CATALOGUE VERS. 6-16 - Sirini 2016 ENG.pdf · CATALOGUE VERS. 6-16 1. TABLE OF CONTESTS 3°Stage pag.5 Bosch pag.6 Denso pag.18 VDO/Siemens pag.22 Thickness pag. 33 CommonRail pag.34

CATALOGUE

VERS. 6-16

1

TABLE OF CONTESTS

� 3° Stage pag. 5

� Bosch pag. 6

� Denso pag. 18

� VDO/Siemens pag. 22

� Thickness pag. 33

� Common Rail pag. 34

� Caterpillar pag. 51

� Unit-injector pag. 52

� Test injectors & simulators pag. 53

� Hand test injector AAE060-0H pag. 54

� Tools to check the bobbin pag. 55

� Test injector –Diesel- Carbon Zapp pag. 56

� Tester AZ0134-13 pag. 59

� Tester AZ0222-CRR – lift-test- pag. 60

� Tester AZCBCR-1 pag. 61

� Simulator AZCBCR-1- SIM pag. 62

� Simulator AZCBCR-4-SIM pag. 63

� CAM-BOX equipment pag. 79

� Tester BEEPER pag. 90

� Simulator AZCBCR-4-SIM-CB pag. 91

� Simulator Serie TCCMR pag. 92

� Cables and connectors pag. 93

� Liquids for injector-tester and ultrasonic tank pag. 94

� Common rail injectors pag. 97

� Back-leak connectors pag. 98

� Pullers pag. 105

� Ball-lift control and comparator bearing pag. 113

� Injectors dismounting tools pag. 115

� Torque wrenches pag. 119

� Tool box to dismount injector Bosch pag. 122

� Wrenches pag. 130

� Valve set / fiber ring puller and inserter pag. 136

� Denso injectors – filters replacement pag. 138

� Valve-sit cleaning and valve grip pag. 140

� Ultrasonic tanks pag. 142

� Test clamps – AZ0309-XX - pag. 143

2

TABLE OF CONTESTS

� Quick connections pag. 149

� Rilsan pipes pag. 153

� Reamers kit pag. 154

� Spare parts pag. 156

� Valve-set pag. 159

� Denso pag. 165

� Common rail pumps pag. 177

� Control of actuators / pressure / rail pag. 178

� Tools for glow plugs pag. 179

� Pullers pag. 180

� Pump disassembly pag. 182

� Motoring couplings pag. 191

� Flanges for test bench pag. 192

� Dummy pressure regulators pag. 195

� Spare parts for pumps pag. 201

� Bushes pag. 202

� Pressure regulators pag. 204

� Tandem kit pag. 206

� Timing tool kit pag. 209

� Pipes & connections pag. 219

� Unit-injectors pag. 229

3

4

AZ0134-3S

3° STAGE

5

AZ0134-3S

TO REPAIR COMMON RAIL

INJECTORS BOSCH - PHASE 3 -

A new perspective for repairing common rail injectors Bosch. A complete high-tech system that

permits to everyone, also not expert operator, to deal with a specialization that untill now was

reserved to a very little part of techicians.

The system, AZ0134-3S, represents the development of waht produced till today to have a

perfect calibration of common rail injector Bosch of last generation.

It is an equipment of very high digital precision for having a micro-metric control of the internal

calibration quota; a computer ”All in one“ Asus with touch screen monitor, a user-friendly

dedicated software, a database that includes the 80% of the vehicles now on the market, including

industrial vehicles.

This is what we can offer, to a extraordinary price, with a special price/quality ratio, that makes

the purchase a good investment today and for the future.

If you need more great points to decide to buy the AZ0134-3S, you can think about the time you

need to calibrate last generation of common rial injector Bosch; our system guaratees a max time

of 15’ minutes for each single injector that correspond to 1 hour for 4 injectors!!!

The kit is composed of:

-Computer Asus with sofware -JTD Tester complete with cables

-Comparator bearing in granite -Vise for injectors

-Press -Digital Torque wrench

--Vice to dismount injectors -nr. 4 MITUTOYO comparators 6

Here some tests of our instrument:

- Solenoid electrical control

-Measurement armature stroke

-Measurement armature stroke shim

- Mesurement solenoid depth size

- Measurement injector depth

- Measurement residual air gap

- Check armature stroke electrical and resistance

-Measurement needle lift nozzle

-Measurement shim needle lift nozzle

-Thickness measurement nozzle spring force

- Solenoid insulation control

All spare parts and thickness to repair and calibrate common rail injectors Bosch are available in

our production.

Our JTD Tester is available with software in Italian – English – Russian

[email protected] 7

AZ0134-3S STAGE 3

AZ0134-3S FASE 3 / TERZO STADIO

AZ0134-BN001 PC + SOFTWARE

AZ0134-BN008 JTD TESTER + CABLE USB

8

AZ0134-3S STAGE 3

AZ0134-BN003

COMPARATOR BASE IN GRANITE

Base Comparatore in Granito


AZ0134-BN006

TORQUE WRENCH + ANGOL

Chiave Dinamometrica +Angolare

ACCESSORI :AZ0134-BN006

OPEN WRENCH 27 MM +RACTCHET WRENCH

Chiave Aperta da 27 mm +Cricchetto

9

AZ0134-3S STAGE 3


AZ0134-BN004

INJECTOR PRESS

Stativo Porta Iniettori

AZ0134-BN070

BUSH TO FIX INJECTOR – DIAM. 17

Boccola Blocca Iniettore – Diam.17

AZ0134-BN071



AZ0134-BN072



AZ0134-BN073



AZ0134-BN074



AZ0134-BN075



AZ0134-BN076



AZ0134-3S STAGE 3

AZ0134-BN005

AIR PRESS

Pressa ad Aria


AZ0134-BN005-060

AIR PRESS TOOL –HOLE DIAM. 8

Attrezzo Pressa adaria – foro diam. 8

AZ0134-BN005-061

AIR PRESS TOOL –HOLE DIAM. 3,80

Attrezzo Pressa adaria – foro diam. 3,80

AZ0134-BN005-062

AIR PRESS PUNCH –HOLE DIAM. 8

Punzone Pressa ad aria –foro diam. 8

AZ0134-BN005-063

AIR PRESS PUNCH –HOLE DIAM. 3,80

Punzone Pressa ad aria –foro diam. 3,80

11

AZ0134-3S STAGE 3


AZ0134-BN010

COM 1 CABLE

Cavo COM 1

AZ0134-BN011

COM 2 CABLE

Cavo COM 2

AZ0134-BN012

COM 3 CABLE

Cavo COM 3

AZ0134-BN020

CONNECTING CABLE SOLENOID CRI

Cavo Collegamento Bobina CRI

AZ0134-BN021

CONNECTING CABLE SOLENOID CRI

Cavo Collegamento Bobina CRI

AZ0134-BN022

CONNECTING CABLE SOLENOID CRIN

Cavo Collegamento Bobina CRIn

12

AZ0134-3S STAGE 3


AZ0134-BN030

MITUTOYO COMPARATOR L – 12,7

Comparatore Mitutoyo L – 12,7

AZ0134-BN031



AZ0134-BN032

MITUTOYO COMPARATOR L-24,4 +CRI TOOL

Comparatore Mitutoyo L-24,4 +Attrezzo CRI

AZ0134-BN033

MITUTOYO COMPARATOR L-24,4 +CRIN TOOL

Comparatore Mitutoyo L-24,4 +Attrezzo CRIN

13

AZ0134-3S STAGE 3


AZ0134-BN040

RING NUT 27 X 1 – X AZ0134-BN32

Ghiera 27 x 1 – X AZ0134-BN032

AZ0134-BN041

RING NUT 26 X 0,75 – X AZ0134-BN33

Ghiera 26 x 0,75 – X AZ0134-BN033

AZ0134-BN042

POINTER L - 50

Tastatore L - 50

AZ0134-BN043

POINTER L - 20

Tastatore L - 20

AZ0134-BN044

POINTER L - 25

Tastatore L - 25

AZ0134-BN050

CERAMIC PLATE 1 MM Piastrina Ceramica 1 mm

AZ0134-BN051

OREFICE PLATE DIAM. 19

Pastiglia Calibrata Diam 19

14

AZ0134-3S STAGE 3


AZ0134-BN052

CALIBRATION CYLINDRE DIAM.10

Cilindro Calibrato diam. 10

AZ0134-BN053

HOLED CYLINDRE

Cilindro Forato

AZ0134-BN100 or AZ0352-CR Light

PRESS TO FIX THE INJECTOR

Morsa Blocca Iniettore

15

AZ0134-3S STAGE 3 BOSCH


16

Kit 3° STAGE BOSCHSIRINI CODE DESCRIPTION "CRI" "CRIN"

AZ0134-BN001 PC + SOFTWARE X X

AZ0134-BN008 NEW JTD TESTER + CABLE USB X X

AZ0134-BN003 COMPARATOR BASE IN GRANITE X X

AZ0134-BN004 INJECTOR PRESS X X

AZ0134-BN005 AIR PRESS X

AZ0134-BN006 TORQUE WRENCH + ANGOL X X

AZ0134-BN010 CABLE COM 1 X X



AZ0134-BN020 CONNECTING CABLE BOBBIN CRI X

AZ0134-BN021 CONNECTING CABLE BOBBIN CRI X

AZ0134-BN022 CONNECTING CABLE BOBBIN CRIN X

AZ0134-BN030 COMPARATOR L-12,7 X X

AZ0134-BN031 COMPARATOR L-12,7 X X

AZ0134-BN032 COMPARATOR L-25,4 + TOOL CRI X

AZ0134-BN033 COMPARATOR L-25,4 + TOOL CRIN X

AZ0134-BN040 RING NUT 27 X 1 X AZ0134-BN032 X

AZ0134-BN041 RING NUT 26 X 0,75 X AZ0134-BN033 X

AZ0134-BN042 POINTER L50 X X



AZ0134-BN050 CERAMIC PLATE 1 MM X X

AZ0134-BN051 OREFICE PLATE DIAM. 19 X X

AZ0134-BN052 CALIBRATION CYLINDER DIAM. 10 X

AZ0134-BN053 HOLED CYLINDER X

AZ0134-BN005-060 AIR PRESS TOOL HOLE DIAM.8 X

AZ0134-BN005-061 AIR PRESS TOOL HOLE DIAM.3,8 X

AZ0134-BN005-062 AIR PRESS PUNCH HOLE DIAM. 8 X

AZ0134-BN005-063 AIR PRESS TOOL HOLE DIAM. 3,8 X

AZ0134-BN070 BUSH TO FIX INJECTOR DIAM. 17 X







AZ0352-CR light PRESS TO FIX THE INJECTOR X X

AZ0134-3S STAGE 3 BOSCH


17

Period of Customer assistance and warranty: 1 year.

At the end of the period of assistance/warranty it is possible to have updates and assistance signing one of our assistance packet offers.

TERMS OF SALES

STAGE 3 BOSCH

STAGE 3 DENSO

FASE 3 / TERZO STADIO DENSO

18

AZ0134-BN201 PC + SOFTWARE DENSO

AZ0134-BN008 JTD TESTER + CABLE USB

AZ0134-BN003

COMPARATOR BASE IN GRANITE

Base Comparatore in Granito

AZ0134-BN031



STAGE 3 DENSO


19

AZ0134-BN011

COM 2 CABLE

Cavo COM 2

AZ0134-BN042

POINTER L - 50

Tastatore L - 50

AZ0134-BN024

CONNECTING CABLE DENSO

AZ0134-BN025

CONNECTING CABLE DENSO

AZ0134-BN045

TESTING TOOL DENSO

20

STAGE 3 DENSO

It is possible to update the database of the Denso software, with a fee.

Delivery: 45/60 days from the request.


TERMS OF SALE

STAGE 3 DENSO

Kit 3 STAGE DENSOSIRINI CODE DESCRIPTION

AZ0134-BN201 PC + SOFTWARE DENSO

AZ0134-BN008 NEW JTD TESTER + CAVO USB

AZ0134-BN003 COMPARATOR BASE IN GRANITE

AZ0134-BN010 CABLE COM 1

AZ0134-BN024 CONNECTING CABLE BOBBIN DENSO


AZ0134-BN031 COMPARATOR L-12,7

AZ0134-BN042 POINTER L50

AZ0134-BN045 TESTING TOOL DENSO

OPTIONAL

AZ0134-BN100 similar

AZ0352-CR versione LIGHTPRESS TO FIX THE INJECTOR

AZ0134-BN006 TORQUE WRENCH + ANGOL



21

STAGE 3 BOSCH + DENSO

Kit 3 STAGE BOSCH + DENSOSIRINI CODE DESCRIZIONE

AZ0134-BN001 PC + SOFTWARE BOSCH

AZ0134-BN202 SOFTWARE DENSO



AZ0134-BN004 INJECTOR PRESS

AZ0134-BN005 AIR PRESS





AZ0134-BN020 CONNECTING CABLE BOBBIN CRI


AZ0134-BN022 CONNECTING CABLE BOBBIN CRIN



AZ0134-BN032 COMPARATOR L-25,4 + TOOL CRI

AZ0134-BN033 COMPARATOR L-25,4 + TOOL CRIN

AZ0134-BN040 RING NUT 27 X 1 X AZ0134-BN032

AZ0134-BN041 RING NUT 26 X 0,75 X AZ0134-BN033




AZ0134-BN050 CERAMIC PLATE 1 MM

AZ0134-BN051 OREFICE PLATE DIAM. 19

AZ0134-BN052 CALIBRATION CYLINDER DIAM. 10

AZ0134-BN053 HOLED CYLINDER

AZ0134-BN005-060 AIR PRESS TOOL HOLE DIAM.8

AZ0134-BN005-061 AIR PRESS TOOL HOLE DIAM.3,8

AZ0134-BN005-062 AIR PRESS PUNCH DIAM. 8

AZ0134-BN005-063 AIR PRESS PUNCH DIAM. 3,8

AZ0134-BN070 BUSH TO FIX INJECTOR DIAM. 17



AZ0134-BN073 BUSH TO FIX THE INJECTOR DIAM. 22

AZ0134-BN074 BUSH TO FIX THE INJECTOR DIAM. 23



AZ0134-BN100 = AZ0352-CRLIGHT PRESS TO FIX THE INJECTOR




22

HOW TO REPAIR CONTINENTAL-VDO

INJECTORS

Do you want to repair cr injectors VDO?We can explain you how

Nowadays no one repairs common rail injectors Vdo.Vdo in this moment has not an exchange programme

If the injector is damaged you must buy a new one

Today with our system you can repair it and the system is checked also once mounted on the car!

Software with programme with

guided instruction

Manual + Training + Tools + +

PRODUCTS LIST

AZCBCR-1 Simulator for lift of VDO

Attention: all the tests and the database in the software are guaranteed if tested with our range of simulatorsCBCR (Sirini production).

We do not garantee the tests if connected with othersimulators.

STAGE 3 VDO

23

AZ0134-BN030M Thousandth comparator Mahr

To optimize your work we suggest to buy nr. 2 comparators.

Mitutoyo comparators are compatible and can replace Mahr.

STAGE 3 VDO

AC0516-3S Digital torque wrench

With flat wrench mm 27 connection 9x12 (cod. AC0516-27)

AAZ007-19MILEX Thousandth micrometer Mahr

AC0516-25 Flat wrench 25 mm for torque wrench

Connection 9x12

AAZ007-19SUP Support – base for micrometer

24

AZ0134-BN004 Injector press

AZ0352-CR LIGHT Injector vice

With ring wrench 15mm (AC0506-15)

AZ0134-AS250 Tester to check resistance and inductance - LCR - .

AZ0134-HI Tester to check insulation

AZ0134-VDO07 Test for start of injection point

STAGE 3 VDO

25

All the tests and the data in the VDO Software Sirini are guaranteed and checkedwith the simulators serie CBCR (Sirini production).

