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1/158

(PARTS LIST)

JUNE-2013

Tata Motors Limited

Mumbai Jamshedpur Pune Lucknow Thane

ACE EX FACELIFT BS III


2/158


3/158

PRELIMINARY REMARKS

CHASSIS

TYPE VC NO VARIANT DESCRIPTION VARIANT DETAILS

ENGINE

TYPE

445554 55371220000R

TATA ACE EX FACELIFT BS III WITHOUT

ELEC. START-STOP, WITH BANJO REAR

AXLE(5.143), 275 IDI NA ENGINE, 170 DIA

CLUTCH, GBS 65-5/5.27 GEAR BOX,

13"TYRES, MECH. STEERING

ACE EX FACELIFT WITH

275 IDI NA BS III

275 IDI NA

BS III

This list comprises of parts for Engine, Gear Box, Rear Axle etc. of the under mentioned vehicle


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INSTRUCTIONS

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -

Technical CellTata Motors Ltd.,Parts Head Quarters,Teen Hath Naka,Gyan Sadhana College Service Road,Thane-400 604.

Refer Variant Table Matrix for correct applicability

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator side

The word “Optional” in the remarks column against an item having two or more partnumbers indicates that depending or availability, the item will be supplied under any one of these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exactreplica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:

INTRODUCTION


6/158

2788311000R.01 ENGINE GROUP 00

CHASSIS TYPE: ALL

2


CHASSIS TYPE: ALL

2


7/158


CHASSIS TYPE: ALL

FIG.

NO.PART NUMBER DESCRIPTION QTY REMARKS

3

1 278801000125 ASSY. ENGINE COMPLETE 1


CHASSIS TYPE: ALL

FIG.


3


8/158

2788311000R.02 HALF BLOCK & LONG BLOCK GROUP 00

CHASSIS TYPE: ALL

4


CHASSIS TYPE: ALL

4


9/158


CHASSIS TYPE: ALL

FIG.


5

1 278801990106 ASSY. HALF BLOCK BS-II/III 1

2 278801990105 ASSY. LONG BLOCK BS-II/III 1


CHASSIS TYPE: ALL

FIG.


5


10/158

2788311000R.03 GASKET KIT GROUP 00

CHASSIS TYPE: ALL

6


CHASSIS TYPE: ALL

6


11/158


CHASSIS TYPE: ALL

FIG.


7

- 278801990101 ENGINE OVERHAUL GASKET KIT 1

CONSISTS OF:

- 16220710223 SEALING WASHER 14X20 CU 1

- 16220710240 SEALING WASHER 16X20 CU 1

- 254701155325 GASKET 1

- 278801135301 OIL SUMP GASKET 1

- 278801155301 GASKET CYL. HEAD 1

- 278801155304 GASKET (CYL. HEAD COVER) 1

- 278801155305 GASKET BAFFLE (CYL. HEAD COVER) 1

- 278814105301 GASKET INLET MANIFOLD 1

- 278814115301 GASKET EXHAUST MANIFOLD 1

- 279001139201 SEALING WASHER (OIL SUMP DRAIN

PLUG)

1

- 279101145301 GASKET - REAR COVER CRANK CASE 1

- 279001159203 SEALING WASHER (FOR CYLINDER HEAD

COVER)

6

- 279001169202 SEALING WASHER (INJECTOR) 2

- 279018105302 GASKET (FOR OIL PUMP) 1

- 279018105303 GASKET (FOR OIL PUMP STRAINER) 1- 279020105301 GASKET (FOR WATER PUMP) 1

- 279020125303 GASKET (FOR WATER BYPASS TUBE) 1

- 279020125304 GASKET (FOR WATER INLET ELBOW) 1

- 279020127701 SEAL THERMOSTAT 1

- 279001107801 OIL SEAL-CRANKSHAFT (FRONT) 1

- 279001107802 OIL SEAL-CRANKSHAFT (REAR) 1

- 279005107810 OIL SEAL (CAMSHAFT REAR) 1

- 254701157814 OIL SEAL (CAMSHAFT- FRONT) 1

- 279005157801 VALVE GUIDE SEAL 4

- 16220710223 SEALING WASHER 14 X 20 1

- 265442809201 GASKET 1- 278814990101 DECORBONISING GASKET KIT 1

CONSISTS OF :

- 278801155301 GASKET CYL. HEAD 1

- 278801155304 GASKET (CYL. HEAD COVER) 1

- 278814115301 GASKET EXHAUST MANIFOLD 1

- 279001159203 SEALING WASHER (FOR CYLINDER HEAD

COVER)

6

- 279001169202 SEALING WASHER (INJECTOR) 2


CHASSIS TYPE: ALL

FIG.


7


12/158

2788310101R.01A CYLINDER CRANKCASE GROUP 01

CHASSIS TYPE: ALL

8


CHASSIS TYPE: ALL

8


13/158


CHASSIS TYPE: ALL

FIG.


9

1 278801100102 ASSY. CYLINDER CRANKCASE 1

- 254914108204 CORE PLUG [25 DIA.] 3

- 279001158202 CORE PLUG (10 DIA.) 2

- 254801108201 CORE PLUG [ 42 DIA.] 1

3 269026104802 DOWEL SLEEVE (FRONT HALF TO

INT.PLATE)

2

- 279001104801 DOWEL 6H6X10 1

- 279001104802 HOLLOW DOWEL 14H6X10.5X14L 2



- 279001103708 CYLINDER LINER 2

5 279001103201 HEX.BOLT (FOR M.B.CAP) 6

7 279001143802 REAR COVER - CRANKCASE (HOLLOW

DOWEL)

1

8 279001107802 OIL SEAL-CRANKSHAFT (REAR) 1

9 279101145301 GASKET - REAR COVER CRANKCASE 1

10 278801170101 ASSY.DIPSTICK TUBE 1

11 278801170102 ASSY.DIPSTICK 1

12 278801130103 ASSY. OIL SUMP COMPLETE (CORKGASKET) (BS II & III)

1

13 269026107202 MAGNETIC DRAIN PLUG 1

14 279001139201 SEALING WASHER (OIL SUMP DRAIN

PLUG)

1

15 278801135301 OIL SUMP GASKET 1

16 279001140114 ASSY.TIMING COVER REAR - RIGHT 1

17 279001140113 ASSY.TIMING COVER REAR - LEFT

(PLASTIC)

1

18 279001140112 ASSY.TIMING COVER REAR - TOP

(PLASTIC)

1

19 279001143803 FRONT TIMING COVER (BOTTOM) 121 279001143201 SHOULDER BOLT (FOR TIMING COVER) 3

22 254901147501 RUBBER BUSH (TIMING COVER) 3

23 279001147501 RUBBER BUFFER (FOR MTG.TIMING

COVER)

1

24 279001146901 INSERT TUBE (FOR MTG.TIMING COVER) 1

28 278801140102 ASSY. COVER (TIMING BELT - FRONT) 1

33 279001107801 OIL SEAL - CRANKSHAFT (FRONT) 1

34 279001140104 ASSY. TIMING COVER - REAR (TOP) 1


CHASSIS TYPE: ALL

FIG.


9


14/158

2788310101R.02 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

10


CHASSIS TYPE: ALL

10


15/158


CHASSIS TYPE: ALL

FIG.


11

1 278801990109 ASSY CYL. HEAD (W/O INJECTOR AND

WITH VALVES)

1

- 278801150102 ASSY CYL. HEAD (W/O VALVES) 1

2 278805107902 CAMSHAFT 1

4 278801160102 ASSY.INJECTOR WITH NOZZLE HOLDER -

BS III

2

10 279005106501 NUT (FOR CAMSHAFT BRG. CAP) 4

11 279005125111 INTAKE VALVE 2

12 279005125112 EXHAUST VALVE 2

- 279005153701 VALVE GUIDE INLET STD 2

- 279005153703 VALVE GUIDE EXHAUST STD 2

- 278801150108 PRE CUMBUSTION CHAMBER WITH BALL 2

14 279005138301 SHIM 2.500 THK. 4 FOR SELECTION






14 279005138307 SHIM 2.800 THK. 4 FOR SELECTION14 279005138308 SHIM 2.850 THK. 4 FOR SELECTION










14 279005138318 SHIM 3.350 THK. 4 FOR SELECTION14 279005138319 SHIM 3.400 THK. 4 FOR SELECTION











CHASSIS TYPE: ALL

FIG.


11


16/158


CHASSIS TYPE: ALL

12


CHASSIS TYPE: ALL

12


17/158


CHASSIS TYPE: ALL

FIG.


13


15 279005139903 TAPPET (STD.) 4

16 270215409912 GLOW PLUG 2

- 282915409903 GLOW PLUG STRIP 1

18 279005157801 VALVE GUIDE SEAL 4

- 279001153401 VALVE SEAT INSERT INLET NORMAL 2

- 279001153403 VALVE SEAT INSERT EXHAUST NORMAL 2

21 254701157814 OIL SEAL (CAMSHAFT-FRONT) 1

22 279005107810 OIL SEAL (CAMSHAFT-REAR) 1

23 279005128201 SPRING SEAT 4

24 279005128701 VALVE SPRING 4

25 279005125110 VALVE SPRING RETAINER 4

26 279005124301 LOCK HALF 8

28 278801155301 GASKET CYL. HEAD (1.6 THK.) 1 FOR SELECTION



29 279001153201 HEX. BOLT (FOR CYL. HEAD) 6

30 279001159201 WASHER (FOR CYL. HEAD BOLT) 6

- 278801990108 SET INLET AND EXHAUST VALVE 1CONSISTING OF :-

11 279005125111 INTAKE VALVE 2

12 279005125112 EXHAUST VALVE 2


CHASSIS TYPE: ALL

FIG.


13


18/158

2788310101R.03 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

14


CHASSIS TYPE: ALL

14


19/158


CHASSIS TYPE: ALL

FIG.


