۲۲۶۳۰۶۰۸- ۱۰ و ۲۲۶۴۶۷۸۳-۴: تلفن آلمان KCHشركت كسري نماينده رسمي w w w . k a s r a . c o . i r

Technical Data Sheet 44.06.545E – 06/06

CEILCOTE 505 Coroline

Glass fibre reinforced epoxy resin coating for steel and concrete surfaces exposed tosevere process conditions

DescriptionThe well-proved epoxy resin based CEILCOTE 505Coroline system is reinforced with one glass fibrelayer and can be subjected to severe processconditions. The thickness of applied coating isapprox. 4 mm.

Typical usesCEILCOTE 505 Coroline is perfectly suited as alining system for structural components made ofboth concrete and steel that are subjected toaggressive and destructive media, especially acidsand strong alkaline media. The coating is alsofrequently used as corrosion resistant floorcovering. Typical fields of application are:• lining of tanks• lining of trenches• substructures for appliances/equipment• lining of process equipment• floor coverings

Advantages• resistance to temperatures of up to 80°C• excellent adhesion to steel and concrete

substrates• superior mechanical properties• successful application in areas that are

exposed to aggressive media, e.g. alkalinepickling agents, acids and organic chemicals

Chemical resistanceInformation on the chemical resistance propertieswill be provided on request.

SubstrateStructural components made of either steel and/orconcrete may serve as substrate. Concretestructures and all steel structures must meet therequirements of DIN EN 14879-1.

Surface pretreatmentSteel surfaces shall be abrasive blasted to ametallic white finish. A preparation degree of SA2 ½ as specified in DIN EN ISO12944-4 and a"medium (G)" roughness degree as specified in DINEN ISO 8503-1 must be attained;

minimum roughness Rz = 70 µm. After blast cleaningthe steel surface must be primed.Concrete surfaces must be prepared by abrasiveblasting or other suitable mechanical methods toremove cement slurries, cement skin, loose or brittleparticles, defects and parting compounds. The residualmoisture of the concrete surface shall be < 4%. Theconcrete substrate should exhibit a compressivestrength of at least 25 MPa.

ApplicationCEILCOTE 505 Coroline consists of a two-componentPrimer, a three-component Base Coat, a two-component Laminate Layer, which is reinforced with theCEILCOTE Glasscloth 330, and a three-component TopCoat.

Mixing ratios Parts byweight (kg)

Parts byvolume (l)

CEILCOTE 680 Primer680 Primer Resin 100 2.00#9 Hardener 30 0.68

Base Coat505 Coroline Resin 100 2.00#4 A Hardener 11 0.25S-1 Powder 260 5.20

Laminating Solution505 Coroline Resin 100 2.00#4 A Hardener 11 0.25

Top Coat505 Coroline Resin 100 2.00#4 A Hardener 11 0.25S-1 Powder 260 5.20

Spread the Primer onto the substrate using a roller andallow to harden. Then apply the Base Coat in athickness of approx. 1.5 mm and press down theCEILCOTE Glasscloth 330, soak it with laminatingsolution and allow to harden.Apply the Top Coat in a thickness of approx. 1.5 mmand smooth the surface with a flat brush that is wettedwith Ceilcote T-420 Solvent.

۲۲۶۳۰۶۰۸- ۱۰ و ۲۲۶۴۶۷۸۳-۴: تلفن آلمان KCHشركت كسري نماينده رسمي w w w . k a s r a . c o . i r

30.06.06 Technical Data Sheet CEILCOTE 505 Coroline 44.06.545E, Page 2 of 2

During the coating works exposure to directsunlight shall be absolutely avoided.

Pot lifeTemperature Primer Base Coat

15°C ~ 60 min. ~ 80 min.20°C ~ 45 min. ~ 60 min.30°C ~ 20 min. ~ 30 min.