Sirini doesn’t guarantee the good quality of the tests with other simulators.

STAGE 3 VDO

TERMS OF SALE

STAGE 3 VDO



Attention: It is compulsory to attend the training on the VDO reparation; otherwiseit will be not possible to apply assistance and warranty.

26

RIPARAZIONE INIETTORI CONTINENTAL-VDO

STAGE 3 VDO

Kit 3 STAGE VDO

SIRINI CODE DESCRIPTION

AZ0134-VDO SOFTWARE HARDWARE + BASE KIT TOOL

AZCBCR-1 LIFT TEST STACK

AZ0134-BN030M MAHR COMPARATOR (similar Mitutoyo)


AAZ007-19MILEX MAHR MICROMETER

AAZ007-19SUP BASE X MICROMETER

AC0516-25 FLAT WRENCH 25mm CONNECTION 9x12mm

AC0516-3S TORQUE WRENCH + ANGOL

AZ0352-CR Light PRESS TO FIX THE INJECTOR

AZ0134-AS250 TESTER RESISTANCE + INDUCTANCE

AZ0134-HI TESTER INSULATION

AZ0134-VDO07 TESTER TO CHECK BEGINNING INJECTION POINT

27

STAGE 3 BOSCH + VDO

Kit 3 STAGE BOSCH + VDO

SIRINI CODE DESCRIPTION









AC0516-25 FLAT WRENCH 25MM CONNECTION 9X12











AAZ007-19MILEX MICROMETER MAHR

AAZ007-19SUP BASE X AAZ007-19MIL




















AZ0134-BN076 BSUH TO FIX INJECTOR DIAM. 29

AZ0352-CR light PRESS TO FIX THE INJECTOR




28

STAGE 3 BOSCH + DENSO + VDO

Kit Terzo Stadio BOSCH + DENSO+ VDOSIRINI CODE DESCRIPTION


AZ0134-BN202 SOFTWARE DENSO








AC0516-25 FLAT WRENCH 25MM CONNECTION 9X12











AAZ007-19MILEX MAHR MICROMETER

AAZ007-19SUP BASE X MICROMETER




















AZ0134-BN076 BSUH TO FIX INJECTOR DIAM. 29

AZ0134-BN100 = AZ0352-CRLIGHT PRESS TO FIX THE INJECTOR


AZ0134-BN025 CONNECTING CABLE BOSCH DENSO





29

AZ0019-124CR4 Thickness kit

Hexagonal thickness: Hex. 18Hole 14,5

Measures: from 0,9 to 1,132 each 0,004 cent. 4 pieces for each single measure.

AZ0019-47CR Thickness kit

Thickness : Diam. 5,70Hole 3,00

Measures: from 1,26 to 1,72 each 0,004 cent. 10 pieces for each single measure.

AZ0019-45CR Pin kit

Thickness : Diam. from 7,760 to 8,18 each 0,02mm10 pieces for each single measure.

OPTIONAL – SPARE PARTS

STAGE 3 VDO

30


STAGE 3 VDO

KIT NOZZLE + NUT SIEMENS VDO

KIT POLVERIZZATORE + DADO SIEMENS VDO

SIRINI CODE

A2C59513997 V0605 P 142 5WS40148-Z CR Injector Repair kit DV4 EU3 Original VDO BHA2C59513997

A2C59513998 M0604 P 142 5WS40149-Z CR Injector Repair kit DV4 EU4Original VDO

BHA2C59513998

A2C59514909 M0003 P 153 5WS40156-Z CR Injector Repair kit DW10B Original VDO BHA2C59514909

5WS40156-4Z

A2C59514910 M0005 P 153 A2C59511602 CR Injector Repair kit DW10U Original VDO BHA2C59514910

A2C59514911 M1001 P 152 A2C59511610 CR Injector Repair kit LYNX Original VDO BHA2C59514911

A2C59514912 M1003 P 152 A2C59511611 CR Injector Repair kit LYNX V 227 Original VDO BHA2C59514912

31


STAGE 3 VDO

POLVERIZZATORI SIEMENS VDO – MADE IN ITALY

NOZZLE SIEMENS VDO – MADE IN ITALY

CODE CODE SIRINI CODE

*SLA142PV600 V0600P142 BHSLA142PV600

*LLA142PM604 M0604P142 BHLLA142PM604

*SLA144PV602 V0602P144 BHSLA144PV602

*SLA144PV605 V0605P144 BHSLA144PV605

*LLA152PM1001 M101P152 BHLLA152PM1001

*LLA150PM1600 M1600P150 BHLLA150PM1600

*SLA152PV203 V203P152 BHSLA152PV203

*LLA153PM003 M0003P153 BHLLA153PM003

*LLA162PM011 M0011P162 BHLLA162PM011

*LLA153PM1002 M1002P153 BHLLA153PM1002

32

THICKNESS KIT

33

COMMON RAIL CALIBRATION THICKNESS KIT

THICKNESS KIT 3°PHASE BOSCH

AZ0019-73CR

F00RJ02760

Kit composed of pieces of different sizes and shapes. In the spacer kit you will find:

Hex : 22,00 mm.Hole : 18,00 mm.Thickness : 0.954 – 1.046 mm. (24 measures)Cut : each 0.004 mmTotal: nr. 240 items

• Hexagonal thickness

Hex : 22,00 mm.Hole : 19,00 mm.Thickness 1.24 – 1.35 mm. (12 measures)Cut: each 0.01 mmTotal: nr. 120 items

• Washers

Diam: 22,80 mm.Hole : 19,50 mm.Thickness : 1,516 – 1,656 mm. (36 measures)Cut: each 0.004 mmTotal: nr. 360 items

Diam : 7,70 mm.Hole : 4,40 mm.Thickness : 1.005 – 1, 115 mm. (12 measures)Cut: each 0.010 mmTotal: nr. 120 items

Diam : 4,20 mm.Hole : 2,30 mm.Thickness : 1,04 – 1,26 mm. (12 measures)Cut: each 0.02 mmTotal: nr. 120 items

34


AZ0019-75CR

Hex : 22,00 mm.Hole : 18,00 mm.Thickness : 0.90 – 1.13 mm. (24 measures)Cut: each 0.01 mmTotal: nr. 240 items

• Hexagonal thickness

Hex : 22,00 mm.Hole : 19,00 mm.Thickness: 1.00 – 1.11 mm. (12 measures)Cut: each 0.01 mmTotal: nr. 120 items

• Washers


Diam : 7,70 mm.Hole : 4,40 mm.Thickness : 1.00 – 1, 22 mm. (12 measures)Cut: each 0.02 mmTotal : nr. 120 items

Diam : 4,20 mm.Hole : 2,30 mm.Thickness : 1,20 – 1,66 mm. (24 measures)Cut: each 0.02 mmTotal: nr. 240 items



35


AZ0019-76CR

F00ZC99016

• Washers

• Pointers

Diam: 15,70 mm.Hole : 10,50 mm.Thickness : 1,194 – 1,286 mm. (24 measures)Cut: each 0.004 mmTotale: nr. 240 pezzi

Diam : 2,30 mm.Thickness : 1,02 – 1,25 mm. (24 measures)Cut: each 0.01 mmTotal: nr. 240 items

Diam: 5,30 mm.Hole: 3,50 mm.Thickness : 1,10 – 1,80 mm. (36 measures)Cut: each 0.02 mmTotal: nr. 360 items

Thickness : 8,409 – 8,541 mm. (12 measures)Cut: each 0.012 mmTotal: nr. 120 items



36


AZ0019-74CR

• Washers

• Pointers


Diam : 2,30 mm.Thickness : 1,02 – 1,25 mm. (24 measures)Cut: each 0.01 mmTotal: nr. 240 items


Thickness : 8,409 – 8,541 mm. (12 measures)Cut: each 0.012 mmTotal: nr. 120 items



37

CALIBRATION THICKNESS KIT: to modify the pressure of the calibration, start pressure and the quantity of fuel of common rail injector. Reducing the thickness we optain an increase in the opening pressure (Bar), of the start pressure (Bar) and in the quantity of fuel (Cm3) of the injectors.

Diam : 7,70 mm.Hole : 4,40 mm.Thickness : 0,98 – 1, 44 mm. (24 measures)

Cut: each 0.02 mm. Box : 10 items x thicknessTotal : 240 items

AZ0019-32CR

BOSCH



AZ0019-61CR

BOSCH

AZ0019-77CR

Diam : 7,70 mm.Hole : 4,40 mm.Thickness : 0,985 – 1,385 mm. (41 meas)

Cut: each 0.01 mm. Box : 10 items x thicknessTotal : 410 items BOSCH

AZ0019-52CR

Diam : 6,75 mm.Hole : 3,50 mm.Thickness : 1,75 – 2,30 mm. (12 measures)

Cut: each 0.05 mm. Box : 10 items x thicknessTotal : 120 items DENSO

AZ0019-31CR



AZ0019-78CR

Diam : 6,40 mm.Hole : 2,50 mm.Thickness : 1,00 – 1,40 mm. (41 misure)



AZ0019-116CR



AZ0019-122CR



38

DENSO



AZ0019-64CR

DENSO

AZ0019-80CR



AZ0019-81CR



AZ0019-46CR



AZ0019-47CR



SIEMENS

SIEMENS

AZ0019-82CR


Cut: each 0.02 mm. Box : 10 items x thicknessTotal : 360 items SIEMENS



AZ0019-17CR

BOSCH




AZ0019-65CR

AZ0019-79CR

Diam : 6,40 mm.Hole : 2,50 mm.Thickness : 1,089 – 1,368 mm. (32 meas)


39

AZ0019-08CR

Diam : 5,30 mm.Hole : 3,50 mm.Thickness : 1,20 – 1,70 mm. (24 measures)No measures 1,22 and 1,68mm


AZ0019-08CR5



AZ0019-38CR



BOSCH

BOSCH

BOSCH

AZ0019-83CR



AZ0019-84CR



AZ0019-85CR

Diam : 5,30 mm.Hole: 3,50 mm.Thickness : 1,00 – 2,00 mm. (51 measures)




AZ0019-15CR

BOSCH



AZ0019-20CR

BOSCH


40



AZ0019-35CR



AZ0019-37CR

BOSCH

BOSCH



AZ0019-66CR

BOSCH



AZ0019-86CR

BOSCH


Cut: each0.02 mm. Box : 10 items x thicknessTotal : 510 items

AZ0019-87CR

BOSCH

Diam : 5,10 mm.Hole : 3,00 mm.Thickness: 1,00 – 1,70 mm. (36 measures)


AZ0019-88CR

BOSCH


AZ0019-89CR





AZ0019-36CR

BOSCH

41





AZ0019-14CR

AZ0019-14CR5





AZ0019-12CR

AZ0019-12CR5

AZ0019-44CR



BOSCH

BOSCH

BOSCH

BOSCH

BOSCH

AZ0019-91CR




AZ0019-90CR

Diam : 4,20 mm.Hole: 2,30 mm.Thickness : 1,15 – 2,30 mm. (24 measures)


42

AZ0019-42CR



AZ0019-43CR



BOSCH

AZ0019-92CR



AZ0019-93CR




AZ0019-120CR



AZ0019-119CR



AZ0019-121CR



43



AZ0019-09CR

SOLENOID WASHERS KIT: useful to modify the solenoid power. Reducing/increasing the thickness of the washer solenoid power reduces/raises.



AZ0019-39CR

BOSCH

BOSCH



AZ0019-94CR

BOSCH


44

AZ0019-95CR

Diam: 24,30 mm.Hole : 21,50 mm.Thickness : 1,20 – 1,74 mm. (28 measures)


AZ0019-96CR



AZ0019-97CR

Diam: 24,30 mm.Hole : 21,50 mm.Thickness : 1,435 – 1,70 mm. (54 meas)


AZ0019-54CR



AZ0019-55CR



DENSO

AZ0019-11CR

AZ0019-18CR





AZ0019-30CR

Diam: 23,70 mm.Hole : 19,00 mm.Thickness : 1,10 – 1,20 mm. (11 misure)


BOSCH

BOSCH

BOSCH


SOLENOID WASHERS KIT: useful to modify the solenoid power. Reducing/increasing the thickness of the washer solenoid power reduces/raises.

45

AZ0019-71CR



AZ0019-98CR



AZ0019-28CR



AZ0019-70CR

Diam: 22,80 mm.Hole: 19,50 mm.Thickness : 1,512 – 1,684 mm. (44 meas)


AZ0019-99CR



AZ0019-48CR


Cut: each 0.02 mm. Box : 10 items x thicknessTotal : 210 items SIEMENS


46

AZ0019-10CR

AZ0019-19CR

AZ0019-24CR

Hex : 22,00 mm.Hole : 19,00 mm.Thickness : 0,90 – 1,00 mm. (11 measures)






BOSCH

BOSCH

BOSCH

AZ0019-100CR



AZ0019-101CR



AZ0019-27CR



AZ0019-25CR



AZ0019-102CR




47

AZ0019-49CR


Cut: each 0.01 mm. Box : 10 items x thicknesseTotal : 240 items SIEMENS

AZ0019-103CR

Hex : 22,00 mm.Hole : 18,00 mm.Thickness : 0,950 – 1,054 mm. (27 meas)


AZ0019-53CR

Oct : 23,20 mm.Hole : 20,00 mm.Thickness : 2,99 – 3,10 mm. (12 measures)


AZ0019-63CR




AZ0019-124CR


Cut: each 0.0041 mm. Box : 10 items x thicknesseTotal : 590 items SIEMENS

AZ0019-124CR4


Cut: each 0.0041 mm. Box :4 items x thicknesseTotal : 236 items

SIEMENS

AZ0019-125CR



48

Diam : 5,90 mm.Thickness : 8,40 – 8,50 mm. (11 meas)


AZ0019-07CR


Cut: each 0.01 mm. Box : 10 items x thicknessTotal : 110 itemsAZ0019-13CR

KIT OF POINTERS: to modify the conjunction between the upper level of the ball-holder and the smooth part of the holding-ball-valve. It enables the regulation of the solenoid and so the movement ot the ball.





Thickness : 7,760 – 8,18 mm. (22 meas) Cut: each 0.02 mm. Box : 10 items x thicknessTotal : 220 itemsAZ0019-45CR

Thickness : 3,75 – 4,90 mm. (24 meas)Cut: each 0.05 mm. Box : 10 items x thicknessTotal : 240 items

AZ0019-50CR

Thickness : 3,80 – 4,90 mm. (12 meas)AZ0019-51CRCut: each 0.10 mm. Box : 10 items x thicknessTotal : 120 items

BOSCH

BOSCH

BOSCH

BOSCH

SIEMENS

DELPHI

DELPHI

Diam : 5,80 mm.Thickness : 8,277 – 8,571 mm. (26 m)AZ0019-106CR BOSCH




AZ0019-104CRBOSCH

Diam : 5,90 mm.Thickness : 8,277 – 8,571 mm. (26 m)


AZ0019-105CRBOSCH






49



AZ0019-16CR

AZ0019-26CR Diam : 2,25 mm.Thickness : 0,95 – 1,13 mm. (19 meas)


AZ0019-40CRDiam : 2,30 mm.Thickness : 0,90 – 1,01 mm. (12 meas)


AZ0019-41CR Diam : 2,30 mm.Thickness : 1,02 – 1,13 mm. (12 meas)


BOSCH

BOSCH

BOSCH

BOSCH

AZ0019-72CRDiam : 2,30 mm.Thickness : 1,00 – 1,36 mm. (37 meas)


AZ0019-62CREx Diam : 5,40 mm.Int Diam: 2,70 mmThickness : 1,155 – 1,265 mm. (12 m)


AZ0019-107CRDiam : mm.Thickness : 3,80 – 4,90 mm. (12 meas)

Cut: each 0.10 mm. Box : 10 items x thicknessTotal : 120 items DELPHI

AZ0019-108CRDiam : mm.Thickness : 3,75 – 4,90 mm. (24 meas)



AZ0019-128CR


Ex Diam : 9,80 mm.Int Diam: 4,40 mmThickness : 1,24 – 1,35 mm. (12 m)

50

CALIBRATION THICKNESS KIT

AZ0019-110CR Diam : 10.00 mm.Thickness : 2,00 – 2,50 mm. (11 measures)


CATERPILLAR

AZ0019-113CR Diam : 10.00 mm.Thickness : 2,10 – 2,45 mm. (36 measures)

Cut: each 0.01 mm. Box : 10 items x thicknessTotal : 360 itemsAZ0019-113CR Diam : 10.00 mm.