15

- 278801150103 ASSY.CYL.HD.COVER WITH T.COVER &

GASKET

1 FOR TIMING COVER

REFER TABLE 00.01.04

31 278801150104 ASSY. CYLINDER HEAD COVER

COMPLETE

1

35 278801155304 GASKET (CYL. HEAD COVER) 1

36 279001158805 STUD (FOR CYL. HEAD. COVER) 4

37 279001150113 ASSY.CAP (FOR CYL.HEAD COVER) 1

38 279001159905 CAP. (FOR CYL. HEAD COVER) 1

39 254701155325 GASKET 1

40 279001158806 STUD (FOR CYL. HEAD COVER) 2

41 279001156904 SPACER TUBE (FOR CYL. HEAD COVER) 4

42 279001156905 SPACER TUBE (FOR CYL. HEAD COVER) 2

43 279001150110 ASSY. RUBBER BUSH (FOR CYL. HEAD

COVER)

6

44 279001156501 DOMED CAP NUT (FOR CYL. HEAD

COVER MTG.)

6

45 279001159203 SEALING WASHER (FOR CYL. HEAD

COVER)

6


CHASSIS TYPE: ALL

FIG.


15


20/158

2788210103R.01 ENGINE MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

16


CHASSIS TYPE: ALL

16


21/158


CHASSIS TYPE: ALL

FIG.


17

1 278803100108 ASSY CRANKSHAFT WITH PIN & CT

WT:NORMAL

1

2 15020502018 SRDG BEARING 1

3 279005110107 ASSY.GEAR (FOR CRANKSHAFT)

(SINTERED)

1

4 279103133701 PULLEY CRANKSHAFT-ALT.DRIVE

(4-GROOVES)

1

5 279003133201 HEX.BOLT (FOR CRANKSHAFT GEAR) 1

6 279003138601 WASHER (FOR CRANKSHAFT GEAR) 1

7 254703105901 KEY 1

8 278803110101 ASSY. FLYWHEEL WITH RING GEAR &

DOWEL

1

9 279003115401 RING GEAR 1

10 279003113201 HEX.BOLT (FOR FLYWHEEL) 6

14 279003150106 ASSY CONNECTING ROD W/O

BRG.SHELL

2

16 279003153203 BOLT (FOR CONNECTING ROD) 4

17 279003156501 NUT (FOR CONNECTING ROD) 4

18 278803990110 SET PISTON W/O RINGS (74.940 DIA) 1CONSISTING OF :-

20 PISTON 2

25 PISTON PIN 2

26 CIRCLIP 4

27 278803990113 SET PISTON RINGS STD 1

CONSISTING OF :-

28 TOP COMP. RING STD 2

29 TAPER FACED RING STD 2

30 ASSY. OIL CONTROL RING STD 2

31 278803990102 SET MAIN BRG HALF(UPPER/LOWER)

STD

1

CONSISTING OF :-

32 MAIN BRG.HALF STD. 6

31 278803990123 SET MAIN BRG HALF(UPPER/LOWER) R-1 1

CONSISTING OF :-


31 278803990124 SET MAIN BRG HALF(UPPER/LOWER) R-2 1

CONSISTING OF :-


33 278803990104 SET THRUST WASHER 1


CHASSIS TYPE: ALL

FIG.


17


22/158


CHASSIS TYPE: ALL

18


CHASSIS TYPE: ALL

18


23/158


CHASSIS TYPE: ALL

FIG.


19

CONSISTING OF :-

34 THRUST WASHER LOWER 2

35 THRUST WASHER UPPER 2

36 278803990120 SET BRG HALF CON.ROD (STD) 1 FOR SELECTION

CONSISTING OF :-

37 BRG.HALF CON ROD (STD) 4

36 278803990121 SET BRG HALF CON.ROD (R-1) 1 FOR SELECTION

CONSISTING OF :-


36 278803990122 SET BRG HALF CON.ROD (R-2) 1 FOR SELECTION

CONSISTING OF :-


38 278803990118 SET CON.ROD BUSH 1

CONSISTING OF :-

39 CONNECTING ROD BUSH 2


CHASSIS TYPE: ALL

FIG.


19


24/158

2788310105R.01 ENGINE TIMING GROUP 05

CHASSIS TYPE: ALL

20


CHASSIS TYPE: ALL

20


25/158


CHASSIS TYPE: ALL

FIG.


21

1 254705116301 TIMING BELT(136 TEETH) 1

2 279005115401 TIMING GEAR (CAMSHAFT) (SINTERED) 1

3 279005119201 WASHER (FOR CAMSHAFT GEAR) 1

4 279005103201 HEX BOLT (CAMSHAFT GEAR MTG.) 1

5 279005110101 ASSY.TENSIONER (TIMING BELT) 1

6 279005118606 SPACER(TIMING BELT

TENSIONER)CYLINDRICAL

1

8 279005110103 ASSY.IDLER (FOR TIMING BELT) 1


CHASSIS TYPE: ALL

FIG.


21


26/158

2788310107R.01 FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: ALL

22


CHASSIS TYPE: ALL

22


27/158


CHASSIS TYPE: ALL

FIG.


23

1 278807100103 ASSY. DISTRIBUTOR PUMP (BS III) 1 OPTIONAL

2 279007120102 ASSY.BRACKET-FRONT (FOR FIP) 1

3 254707129202 WASHER (FOR LUCAS FIP MTG.) 3

4 278807123701 FIP BRACKET (REAR)-CAST 1

5 279007123701 BRACKET (FIP BRACKET MIDDLE)

(CASTING)

1

6 279007135401 TIMING GEAR (FIP) (SINTERED) 1

7 279007106501 ADAPTOR (FOR FIP GEAR) 1

8 278807140101 ASSY.FUEL PR.LINES 1 & 2 WITH CLAMPS 1

CONSISTS OF :

9 ASSY.FUEL PRESSURE LINE BENT

CYL.NO.1

1

10 ASSY.FUEL PRESSURE LINE BENT

CYL.NO.2

1

11 SET ASSY. CLAMP (FOR HP LINES)

CONSISTS OF :

- 252707148201 PIPE CLAMP UPPER 1

- 252707147501 RUBBER GROMMET 1

- 252707140102 ASSY CLAMP LOWER 1- 252707148202 CLAMPING PIECE LOWER 1

15 279007146902 PLUG (INJECTOR OVER FLOW) 1

16 254707146913 RUBBER TUBE (140) 1

17 279007146904 RUBBER TUBE(160)(INJECTOR

OVERFLOW)

1


CHASSIS TYPE: ALL

FIG.


23


28/158

2788210409R.01 FUEL/ AIR FILTER (PICK-UP) GROUP 09

CHASSIS TYPE: ALL

24


CHASSIS TYPE: ALL

24


29/158


CHASSIS TYPE: ALL

FIG.


25

1 278809130112 ASSY SNORKEL,HUMP HOSE,AIR

CLEANER & CLAMP

1

2 278809130113 ASSY. AIR CLEANER 1

3 278809130114 ASSY. FILTER ELEMENT 1

5 278809130103 ASSY BRACKET-RH (AIR FILTER MTG) 1

6 278809133302 BRACKET.-FRONT (LIFTING.HOOK & AIR

FILTER MTG.)

1

8 278809130117 ASSY. SNORKEL WITH MESH 1

9 278809130102 ASSY. ISOLATOR (FOR RESONATOR &

SNORKEL MTG.)

3

10 278809135805 HUMP HOSE-AIR CLEANER TO SNORKEL 1

11 278809134201 HOSE CLAMP-CONSTANT TORQUE 2

14 279009110102 ASSY FUEL FILTER 1

15 254709110119 FUEL FILTER ELEMENT 2

16 278809135303 GASKET IRREGULAR 1


CHASSIS TYPE: ALL

FIG.


25


30/158

2788310214R.01 EXHAUST & INLET MANIFOLD GROUP 14

CHASSIS TYPE: ALL

26


CHASSIS TYPE: ALL

26


31/158


CHASSIS TYPE: ALL

FIG.


27

1 278814100102 ASSY. INLET MANIFOLD (FOR BS-II & III) 1

2 278814105801 RUBBER HOSE (INLET.MANIFOLD TO

CYLINDER.HEAD.COVER)

1

- 14300512225 SPR. BAND CLAMP 22DX12W 2

3 278814105301 GASKET INLET MANIFOLD 1

4 278814113702 EXHAUST MANIFOLD 1

5 278814115301 GASKET EXHAUST MANIFOLD 1


CHASSIS TYPE: ALL

FIG.


27


32/158

2788210115R.01A ENGINE ELECTRICALS GROUP 15

CHASSIS TYPE: ALL

28


CHASSIS TYPE: ALL

28


33/158


CHASSIS TYPE: ALL

FIG.


29

1 278815143701 ALTERNATOR MTG.BKT-CAST 1

2 279023128802 STUD (FOR A.C. & ALT. BRACKET) 2

3 279015140120 ASSY.CLAMP ROD (COMPLETE) 140 MM 1

4 278815140102 ASSY. BRACKET (ALTERNATOR - UPPER) 1

5 279015146310 POLY-V BELT (4 GROOVES-720) 1

6 282915109903 STARTER MOTOR-SM 82 1

7 282915409926 ALTERNATOR WITH ZENER DIODE 40A 1

8 - HEX FLANGED BOLT M8 X 55 1

9 265454509913 LOW OIL PRESSURE SWITCH 1

- 265442809201 GASKET 1

- 16531999049 PIPE UNION BOLT 2

- 16220710223 SEALING WASHER 14 X 20 1

- 265454509913 OIL PRESSURE SWITCH 1

18 270254219909 DUAL TEMPERATURE TRANSDUCER 1

19 282954109916 NEW EARTH STRAP 1


CHASSIS TYPE: ALL

FIG.


29


34/158

2788210118R.01A ENGINE LUBRICATION GROUP 18

CHASSIS TYPE: ALL

30


CHASSIS TYPE: ALL

30


35/158


CHASSIS TYPE: ALL

FIG.


