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Critical Control

Industry Overview

Your Inv i ted !

CC User Group MeetingSheraton Conference Center

Philadelphia, PA

October 2-4, 1999

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99Aug-13 2Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control ReviewGE Fanuc Autom at ion

High Availability Control Safety Systems

Hot Standby

El iminates Common M ode

Failures

Typical Appli cations relate

to Process Uptime..

Voted Redundancy

Failsafe and Faul t Tolerant

Typical Appli cations include:

Human L if e Protection,

Environmental Protection

& Equipment Protection.

Requi res Hazardous Business

Review

What is Critical Control?

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Critical Control ReviewGE Fanuc Autom at ion

Product Flexibility - GE Fanucs Greatest Strength

HBR30

HBR70

Fire & Gas

Non Safety

Applications

Human Life

Protection

Systems

Certified to

Risk Class 6

Hot Standby

CPU

Triple CPU

Voted

X

X

X

Dual CPU

Voted

X

X

CGR935 X

GMR XXX

X

TMR30 XX

Simplex CPU

D Outputs

X

X

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GE Fanuc Autom at ion

Advanced Technologyfor H igh Availabil i ty

Applications

Critical Control Review

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CPU

Primary CPU

CPU

Hot Backup CPU

Genius LAN A

Optional Genius LAN B

90/30 Rack I/O

GBC

Field Control I/O

Field Control

BIU

GBC

GBC

GBC

Genius I/O

GENIUS

B

S

M

90/30 Rack I/O

HBR30: 90-30 Hot Backup Redundancy


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HBR30 now has 3 options to choose from .


Digi

talI

nput

s(M

ax)

Digi

talO

utputs

(M

ax)

Analo

gIn

puts

(M

ax)

Analo

gOutputs

(M

ax)

Data

Syn

chronizatio

n

CPU

Diag

nostic

Fla

gs

Statu

sFla

gs

Maste

rSe

lectio

n

BusT

opology

HBR30 "Lite" 256 64 32 12

300

Register

s

90-30

35X &

36X

Standar

d

Enhance

d

A, B or

Float ing Simplex

HBR301 512 512 512 64

Up To

8,000

Register

s

90-30

35X &

36XEnhance

d

Enhance

d

A, B or

Floating

2

Simplex

or 1

Dual

HBR302-EX 2048 2048 1024 200

Up To 8K

Register

s

Ethernet 364

Only

Enhance

d

Enhance

d

A, B or

Floating

8

Simplex

or 4

Dual

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Primary:CPU 935

Genius LAN

Geni

us

Gen

ius

Genius I/O Blocks

BTM

RCM

BTM

RCM

Fault Tolerant Synchronization Bus

Secondary:CPU 935

GeniusBIU

90-30 Rack I/OField Control I/O

CGR935: 90-70 Synchronized Hot Backup Redundancy


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CGR935 and CGR 772 - 2 Powerful Options.

Dig

italI

nput

s

Dig

italO

utpu

ts

Analo

gIn

puts

Bas

eSc

anT

ime

Dat

aSy

nchr

oniza

tion

Use

rMem

ory

Dia

gnostic

Flags

Stat

usFl

ags

Maste

rSel

ectio

n

#Po

rtso

nth

eCPU

CGR 772 2048 2048 8K 5.9

msec

Up To

8,000

Regist er s 5 12 K En han ced En han ced

A, B or

Floating 3

CGR 935

12000

I/O any

mix

12000

I/O any

mix 8K

4.7

msec

Up To

12,000

Regist er s 1 M eg En han ced En han ced

A, B or

Floating 3

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TUV Certi f ied Technology

for Safety Applications


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Critical Control ReviewCritical Control Review

How many different Global Standards do

you have to be Certified against?

ISA S84.01DIN V 19250

OSHA

1910.119

IRI, UL, FM, CSA

ISO 9000

EPA

SARA

IEC

SC65A/WG9

FMEA

IEC 1131-3

NFPA 72CSA

Standards

CUSTOMER

STANDARDS

IEC SC65A/WG10

61508

NFPA 85

DIN VDE 801/01

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TUV Certification Review:

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TUV Website Review:

http://www.tuvps.com/services/sfsafety/benefits/cert.htm

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Diagnostic

WDT

GMR

CPU

Simplex Outputs

Failsafe Outputs

Simplex Inputs

Dual Inputs

Diagnostic Heartbeat

Pulse

LOAD

Common

LOAD

SIL 2 TUV 4

Failsafe


GMR 1oo1D - Extensive Diagnostics

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SIL 2 TUV 4

Failsafe

GMR CPU

Output Module #1Input Module #1

Diagnostic Default Contact

Input Module #2

Output Load Driver

Fault Tolerant

Contacts in parallel

provide protection

against field shorts

to +24Vdc

On-Board WDT

Redundant GeniusLAN



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LOA

D

CPU A

CPU B

Simplex Outputs

Simplex Inputs

Fault Tolerant

Outputs

Fault Tolerant/Failsafe Outputs

Dual Inputs

Triplicated Inputs

Failsafe Outputs

2-1-0 (D)

Degradation

Optional H pattern

outputs provide the

intelligence and fault

tolerance for (d)

operation

LOAD

LOA

D

LOAD

Common

Common

SIL 3 TUV 6

Fail Safe and Fault Tolerant


GMR 1oo2D - Fail Safe and Fault Tolerant

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GMR CPUInput Module

GMR CPU

Input Module

Output Module

Output Module

Failsafe I Output

SIL 2 TUV 4

Failsafe

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Aug-13 17Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