Thickness : 2,10 – 2,45 mm. (36 measures)


AZ0019-112CR Diam : mm.Thickness : 8,277 – 8,571 mm. (26 measures)

Cut: each 0.012 mm. Box : 10 items x thicknessTotal : 260 itemsPINS

AZ0019-114CR



AZ0019-115CR



51

UNIT INJECTORS THICKNESS KIT

AZ0019-56CR

AZ0019-57CR

Diam : 7,50 mm.Hole : 3,00 mm.Thickness : 0,30+0,42 – 0,58 mm. (10 measures)


Diam : 7,50 mm.Hole : 3,00 mm.Thickness : 0,30+ 0,42 – 0,70 + 1,00+1,28+1,56 mm. (19 measures)


AZ0019-59CR Diam : 5,00 mm.Hole : 2,50 mm.Thickness: 0,502 – 0,995 mm. (30 measures)


UNIT INJECTOR THICKNESS KIT

AZ0019-23CR Diam : 9.20 mm.Thickness : 1,00+1,01 – 1,45 mm. (24 measures)


AZ0019-33CR Diam : 7,30 mm.Thickness : 1,00+1,01 – 1,45 mm. (24 measures)


BOSCH

BOSCH

AZ0019-34CR Diam : 5,50 mm.Thickness : 1,00+1,01 – 1,45 mm. (24 measures)


AZ0019-58CR Diam : 5,80 mm.Thickness : 2,24 – 2,94 mm. (36 measures)


AZ0019-111CR Diam : 4,35 mm.Hole : 1,90 mm.Thickness: 1,15 – 1,70 mm. (12 measures)


AZ0019-126CR Diam : 4,60 mm.Thickness : 1,00– 1,45 mm. (24 measures)


AZ0019-127CR Diam : 4,60 mm.Thickness : 1,00– 2,35 mm. (24 measures)


52

53

TEST

INJECTORS &

SIMULATORS

All rights reserved to: SIRINI Srl – Via Lombardia 17 - 20010 Arluno – Milano – Italy

Tel. +39 02 90376944 – Fax: 02 903 76514 e.mail: [email protected]

TEST INJECTOR

AAE060-0H HAND TEST INJECTOR

Hand test injector – Pop Tester.

Similar Bosch 0.681.200.502

Our hand test injectors includes:

• Manometer 0-400 or 0-600 Bar or PSI;

• Standard Pipes 14x14 and 12x12;

• Manual level;

• Filter;

• Tank;

• Measure: mm 415 x 540 x 130, weightkg. 7,00.

AAE060-0A – SUCHTION DEVICE


AAE060-0A SUCHTION DEVICE

54



TEST INJECTOR

TOOLS TO CHECK THE BOBBIN

55

AZ0134-AS250

Tester to check resistance and inductance of common rail injectors, especially Piezo.

It is strongly recommended to check the injectors, to avoid to burneverykind of tester/simulators.

AZ0134-HI

Tester to check insulation of common rail injectors, especially Piezo.

It is strongly recommended to check the injectors, to avoid to burneverykind of tester/simulators.



TEST INJECTOR

56

CRU2R-20

Diesel test injector

It tests nr. 1 injector per time– Bosch –Delphi –VDO – Denso

Elettromagnetic and Piezo

With Plexiglas Chamber to see the spray

Digital measurement of the volumes

With testing table

Working power till 2000 bar

Automatic programmes completly customized (operator not necessary)

Injector coding Delphi C2i e C3i

CRU4R-20


It tests nr. 4 injectors – Bosch –Delphi –VDO - Denso


With Plexiglas Chamber to see the spay


With testing table


Automatic programmes completly customized (operator not necessary)

Injector coding Delphi C2i e C3i

OPTIONAL

• CRIN Adaptors – All our serie of adaptors CRIN – AZ0309-XX- are reccomended and compatible with all the «test injector station» of all the brands now on the market.

• Sensor to check the injector-reaction (RSP)

• Testing liquid (Testing liquid certicate Bosch)

• Printer

• Trolley version Large



TEST INJECTOR

57

DS2R-A-20


It tests nr. 1 injector per time – Bosch –Delphi –VDO – Denso


With Plexiglas Chamber to see the spray

Volumes measured with burette

With testing table


Programmes just setted up but fully customized (It needs one operator for working)

No injector coding

DS2-D-20


It tests nr. 1 injector per time– Bosch –Delphi –VDO – Denso


With Plexiglas Chamber to see the pary


With testing table


Programmes just setted up but fully customized (it needs one operator for working)

No injector coding

OPTIONAL

• CRIN Adaptors – All our serie of adaptors CRIN – AZ0309-XX- are reccomended and compatible with all the «test injector station» of all the brands now on the market.

• Sensor to check the injector-reaction (RSP)

• Printer

• Trolley version Large

CLAMPS / ADAPTORS TO FIX COMMON RAIL INJECTORS CRIN

AZ0309-02 Man diam: 29mm

AZ0309-03 Mack 2 -480cv- (traditional injector) diam: 27.5mm

AZ0309-04A Remault Premium 420cv diam: 32mm

AZ0309-05N Fiat Tector – Cummins diam: 26.5mm

AZ0309-06 Denso diam: 27mm

AZ0309-07 Denso diam: 23.5mm


AZ0309-09 Man - Temsa diam: 28mm

AZ0309-10 Cummins diam: 26.5mm

AZ0309-11 Siemens VDO only back-leak

AZ0309-12 Sisu diam: 26.6mm

AZ0309-13 Delphi Smart Injector EUP


AZ0309-15 Denso - only back-leak - diam: 18.5mm

AZ0309-16 Scania -2 pin - diam: 40.5mm

AZ0309-17 Deutz -only back-leak - diam: 21mm

AZ0309-18 Cursor 9 -only back-leak - diam: 35mm

AZ0309-19 Bosch MTU -only back-leak - diam: 26mm

AZ0309-20 Scania -4 pin- only back-leak- diam: 35mm

58

All our serie of adaptors CRIN – AZ0309-XX- are recomended and compatible with all the «test injector

station» of all the brands now on the market.

TEST INJECTOR

59

SIMULATORS

TO TEST COMMON RAIL INJECTORS

This tester controls the electric part of all common rail injectors Bosch, Delphi, Siemens and Denso,

Electromagnetic (Bobbin) or Piezoelectric (Piezo).

The instrument must be connected to any hand or electronic test injector, in this way it is possible to

check the SPRAY of the injector.

The application is intuitive and user-frendly.

You can choose two different type of tests: “Time Test” or “Stroke Test”.

In both cases the tests are the same of a test bench with common rail simulator.

After the selection of the type of injector (Bobbin or Piezo) and of the type of test (Time/Stroke) you

must choose within 3 different tests:

a) MAIN INJECTION

b) PRE-INJECTION

c) PILOT INJECTION

All the parameters have been pre-installed; anyway it is possible to enter in the software easly and

modify all the values also if one test is running.

The parameters that can be modified are:

1. Frequency “Hz”

2. Opening time“ms”

3. Energy Voltage“V”

The tester is sold with nr. 4 cables for Bobbins and Piezo – the cables are similar to originals.

Feeder energy voltage: 220V.

AZ0134-13 BOBBIN CONTROL

SPRAY CONTROL

Before to connect any injector to our testers we suggest to check them with AZ0134-HI and AZ0134-

AS250 to avoid to burn the main electronical board.

Our new tester AZ0222-CRR does all the tests and gives all the values of the tester AZ0134-13 and in

addition it has all the fuctions of the old lift-tester AZ0220-CR (out of production) therefore:

The tester measures the ball-lift; the mechanical movement of the ball inside the bobbin of

elettromagnetic Bosch CRI e CRIN injectors, some Denso type and PIEZO VDO injectors.

It permits to control the bobbin and measures the absorption of the bobbin in Ohm; hundredth of OHms

(0.00 Ω).

Attention: classic multimeters measure the absorption in tenth of Ohm (0.0 Ω)

To measure the ball-lift you must connect the instrument to a comparator bearing:

•AAZ006-KIT Comparator bearing with base in metal with digital centesimal comparator (AAZ006-MIL)

•AAZ002-KIT Comparator bearing with base in granite with digital centesimal comparator (AAZ006-MIL)

•AZ0352-CR Common rail injectors revision press; You must add the digital centesimal comparator

( AAZ006-MIL).

The measure of the ball lift is visualised on the dispay of the comparator.

The results of the electrical test of the bobbin are visualised on the tester display.

The kit is sold with 5 cables for the different kind of injectors.

AZ0222-CRR

BOBBIN CONTROL

SPRAY TEST

LIFT TEST FOR:

BOSCH ELECTROMAGNETIC INJ.

PIEZO SIEMENS – VDO INJ.

AZ0134-13 + AZ0220-CRR

AZ0352-CR

AAZ006-KIT

60

NEWSIMULATORS




61

SIMULATORS

The tester does the following tests on NR. 1 COMMON RAIL INJECTOR:

•Quality of the bobbin – it tells the resistance and the power of the magnete/piezo.

•It permits to stimulate the injectors and tests with hand test injectors

•It permits to test PIEZO injectors on EPS 200 or similars

•It permits to measure the ball-lift if connected with a comparator bearing (AZ0352-CR or AAZ006-KIT)

- Peculiar for lift test VDO -

OPTIONAL:

� AZCBCR-RSP – RSP sensor to measure reaction-time of the injector.

AZCBCR-1BOBBIN CONTROL

SPRAY CONTROL

BALL-LIFT TEST

OPTIONAL : RSP

AZ0352-CR

AAZ006-KIT




AZ0352-CR

SIMULATOR

Our AZCBCR-1-SIM is a complete simulator with all the tests to control nr. 1 common rail injector.

The simulator does the following tests and more on NR. 1 COMMON RAIL INJECTOR:

•Quality of the bobbin– it mesures resistance and the power of the magnet/Piezo.

•It can test till 4 common rail injectors Elettromagnetic and Piezo

•With injectors testing table

•It permits to measure the ball-lif if connected to a comparator bearing (AZ0352-CR o AAZ006-KIT)

•It produces and controls, autonomously and manually, the pressure

The most important tests are:

1.Electric test

2.Opening test(NOP)

3.Leak test (LEAK TEST)

4.Nr. 4 quantity tests(VE-LL-EM-VL)

It can be mounted on every kind of test bench. It is not necessary any particular kind of power (KW).

AZCBCR-1-SIM BOBBIN CONTROL

SPRAY CONTROL

CALIBRATION PRESSURE ONTHE TEST BENCH

QUANTYT TEST ON THE TESTBENCH

BALL LIFT

WITH TEST DATA FORINJECTORS

OPTIONAL : RSP – KITEXCLUSIVE AAZ034-SUP +AAZ038-EX

62




63

SIMULATORS

COMMON RAIL INJECTORS CONTROL

Our simulator can do the following most important tests on 4 COMMON RAIL INJECTORS at the same time:

•Quality of the bobbins – it measures the resistance and the power of the magnet/Piezo.

•It can test till 4 common rail injectors Electromagnetic and Piezo at the same time. With injector testing data table.

•It measures the ball-lift movement if connected to a comparator bearing (AZ0352-CR o AAZ006-KIT)

•It produces and controls, autonomously and manually, the pressure.

The most important tests are:

1.Electric test

2.Opening test (NOP)

3.Leak test

4.Nr. 4 quantity tests (VE-LL-EM-VL)

The simulator tests also common rail PUMPS:

•It drives pressure regulators and valves.

•Testing data of Bosch pumps.

It can be mounted on every kind of test benches. It is not necessary any particolar kind of power (KW) of the test

bench.

The simulator is sold with a KIT RAIL (AAZ034-KIT) with rilsan pipes to mount injectors on the test bench.

OPTIONAL:

� AZCBCR-RSP – RSP sensor to measure the reaction-time of the injector.

� AAZ034-EX - Kit to mount the injectors on the test bench EXCLUSIVE version.

AZCBCR-4-SIM

COMMON RAIL SIMULATORS

BOBBIN CONTROL

CALIBRATION PRESSURE ONTEST BENCH

BALL-LIFT

QUANTITY TEST ON TESTBENCH

WITH TEST DATA FORINJECTORS

OPTIONAL : RSP – KITEXCLUSIVE

COMMON RAIL

SIMULATOR



64

MATERIAL SOLD IN AZCBCR-4-SIM

Simulator AZCBCR-4-SIM with all cables.

KIT RAIL (AAZ034-KIT) – Kit rail base to mount 4 common rail

injectors on the test bench.

The kit rail is composed of:

Nr. 1 AAZ034-11 - Rail

Nr. 4 AAT099-CR2 – Rilsan pipes

Nr. 4 AAZ034-09L – Quick connection

Nr. 7 BR0001-00 – Connection rail-injectors 14x14M

Nr. 8 AAZ010-10AN – Dumpers


SIMULATORS

65

Nr. 6 AAZ034-12 – Cap M14

Nr. 1 AAZ034-11A – Kit of 2 adjustable supports to

fix the rail

Nr. 1 AAZ034-12A – Protection kit

Nr. 1 AAZ034-13 – False pressure regulator Bosch

Nr. 1 AAZ034-10A – Nuts and bolts

Nr. 1 BR0007-00 - Washers

Nr. 7 BR0006-00 - Washers

Nr. 1 AAT000-FX – Flex. pipe 6x2x600 14x14 Similar: 1.680.750.000

Nr. 4 AAT005-00 – Flex. pipe 6x2x300 14x14

Nr. 5 AAZ010-31 – Connection for high pressure pipes

12Fx14M

Nr. 1 AAZ034-20 – Adaptor for pressure sensor pressione

Bosch/Siemens

Nr. 1 AAZ034-19 – Adaptor for pressure regulator on pump

SIEMENS


SIMULATORS

66

1.5.2 OPTIONAL FOR AZCBCR-4-SIM

AZCBCR-RSP – RSP Sensor – Sensor to measure the time of

response of the injector.

AAZ034-EX - KIT EXCLUSIVE– Kit to mount common rail injectors

EXCLUSIVE version with TRANSPARENT GLASSES that permits to

see the spray of the injectors.

The kit rail includes, in addition to the transparent glasses, the

appropiate adaptors for each king of injector, fixing plate and 1 mt

and 30 cm of rilsan pipes “multipipes” to connect with burettes.

� AZCBCR-RSP

� AAZ034-EX


SIMULATORS



GLASS KIT FOR


AAZ038-BIC7

AAZ038-BIC9

AAZ038-AD7

AAZ038-AD9

AAZ038-17

AAZ038-19

AAZ038-21

Ours glasses permits to visualize the spray of common rail injectors and can be mounted on every kind

of test benches and simulators. They must be fixed directly on the injectors.