31

1 279018104801 HOLLOW DOWEL 10H6X8.4X8L 2

2 279018100102 ASSY OIL PUMP 1

3 279018105309 GASKET (FOR OIL PUMP) 1

4 278818150101 ASSY STRAINER (FOR OIL PUMP) 1

5 279018105303 GASKET (FOR OIL PUMP STRAINER) 1

6 279018130101 ASSY OIL FILTER 1

7 279001109902 ADAPTOR (OIL FILTER) 1


CHASSIS TYPE: ALL

FIG.


31


36/158

2788310120R.01A ENGINE COOLING GROUP 20

CHASSIS TYPE: ALL

32


CHASSIS TYPE: ALL

32


37/158


CHASSIS TYPE: ALL

FIG.


33

1 279020100101 ASSY. WATER PUMP 1

2 279020105301 GASKET (FOR WATER PUMP) 1

35 278820120103 ASSY. ELBOW (FOR WATER INLET &

BYPASS)

1

37 278820120104 ASSY. TUBE WATER BYPASS 1

38 278820125801 HOSE FOR WATER BYPASS TUBE 1

39 14300512276 SPRING BAND CLAMP 27DX12W 2

40 279020125303 GASKET (FOR WATER BYPASS TUBE) 1

42 279020127701 SEAL THERMOSTAT 1

43 279020120128 ASSY.COVER (THERMOSTAT) 1

45 279020125304 GASKET (FOR WATER INLET ELBOW) 1

46 278820120106 ASSY. THERMOSTATE 1


CHASSIS TYPE: ALL

FIG.


33


38/158

2788210122R.01 ENGINE MOUNTING GROUP 22

CHASSIS TYPE: ALL

34


CHASSIS TYPE: ALL

34


39/158


CHASSIS TYPE: ALL

FIG.


35

1 279022107101 LIFTING HOOK (FRONT) 1

3 278822123703 BRACKET FOR ENGINE MOUNTING ARM 1

10 278822123704 ENGINE MTG. ARM FRONT 1

12 278824100105 ASSY ENG MTG PAD FRONT 1

13 278824200105 ASSY ENG MTG PAD (REAR) 2


CHASSIS TYPE: ALL

FIG.


35


40/158


CHASSIS TYPE: ALL

36


CHASSIS TYPE: ALL

36


41/158


CHASSIS TYPE: ALL

FIG.


37

1 279022107101 LIFTING HOOK (FRONT) 1

3 278822123703 BRACKET FOR ENGINE MOUNTING ARM 1

10 278822123704 ENGINE MTG. ARM FRONT 1

12 278824100105 ASSY ENG MTG PAD FRONT 1

13 278824200105 ASSY ENG MTG PAD (REAR) 2

14 570822107101 LIFTING HOOK (REAR) 1


CHASSIS TYPE: ALL

FIG.


37


42/158

2724101025R.01A CLUTCH GROUP 25

CHASSIS TYPE: ALL

38


CHASSIS TYPE: ALL

38


43/158


CHASSIS TYPE: ALL

FIG.


39

1 272425200132 ASSY CLUTCH DISC 170 DIA-M/S VALEO 1 VALEO MAKE- FOR

SELECTION AS A SET

2 272425400114 ASSY CLUTCH COVER 170 DIA -M/S

VALEO

1 VALEO MAKE- FOR

SELECTION AS A SET

1 272425200152 ASSY CLUTCH DISC 170 DIA-M/S CK 1 CEEKAY MAKE- FOR

SELECTION AS A SET

2 272425400144 ASSY CLUTCH COVER 170 DIA -M/S CK 1 CEEKAY MAKE- FOR

SELECTION AS A SET

3 272425600125 ASSY. CLUTCH RELEASE BEARING 1

4 272425600181 ASSY. CLUTCH RELEASE YOKE 1

7 270225103401 BUSH, LOWER (ON HOUSING). 1

8 270225103403 BUSH,UPPER (ON HOUSING) 1

9 282929100131 ASSY. CLUTCH RELEASE LEVER 1

10 11073508454 H/FL BOLT M8X45 1

11 12301500805 HEX FL NUT AM8 1

12 11341708160 HEX FL.SCR.M8X16 6

13 272425108207 BACK COVER (ON G- 65 G/BOX) 1

14 11343508184 H/FL SCREW M8X18 1

15 270225107702 COVER(INSP.WINDOW)PETROL-INJECTED VERS

1

16 254725108203 COVER,UPPER (CLUTCH HOUSING) 1

17 11341506141 HEX FL SCREW M6X14 4

18 11071510559 HEX FL BOLT M10X55 3

19 11071710655 H/FL BOLT M10X65 1


CHASSIS TYPE: ALL

FIG.


39


44/158

2851011226R.01B GEAR BOX HOUSING GROUP 26

CHASSIS TYPE: ALL

40


CHASSIS TYPE: ALL

40


45/158


CHASSIS TYPE: ALL

FIG.


41

- 285126010112 ASSY G65-5/5.27 GEARBOX COMPLETE 1

- 285126100117 ASSY. GEARBOX HOUSING REAR HALF 1

- 285126100111 SUB. ASSY. GEARBOX HOUSING REAR

HALF

1

1 285126103810 FRONT HALF 1

2 285126253803 GEAR CASE COVER (FRONT) 1

3 269026257710 OIL SEAL (INPUT SHAFT) 1

4 285126103809 REAR HALF FOR 5 SPEED 1

5 285126200123 ASSY. REAR COVER 1

6 285126703807 TOP COVER FOR CNG. 1

7 285126107201 PLUG (DETENT SPRING) 4

8 269026107203 FILLER PLUG 1

9 269026107202 MAGNETIC DRAIN PLUG 1

10 16220710240 SEALING WASHER 16X20 1

11 285126106701 PIVOT PIN (REV.SHIFTER LEVER) 1

12 285126108201 LOCK PLATE (PIVOT PIN) 1

13 11341508209 HEX FL SCR M8X20 1

14 285126104802 DOWEL SLEEVE (FRONT HALF TO REAR

HALF)

2

15 270254509950 REVERSE LIGHT SWITCH 1

16 285126206701 PIVOT PIN (5TH SWING LEVER) 2

17 11071508350 HEX FL BOLT M8X35 8

18 11071508384 HEX FL BOLT M8X38 2

19 16081001000 SEALING PLUG AM10X1 1

20 11341508250 HEX FL SCREW M8X25 4

21 265442809201 GASKET 1

22 13050508166 CYL PIN 8M6X16 1

23 285126104801 DOWEL SLEEVE (REAR HALF TO REAR

COVER)

2

24 17050501744 O-RING 19X2.65 125 15950101200 BALL 12 DIA GRADE-20 4

26 11412508205 THIN HEAD CAP SCREW M8X20 1

27 285126103803 LOCK PLATE (FOR MAIN SHAFT BRG.) 1

28 11412508167 THIN HEAD CAP SCREW M8X16 6

29 16082501405 SEALING PLUG M14X1.5 1

30 285126200110 ASSY.SPEEDO PINION (13/3) PLASTIC

VER.

1

30A 285126209904 SPEEDO ADAPTOR 1


CHASSIS TYPE: ALL

FIG.


41


46/158


CHASSIS TYPE: ALL

42


CHASSIS TYPE: ALL

42


47/158


CHASSIS TYPE: ALL

FIG.


43

30B 269026107702 OIL SEAL (SPEEDO SHAFT) 1

31 269026208204 LOCK PLATE (SPEEDO ADAPTER) 1

32 285126208001 HEX. SCREW(SPEEDO LOCK PLATE) 1

33 285126207803 OIL SEAL MAIN SHAFT 38X48X8 1

35 266835150102 PRESSURE RELIEF VALVE 1

36 285126208607 OIL DEFLECTOR FOR LH SPEEDO 1

37 - SPRING WASHER B6 1

38 285126808232 BRACKET (CROSS LINK) 1

39 285126709901 PLUG (TOP COVER) 1

40 285126200126 ASSY. BRACKET (GEARBOX MOUNTING) 1

41 11341510289 HEX FL SCREW M10X28 4

42 - HEX FL NUT BM10 4


44 285126800125 ASSY.CROSS LINK 1

CONSISTS OF:-

45 - BALL END ASSY B13 2

46 - CROSS LINK (SHIFT LINK) 1

47 12520698025 SPRING WASHER B8 4

48 12051598022 HEX NUT M8 4


CHASSIS TYPE: ALL

FIG.


43


48/158

2851011226R.02A GEAR SHIFTING GROUP 26

CHASSIS TYPE: ALL

44


CHASSIS TYPE: ALL

44


49/158


CHASSIS TYPE: ALL

FIG.


45

1 269026800112 ASSY GEAR SHIFT LEVER KNOB (5

SPEED)

1

2 12080901206 H THIN NUT M12X1.25 1

3 285126800122 SUB ASSY.GEAR SHIFT LEVER (UPPER

PART)

1

4 269026809907 BALL (GEAR SHIFT LEVER) 1

5 285126807702 RUBBER BELLOW (LOWER) 1

6 285126808213 CUP OUTER (BALL SEAT) 1

7 12520698017 SPRING WASHER B6 4

8 12051500600 HEX NUT M6 IS 4

9 269026513201 LOCKING SCREW 1

10 12080801007 HEX THIN NUT M10 8

11 285126800123 SUB ASSY.GEAR SHIFT LEVER (LOWER

PART)

1

12 285126808214 CUP INNER (BALL SEAT) 1

14 285126807703 RUBBER BELLOW (GEAR SHIFT LEVER) 1

15 269026806703 PIN 1

16 269026806310 COLLAR BUSH (SHIFT LINK,LEVER SIDE) 2

17 285126803509 BOSS (ASSY.G.S.LEVER LOWER) 118 12520698025 SPRING WASHER B8 3

19 12051598022 HEX NUT M8 3

20 285126800158 ASSY. SHIFT LINK 1

21 264126800224 ASSY BALL JOINT RH THREADS 1

22 269026806303 BUSH (G.S.LEVER BALL SEAT) 2

23 285126800162 ASSY.GEAR SHIFT LEVER (UPPER) 1

24 285126800160 SUB ASSY. SHIFT LINK WITH CROSS LINK 1


CHASSIS TYPE: ALL

FIG.