SIL 3 TUV 6




GMR CPU

Input Module

GMR CPU

Input Module

Output Module

Output Module

Fault Tolerant &

Failsafe H Output

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GE Fanuc A utom at ion

CPU ACPU B

CPU C

Simplex Outputs

Fault TolerantOutputs

Fault Tolerant/Failsafe Outputs

Failsafe Outputs

Simplex Inputs

Dual Inputs

Triplicated Inputs

LOAD

Commo

n

LOAD

LOAD

LOAD

Common

SIL 3 TUV 6



2oo3 - Triple Modular Redundant

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GMR CPUInput Module

GMR CPUInput Module

Fault Tolerant &

Failsafe H Output

GMR CPUInput Module

Output Module

Output Module

Output Module

Output Module

Failsafe I Output

Output Module

Simplex Output

2oo3 Voting

Group

2oo3 Voting

2oo3 Voting

2oo3 Voting

2oo3 Voting

2oo3 Voting

2oo3 Voting

2oo3 Voting

2oo3 Voting

SIL 3 TUV 6




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LOAD

G

en

iu

s

G

en

iu

s

G

en

iu

s

G

en

iu

s

Protection

Discharge Valve

Matrix

Zoned Fire

& Gas

Sensors

Fault Tolerant Bus

with BSMs

Optional

Second or

Third

CPU

Fail Safe

Outputs:

16 or 32

per gr oup.

LOADGe

ni

us

Simplex

Outputs:

16 or 32

per group.

SIL 3 TUV 6



Certified for SIL3 Fire & Gas Applications

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GMR CPU

Input Module

GMR CPU

Input Module

GMR CPU

Output Module

Output Module

Failsafe I Output

1oo2D Voting

Group

2oo3 Voting

2oo3 Voting

2oo3 Voting

2oo3 Voting

2oo3 Voting

SIL 3 TUV 6




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TV Class 6 CertifiedLife Safety Related Applications

Technischer berwachungs-Verein (TV)

Technical Supervisory Group

German test laboratory, safety testing

3 Certified System Structures

Triplex (2v3) - Fail Safe and Fault Tolerant

Duplex (2v2) - Fail Safe

Duplex (1v2) - Fail Safe and Fault Tolerant

Duplex (1v2)D - Fail Safe and Fault Tolerant*

Simplex (1v1)D - Fail Safe*

Additional 3rd Party Certifications

ISO 9001, CSA, UL, FM, CE

IEC, ETL, ANSI, BSI, NFPA . ++


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Why Would our Clients Want

this Technology?


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Burner/Boiler Systems

Rotating Equipment Undesired Discharges

Chemical Reactions

Uncontrolled Processes

Operating Area Volatiles

Untreated Effluent ...

Process Source Hazards

OSHA 1910.119HazardousChemicals PSM

EPA CFR 40

313 Chemicals / Environmental Impact

BOD (Biological Oxygen Demand)

AOX (Chlorinated Oxygen Compounds)

SS (Suspended Solids) DO (Dioxins)

Hydrocarbons

Toxins, ...

40


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Preventing Process Catastrophes

International Society for Measurement and Control

ISA-84.01

Standard

Application of Safety InstrumentedSystems for the Process Industries

I SA S.84.01 Standard

Electrical/Electronic

/Programmable

Electronic (E/E/PES)

for Use in SafetyApplications

Approved:

February 1996

No single element or event should place

the process operation between a safe

situation and a dangerous one

ISA S84.01 - SIS for Process Applications

AIChE CCPS - Guidelines for Safe Automation of

Chemical ProcessesIEC dS 61508 - Functional Specification - Safety

Related Systems

DIN / VDE 0801 - General Safety Principals for PES

Vendors

TUV - 3rd party Safety System Certification


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Market Strategy


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Competitive Analysis

Breadth of Solutions

GE FANUC

DCS Companies

Triconex

Allen Bradley

Modicon


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Price / Performance Index

Find & Document

New Applications

Functionality

HBR30

HBR70

CGR772

CGR935

TMR30

HBR30 Lite


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Recent Applications.

Critical Control is a System Solution

HBR30 LITEHBR30

CGR772

CGR935

FIRE & GAS DETECTION SYSTEMS

SAFETY SYSTEMS

SIL2-3 SIL0-1 SIL0-1 INDUSTRY

Avaition & Airports 12

Chemical Terminals 2 1 8

Chemical Manufacturing 10 8 6 3 1

Communications 4

Compressors & Turbines 4 10 1

Emergency Shutdown 63

Fertilizers 1 3

Flame Management 33 4 36

Gas Transmission & Distribution 4 52

Metals 41

Offshore Platforms 14 58 5 23

Petroleum Refining 6 8 7 57

Pharmaceuticals 1 5

Potable Water Treatment 4

Power Factor Control 1 2

Power Plants 2 4 14

Prisons 6Process Uptime 14 34 12 56

Product Pipelines 2 5 34

Pulp & Paper 2

Security Systems 2

Semiconductor Manufacturing 3 39

Standby Generators 8

Synthetic Rubber 1

Textiles 1 3

Toxic Gas Monitoring 16 3 12

Transportation 8 2

Tunnel Ventilation 8 24

Waste Water 1 8

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Aug-13 30Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATEOpen Mind

THE POWER OF AN

FLEXIBLE RedundancyRedundancy

Redundancy

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O Mi d

THE POWER OF AN

Documents

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