Orders codes:

AAZ038-BASE Kit BASE to mount nr. 1 glass on nr. 1 injector

AAZ038-BASE-KIT Kit BASE complete to mount nr. 4 glasses on nr. 4 injectors

AAZ038-EX Kit exclusive COMPLETE to mount on test bench nr. 1 injector. The kit

is composed of nr. 2 glass in plexiglass with glass-bush with nr. 2

adaptors for pulverizer 7 and 9mm (AAZ038-AD7 – AAZ038-AD9)

AAZ038-BIC7 nr. 1 glass in plexiglas with glass-bush with nr. 1 adaptor x pulverizer of

7mm (AAZ038-AD7)


9mm (AAZ038-AD9)

AAZ038-AD7 adaptor x glass for pulverizer of 7mm

AAZ038-AD9 adaptor x glass for pulverizer of 9 mm

AAZ038-17 inner reduction in pvc of 17 for AAZ038-BIC7 – AAZ038-BIC9



AAZ038-BASE

67



AAZ038-EX

NR. 1 glass in plexiglas with glass-bush with nr. 1 adaptor for

pulverizer of 7mm (AAZ038-BIC7)



NR. 3 inner reductions of 17, 19 and 21

(AAZ038-17 – AAZ038-19 – AAZ038-21)

AAZ038-BASE-KIT

Kit to mount nr. 4 glasses for CR injectors

Nr. 4 plexiglas glasses with glass-bushes with its

adaptors and reductions

AAZ034-SUP

Stand kit to mount on test bench common rail

injectors. (without plexiglass glasses).

AAZ034-EX

Stand kit to mount on test bench common rail injectors

complete with 4 plexiglas glasses with glass-bushes.

GLASS KIT FOR


68

69

TOOLS

TO WORK WITH OUR SIMULATORS

COMMON RAIL TOOLS

CLAMPS / ADAPTORS TO FIX COMMON RAIL INJECTORS CRIN


AZ0309-03 Mack 2 -480cv- (traditional injector) diam: 27.5mm

AZ0309-04A Remault Premium 420cv diam: 32mm

AZ0309-05N Fiat Tector – Cummins diam: 26.5mm


AZ0309-07 Denso diam: 23.5mm


AZ0309-09 Man - Temsa diam: 28mm

AZ0309-10 Cummins diam: 26.5mm

AZ0309-11 Siemens VDO only back-leak

AZ0309-12 Sisu diam: 26.6mm

AZ0309-13 Delphi Smart Injector EUP


AZ0309-15 Denso - only back-leak - diam: 18.5mm

AZ0309-16 Scania -2 pin - diam: 40.5mm

AZ0309-17 Deutz -only back-leak - diam: 21mm

AZ0309-18 Cursor 9 -only back-leak - diam: 35mm

AZ0309-19 Bosch MTU -only back-leak - diam: 26mm

AZ0309-20 Scania -4 pin- only back-leak- diam: 35mm

70



TEST INJECTOR

BRACKET AND SUPPORTS

AS0003-00 Bracket Bosch ISO

Similar: 1.688.010.124

AAE157-08 Bracket diam 50 for pumps CP1

Similar: 1.685.720.062

AAE001-02 Bracket for pumps CP3

COMMON RAIL TOOLS

71

BOSCH

AAE001-CP1H3 Bracket for pumps CP1 H3

AAE001-MERC Bracket

for pumps CP1 Mercedes

AAZ026-03 Kit plate

and connections for

pumps CP1 Mercedes

DELPHI

AAE000-04 Bracket for pumps Delphi mounted on Ford

and Renault Megane

AAE000-04A Bracket for pumps Delphi (2 HOLES)

COMMON RAIL TOOLS

72

AAE001-CP4 Bracket for pumps CP4

AAE001-03 Bracket with ring for pumps CP3

Mercedes

AAE000-04B Bracket for pumps Delphi with holes

AAE001-CP4-D Bracket for pumps

DELPHI DFP3 E DFP4

SIEMENS - VDO

COMMON RAIL TOOLS

73

AAE002-CR Bracket for pumps Nissan Qashqai

VDO 5SW40153

AAE003-CR Bracket for pumps VDO 5SW40157


AAE001-VDO Bracket for pumps VDO/DELPHI

Pumps code: VDO 03L130755AL01

VDO 04L130755B01

Delphi 28334239


DENSO

AAE001-NIP Bracket for pumps Denso HP2/3 on Ford and Fiat

DUMMY PRESSURE REGULATORS TO BE MOUNTED ON THE RAIL ON THE TEST BENCH

COMMON RAIL TOOLS

74

AAZ034-13 Dummy pressure regulator for pumps

CP1

Similar: 0.986.612.413

AAZ034-20 Adaptor for pressure sensor on pumpsBosch – VDO

AAZ034-34 Dummy pressure regulator pumps Bosch

AAZ034-19 Adaptor to mount pressure regulator (Bosch with thread – regulator 1°generation)

AAZ034-18 Connection to fix high pressure pipes on pumps Siemens/VDO

COMMON RAIL TOOLS

75

AAZ034-15 Dummy pressure regulator for CP1H/CP3

AAZ034-08 Dummy pressure regulator for CP3


AAZ034-CP4 Connecting to fix high pressure pipes on pumps CP4

We suggest to buy nr. 2 pieces

AAZ034-32 Cap for pressure sensor on pumpsBOSCH -VDO

AAZ034-22 Adaptors for dummy pressure regulator on pumps Denso HP3 – CP3

DUMMY PRESSURE REGULATORS TO BE MOUNTED DIRECTLY ON THE PUMP

76

AAZ034-17 Adaptor / Dummy pressure regulator for DENSO

AAZ034-31 Adaptor / Dummy pressure regulatorpumps DENSO with VALVE -0190

AAZ034-21 Adaptor / Dummy pressure regulator forVDO with supply valve

AAZ034-16 Adaptor / Dummy pressure regulatorVDO

AAZ034-07 Adaptor / Dummy pressure regulatorDELPHI

COMMON RAIL TOOLS

DUMMY PRESSURE REGULATORS TO BE MOUNTED DIRECTLY ON THE PUMP



AZ0063-CR

TOOL KIT WITH DUMMY PRESSURE

REGULATORS

BOSCH CP3 – DELPHI – VDO - DENSO

Tool kit with nr. 9 dummy pressure regulators for comm on rail pump Bosch CP3, Delphi, VDO Siemens and Denso.

Dummy regulators that you find in the box:

A) AAZ034-08 For pump Bosch CP3

B) AAZ034-15 For pump Bosch CP1H/CP3

C) AAZ034-20 For pump Bosch and VDO Siemens

D) AAZ034-16 For pump VDO Siemens

E) AAZ034-21 For pump VDO Siemens with meteringvalve

F) AAZ034-07 For pump Delphi

G) AAZ034-17 For pump Denso

H) AAZ034-22 For pump Denso HP3/CP3

I) AAZ034-31 For pump Denso with valve 0190

A CB D

I

E

H

GF

77

78

MOTORING COUPLING

AG0020-01 Coupling cone 20 with puller

L= 100m

Similar: 1.686.430.024


Similar: 1.686.430.026

AG0025-CP4 Coupling cone 25 for CP4 pumps.

Coupling composed of: AG0025-02 +

AG0000-CP4 screw for CP4 pumps

AG0000-CP4 Screw 18x1.5 for coupling cone 25 for CP4

pumps

AG0131-CR8 Coupling for CP1 pumps – Cut 8mm


AG0133-CR10 Coupling for Denso/Siemens pumps on Ford

and Fiat – Cut 10mm

AG0134-C.D8 Coupling for Delphi pumps – CUT 8mm

COMMON RAIL TOOLS

AG0119-00 Coupling for test bench Bosch

Similar: 1.686.401.028

Hole 10mm or Hole 12mm for EPS 815

(please details in the order)

AG0023-01 Coupling cone 23,50 with puller

L= 100m

For pumps VDO / Renault 5WS40844

79

SIMULATORS

CAM-BOX

Our equipment CAM-BOX is composed of 3 different parts:

1. Electrical part Cam-box Simulator AZCBCR-CB

2. Mechanical part Mechanical base AZ0134-CB-NUDO

3. Adaptors List of adaptors for the different type of Unit-Injector



80

SIMULATORS

CAM-BOX

The simulator can test all kind of unit-injector and permits to do the following tests:

•Quality of the bobbins.

•It tests on test bench Electromagnetic and Piezo unit injectors and pump injectors

•It reads and measures the “BIP” moment, if connected to optional RSP.

•It tests Delphi 2 and 4 PIN.

•To be used on a test bench with a mechanical cam-box (AZ0134-CB-NUDO)

OPTIONAL:

� AZ0134-CB-NUDO Mechanical cam-box base to be mounted on a test bench to fix unit

injectors.

The mechanical part of our cam-box (AZ0134-CB-NUDO) is universal; it can be mounted on every kind

of diesel test bench. The height of our cam-box, from the base to the camme is the same of

equipments BOSCH: 125mm.

If you wish to work on test bench with different height it is necessary to buy special adaptors (of our

production).

� KIT of ADAPTORS for all the unit injectors on the market

� RSP – sensor to measure BIP point.

AZCBCR-CB

CAM-BOX SIMULATOR

TO TEST UNIT-INJECTOR ONTEST BENCH

UNIT INJECTOR 2-4 PIN DELPHI

WITH CALIBRATION TABLES

OPTIONAL:

RSP x TO MEASURE “BIP”MOMENT

CAM-BOX-NUDO

CAM-BOX

SIMULATOR



81

OPTIONAL PER AZ0134-CB

� AZ0134-CB--NUDO

CAM-BOX MECCANICO – Cam-box base to be mounted on a test bench to fix unit injectors

The mechanical part of our cam-box (AZ0134-CB-NUDO) is universal; it can be mounted on every kind

of diesel test bench. The height of our cam-box, from the base to the camme is the same of

equipments BOSCH: 125mm.

If you wish to work on test bench with different height it is necessary to buy special adaptors (of our

production).

The mechanical cam-box base tests Volvo and some Iveco version. To test different unit injector we

produce the following special kit of adaptors:

•AZ0134-CB-SCANIA

•AZ0134-CB-DETROIT TYPE 5235580/570 (special version for both types)

•AZ0134-CB-CUMMINS

•AZ0134-CB-ACTROS MERCEDES

•AZ0134-CB-ATEGO

•AZ0134-CB-DAF

•AZ0134-CB-CATERPILLAR L 10

•AZ0134-CB-CATERPILLAR L 15

•AZ0134-CB-500HP DELPHI

•AZ0134-CB-JOHN DEERE DELPHI

•AZ0134-CB-IVECO CURSOR 350 CV *

•AZ0134-CB-LAND ROVER / DISCOVERY*

•AZ0134-CB-VOLKSWAGEN*

•*To test with little cam-shaft AZ0134-CB-ALB

It is possible to buy only the kit of adaptors you need.

SIMULATORS

OPTIONAL CAM-BOX

82

SIMULATORS

AZCBCR-RSP - Sensor RSP – Sensor to measure the reaction-time

of the injector.

� AZCBCR-RSP

OPTIONAL CAM-BOX

� CAM-BOX ADAPTORS

OPTIONAL CAM-BOX

SIMULATORS

83

OPTIONAL CAM-BOX

SIMULATORS

84

OPTIONAL CAM-BOX

SIMULATORS

85

86

OPTIONAL CAM-BOX

SIMULATORS

87

OPTIONAL CAM-BOX

SIMULATORS

88

OPTIONAL CAM-BOX

SIMULATORS

89

OPTIONAL CAM-BOX

SIMULATORS

90

SIMULATORS

CAM-BOX

Tester to measure the BIP moment. The instrument is universal because it can me mounted on the

most part of the cam-box simulator (EUI) of old generation on the market.

It permits to measure the BIP from the bobbin of the uni-injector (EUI).

UNIVERSAL – ADAPTABLE TO MOST PART OF CAM-BOX SIMULATOR -

BEEPER

TESTER TO MEASURE BIP MOMENT

TO MEASURE BIP MOMENT

USEFULL FOR ALL THE CAM-BOX NOW ON THE MARKET

NEW

UNIVERSAL



91

SIMULATORS

COMMON RAIL + CAM-BOX

This simulator is complete with:

•Simulator for common rail injectors and pumps (AZCBCR-4-SIM)

•Cam-box simulator to control unit injectors (AZCBCR-CB)

One tester to control unit-injectors, injectors and pumps common rail

AZCBCR-4-SIM-CB

COMMON RAIL SIMULATOR + SIMULATORE CAM-BOX

TO TEST UNIT-INJECTORS ONTEST BENCH

UNIT-INJECTORS 2-4 PIN DELPHI

OPTIONAL:

RSP x TO MEASURE BIP MOMENT

CAM-BOX-NUDO

BOBBIN CONTROL

CALIBRATION PRESSURE ONTHE TEST BENCH

BALL-LIFT

QUANTITY TEST ON TESTBENCH

OPTIONAL : RSP – KITEXCLUSIVE

COMMON RAIL SIMULATOR CAM-BOX SIMULATOR

+

OPTIONAL:

� AZCBCR-RSP - RSP sensor to measure time of answer and BIP point

� AAZ034-EX Kit to mount injectors on the test bench version EXCLUSIVE

� AZ0134-CB-NUDO Mechanical cam-box base

� CAM-BOX Adaptors

ONE

SIMULATOR



SIMULATORS

COMMON RAIL

This simulator of latest generation permits to check on the test bench all common rail injectors Bosch

Delphi VDO and Denso, electromagnetic and piezo

It can tests till 4 injectors at the same time

With injector test data

Designed to never get old. It can be updated.

TCCMR-A + TCCMR-4-SIM

SIMULATOR FOR COMMON RAIL INJECTORS OF LATEST GENERATION

OPTIONAL:

• 4BK = Digital burette that permit to do the coding of injectors Delphi C2i and C3i

• TCCMR/CRP = Software for the control of the common rail pumps.

• Kit rail to mount injectors on the test bench (our code AAZ034-KIT)

SIMULATORS

NEXT

GENERATION

92Before to connect any injector to our testers we suggest to check them with AZ0134-HI and AZ0134-


CABLES AND CONNECTORS

93

SINGLE

CONNECTOR

CABLE WITH

CONNECTOR

AAZ023-758C

DELPHI

AAZ023-758

DELPHI

AAZ023-858C

DELPHI

AAZ023-858

DELPHI

AAZ023-933C

BOSCH

AAZ023-933

BOSCH

AAZ023-756C

BOSCH

AAZ023-756

BOSCH



FLUIDS/ LIQUIDS FOR

INJECTOR-TESTER AND ULTRASONIC TANK

BL9006-00 – TESTING LIQUID DIESEL 4 LT - B4L-

BL9005-00 – SPECIAL CHEMICAL TREATMENT FOR INSIDE CLEANING OF DIESEL INJECTOR 2 LT –CD2L-

BL9003-00 – OIL FOR TEST BENCH FUCHS 20 LT

Oil for test bench

APPROVED AND RECOMMENDED BY BOSCH!