Temperature Top Coat LaminatingSolution

15°C ~ 80 min. ~ 60 min.20°C ~ 60 min. ~ 45 min.30°C ~ 30 min. ~ 20 min.

CoveragePrimer: Steel approx. 0.15 kg/m² Concrete approx. 0.30 kg/m²Base Coat (1.5 mm): approx. 3.50 kg/m²Laminating Solution: approx. 0.80 kg/m²Top Coat (1.5 mm): approx. 3.50 kg/m²Ceilcote T-420 Solvent: approx. 0.15 kg/m²

PackingThe following standard quantities are available:

CEILCOTE 680 Primer Resin 12.0 kgCEILCOTE #9 Hardener 3.6 kgCEILCOTE 505 Coroline Resin 20 kgCEILCOTE #4 A Hardener 2.4 kgCEILCOTE S-1 Powder 20 kgCEILCOTE T-420 Solvent 5 kg

StorageThe products shall be stored in a cool and dryplace. With a storage temperature of 23°C theminimum shelf life is as follows:

CEILCOTE 680 Primer Resin 12 monthsCEILCOTE #9 Hardener 12 monthsCEILCOTE 505 Coroline Resin 12 monthsCEILCOTE #4 A Hardener 12 monthsCEILCOTE S-1 Powder 24 monthsCEILCOTE T-420 Solvent 24 monthsCEILCOTE Glasscloth 330 24 months

Higher temperatures will shorten the shelf life of thisproducts. The packaging drums are to be kept tightlyshut and are to be resealed each time material hasbeen removed. All liquid products must be stored frost-free.

SafetyAdequate ventilation is to be provided while work is inprogress. Ventilation is compulsory for all work carriedout in pits and closed rooms. All vapours that areproduced while work is in progress must becontinuously suctioned off at floor or bottom level.Only the amount of material effectively required tocontinue work is to be stored at the working place. Theinstructions for the prevention of fire and explosion areto be observed if required.Please note and ensure that even the smallestquantities of the individual components and/or preparedmixtures are not allowed to reach the sewerage.All regulations for the prevention of accidents stipulatedby the employer’s liability assurance association, theregulations for the prevention of accidents prescribed atthe site of application and the TRGS 507 „Surfacetreatment in rooms and tanks“, as well as the safetyprecautions listed on the packing (label) required by theprovisions of the Hazardous Materials Ordinance shallbe adhered to. The operating instructions pursuant to §14 GefStoffV as well as the EC safety data sheets areto be complied with.

Technical data Test specification Unit ParameterDensity DIN EN ISO 1183-1 g/cm³ 1.7Colour of Top Coat light greyCompressive strength DIN EN ISO 604 MPa 75Tensile strength DIN EN ISO 527 MPa 15Adhesion to concrete/screed *) DIN EN 24624 MPa > inherent strength of substrateAdhesion to steel DIN EN 24624 MPa 7Barcol hardness DIN EN 59 30Water vapour permeability Top Coat ASTM E-96 Method E perm-inches 0.0017Dissipation Resistivity (to earth) DIN EN ISO 1081 Ω > 109

Linear thermal expansion coefficient DIN 53752 K-1 25 ⋅ 10-6

Maximum service temperature, wetMaximum service temperature, dry

°C 70 (steel), 80 (concrete)120

*) compressive strength 25 MPa

The technical data contained herein represents the current state of our product knowledge and is intended to furnish general informationregarding our products and their application spectrum. In view of the diversity and multitude of application possibilities, this data should beregarded solely as general information, which does not guarantee any specific properties and/or suitability of these products for eachconcrete case of application. Consequently, when ordering a product, please contact us for detailed information relative to the propertiesrequired for a specific application. Our technical service will, upon request, furnish a profile of characteristics for the concrete applicationwithout delay.

KCH GROUP GmbHP.O. Box 11 63, D-56425 SiershahnPhone: +49 (0) 2623-600-0 / Fax: +49 (0) 2623-600-433 / eMail: info@kch-group.com