45


50/158

2851011226R.03A GEAR SHIFT LEVER AND LINKAGES GROUP 26

CHASSIS TYPE: ALL

46


CHASSIS TYPE: ALL

46


51/158


CHASSIS TYPE: ALL

FIG.


47

1 285126707913 SHIFTER SHAFT (3/4 SPEED) 1

2 285126513702 FORK (3RD/4TH SPEED) 1

3 285126516703 SHIFTER PAD 2

4 13120507243 DOWEL SLEEVE HEAVY 4X24 3

4A 13120507227 DOWEL SLEEVE HEAVY 4X22 1

5 285126708602 SPACER (SHIFTER SHAFT) 4

6 285126708604 SPACER (3/4 SHIFTER SHAFT) 1

7 285126515104 SHIFTER DOG (3 RD/4 TH SPEED) 1


9 269026518704 SPRING (DETENT) 1

10 15950000802 BALL 8D 4

11 285126707914 SHIFTER SHAFT (1ST/2ND SPEED) 1

12 285126513701 FORK (1ST/2ND SPEED) 1

13 285126708605 SPACER (1/2 SHIFTER SHAFT) 1

14 285126703001 NEEDLE ROLLER (INTERLOCK) 2

15 285126707916 SHIFTER SHAFT (FIFTH SPEED) 1

16 285126515101 DOG (5 TH SHIFTER SHAFT) 1

17 285126515103 SHIFTER DOG (5TH/ REV. SPEED 1

18 285126515103 SHIFTER DOG (5TH/ REV. SPEED 119 14550601401 EXT.CIRCLIP 14X1 4

20 285126513703 SWING FORK (CASTING) 1

21 285126516702 SLIDING KEY (5TH SWING LEVER) 2

22 269026518710 SPRING (DETENT) 5/REV. 2

23 285126707917 SHIFTER SHAFT (REVERSE) 1

24 285126515110 DOG (LEVER REVERSE IDLER) 1

25 285126516003 PIVOT LEVER (FOR REVERSE GEAR) 1


27 285126516701 PIVOT PIN (ON LEVER FOR R.I.SHIFTING) 1

28 269026518705 SPRING WASHER (CRINKLED) 1

29 12460500841 BRIGHT WASHER 8.4 230 14550800706 CIRCLIP E 7.0X0.9 IS3075 PT3 SS8400 1

31 285126705102 SHIFTING FINGER 1

33 285126700128 ASSY.SEL/SHIFTER SHAFT (TOP COVER) 1

34 285126707704 RUBBER BELOW (SEL/SHIFT SHAFT) 1

35 17050500489 O-RING 13.2X1.78 TS16220 1

36 285126709204 WASHER 1

37 285126708606 SLEEVE 1

38 268426516705 SPIRAL PIN (6X24) 1

39 285126706704 PIN (5/R INTERLOCK) 1


CHASSIS TYPE: ALL

FIG.


47


52/158


CHASSIS TYPE: ALL

48


CHASSIS TYPE: ALL

48


53/158


CHASSIS TYPE: ALL

FIG.


49

40 285126518701 SPRING (INTERLOCK FINGER) 1

41 285126515111 INTERLOCK FINGER (5/R) 1

42 285626703802 CENTRAL DETENT 1

43 269026518704 SPRING (DETENT) 1

44 285126708710 SPRING (SELECTION) 1


CHASSIS TYPE: ALL

FIG.


49


54/158

2851011226R.04 MAIN SHAFT GROUP 26

CHASSIS TYPE: ALL

50


CHASSIS TYPE: ALL

50


55/158


CHASSIS TYPE: ALL

FIG.


51

1 285126253101 OFFER DRG.DEEP GROOVE BALL

BRG.(D/S&M/S)

1

2 14550602505 EXT.CIRCLIP 25X1.2N-IS3075P1-SS8400 1

3 285126258601 SPACER (DRIVE SHAFT)-2.2 THK. 1

3 285126258602 SPACER (DRIVE SHAFT) - 2.25 THK. 1 FOR SELECTION



4 285126257904 DRIVE SHAFT - NA 1

5 285126253102 ROLLER BEARING (DRIVE SHAFT) 1

6 269026203805 SYNCHROCONE (3rd/4th & 5th SPEED) 1

7 269026204611 SHIFTER SLEEVE (3rd/4th SPEED) 1

8 269026204607 ENGAGING GEAR 3/4 SP.(SINT SOFT

VERSION)

1

9 15950500210 BALL 5.556DIA-GRADE 20 IS2898 3

10 269026209902 CARRIER (3/4/5 SPEED) 3

11 269026208701 SPRING (SYNCHRO) 3

12 285126204316 SNAP RING 2.0 THK. 1 FOR SELECTION


12 285126204318 SNAP RING 2.2 THK. 1 FOR SELECTION12 285126204326 SNAP RING 2.3 THK. 1 FOR SELECTION



13 285126208603 SPACER (MAINSHAFT) 1

14 285126205421 THIRD SPEED GEAR - TCIC 1

15 285126203101 NEEDLE ROLLER BEARING(2nd/3rd gear) 1

16 285126205420 2ND GEAR - TCIC 1

17 285126207904 MAIN SHAFT 1

18 285126205437 REV. GEAR/SHIFTER SLEEVE 1

19 269026204613 ENGAGING GEAR (1/2) SINT SOFT

VERSION

1

20 285126209902 CARRIER (1/2 SPEED) 3

21 269026209906 SLEEVE (1/2 SYNCHRO) 3

22 269026203803 SYNCHROCONE 1/2 SPEED 1

23 285126205430 FIRST SPEED GEAR-DEEPER RATIO 1

24 285126203102 NEEDLE ROLLER BEARING (1st SPEED

GEAR)

1

25 285126203402 BUSH (1st GEAR) 1

26 285126203401 BUSH (5TH GEAR) 1

27 285126205424 FIFTH SPEED GEAR - NA 1


CHASSIS TYPE: ALL

FIG.


51


56/158


CHASSIS TYPE: ALL

52


CHASSIS TYPE: ALL

52


57/158


CHASSIS TYPE: ALL

FIG.


53

28 285126203103 NEEDLE BEARING (5TH GEAR MAIN

SHAFT)

2

29 285126208602 SPACER (5 TH GEAR) 1

30 269026204612 SHIFTER SLEEVE (5th SPEED) 1

31 285126204601 ENGAGING GEAR 5TH SPEED(SINT SOFT

VER.)

1

32 285126208604 LOCK PLATE (5TH SPEED GEAR) 1

33 285126200111 ASSY.SPEEDO GEAR (13/3) PLASTIC

VER.)

1

34 285126304301 C TYPE CIRCLIP-2.5 THK.(COUNTER

SHAFT)

1 FOR SELECTION


SHAFT)

1 FOR SELECTION


SHAFT)

1 FOR SELECTION

34 285126304304 CTYPE CIRCLIP-2.82 THK.(COUNTER

SHAFT)

1 FOR SELECTION

35 15950200305 BALL 3DIA-GRADE 200 IS2898 1

36 285126208601 SPACER (1st GEAR) 1


CHASSIS TYPE: ALL

FIG.


53


58/158

2851011226R.05A COUNTER SHAFT GROUP 26

CHASSIS TYPE: ALL

54


CHASSIS TYPE: ALL

54


59/158


CHASSIS TYPE: ALL

FIG.


55

1 269026200131 ASSY. BRG. WITH SNAP RING (L/S REAR

END)

2

4 285126300125 SUBASSY COUNTERSHAFT 1

5 285126305404 FIFTH GEAR (COUNTER SHAFT) 1


SHAFT)

1

7 285126357902 REVERSE IDLER SHAFT 1

8 285126355404 REVERSE IDLER GEAR 1

9 285126353101 NEEDLE BUSH (SKEWED) 1


CHASSIS TYPE: ALL

FIG.


55


60/158

5523442029R.01 CLUTCH CONTROL GROUP 29

CHASSIS TYPE: ALL

56


CHASSIS TYPE: ALL

56


61/158


CHASSIS TYPE: ALL

FIG.


57

2 282929500102 ASSY.CONTROL MTG.BRKT.(CLUTCH &

BRAKE)

1

3 282929100168 ASSY.CLUTCH PEDAL LEVER COMPLETE 1

4 282929200190 ASSY.BRAKE PEDAL COMPLETE 1

5 269929103402 PIVOT BUSH 2

6 282929106702 PIVOT PIN (CLUTCH) 1

7 282929208220 LOCKING PLATE 2

8 14550601401 EXT. CIRCLIP 14 X 1 N 4

9 282929108701 CLUTCH PEDAL ASSISTANCE SPRING 1

10 282929208702 RETURN SPRING (BRAKE) 1

11 282929206702 PIVOT PIN (BRAKE) 1

12 282942100106 TANDEM MASTER CYL. DIA. 19.05 1

13 282929206706 BRAKE PIN 1

21 265429107702 RUBBER CAP (FOR PEDAL LEVER

STOPPER)

1

24 270254509930 STOP LIGHT SWITCH, M10 X 1.25 1

25 270242804301 CLIP (BRAKE HOSE) 1

26 282929100140 ASSY. CLUTCH CABLE 1

27 282929104201 CLAMP (CLUTCH CABLE MTG.) 128 - CABLE CLIP 3 NON SERVICEABLE

29 282929106704 SLEEVE (CLUTCH CABLE PEDAL END) 1

30 282929106703 PIN (CLUTCH CABLE GUIDE) 1

31 282929100122 ASSLY. BRACKET (CLUTCH CABLE

GUIDE)

1

32 265829107704 RUBBER CAP 2

33 282929108702 SPRING (CLUTCH RELEASE LEVER) 1

34 14550601703 EXT.CIRCLIP 17X1N 1

- 552343800157 BRACEKT ASSY (TMC COVER

MOUNTING)

1

- 282929100153 ASSY. CLUTCH RELEASE ARRANGEMENT 1


CHASSIS TYPE: ALL

FIG.