To use on Carbon Zapp Serie «CRU»

BL9003-01 – OIL FOR TEST BENCH FUCHS 20 LT

Oil for test bench

BL9007-00 – TESTING LIQUID GASOLINE 4 LT – R4L-

94



LIQUIDS FOR ULTRASONIC TANK

BL9008-00 – ULTRASONIC LIQUID 4 LT – Y4L -

95

BL9001-00 – ULTRASONIC CLEANING LIQUID

To wash: STEEL – IRON - INOX – CAOUTCHOUC – PLASTIC

Special for DIESEL parts

Sold in liters


To wash: ALUMINIUM – ZINC METAL - COPPER

Special for: BODY OF DIESEL ENGINE

GASOLINE INJECOTRS

Sold in liters

96

COMMON RAIL

INJECTORS

97

COMMON RAIL INJECTORS

CONTROL OF THE INJECTORS DIRECTLY FROM THE ENGINE

AZ0134-10CRM – BURETTES KIT TO CHECK THE BACK LEAKAGE OF CR INJECTORS (INCLUDED MERCEDES)

AZ0134-12CR – BURETTES KIT TO CHECK THE BACK LEAKAGE OF CR INJECTORS (INCLUDED MERCEDES) WITH CONNECTIONS FOR NOZZLEHOLDERS BOSCH – DELPHI –SIEMENS/VDO AND DENSO

AZ0134-10KIT – CONNECTIONS KIT FOR AZ0134-10CRM FOR ALL KIND OF NOZZLEHOLDERS – BOSCH – DELPHI –SIEMENS/VDO AND DENSO

AAZ034-25 – KIT DI 6 ADAPTORS FOR BACK LEAK OF DENSO NOZZLEHOLDERS

For test benches and AZ0134-10CRM

AAZ034-26 – KIT DI 6 ADAPTER FOR BACK LEAK BOSCH, SIEMENS/VDO AND DENSO NOZZLEHOLDERS

For test benches and AZ0134-10CRM

Note for AZ0134-10CRM

Denso nozzleholders: use the adaptors of the tool kit AZ0134-10CRM with AAZ034-25

Siemens/VDO nozzleholders: remove the adaptors of the tool kit AZ0134-10CRM and use AAZ034-26

Delphi nozzleholders: use directly the pipes of the tool kit AZ0134-10CRM without the adaptors on the nozzleholders.

AAZ034-26T – ADAPTOR SHAPED AS “T” FOR BACK LEAK OF CR BOSCH NOZZLEHOLDERS

98

99

RACCORDI RECUPERO

AAZ034-26 Raccordi recupero BoschKit di 6 pezzi

BACK-LEAK CONNECTORS

BOSCH

AAZ034-26 Back-leak connectors BoschKit of 6 pieces

AAZ034-26T Back-leak connectors Bosch «T»Minimum order nr. 10 pieces

AAZ034-26T Raccordi recupero Bosch a «T»Ordine minimo nr. 10 pezzi

BK0055-51 Raccordi recupero Bosch «lungo»Per Ford 1.6 TDCiKit di 10 pezzi

BK0055-51 Back-leak connectors Bosch «long»For Ford 1.6 TDCiKit of 10 pieces

BK0055-28 Back-leak connectors Bosch «2 WAYS 90°»Kit of 10 pieces

BK0055-28 Raccordi recupero Bosch a «2 VIE 90°»Kit di 10 pezzi

BK0055-52 Raccordi recupero Bosch «2 VIE lungo»Per Ford 1.6 TDCiKit di 10 pezzi

BK0055-52 Back-leak connectors Bosch «2 WAYS long»For Ford 1.6 TDCiKit of 10 pieces

100

RACCORDI RECUPERO

AAZ034-0731 Raccordi recupero VDO «1 VIA» in metall oOrdine minimo nr. 10 pezzi


SIEMENS - VDO

AAZ034-0731 Back-leak connectors VDO «1 WAY» in met alMinimum order nr. 10 pieces

BK0055-66 Back-leak connec. VDO «1 WAY» with casing Kit of 10 pieces

BK0055-66 Raccordi recupero VDO «1 VIE» con rinfor zo esternoKit di 10 pezzi

BK0055-02 Raccordi recupero Delphi/VDO «2 VIE»Kit di 10 pezzi

BK0055-02 Back-leak connectors Delphi/VDO «2 WAYS»Kit of 10 pieces

BK0055-70 Back-leak connec. VDO «2 WAYS» Kit of 10 pieces

BK0055-70 Raccordi recupero VDO «2 VIE»Kit di 10 pezzi

BK0055-59 Raccordi recupero VDO «2 VIE» con rinforz o esternoKit di 10 pezzi

BK0055-59 Back-leak connectors VDO «2 WAYS» with ca singKit of 10 pieces

101

RACCORDI RECUPERO

AAZ034-0831 Raccordi recupero VDO «2 VIE» in metall oOrdine minimo nr. 10 pezzi


SIEMENS - VDO

AAZ034-0831 Back-leak connectors VDO «2 WAYS» in me talMinimum order nr. 10 pieces

AAZ034-0841 Back-leak connec. VDO «2 WAYS» in metal Minimum order nr. 10 pieces

AAZ034-0841 Raccordi recupero VDO «2 VIE» in metal loOrdine minimo nr. 10 pezzi


AAZ034-0821 Back-leak connectors VDO «2 WAYS» in me talMinimum order nr. 10 pieces


AAZ034-0741 Back-leak connectors VDO «2 WAYS» in me tal Minimum order nr. 10 pieces

AAZ034-082P Raccordi recupero VDO «2 VIE» in plasti caOrdine minimo nr. 10 pezzi

AAZ034-082P Back-leak connectors VDO «2 WAYS» in plasticMinimum order nr. 10 pieces

102

RACCORDI RECUPERO


SIEMENS - VDO

BK0041-001Z Molletta fermo recupero VDO Similar: X11 -800-001-001Z Clips for back-leak VDO Similar: X11-800-001-001ZKit di 10 pezzi - Kit of 10 pieces

BK0041-003Z Molletta fermo recupero VDO Similar: X11 -800-001-003ZClips for back-leak VDO Similar: X11-800-001-003ZKit di 10 pezzi – Kit of 10 pieces

BK0041-003ZL Molletta fermo recupero VDO Similar: X1 1-800-001-003Z- Lungo –Clips for back-leak VDO Similar: X11-800-001-003Z- Long –Kit di 10 pezzi – Kit of 10 pieces

103

RACCORDI RECUPERO

BK0052-31 Raccordi recupero Denso «1 VIA» in metall oOrdine minimo nr. 10 pezzi


DENSO

BK0052-31 Back-leak connectors Denso «1 WAY» in met alMinimum order nr. 10 pieces

BK0052-32 Back-leak connec. Denso «2 WAYS» in meta lMinimum order nr. 10 pieces

BK0052-32 Raccordi recupero Denso «2 VIE» in metal loOrdine minimo nr. 10 pezzi

AAZ034-25 Adattatori per iniettori Denso in modo da utilizzare i raccordi recupero per iniettori BoschKit di 6 pezzi

AAZ034-25 Adaptors for injectors Denso to use back-leak connectors for injectors BoschKit of 6 pieces

BK0052-33 Clip for back-leak connectors Denso Minimum order nr. 10 pieces

BK0052-33 Molletta fermo raccordo Denso Ordine minimo nr. 10 pezzi

BK0052-34 Kit raccordo recupero Denso «2 VIE»

BK0052-34 Kit for back-leak connectors Denso «2 WAY S»

BK0052-35 Kit for back-leak connectors Denso «1 WA Y»

BK0052-35 Kit raccordo recupero Denso «1 VIA»

104

RACCORDI RECUPERO

AAZ034-28 Raccordi recupero DelphiOrdine minimo nr. 10 pezzi


DELPHI

AAZ034-28 Back-leak connectors DelphiMinimum order nr. 10 pieces

BK0055-62 Back-leak connectors DelphiSimilar: 9109-904 – Venturi system -

BK0055-62 Raccordi recupero DelphiSimilar: 9109-904 – Sistema Venturi -

BK0055-02 Raccordi recupero Delphi/VDO «2 VIE»Kit di 10 pezzi

BK0055-02 Back-leak connectors Delphi/VDO «2 WAYS»Kit of 10 pieces

PULLER – INJECTOR BLOCKED INSIDE THE ENGINE

105

AC0800-KIT TOOL KIT TO UNBLOCK NOZZLEHOLDERS CLOSE D DOWN IN THE ENGINE

Kit of tools to unblock the common rail injectors blocked inside the car-engine.

To use when the injectors will not be extracted

Kit composed of nr. 3 wrench for injectors:

AC0800-CR Bosch PSA

AC0800-CR1 Bosch Mercedes

AC0800-CR2 Bosch Fiat

AC0800-CR – WRENCH FOR INJECTORS PSA

To use with a poligonal wrench of 36mm.

Once you have unblocked the injectors you have to use one of ourpullers AE0400-CR or AE0226-00. If the pulverizer-nut still remainsinside the engine we suggest to use our kit AE0271-CR.

AC0800-CR1 – WRENCH FOR INJECTORS MERCEDES



AC0800-CR2 – WRENCH FOR INJECTORS FIAT




106


107

AE0271-CR PULLER FOR INJECTOR NUT

Kit composed of:Nr. 2 tapsNr. 1 extensionWhen the injectors are blocked inside the engine, often happens that the injector-nutremains inside the engine. Our AE0271-CR permits to remove it.

Little instructions:Use the tap marked 02 and create a thread inside the nut stucked in the engine, therafteruse the tap marked 01 and thread again tring to go in deep. Mount the extension, from the side with thread 16x1.5, inside the injector nut and screw on the opposite side (with thread 14x1.5) one sliding hammer and extract the nut. We suggestto use our sliding hammers AE0226-00 and/or AE0400-CR

AE0226-00 AE0400-CR



AE0400-CR

Universal puller to extract all kind of injectors, from traditional ones to common rail Bosch, Delphi, Siemens and Denso

It permits to extract the injectors working outside the vehicle, outside of the engine compartment.

It has been designed to extract the injectors placed in restricted area.

It is possible to see how the puller works on YOUTUBE digiting FILMAE0400

AE0401-CR01 – ANGLE CONNECTION FOR PULLER AE0400-CR

Connection for vertical extraction





108

AE0247-04 – PULLER FOR BOSCH COMMON RAIL NOZZLEHOLDERS. 27x1

To be used with AE0226-00

AE0247-04A – PULLER FOR INTERNAL CR NOZZLEHOLDER. 17x1



AE0226-00 – SLINDING HAMMER Length: 340 mm

AE0226-01 – SLIDING HAMMER Length: 480 mm

AE0247-02 – PULLER FOR IVECO TECTOR

AE0247-02C – PULLER FOR MERCEDES

AE0247-14 – DOUBLE PULLER FOR COMMON RAIL INJECTORWITH INSIDE AND OUTSIDE CONNECTION.

Inside connection with threat 17x1 (our AE0247-04A)

Outside connection with threat 20x1.

AE0247-01 – PULLER FOR MERCEDES – NUDE -

Similar: 0.986.612.728

To be used with AE0226-00 109

AE0247-07 – PULLER FOR SPRINTER

AE0247-08 – PULLER FOR CR FIAT DUCATO 2.2 JTD

AE0247-09 – PULLER FOR CR SIEMENS/VDO. 25X1


AE0247-11 – PULLER FOR FIAT ULISSE – PEOGEOT 807

CITROEN EVASION.


AE0247-12 – PULLER FOR DELPHI INJECTOR ON REXTON 2.7

AE0247-16 – PULLER FOR CR SIEMENS/VDO. 27X1


110

AE0247-10 – PULLER FOR CR DENSO 25X0.5MM



AE0247-13 – PULLER FOR CR DENSO 20X1 TOYOTA MAZDA

AE0247-15 – PULLER FOR CR DENSO 25X0,75MM


AZ0072-C.R. – TOOL KIT WITH PULLER FOR DENSO INJECTORS

111

112

This tester controls the electric part of all common rail injectors Bosch, Delphi, Siemens and Denso,

Electromagnetic (Bobbin) or Piezoelectric (Piezo).

The instrument must be connected to any hand or electronic test injector, in this way it is possible to

check the SPRAY of the injector.

The application is intuitive and user-frendly.

You can choose two different type of tests: “Time Test” or “Stroke Test”.

In both cases the tests are the same of a test bench with common rail simulator.

After the selection of the type of injector (Bobbin or Piezo) and of the type of test (Time/Stroke) you

must choose within 3 different tests:

a) MAIN INJECTION

b) PRE-INJECTION

c) PILOT INJECTION

All the parameters have been pre-installed; anyway it is possible to enter in the software easly and

modify all the values also if one test is running.

The parameters that can be modified are:

1. Frequency “Hz”

2. Opening time“ms”

3. Energy Voltage“V”

The tester is sold with nr. 4 cables for Bobbins and Piezo – the cables are similar to originals.

Feeder energy voltage: 220V.

AZ0134-13 TESTER FOR NOZZLEHOLDERS BOSCH DELPHI VIDO DENSO (BOBBIN & PIEZO)



CONTROL OF THE ELECTRONIC PART OF THE INJECTORS


Our new tester AZ0222-CRR does all the tests and gives all the values of the tester AZ0134-13 and in

addition it has all the fuctions of the old lift-tester AZ0220-CR (out of production) therefore:

The tester measures the ball-lift; the mechanical movement of the ball inside the bobbin of

elettromagnetic Bosch CRI e CRIN injectors, some Denso type and PIEZO VDO injectors.

It permits to control the bobbin and measures the absorption of the bobbin in Ohm; hundredth of OHms

(0.00 Ω).

Attention: classic multimeters measure the absorption in tenth of Ohm (0.0 Ω)

To measure the ball-lift you must connect the instrument to a comparator bearing:

•AAZ006-KIT Comparator bearing with base in metal with digital centesimal comparator (AAZ006-MIL)

•AAZ002-KIT Comparator bearing with base in granite with digital centesimal comparator (AAZ006-MIL)

•AZ0352-CR Common rail injectors revision press; You must add the digital centesimal comparator

( AAZ006-MIL).

The measure of the ball lift is visualised on the dispay of the comparator.

The results of the electrical test of the bobbin are visualised on the tester display.

The kit is sold with 5 cables for the different kind of injectors.

AZ0222-CRR

TESTER TO MEASURE THE BALL-LIT OF COMMON RAIL INJECTORS

ELECTROMAGNETIC AND PIEZO VDO

113



BALL-LIFT CONTROL


COMPARATOR BEARING FOR “BALL-LIFT” TESTS

114

AAZ006-KIT – COMPARATOR BEARING FOR COMMON RAIL INJECTORS - WITH DIGITAL MILLESIMAL COMPARATOR

Comparator bearing with 2 fixing part for common rail nozzleholders (17 and 19mm) with digital millesimal comparator

AAZ006-MIL –DIGITAL MILLESIMAL COMPARATOR

Stroke from 0 to 15mm

AAZ006-CR – COMPARATOR BEARING FOR COMMON RAIL INJECTORS - WITHOUT DIGITAL MILLESIMAL COMPARATOR

Comparator bearing with 2 fixing part for common rail nozzleholders (17 and 19mm) without digital millesimal comparator

AZ0352-CR SWIVEL PRESS TO REPAIR COMMON RAILINJECTORS

For Stage 1 and Stage 2


To use with vice AA2919-01 or vice AZ0134-0A


DISASSEMBLY

115

AZ0355-CR SWIVEL PLATE TO FIX INJECTORS

Swivel plate to fix max nr. 4 injectors (CRI-CRIN) atthe same time.

The plate rotates of 180°degrees and can be stopped in every position.

The plate must be mounted on a traditional vice or on our vice AA2919-00.

AZ0356-CR SHAPED TRAY WITH 6 SPACES

Inox shaped tray with nr. 6 numbered spaces to dismount injectors.

AZ0062-00 BOX WITH PLATE TO MOVE INJECTORS

Plastic box with pierced plate to transport in safety injectors and unit-injectors (without damaging the pulverizers)

AB0129-CR UNIVERSAL CLAMP FOR COMMON RAIL

Clamp to use with vice – Universal -




AZ0355-CR

SWIVEL PLATE TO FIX INJECTORS

Swivel plate to fix maximum 4 injectors (CRI – CRIN) at the same time. The plate rotates 180°degrees and it can be fixed in every position.

The plate can be mounted on a traditonal vice or on our vice AA2919-00.

To work fast and with more comfort we suggest also our shaped plate AZ0356-CR.

Designed with support of an italian diesel specialist.

AZ0356-CR

AA2919-00

116

AZ0313-CR – TOOL TO DISMOUNT AND MOUNT COMMON RAIL NOZZLEHOLDERS AND UNIT-INJECTOR.

