the EEVC WG17 Pedestrian lower leg form, the Flex-PLI was developed initially in Japan by JAMA (Japan Automobile Manufacturers Association Inc) and JARI (Japan Automobile Research Institute) in 2000. An initial design was created in 2002, followed by the Flex-GTR version in 2006.
The Flex-PLI contains a biomechanically based Femur, Tibia and Knee configuration with biofidelic attributes. Cellbond’s Flex-PLI bones are made of specially designed fibreglass material which is produced to very tight dimension tolerances and possesses robust mechanical properties.
The main attributes of the leg consist of a segmented femur with a suspension bracket at the top, a knee consisting of two aluminium blocks connected by wires and springs, a segmented tibia as per the femur and a flesh system of rubber sheet and Neoprene.
The standard leg instrumentation has 12 channels, this includes 3 full bridge strain gauge sensors in the femur and 4 in the tibia all measuring leg
bending movements, an accelerometer and 4 string potentiometers in the knee, each one measures specific ligament elongation. There
are also options for a further 26 linear accelerometer channels and 9 Angular Rate Sensors (ARS).
www.cellbond.com 03www.cellbond.com02
TESTING All static and dynamic testing required for
certification is carried out by Cellbond. Full certification results will be provided with each
Flex-PLI.
Our Dynamic Test Rig includes both parts of the dynamic test (Pendulum and Inverse), and is
designed to meet the requirements set out in the GTR9 documents. The Dynamic Test Rig is available to order.
This is the static certification jig for three legform sub-assemblies. The jig is used for the static certification of
the knee, tibia and femur assemblies relating to steps 1a, 1b and 2 of the current Flex-PLI user manual. We offer calibration
and certification as a service to our customers, however, the jig is also available to purchase.
INSTRUMENTATION Cellbond offer several integrated Data Acquisition System units according to customer requirements. Pictured is the DTS Nanoslice System set-up. Other Data Acquisition Systems are available upon request.
Cellbond also provide Test Equipment, Research & Design, DAS integration and Dummy Certification Services. Our team of expert engineers are able to work with you to develop new products and to improve existing designs.
AVAILABILITY AND SPARE PARTSCellbond maintain a complement of spare parts – please contact a member of the sales team for a quotation.
Each Flex-PLI is supplied with the following parts:
Flex-PLI Leg Part No.
1 x Certified Tibia Assembly 133-55001 x Certified Femur Assembly 133-51001 x Certified Knee Assembly 133-5300
Flesh System Part No.
1 x Large Outer Skin 133-50171 x Inner Skin Tibia 133-50151 x Outer Skin Tibia 133-50161 x Inner Skin Femur 133-50131 x Outer Skin Femur 133-50141 x Rubber Flesh Assembly 133-50206 x Velcro Straps 133-5019
Basic Parts Part No.
1 x Transport Carton25m roll Double Sided Tape (50mm wide)20 x M5 Nyloc Nuts 50005221 x Flex Wire Setting Tool 133-51122 x Flex Knee Setting Tool 133-511310 x Flex Double Sided Tape Impact Segments 133-50251 x Bone Base Assembly Tool 133-8129
Important Documentation
1 x Quick Start Guide1 x Calibration Report
Optional Additional Materials (Recommended Spares) Part No.
Certified Femur Bone Assembly 133-5165Certified Tibia Bone Assembly 133-5365Large Outer Skin 133-5017Inner Skin Tibia 133-5015Outer Skin Tibia 133-5016Inner Skin Femur 133-5013Outer Skin Femur 133-5014Velcro Straps 133-5019End Cover 133-5516Certified String Potentiometer RH to 7 pin male connector TBDCertified String Potentiometer LH to 7 pin male connector TBD
In addition, the following optional recommended spares are available to order with the Flex-PLI:
UNITED KINGDOM
Cellbond 5 Stukeley Business Centre, Blackstone Road, Huntingdon, Cambs PE29 6EF United Kingdom
t: +44 (0)1480 435302 f: +44 (0)1480 450181 e: [email protected] www.cellbond.com
USA
Cellbond Inc. 520 Walker Road, Meansville, GA 30256USA
t: +1 770 855 9433 e: [email protected] www.cellbond.com
Aug 2017
Cellbond Kabushiki KaishaLandwork Aoyama Building 2nd Floor 2-7-26 Kita AoyamaMinato-KuTokyo 107-0061Japan
t: +81 3 6890 0610 f: +81 3 6856 4058 e: [email protected] www.cellbond.co.jp
JAPAN
Cellbond B.V.Poortweg 4A2612 PA DelftThe Netherlands
t: +31 (0)15 8000 246e: [email protected]
THE NETHERLANDS