57


62/158

5523302030R.01A ACCELERATOR PEDAL GROUP 30

CHASSIS TYPE: ALL

58


CHASSIS TYPE: ALL

58


63/158


CHASSIS TYPE: ALL

FIG.


59

1 552330100122 ASSY. MECH. ACCELERATOR PEDAL

COMPLETE

1

2 552330106301 PACKING FOAM 2

3 552330100113 ASSY.ACC CABLE 1


CHASSIS TYPE: ALL

FIG.


59


64/158

5523312031R.01 FRAME GROUP 31

CHASSIS TYPE: ALL

60

5523312031R.01 FRAME GROUP 31

CHASSIS TYPE: ALL

60


65/158

5523312031R.01 FRAME GROUP 31

CHASSIS TYPE: ALL

FIG.


61

2 282931138225 BRACKET (RADIATOR SUPPORT) 2

4 282931230114 ASSY.CROSS MEMBER(FR. SPRING RR.) 1

6 282931129901 TOWING HOOK 1

7 282932300123 ASSY BRACKET S/A MOUNTING FRONT,

TOP

2

9 282931230136 ASSY. CROSS MEMBER (GEARBOX MTG.) 1

5523312031R.01 FRAME GROUP 31

CHASSIS TYPE: ALL

FIG.


61


66/158

2829412032R.01A FRONT SPRING AND SUSPENSION GROUP 32

CHASSIS TYPE: ALL

62


CHASSIS TYPE: ALL

62


67/158


CHASSIS TYPE: ALL

FIG.


63

1 282932100134 ASSY. FRONT SPRING PARABOLIC 2

2 282932406701 SPRING PIN (FRONT) 2

3 282932109207 WASHER 17 ID 12

4 12140601207 NYLOC NUT M12X1.5 10

5 17170700601 GREASE NIPPLE 2

6 17170600606 GREASE NIPPLE 4

7 282932104202 U BOLT FRONT SPRING 4

8 282932107108 GUIDE PLATE FRONT 2

9 282932107703 RUBBER BUFFER FRONT 2

10 282932108238 BASE PLATE FRONT BUMP STOPPER 2

11 282932406702 SPRING PIN (REAR) 4

12 282932100124 ASSY SHACKEL 4

13 282932300119 ASSY. FRONT SHOCK ABSORBER 2

14 265132308201 WASHER 4


CHASSIS TYPE: ALL

FIG.


63


68/158

2829412032R.02A FRONT SPRING (PARTS) GROUP 32

CHASSIS TYPE: ALL

64


CHASSIS TYPE: ALL

64


69/158


CHASSIS TYPE: ALL

FIG.


65

1 282932100135 ASSY FIRST LEAF WITH BUSH 2 FOR TOYO SPRING

1 282932100139 ASSY FIRST LEAF WITH BUSH 2 FOR JAI SPRING

2 282932107112 SECOND LEAF 2 FOR TOYO SPRING

2 282932107114 SECOND LEAF 2 FOR JAI SPRING

3 282932403401 SPRING BUSH 4

4 282932107706 CENTRE PAD 2

5 282932107704 TIP INSERT 4

7 11084110355 CENTRE BOLT M10X35X10 2

9 282932104203 CLIP WITH RUBBER PAD FRONT SPRING 4


CHASSIS TYPE: ALL

FIG.


65


70/158

2829412032R.03A REAR SUSPENSION GROUP 32

CHASSIS TYPE: ALL

66


CHASSIS TYPE: ALL

66


71/158


CHASSIS TYPE: ALL

FIG.


67

1 282932400145 ASSY. REAR SPRING 2

2 282932109207 WASHER 17 DIA 4

3 282932406701 SPRING PIN (FRONT) 2

6 282932100124 SHACKLE 4

7 282932109207 WASHER 17 DIA 8

8 282932406702 SPRING PIN (REAR) 4

11 282932400156 ASSY GUIDE PLATE LH (REAR SPRING) 1

11 282932400157 ASSY GUIDE PLATE RH (REAR SPRING) 1

12 282932500102 ASSY BUMP STOPPER REAR 2

13 282932404203 U CLAMP REAR 4

- 282932600104 ASSY. REAR SHOCK ABSORBER 1

- 282932606706 PIN (REAR S/A MOUNTING TOP) 2


CHASSIS TYPE: ALL

FIG.


67


72/158

2829412032R.04 REAR SPRING (PARTS) GROUP 32

CHASSIS TYPE: ALL

68


CHASSIS TYPE: ALL

68


73/158


CHASSIS TYPE: ALL

FIG.


69

1 282932400153 ASSY. FIRST LEAF WITH BUSH 2

2 282932407137 SECOND LEAF 2

3 282932407138 THIRD LEAF 2

4 282932403401 SPRING BUSH 4

5 282932407701 TIP INSERT (REAR SPRING) 4

6 11084110509 CENTRE BOLT M 10X50X10 2

- 282932407703 PAD 8

8 282932407706 CENTRE PAD 4

9 282932404202 CLIP WITH PAD REAR 2

10 282932404201 CLIP WITH PAD FRONT 2

12 282932407707 TIP INSERT (RUBBER) 4


CHASSIS TYPE: ALL

FIG.


69


74/158

2829052033R.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

70


CHASSIS TYPE: ALL

70


75/158


CHASSIS TYPE: ALL

FIG.


71

1 282933000106 ASSY FRONT AXLE 1

2 282933000107 ASSY FRONT AXLE TUBE 1

3 282933109902 COTTER BOLT 2 FOR SELECTION

7 282933208611 SHIM 0.1 THK (KING PIN) AR FOR SELECTION







8 282933403108 THRUST BEARING 2

- 282933403115 THRUST PAD BEARING 1

9 282933800109 ASSY TIE ROD 1

10 282933200133 STUB AXLE RH (12" WHEEL) 1

10 282933200134 STUB AXLE LH (12" WHEEL) 1

11 282933805108 STEERING ARM (12" WHEEL) 1

12 282933203209 FLANGE BOLT 1

- 282933200130 ASSY. KING PIN CAP 1

- 282933200135 ASSY. KING PIN CAP 115 257441109902 GREASE NIPPLE 2

17 282933209902 KING PIN CAP 4

18 17050501205 O RING 25.0X26.5 4

19 14580603000 INTERNAL CIRCLIP 30X1.2N 4

20 282933203402 BUSH 4

21 282933206709 KING PIN 2

22 257441109902 GREASE NIPPLE AM8X1 2

23 282933408602 SEAL RACE (STUB AXLE) 2

25 282942103701 VENTILATED BRAKE DISC 17 THICK 2

26 282933407803 OIL SEAL 2

27 282933408201 BAFFLE 228 282933403105 TAPER ROLLER BEARING 2

29 282933208610 SPACER TUBE 2

30 282933103702 FRONT HUB 2

31 282933208618 SHIM 0.1 THK(SPACER) AR FOR SELECTION

31 282933208619 SHIM 0.15 THK (SPACER) AR FOR SELECTION








CHASSIS TYPE: ALL

FIG.


71


76/158


CHASSIS TYPE: ALL

72


CHASSIS TYPE: ALL

72


77/158


CHASSIS TYPE: ALL

FIG.


73


32 269533403101 TAPER ROLLER BEARING (OUTER) 2

34 282933409203 THRUST WASHER 2

35 12102096043 CASTLE NUT M16X1.5

IS2232-8-SS8451-8C

2

36 282933407702 GASKET 2

35 282933800113 SOCKET ASSY. RH 1

35 282933800114 SOCKET ASSY. LH 1

37 282933408203 HUB COVER 2


CHASSIS TYPE: ALL

FIG.


73


78/158

2829052033R.02A FRONT DISC BRAKE ASSY GROUP 33

CHASSIS TYPE: ALL

74


CHASSIS TYPE: ALL

74


79/158


CHASSIS TYPE: ALL

FIG.


75

1 282942100132 CALIPER ASSY. LH 1

1 282942100133 CALIPER ASSY. RH 1

2 282943100105 KIT CALIPER (MAJOR) 2

CONSISTING OF :

3 - PISTON 1

4A - BOOT, PISTON 1

4B - SEALING RING 1

4C - CAP. BLEED SCREW 1

4D - BOOT, SLIDING PIN 2

4E - GREASE SACHET 1

4 282943100106 KIT CALIPER (MINOR) 2

CONSISTING OF :

4A - BOOT PISTON 1

4B - SEALING RING 1

4C - CAP BLEED SCREW 1

4D - BOOT SLIDING PIN 2

9 282943100108 KIT PAD ASSY 1

CONSISTING OF :

6 - PAD ASSEMBLY 47 282943104302 ANTIRATTLE CLIP 4

8 282943108002 BLEED SCREW 2

M/S BOSCH (KBX)

1 282942100134 CALIPER ASSY. LH - KBX 2

1 282942100135 CALIPER ASSY. RH - KBX 1

2 282943100117 KIT CALIPER (MAJOR) KBX 1

- CONSISTING OF :

4 - KIT CALLIPER (MINOR) KBX 1

3 - PISTON 1

4 282943100118 KIT CALLIPER (MINOR) KBX 1

CONSISTING OF :4A - BOOT PISTON 1

4B - SEAL PISTON 1

4C - CAP BLEEDER SCREW 1

4D - BOOT PIN 2

4E - GREASE PACK 1

5 282943100119 KIT SLIDING PIN 2

CONSISTING OF :

5A - SLIDING PIN 2

5B - BOLT PIN 2

4D - BOOT SLIDING PIN 2

4E - GREASE SACHET 1


CHASSIS TYPE: ALL

FIG.