Similar: 0.986.613.400 and 0.986.613.500

AZ0313-CELL – FORCE PICK UP WITH DIGITAL FORCE INDICATOR

Similar: 0.986.612.997

Measure: from 0 to 2500 kg (25000 Newton)

AZ0313-CR500 – PLATE TO TRASFORM THE TOOL ORIGINAL BOSCH 0.986.613.400 IN COMMON RAIL

Similar: 0.986.613.500

These plates, AZ0313-CR500, are included in our tool AZ0313-CR. The code AZ0313-CR500 is sold also individually.

AZ0313-DISC – KIT 3 GRADUATED DISCS

Kit of 3 graduated discs with 3 different diameters

Degree: from 0 to 180

These discs, AZ0313-DISC, are included in our tool AZ0313-CR. The code AZ0313-DISC is sold also individually.


AZ0313-CRKIT– Kit 3 plates unit injector

The kit is composed with:

AZ0313-CR04 – For Truck

AZ0313-CR428 – Similar: 0.986.913.428 – VW 1°-2°Serie

AZ0313-CR429 – Similar: 0.986.613.429 – VW 3°Serie

The plates are sold also individually

117

AZ0313-CR01 – PULVERIZER FIXING BUSH 7 MM.

To fix the tip of the pulverizer of common rail injectors and unit-injector VW of 7 mm.

The code, AZ0313-CR01, is included in our tool AZ0313-CR. The code AZ0313-CR01 is sold also individually.

AZ0313-CR02 – PULVERIZER FIXING BUSH 9 MM.

To fix the tip of the pulverizer of common rail injectors and unit-injectors VW of 9 mm.


AZ0313-CR417 – PULVERIZER FIXING BUSH 7 MM CWITH STEP.

To fix the tip of the pulverizer of unit-injector VW of 7 mm with step.

Similar: 0.986.613.417


AZ0313-KIT – KIT OF PULVERIZER FIXING BUSHES

Kit of 3 pulverizer fixing bushes for common rail injectors and unit-injectors of 7mm – 7 mm with step– 9 mm.

The kit includes the following codes: AZ0313-CR01 + AZ0313-CR417 + AZ0313-CR02.

The code, AZ0313-KIT, is included in our tool AZ0313-CR. The code AZ0313-KIT is sold also individually.

AZ0313-CR427 – ELASTIC CAPSULE – PICK UP SPRING

Elastic capsule – pressure 700 Nm – 70 Kg.

Similiar: 0.986.613.427


118

TORQUE WRENCHES

AC0516-CR – TORQUE WRENCH WITH ENGAGE CONNECTION

Engage connection: 14x18mm

Nm: from 20 to 100 Nm

AC0516-CR1 – TORQUE WRENCH WITH ENGAGE CONNECTION


Nm: from 4 to 20 Nm

AC0516-3S – DIGITAL TORQUE WRENCH WITH DISPLAY

On the display you see the screw up parameters (Nm and degrees)


Made in Italy

Sold with:

AC0516-27 – flat wrench 27mm with engage connection 9x12

AC0516-CR3 – ratchet wrench with engage connection 9x12

RECOMMENDED


119

AC0516-27 – FLAT WRENCH 27MM WITH ENGAGE CONNECTION


Wrench dimension: 27mm

AC0516-CR3 – RATCHET WRENCH


Connection ½”

POLYGONAL WRENCHES WITH CONNECTION 9 X 12

AC0516-14 Wrench of 14



AC0516-19 Wrench of 19 To dismount injector-nut of Sieme ns VDO

AC0516-25 – FLAT WRENCH 25MM WITH ENGAGE CONNECTION



TORQUE WRENCHES


120

AC0516-CR2 – RATCHET WRENCH


Connection ½”

FLAT WRENCH WITH CONNECTION 14 X 18

AC0516-CR22 Wrench of 22



AC0516-CR36 Wrench of 36 To dismout sensor on Siemens VDO pumps

POLYGONAL WRENCHES WITH CONNECTION 14 X 18





AC0516-CR27P Wrench of 27

AC0516-CR28 Wrench of 28 Similar: 0.986.613.238

AC0516-CR32 Wrench of 32 Similar: 0.986.613.240

TORQUE WRENCHES


121

122

AZ0061-CR – LIST OF TOOLS INCLUDED IN:

AC0500-00 AC0483-12TX

AC0501-00 AC0483-10TX

AAZ034-24-1 AAZ034-699

AZ0044-01 AC0498-00

AC0483-0N AC0509-00

AAZ034-623 AAZ034-646

AAZ034-626 AAZ034-648

AAZ034-667 AAZ034-408

AAZ034-668 AAZ034-619

AAZ034-618 AAZ034-640

AAZ034-613 AAZ034-682

AAZ034-616 AAZ034-628

AZ0061-CR – COMPLET TOOL KIT TO DISMOUNT INJECTORS BOSCH CRI + CRIN

The AZ0061-CR tool kit contains all the tools of AZ0019-CRI and AZ0060-CRIN (see next pages) but without AB0122-01, AB0122-02, AB0122-03.

TOOL KIT TO DISMOUNT COMMON RAIL INJECTORS - BOSCH


AZ0018-CRI – TOOL KIT TO REPAIR COMMON RAIL NOZZLEHO LDERS BOSCH “CRI”

AZ0018-CRI: Tool kit to dismount, to overhaul and to remount of common rail injectors “CRI”.

Similar 0.986.613.650.


123

In the tool kit are included:

AB0122-01 – UNIVERSAL CLAMP FOR NOZZLEHOLDERS

Wrench dimensions 11-12-13-19mm

In tool kit AZ0018-CRI – Sold also individually


Wrench dimensions: 14-16-20mm



Wrench dimensions 15-17-18-22mm


AC0500-00 – DISMOUNTING WRENCH FOR SOLENOID

Hexagon 29mm

Similar 0.986.613.633


AC0501-00 – DISMOUNTING WRENCH FOR SOLENOID

Hexagon 30mm

Similar 0.986.613.638



AZ0018-CRI – TOOL KIT TO REPAIR COMMON RAIL NOZZLEHOLDERS BOSCH “CRI”

124

AAZ034-24-1 – ANTIMAGNETIC PLIERS WITH INVERSE OPENING


AZ0044-01 – FIBER RING PULLER

In tool kit AZ0018-CRI and AZ0044-00 – Sold also individually

AC0483-0N – DOUBLE-WRENCH FOR INTERNAL RING-NUT

Hexagon 10mm – Hole 6.5mm

Hexagon 10mm – Hole 7,5mm

Similar 0.986.613.630


AAZ034-623 – PULLER FOR BAR AND VALVE

Thread: 15mm

Similar 0.986.613.623


AAZ034-626 – PULLER FOR BAR AND VALVE

Thread: 17mm

Similar 0.986.613.626


AAZ034-668 – THREAD PROTECTION WITH SUPPORT BASE

Thread: 17mm

Similar 0.986.613.668

In tool AZ0018-CRI – Sold also individually

AAZ034-667 – THREAD PROTECTION WITH SUPPORT BASE

Thread: 15mm

Similar 0.986.613.667



125

AAZ034-619 – PULLER AND INSERTER FOR SOLENOID SEEGER

Similar 0.986.613.619


AAZ034-618 – INSERTER FOR SOLENOID OR

Similar 0.986.613.618


AAZ034-640 – FIBER RING POSITIONING TOOL

Similar 0.986.613.640


AAZ034-613 – INSERTER OF THE VALVE

Similar 0.986.613.613


AAZ034-682 – TOOL TO REPAIR THE THREAD OF HIGH-PRESSURE IN-LET CONNECTION

Similar 0.986.613.682



126

AZ0060-CRIN – TOOL KIT TO REPAIR COMMON RAIL NOZZLEH OLDERS BOSCH “CRIN”


AZ0060-CRIN: Tool kit to dismount, to overhaul and to remount of common rail injectors “CRIN”.

Similar 0.986.613.669.

127

AAZ034-628 PULLER FOR BAR AND VALVE

Thread: 19mm

Similar 0.986.613.628 –

In tool kit AZ0060-CRIN. Sold also individually

AAZ034-616 INSERTER FOR SOLENOID SEEGER

Similar 0.986.613.616


AC0483-12TX WRENCH FOR INTERNAL RIGN-NUT 12 TORX

Torx

Similar 0.986.613.631


AC0483-10TX WRENCH FOR INTERNAL RING-NUT 10 TORX

Torx

Similar 0.986.613.632


AAZ034-669 THREAD PROTECTION WITH SUPPORT BASE

Thread 19mm

Similar 0.986.613.669



AZ0060-CRIN – TOOL KIT TO REPAIR COMMON RAIL NOZZLEH OLDERS BOSCH “CRIN”

128

AC0498-00 DISMOUNT WRENCH FOR TECTOR SOLENOID

Wrench dimension: 28mm 12 sides

Similar 0.986.613.184


AC0509-00 DISMOUNT WRENCH FOR MAN SOLENOID

Wrench dimension: 27mm 12 sides

Similar 0.986.613.185


AAZ034-408 TOOL TO MEASURE THE ANGLE

Similar 0.986.612.408


AAZ034-646 FIBER RING POSITIONING TOOL

Similar 0.986.613.646



Similar 0.986.613.648



129

AZ0501-CR – KIT OF 6 OPEN WRENCHES TO DISMOUNT CR INJECTORS

Wrench dimensions: 15, 17, 19, 27, 29 and 30mm.

Each single wrench is also sold individually with code:

AZ0501-CR15; AZ0501-CR17; AZ0501-CR19; AZ0501-CR27; AZ0501-CR29; AZ0501-CR30.

AZ0501-CR25 –OPEN WRENCH TO DISMOUNT SIEMENS/VDO INJECTORS

Wrench dimension: 25 mm..

AC0509-00 – DISMOUNTING WRENCH FOR SOLENOID OF MAN INJECTORS


Sold individually and also in tool kit AZ0060-CRIN.

AC0498-00 DISMOUNT WRENCH FOR TECTOR SOLENOID

For injector Man with 12 sides. Wrench dimension: 28mm

Sold individually and also in tool kit AZ0060-CRIN

SEVERAL DISMOUNTING WRENCH


AC0491-00 – WRENCH TO DISMOUNT DELPHI INJECTORS


130

AC0499-00 –WRENCH WITH 3 PINS TO DISMOUNT INTERNAL RING-NUT OF RAIL DELPHI


AC0483-12TX WRENCH FOR INTERNAL RIGN-NUT 12 TORX

Torx

Similar 0.986.613.631


AC0483-10TX WRENCH FOR INTERNAL RING-NUT 10 TORX

Torx

Similar 0.986.613.632


AC0483-0N – DOUBLE-WRENCH FOR INTERNAL RING-NUT

Hexagon 10mm – Hole 6.5mm

Hexagon 10mm – Hole 7,5mm

Similar 0.986.613.630


131

AC0506-00 - WRENCH FOR DAILY

Wrench to dismount pulverizer nut of Dayli injectors similar to 0.445.110.273

Wrench dimension: octagonal nut 17, 5 mm

AC0506-KIT– KIT OF 4 WRENCHES TO OPEN THE PULVERIZER NUT OF CR INJECTORS

AC0506-14 internal hexagon 14mm for Nippodenso

AC0506-15 internal hexagon 15mm Similar 0.986.610.151



To be used with open wrench AZ0501-CR27with engage-connection for torque wrench.

Each single wrench is also sold individually.

AZ0501-CR27 –OPEN WRENCH WITH CONNECTION ½” FOR TORQUE WRENCH

Wrench dimension: 27 mm.

AC0506-16 - WRENCH TO DISMOUNT THE OCTAGONAL NUT OF CR INJECTOR OF MM 16

Wrench dimension: octagonal nut 16 mm

AC0505-00 – WRENCH WITH DRIVER FOR SIEMENS/VDO INJECTORS


AC0515-00 - WRENCH TO DISMOUNT THE OCTAGONAL NUT OF CR INJECTOR OF MM 17

Wrench dimension: octagonal nut 17 mm

132

AC0508-00 – WRENCH WITH 3 TEETH TO DISMOUNT INTERNAL RING-NUT OF DENSO INJECTORS

To be used with pneumatic impact-wrench with connection ½”


AC0518-00 – WRENCH TO DISMOUNT THE INTERNAL RING-NUT OF THE SOLENOID OF INJECTORS C.R. DENSO

Hexagonal: 7/8

Wrench with connection of ½”

AC0508-01 – PIN X AC0508-00

Sold one by one

AC0519-00 – WRENCH WITH GUIDE TO DISMOUNT INTERNAL RING-NUT C.R. DENSO

Also for injector CAT and PERKINGS

AC0529-00 – WRENCH TO DISMOUNT THE BOBBIN OF INJECTOR C.R. DENSO

Also for injector CAT and PERKINGS

133


AC0516-19 – WRENCH TO DISMOUNT THE NUT OF INJECTORS C.R. DENSO WITH CONNECTION FOR TORQUE WRENCH

Star: 19

To use with torque wrench with connection 9x12mm our code AC0516-CR1

AC0516-CR19 – WRENCH TO DISMOUNT THE NUT OF INJECTORS C.R. DENSO WITH CONNECTION FOR TORQUE WRENCH

Star: 19 Measure engage connection: 14X18MM

AC0516-CR28 – TOOTHED WRENCH OF 28MM

Star: 28 Measure engage connection: 14x18mm

Similar: 0.986.613.238

AC0516-CR32 – TOOTHED WRENCH OF 32MM

Star: 32 Measure engage connection: 14x18mm

Similar: 0.986.613.238

DELPHI SMART INJECTOR

AC0551-00 – WRENCH FOR NUT OF SMART INJECTOR DELPHI

Wrench to open the nut of injector Delphi Smart Injector

To open the nut without hexangons and holes

(BEBJ1A00001)

AZ0309-13 – CLAMP TO FIX SMART INJECTOR DELPHI

You can use it as a standard CRIN or with cam-box and its Delphielectronic Unit pump (EUP).

(BEBJ1A00001)

134

135

AC0522-CR

Wrench to dismount the bobbin of injector common rail «american» model with engage connection for torque wrench.

Diam.: 30mm – 12 sides.Engage connection: 14x18mm.

For injectors: 0.445.120.027 – 0.445.120.042 – 0.445.120.0820.986.435.504 – 0.986.435.520 – 0.986.435.521

Similar: Bosch 0.986.610.384

OPENCLOSE


PULLER AND INSERTER FOR FIBER RING

AZ0044-00 – KIT PULLER/INSERTER FOR FIBER RING


AAZ034-640 – FIBER RING POSITIONING TOOL

Similar 0.986.613.640


PULLER FOR VALVE-SET

AE0280-CR – PULLER FOR VALVE-SET (VALVE GROUP) FOR CRINJECTORS – CRI -

It permits to extract the valve set without dismounting the pulverizerside.

AE0281-CR – PULLER FOR VALVE-SET (VALVE GROUP) FOR CRINJECTORS –CRIN-

It permits to extract the valve set without dismounting the pulverizerside.

AE0285-CR – PULLER FOR BOBBIN BUSH OF CR INJECTORBOSCH

Only for CRI 2.1

136



Similar 0.986.613.646



Similar 0.986.613.648


137

AZ0071-C.R – TOOL KIT TO REPLACE ANTI-POWDER FILTERS OF INJECTORS DENSO

138

AZ0073-C.R – TOOL KIT TO REPLACE BAR FILTER OF INJECTOR DENSO

AZ0074-CR – TOOL KIT TO REPLACE ANTI-POWER FILTER INJECTOR DENSO

Tool kit composed of AZ0071-C.R + AZ0073-C.R

INJECTOR DENSO – HOW TO REPLACE FILTER


139

AZ0071-C.RS – FILTER FOR TOOL KIT AZ0071-C.R

Filter for delivery connection injector Denso:

095000-5600 095000-5650 095000-5801 095000-5810

095000-5921 095000-5931 095000-6132 095000-6240

095000-625# 095000-6353 095000-6364 095000-6583 095000-6593 095000-6700 095000-6791 095000-698#

095000-6993 050000-7500 095000-7530 095000-7731

095000-7761 095000-7781 095000-8011 095000-8100

23670-0R010 23670-0R070 295050-1170 R2AA13H50

AZ0073-C.RS – FILTER FOR TOOL KIT AZ0073-C.R – Lenght= 30mm

AZ0073-C.R1S –FILTER FOR TOOL KIT AZ0073-C.R – Lenght= 27mm

Bar filter for delivery connector injector Denso:

095000-0562 095000-0570 095000-0750 095000-0941 095000-1211 095000-5086 095000-5212 095000-5226

095000-5344 095000-5450 095000-5471 095000-5474

095000-5511 095000-5550 095000-6632 095000-7172

095000-758# 614007l0127


AZ0134-MO-01 – GRINDING WHEEL IN SOFT CLOTH

To be used on every grindmachine.

AZ0503-03 - LENT STRONG ENLARGEMENT X10 WITH LAMP

CLEANING AND HOLDING-BALL SEAT TEST OF CR VALVES

AZ0040-00 – TOOL KIT FOR LAPPING COMMON RAIL INJECTORS SPHERICAL SEAT

AAZ034-24 – PLIERS KIT IN INOX ANTI-MAGNETIC

AZ0134-MO-02 – ABRASIVE PASTE TO POLISH THE HOLDING BALL VALVE

To be used with grinding wheel in soft cloth (AZ0134-M0-01).


AZ0503-04CR - LENT ENLARGEMENT WITH LAMP WITH 6 LED

140

AAZ100-00 – HOLDING-BALL VALVE POWER- TESTER

The kit AAZ100-00 includes nr. 1 vacuum tester (AAZ007-09N) and nr. 1 special cylindrical support (AAZ034-29).

The kit checks the power of the holding-ball valve to keep the vacuum in the common rail Bosch injectors.


AAZ034-29 –CYLINDRICAL SUPPORT FOR HOLDING-BALL VALV

Cylindrical support with calibrated hole to check the vacuum capacity of the valves of common rail Bosch injectors.

The AAZ034-29 is included in kit AAZ100-00. Sold also individually

AAZ007-09N – PRESSURE AND VACUUM TESTER

Pressure test till 4 bar

Vaccum test till -1bar

The code AAZ034-09N is included in kit AAZ100-00. Sold also individually

141

WASHING

AV0000-01 – ULTRASONIC CLEANING TANK FOR ALL THE COMPONENTS OF COMMON RAIL INJECTORS – 3,5 LT.

AV0000-0P – INOX BASKET FOR NOZZELHOLDERS

AV0000-P6 – INOX BASKET WITH 6 COMPARTMENTS TO STORE AND WASH ALL LITTLE COMPONENTS OF COMMON RAIL INJECTORS

AV0001-01 – ULTRASONIC CLEANING TANK FOR ALL THE COMPONENTS OF COMMON RAIL INJECTORS – 6 LT.

AV0002-01 – ULTRASONIC CLEANING TANK FOR ALL THE COMPONENTS OF COMMON RAIL INJECTORS – 14 LT.

AV0003-01 – MULTIFREQUENCY ULTRASONIC CLEANING TANK FOR ALL THE COMPONENTS OF COMMON RAIL INJECTORS –14 LT.


To wash: STEEL – IRON – INOX – CAOUTCHOUC – PLASTIC

Special for DIESEL parts

Sold in litres.


All our ultrasonic cleaning tanks are completely in INOX with heating system, drain-faucet, and level sensor (to avoid to burn the electrical part).

They are sold with basket in inox base and 1 lt of liquid BL9001-00


To wash: ALUMINIUM – ZINC METAL - COPPER

Special for BODY OF DIESEL ENGINE

GAZOLINE INJECTOR

Sold in litres. 142

TEST-CLAMP FOR INJECTORS

AZ0309-00 RENAULT MACK* Diam: 24mm

AZ0309-01 MERCEDES ACTROS*Diam: 26mm

AZ0309-02 MAN Diam: 29mm

AZ0309-03 RENAULT MACK 2* 480CV Diam: 27.5mm

AZ0309-04A RENAULT PREMIUM 420CVDiam: 32mm

AZ0309-05N FIAT TECTOR Diam: 26.5mm

*Iniettori tradizionali / Traditional nozzleholders

- Serrare a max 20 Nm – Close max 20 Nm -

143




AZ0309-08 MAN Diam: 26mm

AZ0309-09 VOLVO DEUTZ Diam: 28mm

AZ0309-06 DENSO Diam: 27mm

AZ0309-07 DENSO Diam: 23.5mm

AZ0309-10 CUMMINS Diam: 26mm

Per iniettori: 0.445.120.120

AZ0309-11 SIEMENS VDO

Ford: 1975072C91-043007-800496502 (solo recupero/only return)



144




AZ0309-14 “DENSO”

Ø = 24mm

Note: 1211-01G0206 (solo recupero /only return)

AZ0309-12 “SISU”

Ø = 26,6mm

Note: 0445120063

AZ0309-13 “DELPHI Smart Injector”Note: Puoi provarlo come un “CRIN” o con Cam-Box e sua pompa Delphi Diesel Electronic UnitPump (EUP) / You can use it like a standard “CRIN” or with Cam-Box and its Delphi ElectronicUnit Pump (EUP). – BEBJ1A00001 -

AZ0309-15 “DENSO” su/on Perkins

Ø = 19mm

Note: 2S00121185AF-9621-2645A719 (solo recupero /only return)

AZ0309-16 “SCANIA”

Ø = 40,5mm

Note: 1881565-0984301-083203390-CHQMDB50K (2 PIN)

AZ0309-17 “DEUTZ”

Ø = 21,5mmNote: 0445120066 (solo recupero / only return)



145




AZ0309-20 “SCANIA 4 PIN”

Ø = 35mm

Note: da utilizzare con riduzione AAZ010-35 (16fX14m)

(solo recupero /only return)

AZ0309-19 “BOSCH MTU”

Ø = 26mm

Note: Codice MTU X00005152 – Y431K05112

(solo recupero /only return)

AZ0309-18 “CURSOR 9”

Ø = 35mm

Note: 0.445.120.092 – 0.445.120.279 (solo recupero/only return)



146




CORRESPONDANCE BETWEEN BOSCH CODE AND CLAMP AZ0309-XX



147

INJECTOR CODE CLAMP

0 445 120 004 AZ0309-04A

0 445 120 007 AZ309-05N

0 445 120 018 AZ0309-05N

0 445 120 020 AZ0309-04A

0 445 120 028 AZ309-05N

0 445 120 030 AZ0309-08

0 445 120 032 AZ309-05N

0 445 120 037 AZ0309-17

0 445 120 045 AZ0309-02

0 445 120 050 AZ0309-05N

0 445 120 059 AZ0309-05N

0 445 120 061 AZ0309-08

0 445 120 061 AZ0309-08

0 445 120 063 AZ0309-12

0 445 120 064 AZ0309-09

0 445 120 066 AZ0309-17

0 445 120 070 AZ0309-10

0 445 120 074 AZ0309-09

0 445 120 078 AZ0309-09

0 445 120 079 AZ309-05N

0 445 120 086 AZ0309-09

0 445 120 092 AZ0309-18

0 445 120 097 AZ0309-10

0 445 120 098 AZ0309-02

0 445 120 099 AZ0309-02

0 445 120 100 AZ0309-08

0 445 120 103 AZ309-05N

0 445 120 105 AZ0309-02

0 445 120 110 AZ0309-09

0 445 120 112 AZ0309-10

0 445 120 113 AZ0309-05N

0 445 120 114 AZ0309-05N

0 445 120 115 AZ0309-10

0 445 120 120 AZ0309-10

0 445 120 121 AZ0309-10

0 445 120 122 AZ0309-10

0 445 120 125 AZ0309-10

0 445 120 133 AZ0309-10

0 445 120 136 AZ0309-09

0 445 120 137 AZ0309-09

0 445 120 138 AZ0309-09

0 445 120 139 AZ0309-09

0 445 120 140 AZ0309-10

0 445 120 144 AZ0309-10

0 445 120 147 AZ0309-02

0 445 120 148 AZ0309-02

0 445 120 157 AZ0309-18

0 445 120 159 AZ0309-10

0 445 120 159 AZ0309-10

0 445 120 184 AZ0309-05N

0 445 120 185 AZ0309-05N

0 445 120 208 AZ0309-05N

0 445 120 210 AZ0309-05N

0 445 120 217 AZ0309-08

0 445 120 218 AZ0309-08

0 445 120 219 AZ0309-08

0 445 120 231 AZ0309-05N

0 445 120 234 AZ0309-09

0 445 120 236 AZ0309-10

0 445 120 237 AZ0309-10

0 445 120 238 AZ0309-05N

0 445 120 240 AZ0309-10

0 445 120 241 AZ0309-10

0 445 120 253 AZ0309-10

0 445 120 255 AZ0309-05N

0 445 120 272 AZ0309-10

0 445 120 273 AZ309-05N

0 445 120 279 AZ0309-18

0 445 120 289 AZ0309-05N

0 445 120 345 AZ0309-09

0 445 120 362 AZ0309-09

0 445 120 363 AZ0309-09


O-RING FOR AZ0309-XX



148

AZ0309- Code O-RING Code

AZ0309-01

BO0309-OR01

AZ0309-02

AZ0309-05N

AZ0309-08

AZ0309-09

AZ0309-10

AZ0309-11

AZ0309-12

AZ0309-13

AZ0309-16


AZ0309-04A BO0309-OR04


AZ0309-06BO0309-OR06

AZ0309-07


149

AZ0815-00 QUICK CONNECTION 7MM WITH «L» SHAPE1/8 FEMALE

AZ0815-01 QUICK CONNECTION 7MM WITH «L» SHAPE1/8 MALE

AAZ034-09L QUICK CONNECTION 7MM WITH «L» SHAPEFOR CR INJECTOR

AAZ034-09S QUICK CONNECTION 7MM WITH «L» SHAPEFOR CR INJECTOR VDO 7MM

AZ0815-CR9 QUICK CONNECTION 9MM WITH «L» SHAPE1/8 FEMALE

AZ0150-815F QUICK CONNECTION ISO OF 1/8 FEMALE XBOSCH EPS 815

AZ0150-815M QUICK CONNECTION ISO OF 1/8 MALE XBOSCH EPS 815

AAZ034-09 QUICK CONNECTION diam. 7mm - Universal

AAZ034-09A QUICK CONNECTION diam. 9mm - Universal

QUICK CONNECTION


150

AAZ038-BIC7 QUICK CONNECTION KIT COMPOSED OF::

Nr. 1 Grass in plexiglas to see the spray

Nr. 1 Adaptor for pulverizer 7mm

Nr. 3 Inner reduction 17mm, 19mm, 21mm

AAZ038-BIC9 QUICK CONNECTION KIF COMPOSED OF:

Nr. 1 Grass in plexiglas to see the spray

Nr. 1 Adaptor for pulverizer 9mm

Nr. 3 Inner reduction 17mm, 19mm, 21mm




GLASS KIT FOR


AAZ038-BIC7

AAZ038-BIC9

AAZ038-AD7

AAZ038-AD9

AAZ038-17

AAZ038-19

AAZ038-21

Ours glasses permits to visualize the spray of common rail injectors and can be mounted on every kind

of test benches and simulators. They must be fixed directly on the injectors.

Orders codes:

AAZ038-BASE Kit BASE to mount nr. 1 glass on nr. 1 injector

AAZ038-BASE-KIT Kit BASE complete to mount nr. 4 glasses on nr. 4 injectors

AAZ038-EX Kit exclusive COMPLETE to mount on test bench nr. 1 injector. The kit

is composed of nr. 2 glass in plexiglass with glass-bush with nr. 2

adaptors for pulverizer 7 and 9mm (AAZ038-AD7 – AAZ038-AD9)


7mm (AAZ038-AD7)


9mm (AAZ038-AD9)

AAZ038-AD7 adaptor x glass for pulverizer of 7mm

AAZ038-AD9 adaptor x glass for pulverizer of 9 mm




AAZ038-BASE

151



AAZ038-EX





NR. 3 inner reductions of 17, 19 and 21

(AAZ038-17 – AAZ038-19 – AAZ038-21)

AAZ038-BASE-KIT

Kit to mount nr. 4 glasses for CR injectors

Nr. 4 plexiglas glasses with glass-bushes with its

adaptors and reductions

AAZ034-SUP

Stand kit to mount on test bench common rail

injectors. (without plexiglass glasses).

AAZ034-EX

Stand kit to mount on test bench common rail injectors

complete with 4 plexiglas glasses with glass-bushes.

GLASS KIT FOR


152



RILSAN PIPES

AAT099-CR2 – DOUBLE RILSAN PIPE

To connect common rail injector at the test bench

Pipe composed of nr. 2 pipes, one red and one black

Lenght:1,30 mt

AAT099-CR –RILSAN PIPE


Lenght: 2 mt

AAT099-CR8 – MULTI-RILSAN PIPE


Pipe composed of nr. 8 pipes of differents colors

Lenght: 1,50 mt

153

AAT4004-23 – SPECIAL PIPE TYGOON

Internal diam: 3,2mm External diam: 6,0mm

Sold in meters



Sold in meters



Sold in meters


BEFORE TO INSERT THE INJECTORS INSIDE THE ENGINE

154

AZ0037-01

Reamers kit for cleaning the internal seat of the common rail nozzleholder inside the

engine. The kit is composed of the following reamers:

AZ0037-17 Flat reamer diam. 17 for nozzleholders Delphi.

AZ0037-19 Flat reamer diam. 19 for nozzleholders Bosch.

AZ0037-21 Conical reamer diam. 21 for nozzleholders Bosch.

AZ0037-19A Flat reamer diam. 19 with step for nozzleholders

Bosch mounted on Mercedes

(Sprinter).


155

AZ0037-15 Flat reamer diam. 15 for nozzleholders Bosch

Piezo. Mounted on Audi A6, BMW 330 and Audi A4 2000 tdi.

AZ0037-16 Conical reamer diam. 19 for nozzleholders Iveco

Daily.

AZ0037-18 Conical reamer diam. 18 for unit-injectors

Volkswagen Audi.

AZ0037-21A Flat reamer diam. 21 for nozzleholders Tector

and Man.

AZ0037-02

Reamers kit for cleaning the internal seat of the common rail nozzleholder and unit

injector inside the engine. The kit is composed of the following reamers:


BK0024-CR – KIT OF SPARE PARTS FOR C.R. NOZZLEHOLDERS

BK0025-CR – KIT 50 BALLS SIMILAR: F00VC05001 DIAM 1.34MM

BK0025-CRBH – KIT 50 BALLS ORIGINAL BOSCH F00VC05001

SPARE PARTS



BK0029-CR – SOLENOID SPRING HOLDER FOR C.R. INJECTORS BOSCH

BK0028-CR – KIT 20 FIBER RING (BK0026-CR) + 50 BALLS (BK0025-CR)

BK0034-CR – KIT FIBER RING (BK0026-CR) + OIL SEAL (BK0027-CR)

SIMILAR BOSCH F00VC99002

BK0034-CRBH – KIT FIBER RING + OIL SEAL

ORIGINAL BOSCH F00VC99002




- BALLS IN CERAMIC -


- BALLS IN IRON -

BK0026-CR – FIBER RING

156

COPPER WASHERS KIT

1) AZ0023-CR1 Measure : 7.3 x 13.6 x 2mm KIA

2) AZ0023-CR2 Measure : 7.3 x 13.6 x 3mm KIA

3) AZ0023-CR3 Measure : 7.5 x 16.5 x 2mm SPRINTER

4) AZ0023-CR4 Measure : 7.5 x 15.5 x 1mm ROVER - MAN

5) AZ0023-CR5 Measure : 7.5 x 15 x 1.5mm ULYSSE

6) AZ0023-CR6 Measure : 7.5 x 13.5x 1.5mm FOCUS

7) AZ0023-CR7 Measure : 7.5 x 13 x 1.5mm DEUTZ

8) AZ0023-CR8 Measure : 7.5 x 15 x 3mm SCENIC

9) AZ0023-CR9 Measure : 7.5 x 15.5 x 1.5mm LAND ROVER

10) AZ0023-CR10 Measure : 7.5 x 15.5 x 2.5mm FIESTA

11) AZ0023-CR11 MAZDA


Spare part kit AZ0023-CR with copper washers that are placed internal to the engine, at the base of the common rail nozzleholders or injector-pumps.