75


80/158


CHASSIS TYPE: ALL

76


CHASSIS TYPE: ALL

76


81/158


CHASSIS TYPE: ALL

FIG.


77

- 282943100121 KIT PAD ASSY. 1

6 - PAD ASSY. 4

7 282943108006 BLEED SCREW 2

8 282943104306 ANTI RATTLE CLIP 4


CHASSIS TYPE: ALL

FIG.


77


82/158

2850012835R.01 REAR AXLE GROUP 35

CHASSIS TYPE: ALL

78


CHASSIS TYPE: ALL

78


83/158


CHASSIS TYPE: ALL

FIG.


79

– 285035000135 BANJO REAR AXLE WITH 5.14 (36/7)

RATIO FOR ACE-0.75T.

1

1 285035110101 CARRIER SUB- ASSY 1

4 285035300166 GEAR AND PINION ASSY - HYPOID DRIVE

(5.14)

1


(5.14)

1

6 285035308003 SCREW-DRIVE GEAR 1

7 285035308301 SHIM PINION 1

8 285035303101 PINION INNER BRG CUP\CONE 1

9 285035303101 PINION INNER BRG CUP\CONE 1

10 285035308601 SPACER COLLAPSABLE 1

11 285035303102 PINION OUTER BRG CONE/CUP 1

12 285035303102 PINION OUTER BRG CONE/CUP 1

13 285035308205 SLINGER-PINION OIL SEAL (OUTER) 1

14 285035307703 SEAL -OIL 1

– 285035305006 COMPANION FLANGE ASSY 1

16 285035305007 COMPANION FLANGE-FIN 1

15 285035308206 DEFLECTOR - SEAL 119 285035300118 CASE ASSY - DIFF STD 1

– 285035305104 CASE - FIN (DIFF STD) 1

20 285035305105 SHAFT-DIFF STD AND TL 1

21 285035305410 GEAR-NET FORMED DIFF FIN 1

22 285035305409 PINION-NET FORMED DIFF FIN 1

23 285035309202 THRUST WASHER (DIFF. PINION) 1

24 285035309201 THRUST WASHER DIFF.GEAR 1

25 285035306701 PIN ROLL 1

26 285035303106 BEARING ASSY (TAPER ROLLER) 1

27 285035308302 SHIM DIFFERENTIAL 1

28 285035100103 HOUSING & COVER ASSY - BANJO 129 266335107203 PLUG—PIPE(INT DRIVE)(MAGNETIC) 1

30 285035307704 SEAL-OIL 1

32 285035708201 RETAINER BEARING RING 2

– 285035700107 AXLE SHAFT ASSY 1

33 285035707901 AXLE SHAFT 1

34 285035603201 WHEEL BOLT 1

35 285035603101 BALL BEARING 2

36 285035308202 RETAINER OIL SEAL 1

37 285035703201 RETAINER BOLT 1

38 285035605303 GASKET - RETAINER PLATE 1

40 285035605304 GASKET - BRAKE BACK PLATE 1


CHASSIS TYPE: ALL

FIG.


79


84/158


CHASSIS TYPE: ALL

80


CHASSIS TYPE: ALL

80


85/158


CHASSIS TYPE: ALL

FIG.


81

41 285035300125 RETAINER ASSY - OIL SEAL 1

42 285035606502 HEX NUT 1

43 282942303701 BRAKE DRUM REAR (DIA.200x30 BRAKES) 2

44 285035608801 STUD-DOWEL 1

45 285035606501 NUT-LOCK 1

46 285035308004 SCREW-FLANGE HEAD 1

– 285035150101 BREATHER 1

– 285035307705 SEAL-OIL 1

– 285035308005 SCREW - FLANGE 1

SERVICE KITS

K1 285035700105 KIT-SEAL 1

CONSISTS

35 285035603101 BALL BEARING 2

– 285035307705 SEAL-OIL 1

37 285035703201 RETAINER BOLT 4

K2 285035300120 KIT-SEAL 1

CONSISTS

18 NUT - PINION 1

14 285035307703 PINION OIL SEAL 110 285035308601 SPACER COLLAPSABLE 1

K4 285035300167 CROWN WHEEL/PINION KIT 5.14 1

CONSISTS


(5.14)

1


(5.14)

1

6 285035308003 SCREW-DRIVE GEAR

K2 285035300120 KIT-SEAL

K5 285035300123 KIT-DIFF CASE INNER PARTS STD 1

CONSISTS23 285035309202 THRUST WASHER (DIFF. PINION) 2

24 285035309201 THRUST WASHER DIFF.GEAR 2

25 285035306701 PIN ROLL 1

K6 285035300124 KIT-DIFF CASE STD 1

CONSISTS

20 285035305105 SHAFT-DIFF STD AND TL 1

21 285035305410 GEAR-NET FORMED DIFF FIN 2

22 285035305409 PINION-NET FORMED DIFF FIN 2

K5 285035300123 KIT-DIFF CASE INNER PARTS STD 1

K7 285035700103 AXLE SHAFT BEARING KIT 1

CONSISTS


CHASSIS TYPE: ALL

FIG.


81


86/158


CHASSIS TYPE: ALL

82


CHASSIS TYPE: ALL

82


87/158


CHASSIS TYPE: ALL

FIG.


83

32 285035708201 RETAINER BEARING RING 2

35 285035603101 BALL BEARING 2


CHASSIS TYPE: ALL

FIG.


83


88/158

2850012835R.02 REAR BRAKE ASSEMBLY (BIL) GROUP 35

CHASSIS TYPE: ALL

84


CHASSIS TYPE: ALL

84


89/158


CHASSIS TYPE: ALL

FIG.


85

1A 282942300110 REAR BRAKE ASSY. RH NON-ASBESTOS

M/S.BIL

1

1A 282942300111 REAR BRAKE ASSY. LH NON-ASBESTOS

M/S.BIL

1

1 282942300121 BACK PLATE ASSEMBLY LH 1

1 282942300122 BACK PLATE ASSEMBLY RH 1

3 277942300128 STRUT AND QUADRANT 2

4 277942306001 LEVER HAND BRAKE LH 1

4 277942306002 LEVER HAND BRAKE RH 1

9 277942308701 SPRING SHOE RETURN 2

10 277942308702 SPRING SHOE RETURN 2

11 277942308703 SPRING STRUT AND RETURN 2

14 277942307501 GROMMET 4

15 277942308001 SCREW 4

17 282942303403 PLUNGER ASSY 4

19 282942308707 SPRING 2

21 277942308002 BLEED SCREW 2

23 282942300124 ASSY. WHEEL CYLINDER 15.87DIA.-LH 1

23 282942300125 ASSY. WHEEL CYLINDER 15.87DIA.-RH 1KIT-1 282942300123 KIT LINED SHOE 1

2 - ASSY. LINED SHOE 4

KIT-2 277942300124 KIT-SHOE HOLD DOWN 2

CONSISTS OF:-

12 - PIN 2

13 - CLIP 2

KIT-3 281842300114 KIT MINOR WASHER 1

CONSISTS OF:-

5 - PIN-HANDBRAKE LEVER 2

6 - WAVE WASHER 2

7 - PLAIN WASHER 28 - CIRCLIP 2

KIT-4 282942300126 KIT-MINOR ASSY. WHEEL CYL 2

CONSISTS OF:-

18 - GLAND SEAL 2

20 - DUST COVER 2

22 - DUST CAP 1


CHASSIS TYPE: ALL

FIG.


85


90/158

2850012835R.03 REAR BRAKE ASSEMBLY (KBX) GROUP 35

CHASSIS TYPE: ALL

86


CHASSIS TYPE: ALL

86


91/158


CHASSIS TYPE: ALL

FIG.


87

1 282942300108 BRAKE ASSY. REAR RH 1

1 282942300109 BRAKE ASSY. REAR LH 1

2 282943107501 GROMMET 1

3 282942300135 STRUT ASSY. RH 1

3 282942300136 STRUT ASSY. LH 1

4 282942300128 BACK PLATE COMP RH 1

4 282942300129 BACK PLATE COMP LH 1

5 282942308702 RETURN SPRING-D 1

6 - BOLT M6X12 2

7 - SPRING WASHER B6 2

8 - ROCKER 1 SERVICED UNDER

282942700109

10 282942308703 STRUT SPRING LH (RH ASSY) 1

10 282942308704 STRUT SPRING RH (LH ASSY) 1

11 282942308701 SPRING SHOE RETURN (ANCH. PLATE) 1

16 282943104307 SHOE SET SPRING (LEADING) 1

17 282943104308 SHOE SET SPRING RH (TRAILING) 1

17 282943104309 SHOE SET SPRING LH 1

19 282942306701 PIN SHOE SET 230 - HANDBRAKE LEVER LH 1 SERVICED UNDER

282942700109

30 - HANDBRAKE LEVER RH 1 SERVICED UNDER

282942700109

31 - PIVOT PIN 1 SERVICED UNDER

282942700109

32 - SPLIT PIN 1 SERVICED UNDER

282942700109

33 - CUP WASHER 1 SERVICED UNDER

282942700109

34 - LEAF SPRING 1 SERVICED UNDER282942700109

35 282942300131 WHEEL CYLINDER ASSY RH 1 LOOSE SERVICEABLE

35 282942300130 WHEEL CYLINDER ASSY LH 1 LOOSE SERVICEABLE

28 282942300137 WHEEL CYLINDER (MAJOR) KIT 1

CONSISTING OF :-

20 - BOOT 2

21 - SEAL 2

22 - PISTON 2

23 - SPRING 1

24 - BLEEDER SCREW 1


CHASSIS TYPE: ALL

FIG.


87


92/158


CHASSIS TYPE: ALL

88


CHASSIS TYPE: ALL

88


93/158


CHASSIS TYPE: ALL

FIG.


89

25 - CAP BLEEDER 1

29 282942300132 WHEEL CYLINDER (MINOR) KIT 1

CONSISTING OF :-

23 - SPRING 1

21 - SEAL 2

20 - BOOT 2

12 282942300133 SHOE KIT 1

14 - LEADING SHOE 1

15 - SHOE TRAILING 1

13 282942300138 AUTO ADJUSTER KIT 1

CONSISTING OF :-

26 - ADJUSTER SCREW LH 1

26 - ADJUSTER SCREW RH 1

27 - ADJUSTER NUT LH 1

27 - ADJUSTER NUT RH 1

18 - ADJUSTER SPRING BOLT LH 1

18 - ADJUSTER SPRING BOLT RH 1

9 - PAWL 1

- - GREASE PACK 1


CHASSIS TYPE: ALL

FIG.


89


94/158

2829542040R.01 WHEEL RIM AND SPARE WHEEL MOUNTING GROUP 40

CHASSIS TYPE: ALL

90


CHASSIS TYPE: ALL

90


95/158


CHASSIS TYPE: ALL

FIG.


91

2 282940100136 ASSY. WHEEL RIM 4.5J X 13 4

3 270240103201 WHEEL MOUNTING PIN 8

4 282940206501 WHEEL NUT 8

6 282940300113 ASSY.BRACKET(SPARE WHEEL LOCK) 1

9 12301501208 HEX FL NUT AM12 TS17430 2

10 282940306906 CLAMP (SPARE WHEEL MTG.) 1

11 12301501003 HEX FL NUT AM10 TS17430 1

12 12701101209 CONICAL SEAT 12 TYPE-A IS4297 1

13 282940306501 HEX NUT 1

14 282940306702 PIN (SPARE WHEEL MTG.) 1

15 282940309905 NYLON SPACER (SPARE WHEEL MTG) 2

16 12460501308 BRIGHT WASHER 13 IS2016 1

17 13150608222 SPLIT PIN 3.2X22 IS549 1

19 282940300121 ASSY.TUBE AND BRACKET (SPARE

WHEEL MTG.)

1


CHASSIS TYPE: ALL

FIG.


91


96/158

2829742041R.01A PROPELLER SHAFT GROUP 41

CHASSIS TYPE: ALL

92


CHASSIS TYPE: ALL

92


97/158


CHASSIS TYPE: ALL

FIG.


93

1 282941100128 ASSY.PROPELLER SHAFT 1

2 282941100117 SLIP YOKE ASSY. 1

3 282941100118 UJ KIT ASSEMBLY 2

4 282941100119 FLANGE YOKE 1

7 282941108001 FITTING SCREW 4

8 12052396041 HEX NUT M8X1 4

13 282941108201 GUARD (PROPELLER SHAFT) 1


CHASSIS TYPE: ALL

FIG.


93


98/158

5523182042R.01 ASSEMBLY PARKING BRAKE GROUP 42

CHASSIS TYPE: ALL

94


CHASSIS TYPE: ALL

94


99/158


CHASSIS TYPE: ALL

FIG.


95

1 282942700110 ASSY. PARKING BRAKE LEVER 1

- 270242706701 PIN (PULLEY MOUNTING) 1

5 552342700108 FRONT PARKING BRAKE CABLE ASSY 1

9 265142709907 SPHERICAL NUT 1

10 282942708204 LINK 1

13 282942700105 PARKING BRAKE CABLE REAR RH 1

15 282942700106 PARKING BRAKE CABLE REAR LH 1


CHASSIS TYPE: ALL

FIG.


95


100/158

5523182042R.02 TANDEM MASTER CYLINDER (BIL ) GROUP 42

CHASSIS TYPE: ALL

96


CHASSIS TYPE: ALL

96


101/158


CHASSIS TYPE: ALL

FIG.


97

- 282943100101 TANDEM MASTER CYL. DIA.19.05 (BIL) 1

1 282943100103 M.C. KIT (MAJOR) 1

CONSISTING OF :-

5 - PRIMARY PLUNGER 1

6 - SECONDARY PLUNGER 1

7 - SPRING SECONDARY 1

8 - SEAL GLAND 2

9 - RECUPERATING SEAL 1

10 - CIRCLIP 1

11 - STOP PIN 1

12 - WASHER 1

13 - SEAL SHIM 1

14 - SEAL RETAINER 1

15 - DUST COVER 1

16 - SCREW - INLET ADAPTER MTG. ON TMC

(BIL)

2

2 282943100104 M.C. KIT (MINOR) 1

CONSISTING OF :-

8 - SEAL GLAND 29 - RECUPERATING SEAL 2

10 - CIRCLIP 1

15 - DUST COVER 1

17 - PUSHROD ASSY. 1

3 - LOCKING PLATE WITH ADAPTER 1

- - GROMET 2

4 - CAP 2


CHASSIS TYPE: ALL

FIG.


97


102/158

5523182042R.03 TANDEM MASTER CYLINDER (BOSCH/KBX) GROUP 42

CHASSIS TYPE: ALL

98


CHASSIS TYPE: ALL

98


103/158


CHASSIS TYPE: ALL

FIG.


99

1 282943100102 TANDEM MASTER CYL. DIA.19.05 M/S.

KBX

1

- 282943100113 TMC MAJOR KIT 1

CONSISTING OF :-

3 - PRIMARY PISTON COMPLETE 1

4 - SECONDARY PISTON COMPLETE 1

5 - SECONDARY PISTON STOPPER 1

6 - GASKET 1

7 - PISTON STOPPER(CIRCLIP) 1

15 - BOOT 1

16 - BOOT RING 1

- 282943100115 TMC MINOR KIT 1

CONSISTING OF :-

6 - GASKET 1

7 - PISTON STOPPER(CIRCLIP) 1

15 - BOOT 1

16 - BOOT RING 1

17 - PRIMARY CUP 1

18 - PRESSURE CUP 18 282943100114 PUSH ROD COMPLETE 1

9 282943108302 FILLER UNION 1

10 282943107502 RESERVIOR GROMMET 1

11 282943108004 NIPPLE HOLDER BOLT 1

12 282943100116 NIPPLE HOLDER 1


CHASSIS TYPE: ALL

FIG.


99


104/158

5523362043R.01 HYDRAULIC BRAKE LINES GROUP 43

CHASSIS TYPE: ALL

100


CHASSIS TYPE: ALL

100


105/158


CHASSIS TYPE: ALL

FIG.


101

1 265442806801 UNION BOLT 2

2 282942800103 ASSY. FRONT BRAKE HOSE 2

3 282943800109 ASSY. PIPE 1

- 552343805807 HOSE RESERVOIR PRIMARY 1

5 552343805806 HOSE RESERVOIR SECONDRY 1

6 282943800198 ASSY.PIPE 1

7 270242806806 ADAPTOR (BRAKE CIRCUIT) 4

8 552343800115 ASSY. PIPE 1

10 277943100105 PCRV 1

11 282942800104 ASSY. REAR BRAKE HOSE 2

12 282943800199 ASSY.PIPE 1

13 552343800117 ASSY. PIPE 1

14 282943800163 ASSY. PIPE 1

15 282943800197 ASSY.PIPE 1

16 552343800114 ASSY. PIPE 1

17 282943800107 ASSY. PIPE 1

18 552343800116 ASSY. PIPE 1

20 265442809201 GASKET 4

22 282942100123 ASSY. BRAKE FLUID RESERVOIR 123 282943800162 ASSY. PIPE 1

24 282943800196 ASSY.PIPE 1

- 552343800158 ASSY. TMC COVER 1


CHASSIS TYPE: ALL

FIG.


101


106/158

5523302046R.01A STEERING COLUMN & ASSEMBLY GROUP 46

CHASSIS TYPE: ALL

102


CHASSIS TYPE: ALL

102


107/158


CHASSIS TYPE: ALL

FIG.


103

1 552346400102 ASSY.STEERING WHEEL 2 SPOKE 1

4 552346100103 ASSY.STEERING COLUMN 1

7 552346206302 BUSH (FOR RUBBER BELLOW) 1

11 552346208201 COVER SHEET 1

12 552346200114 ASSY.STEERING COLUMN BELLOW 1

13 552346206301 FOAM PACKING 1

17 552346200102 ASSY.STEERING GEAR BOX 1

SERVICABLE PARTS OF DRAG LINK

18 282946600108 ASSY. DRAG LINK 1

- 282933990101 BALL JOINT RH 1 FOR ZF DRAG LINK

- 282946600111 SOCKET ASSY. RH 1 FOR RANE DRAG LINK

- 282946604301 BOOT CLIP 1 FOR RANE DRAG LINK

- 282946606501 LOCK NUT 1 FOR RANE DRAG LINK

- 282946606502 SLOTTED NUT 1 FOR RANE DRAG LINK

- 282946607701 BOOT 1 FOR RANE DRAG LINK

COMPONENTS OF STEERING COLUMN

21 552346990104 LOWER I SHAFT ASSY 1

22 552346990103 UPPER COLUMN ASSY 1

- 552346993201 BOLT 2- 281846109202 SPRING WASHER 2


CHASSIS TYPE: ALL

FIG.


103


108/158

5523302046R.02 STEERING GEAR BOX GROUP 46

CHASSIS TYPE: ALL

104


CHASSIS TYPE: ALL

104


109/158


CHASSIS TYPE: ALL

FIG.


105

- 552346200102 ASSY.STEERING GEAR BOX 1

- 282946993001 SPHERICAL ROLLER 1

- 282946993002 BALL BEARING 1

- 282946993003 BALL BEARING 1

- 282946993201 M8 BOLT 8

- 282946994701 COVER PLATE 1

- 282946994702 END PLATE 1

- 282946995101 DROP ARM 1

- 282946996501 LOCK NUT (ADJUSTER) 1

- 282946996502 LOCK NUT (R/S) 1

- 282946997201 OIL PLUG 1

- 282946997801 OIL SEAL-WORMEND 1

- 282946998001 ADJUSTER SCREW 1

- 282946998301 SHIM 0.010" 1

- 282946998302 SHIM 0.005" 2

- 282946998303 SHIM 0.003" 3

- 282946999201 M8 SPRING WASHER 8

- 282946999202 SPRING WASHER 1

- 552346990108 BOX SUB ASSY 1- 552346990109 WORM AND NUT SUB ASSY 1

- 552346997801 DUST SEAL 1

- 552346997901 ROCKER SHAFT MACHINED 1

- 552346998701 SPRING 1

- 552346999901 LOCATOR 1

- 552346999902 SPRING SEAT 1


CHASSIS TYPE: ALL

FIG.


105


110/158

2829782047R.01 FUEL SYSTEM GROUP 47

CHASSIS TYPE: ALL

106


CHASSIS TYPE: ALL

106


111/158


CHASSIS TYPE: ALL

FIG.


107

1 282947100157 ASSY FUEL TANK COMPLETE 1

2 16220710215 SEALING WASHER 14X18 CU 4

3 16531999049 PIPE UNION BOLT 2

7 282947107705 FUEL HOSE (FUEL FILLING) 1

8 14280500608 HOSE CLAMP 60 1

11 270247100125 ASSY SCREW CAP-VENTED 1

12 282947100143 ASSY FILLER NECK 1

15 282947107704 FUEL HOSE 1

19 282947507704 RUBBER PACKING 2


20 282947100148 FUEL TANK STRAP & RUBBER 2

21 282954200162 ASSY.TANK UNIT FOR PLASTIC TANK (30

LTRS)

1


24 282947600104 FUEL LINE FUEL TANK TO FILTER 1

25 282947600105 FUEL LINE FIP TO FUEL TANK 1

28 282947600106 FUEL LINE FILTER TO FIP 1

32 282947108266 BRACKET 1

30 282947600108 ASSY NYLON FUEL LINE (SET) 1CONSISTING OF :-

24 - FUEL LINE FUEL TANK TO FILTER 1

25 - FUEL LINE FIP TO FUEL FILTER 1

26 - CLAMP 1

27 - CLAMP 3

28 - FUEL LINE FILTER TO FIP 1


CHASSIS TYPE: ALL

FIG.


107


112/158

2829352049R.01 EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: ALL

108


CHASSIS TYPE: ALL

108


113/158


CHASSIS TYPE: ALL

FIG.


109

1 269949200179 ASSY.GASKET 2

2 282949200164 ASSY. FRONT PIPE WITH FLEXIBLE

BELLOW

1

3 282949200165 ASSY. SILENCER - BS-III 1

4 282949100150 ASSY. RUBBER HANGER 4

5 278849100113 ASSY. CATCON BSIII 1


CHASSIS TYPE: ALL

FIG.


109


114/158

2788311050R.01A RADIATOR GROUP 50

CHASSIS TYPE: ALL

110


CHASSIS TYPE: ALL

110


115/158


CHASSIS TYPE: ALL

FIG.


111

1 278850100110 ASSY RAD. W/H FAN, SHROUD, & MOTOR

- TATA TOYO

1 FOR SELECTION

1 278850100115 ASSY RADIATOR COMPLETE - BEHR 1 FOR SELECTION

2 254750109904 DRAIN COCK (TOYO) 1 FOR SELECTION

2 278950109902 DRAIN PLUG ASSY - BEHR 1 FOR SELECTION

3 278850100114 PRESSURE CAP TOYO 1 FOR SELECTION

3 278850100118 FILLER CAP (PRESSURE & VACUUM

CAP)-BEHR

1 FOR SELECTION

5 278850100108 ASSY. FAN, MOTOR, AND SHROUD -

TOYO

1 FOR SELECTION

5 278850100119 ASSY SHROUD WITH FAN &

MOTOR-BEHR

1 FOR SELECTION

6 279050107501 RUBBER GROMET (RAD MOUNT) 4

9 254750106307 AUXWATER TANK 1

11 254750106305 CAP (AUX WATER TANK) 1

12 252550106918 PIPE, 400 L 1 FROM NO LOSS TANK

TO RADIATOR CAP

13 252550104201 CLAMP 1

14 254750106935 PIPE (790 MM) 115 278850105801 HOSE - LCL (RADIATOR TO WATER INLET

ELBOW)

1

16 14300512349 SPRING BAND CLAMP FORM A 12 X 34 D 2

17 278850104202 CLAMP (LOWER COOLING LINE) 1

19 278850104204 HOSE CLAMP (FOR RADIATOR HOSE) 1

20 278850105805 BRACKET HOLDING SLEEVE 1

22 278850105803 HOSE UCL (THERMOSTAT TO

TRANSITION PIECE)

1

23 14300515496 SPRING BAND CLAMP 49DX15W 2

24 278850100109 ASSY TRANSITION PIECE-UPPER

COOLING LINE

1

25 278850108001 BLEEDING SCREW (UPPER COOLING

LINE)

1

26 278850105804 HOSE UCL (TRANSITION PIECE TO ASSY

PIPE)

1

- 279001159202 SEALING WASHER (FOR CYL.HEAD

COVER MTG.)

1

27 14300512349 SPRING BAND CLAMP FORM A 12 X 34 D 2

28 278850104203 BRACKET FOR UCL MTG. ON FRAME 1


CHASSIS TYPE: ALL

FIG.


111


116/158


CHASSIS TYPE: ALL

112


CHASSIS TYPE: ALL

112


117/158


CHASSIS TYPE: ALL

FIG.


113

30 278850100102 ASSY PIPE WITH CLAMP (RADIATOR

INLET)

1

31 278850105802 HOSE - UPPER COOLING LINE 1

32 278850105805 BRACKET HOLDING SLEEVE 1

34 278850104204 HOSE CLAMP (FOR RADIATOR HOSE) 1


CHASSIS TYPE: ALL

FIG.


113


118/158

5537122054R.01 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

114


CHASSIS TYPE: ALL

114


119/158


CHASSIS TYPE: ALL

FIG.


115

1 282954500107 ASSY. COMBI. SW.WITH WASH

FUNCTION

1

2 552354200109 ELECT.INSTR. CLST.(0.65 RATIO) ACE

FACELIFT

1

4 263254504602 FLASHER 12V 1

5 282954209965 HORN 12V DC 1

6 277954200118 KIT SOCKET-W/ILLUMINATING RING 1

6A 277554209922 ILLUMINATING RING-PRIOL 1

6B 277554209924 SOCKET W/O ILLUMINATING RING 1

7 278054209938 SPEED SENSOR 1

8 270254509930 STOP LIGHT SWITCH 1


- 552354500108 ASSY. 3 PACK SWITCH 1

- 552354206301 PLUG WITH RETAINER RING FOR

CIGARETTE LIGHTER

1

- 282954200194 WATER IN FUEL INDICATOR 1

- 552354108204 BATTERY BOTTOM CLAMP ON TRAY ACE

EX W/O START STOP

1


CHASSIS TYPE: ALL

FIG.


115


120/158


CHASSIS TYPE: ALL

116


CHASSIS TYPE: ALL

116


121/158


CHASSIS TYPE: ALL

FIG.


117

1 282954400103 SIDE REPEATER LAMP 2

2 269969106339 NUT PLASTIC. 1

3 552354400114 ACE FACELIFT HEAD LAMP LH 1

3 552354400115 ACE FACELIFT HEAD LAMP RH 1

- 62120400121 LAMP P21 12V 21W 2

- 62120601011 LAMP H4 12V60/55W 2

- 62120601615 LAMP W5W 12V 5W 2

4 270254409943 REGIS.PLATE LAMP 2

- 62120601615 LAMP W5W 12V 5W 2

5 281854400142 ASSY. FOUR CHAMBER TAIL LAMP LH 1

5 281854400143 ASSY. FOUR CHAMBER TAIL LAMP RH 1

6 282954400151 ROOF LAMP BLACK COLOUR MEDIUM

LENGTH

1

7 552354400112 ASSY FRONT FOG LAMP LH ACE FACE

LIFT

1

7 552354400113 ASSY FRONT FOG LAMP RH ACE FACE

LIFT

1

9 270254606358 BATTERY CABLE CLAMP 15

- 289454801601 KIT-ANTENNA 1


CHASSIS TYPE: ALL

FIG.


117


122/158


CHASSIS TYPE: ALL

118


CHASSIS TYPE: ALL

118


123/158


CHASSIS TYPE: ALL

FIG.


119

1 552315208202 ENGINE WH MTG BKT ACE FACE LIFT 1

4 282954209921 GLOW PLUG TIMER 1

5 282954209923 RAD. COLLING FAN CONTROLLER 1

7 270254209942 DIGITAL CLOCK 1

9 283454606305 FASTENER FOR EMS WH ON INSULATION

PANEL DIA 19

1

12 551754500102 ASSY IGNITION SWITCH 1

15 282954200162 ASSY.TANK UNIT FOR PLASTIC TANK (30

LTRS.)

1

16 552354608204 INTER CONNECTION CONN MTG BKT

ACE FACE LIFT

1

17 552354608202 WH ENGINE AND BATT CABLE POSITIVE

MTG BKT

2


CHASSIS TYPE: ALL

FIG.


119


124/158


CHASSIS TYPE: ALL

120


CHASSIS TYPE: ALL

120


125/158


CHASSIS TYPE: ALL

FIG.


121

1 552354100102 BATTERY CABLE +VE 1

4 282954100119 ASSY.BATT.CLAMPING STUD LOCKSIDE 1

- 282954100118 ASSY.BATTERY CLAMPING STUD 1

5 12520698025 SPRING WASHER B8 1

6 282954100114 ASSY.BATTERY CABLE -VE 1

7 12301500601 HEX FL NUT 2

11 282954100117 ASSY. BATTERY CLAMP 1

12 282954109916 NEW EARTH STRAP 1

- 552354100113 ACE EX:ASLY BKT FOR MIDI FUSE

MODULE MTG

1


CHASSIS TYPE: ALL

FIG.


121


126/158


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Catalogues Ci Ace Es Fl Bs3