The tool kit is composed of 19 different type of washers (50 pieces for each kind of washer) and back leak connection with 1 and 2 out.

Washers, as in the photo, of the following measures:

157

12) AZ0023-CR12 Measure : 8 x 15.45 x 2mm CON GRADITO / WITH STEP

13) AZ0023-CR13 Measure : 7.5 x 15 x 2mm CON TACCHE INTERNE - IVECO –FORD – BMW - MAN

14) AZ0023-CR14 Measure : 7.5 x 15 x 1.5mm CON TACCHE INTERNE - IVECO –FORD – BMW - MAN

15) AZ0023-CR15 Measure : 7.5 x 13 x 2.5mm CON TACCHE INTERNE MEGANE

16) AZ0023-CR16 Measure : 7 x 15 x 1.5mm CON GRADITO MERCEDES

17) AZ0023-CR17 Measure : 8 x 15 x 1.5mm CON TACCHE INTERNE BOMBATE FIAT – SIEMENS

18) AZ0023-CR18 Measure : 6 x 10 x 1mm ACCIAIO

19) AZ0023-CR19 Brass nozzleholder base VOLKSWAGEN

20) AZ0023-CR20 Rings for nozzlholder base VOLKSWAGEN

21) AZ0023-CR22Grips

22) AAZ034-26

1 way connection

23) AAZ034-26T

2 ways connection


158

GRUPPI VALVOLA – VALVE SET

159

Sirini Code Bosch Codes injector

Codice Sirini Codici Bosch Iniettore

BK0046-C0019 F 00R C00 019BK0046-C0249 F 00R C00 249

BK0046-J0005 F 00R J00 005 0 445 120 002BK0046-J0218 F 00R J00 218 0 445 120 003 – 0 445 120 004BK0046-J0298 F 00R J00 298BK0046-J0339 F 00R J00 339 0 445 120 007 – 0 445 120 032 – 0 445 120 032

0 445 120 079 – 0 445 120 103

BK0046-J0375 F 00R J00 375 0 445 120 006

BK0046-J0399 F 00R J00 399 0 445 120 009 – 0 445 120 010 – 0 445 120 014 0 445 120 015 – 0 445 120 019 – 0 445 120 020 0 445 120 084 – 0 445 120 085

BK0046-J0420 F 00R J00 420 0 445 120 011

BK0046-J0447 F 00R J00 447 0 445 120 012 – 0 445 120 013 – 0 445 120 016 0 445 120 017 – 0 445 120 043 – 0 445 120 077 0 445 120 089

BK0046-J0527 F 00R J00 527

BK0046-J0585 F 00R J00 585

BK0046-J0751 F 00R J00 751BK0046-J0834 F 00R J00 834 0 445 120 025BK0046-J0992 F 00R J00 992BK0046-J0995 F 00R J00 995 0 445 120 031BK0046-J1003 F 00R J01 003

BK0046-J1052 F 00R J01 052 0 445 120 028 – 0 445 120 069

BK0046-J1099 F 00R J01 099BK0046-J1129 F 00R J01 129 0 445 120 029 – 0 445 120 038 – 0 445 120 094BK0046-J1159 F 00R J01 159 0 445 120 024 – 0 445 120 026 – 0 445 120 027- 0

445 120 044 – 0 445 120 045 – 0 445 120 053BK0046-J1176 F 00R J01 176 0 445 120 036 – 0 445 120 119

BK0046-J1189 F 00R J01 189BK0046-J1218 F 00R J01 218 0 445 120 030 – 0 445 120 061 – 0 445 120 100BK0046-J1222 F 00R J01 222 0 445 120 033 – 0 445 120 034 – 0 445 120 051 0 445

120 052 – 0 445 120 096BK0046-J1278 F 00R J01 278 0 445 120 054 – 0 445 120 057 – 0 445 120 075BK0046-J1326 F 00R J01 326BK0046-J1329 F 00R J01 329 0 445 120 042BK0046-J1334 F 00R J01 334 0 445 120 047- 0 445 120 091 – 0 445 120 093

BK0046-J1428 F 00R J01 428 0 445 120 048 – 0 445 120 049 – 0 445 120 090BK0046-J1451 F 00R J01 451 0 445 120 064 – 0 445 120 065 – 0 445 120 074 -

0 445 120 136 – 0 445 120 137 – 0 445 120 138 -0 445 120 139

BK0046-J1479 F 00R J01 479 0 445 120 066 – 0 445 120 067BK0046-J1508 F 00R J01 508BK0046-J1522 F 00R J01 522 0 445 120 062BK0046-J1533 F 00R J01 533 0 445 120 063BK0046-J1565 F 00R J01 565BK0046-J1657 F 00R J01 657 0 445 120 078 – 0 445 120 124BK0046-J1692 F 00R J01 692 0 445 120 081 – 0 445 120 107 – 0 445 120 129

0 445 120 130 – 0 445 120 149 – 0445 120 150 0 445 120 153 – 0 445 120 163


160

BK0046-J1428 F 00R J01 428 0 445 120 048 – 0 445 120 049 – 0 445 120 090BK0046-J1704 F 00R J01 704 0 445 120 083 – 0 445 120 110 – 0 445 120 111

0 445 120 141 – 0 445 120 156 – 0 445 120 164 0 445 120 165

BK0046-J1714 F 00R J01 714 0 445 120 071 – 0 445 120 161 – 0 445 120 177 0 445 120 184 – 0 445 120 185 – 0 445 120 187 0 445 120 188 – 0 445 120 193 – 0 445 120 204

BK0046-J1727 F 00R J01 727 0 445 120 086 – 0 445 120 087 – 0 445 120 088 0 445 120 127 – 0 445 120 166

BK0046-J1747 F 00R J01 747 0 445 120 082BK0046-J1819 F 00R J01 819 0 445 120 092 – 0 445 120 157BK0046-J1683 F 00R J01 683 0 445 120 080BK0046-J1865 F 00R J01 865 0 445 120 098 – 0 445 120 099 – 0 445 120 147 -

0 445 120 148BK0046-J1895 F 00R J01 895 0 445 120 012 – 0 445 120 013 – 0 445 120 016

0 445 120 017 – 0 445 120 043 – 0 445 120 077 0 445 120 089

BK0046-J1924 F 00R J01 924 0 445 120 102BK0046-J1941 F 00R J01 941 0 445 120 029 – 0 445 120 037 – 0 445 120 070

0 445 120 097 – 0 445 120 112 – 0 445 120 115 0 445 120 120 – 0 445 120 121 – 0 445 120 122 0 445 120 125 – 0 445 120 133 – 0 445 120 140 0 445 120 144 – 0 445 120 159

BK0046-J1945 F 00R J01 945 0 445 120 046 – 0 445 120 113 – 0 445 120 114BK0046-J2004 F 00R J02 004 0 445 120 071 – 0 445 120 161 – 0 445 120 177

0 445 120 184 – 0 445 120 185BK0046-J2005 F 00R J02 005 0 445 120 008BK0046-J2012 F 00R J02 012 0 445 120 116 – 0 445 120 135 – 0 445 120 168BK0046-J2016 F 00R J02 016BK0046-J2035 F 00R J02 035 0 445 120 117 – 0 445 120 145 – 0 445 120 146

0 445 120 158 – 0 445 120 160 – 0 445 120 192 0 445 120 215

BK0046-J2044 F 00R J02 044 0 445 120 118 – 0 445 120 143 – 0 445 120 155BK0046-J2056 F 00R J02 056 0 445 120 106 – 0 445 120 142BK0046-J2067 F 00R J02 067 0 445 120 043 – 0 445 120 077 – 0 445 120 089BK0046-J2073 F 00R J02 073 0 445 120 128 – 0 445 120 131 – 0 445 120 196BK0046-J2079 F 00R J02 079BK0046-J2103 F 00R J02 103 0 445 120 134BK0046-J2122 F 00R J02 122BK0046-J2130 F 00R J02 130 0 445 120 059 – 0 445 120 060 – 0 445 120 123

0 445 120 132 – 0 445 120 151 – 0 445 120 152BK0046-J2213 F 00R J02 213 0 445 120 040 – 0 445 120 041BK0046-J2235 F 00R J02 235 0 445 120 101BK0046-J2246 F 00R J02 246 0 445 120 073BK0046-J2266 F 00R J02 266 0 445 120 126BK0046-J2278 F 00R J02 278 0 445 120 058 – 0 445 120 109BK0046-J2304 F 00R J02 304BK0046-J2377 F 00R J02 377 0 445 120 167BK0046-J2386 F 00R J02 386 0 445 120 072 – 0 445 120 076BK0046-J2397 F 00R J02 397 0 445 120 095


161

BK0046-J2410 F 00R J02 410 0 445 120 179 – 0 445 120 180 – 0 445 120 197 0 445 120 201 – 0 445 120 202 – 0 445 120 220 0 445120 229

BK0046-J2429 F 00R J02 429 0 445 120 178BK0046-J2449 F 00R J02 449 0 445 120 162 – 0 445 120 186BK0046-J2453 F 00R J02 453BK0046-J2454 F 00R J02 454 0 445 120 025BK0046-J2466 F 00R J02 466 0 445 120 030 – 0 445 120 061 – 0 445 120 100

0 445 120 217 – 0 445 120 218 – 0 445 120 219BK0046-J2472 F 00R J02 472 0 445 120 182 – 0 445 120 183BK0046-J2492 F 00R J02 492BK0046-J2506 F 00R J02 506 0 445 120 181 – 0 445 120 199BK0046-J2561 F 00R J02 561 0 445 120 203BK0046-C1001 F 00V C01 001 0 445 110 003 – 0 445 110 004 – 0 445 110 005

0 445 110 006 – 0 445 110 009 – 0 445 110 110 0 445 110 011 – 0 445 110 012 – 0 445 110 014 0 445 110 015 – 0 445 110 024 – 0 445 110 025 0 445 110 034 – 0 445 110 035 – 0 445 110 045 0 445 110 046 – 0 445 110 069 – 0 445 110 070 0 445 110 071 – 0 445 110 072 – 0 445 110 073 0 445 110 074 – 0 445 110 093 – 0 445 110 094

BK0046-C1003 F 00V C01 003 0 445 110 008 – 0 445 110 020 – 0 445 110 044 0 445 110 062

BK0046-C1004 F 00V C01 004 0 445 110 028 – 0 445 110 029 – 0 445 110 030BK0046-C1005 F 00V C01 005 0 445 110 020 – 0 445 110 056 – 0 445 110 086

0 445 110 146BK0046-C1006 F 00V C01 006 0 445 110 017 – 0 445 110 018 – 0 445 110 042

0 445 110 043BK0046-C1007 F 00V C01 007 0 445 110 022 – 0 445 110 023BK0046-C1009 F 00V C01 009BK0046-C1010 F 00V C01 010BK0046-C1011 F 00V C01 011 0 445 110 038 – 0 445 110 063

BK0046-C1012 F 00V C01 012 0 445 110 052 – 0 445 110 053 – 0 445 110 060 0 445 110 061

BK0046-C1013 F 00V C01 013 0 445 110 057BK0046-C1014 F 00V C01 014 0 445 110 058BK0046-C1015 F 00V C01 015 0 445 110 059BK0046-C1016 F 00V C01 016 0 445 110 001 – 0 445 110 002BK0046-C1017 F 00V C01 017 0 445 110 065 – 0 445 110 066BK0046-C1018 F 00V C01 018BK0046-C1020 F 00V C01 020 0 445 110 068 – 0 445 110 088BK0046-C1022 F 00V C01 022 0 445 110 084 – 0 445 110 087 – 0 445 110 102

0 445 110 141 – 0 445 110 184 BK0046-C1023 F 00V C01 023 0 445 110 081 – 0 445 110 125 – 0 445 110 231

0 445 110 336 – 0 445 110 337BK0046-C1024 F 00V C01 024 0 445 110 089 – 0 445 110 090 – 0 445 110 097

0 445 110 098 - 0 445 110 115 – 0 445 110 116 BK0046-C1033 F 00V C01 033 0 445 110 091 – 0 445 110 092 – 0 445 110 185

0 445 110 186 – 0 445 110 279 – 0 445 110 283 0 445 110 306

BK0046-C1034 F 00V C01 034 0 445 110 109 – 0 445 110 110 – 0 445 110 127 0 445 110 144 – 0 445 110 145 – 0 445 110 160 0 445 110 178


162

BK0046-C1035 F 00V C01 035 0 445 110 113 – 0 445 110 114BK0046-C1036 F 00V C01 036 0 445 110 111BK0046-C1037 F 00V C01 037 0 445 110 112 – 0 445 110 187BK0046-C1038 F 00V C01 038 0 445 110 083BK0046-C1040 F 00V C01 040BK0046-C1042 F 00V C01 042 0 445 110 019BK0046-C1043 F 00V C01 043 0 445 110 047 – 0 445 110 048 – 0 445 110 049

0 445 110 130 – 0 445 110 266BK0046-C1044 F 00V C01 044 0 445 110 064 – 0 445 110 101 – 0 445 110 126

0 445 110 290

BK0046-C1045 F 00V C01 045 0 445 110 095 – 0 445 110 096 – 0 445 110 099 0 445 110 100 – 0 445 110 103 – 0 445 110 104 0 445 110 105 – 0 445 110 106 – 0 445 110 107 0 445 110 108 – 0 445 110 120 – 0 445 110 121 0 445 110 151 – 0 445 110 152 – 0 445 110 170 0 445 110 171

BK0046-C1046 F 00V C01 046 0 445 110 119BK0046-C1050 F 00V C01 050 0 445 110 173 – 0 445 110 221BK0046-C1051 F 00V C01 051 0 445 110 181 – 0 445 110 182 – 0 445 110 189

0 445 110 190 – 0 445 110 199 – 0 445 110 200 0 445 110 201 – 0 445 110 202 – 0 445 110 205 0 445 110 206 – 0 445 110 207 – 0 445 110 208 0 445 110 224 – 0 445 110 225


0 445 110 198 – 0 445 110 203 – 0 445 110 204BK0046-C1055 F 00V C01 055 0 445 110 222 – 0 445 110 223BK0046-C1057 F 00V C01 057 0 445 110 031BK0046-C1200 F 00V C01 200BK0046-C1300 F 00V C01 300BK0046-C1301 F 00V C01 301 0 445 110 077 – 0 445 110 078 – 0 445 110 349

0 445 110 350BK0046-C1303 F 00V C01 303 0 445 110 075 – 0 445 110 135BK0046-C1304 F 00V C01 304 0 445 110 080BK0046-C1305 F 00V C01 305 0 445 110 082BK0046-C1306 F 00V C01 306 0 445 110 085 – 0 445 110 142 – 0 445 110 143

0 445 110 153 – 0 445 110 154 – 0 445 110 214 0 445 110 215

BK0046-C1307 F 00V C01 307BK0046-C1309 F 00V C01 309 0 445 110 054 – 0 445 110 055 – 0 445 110 123

0 445 110 124 – 0 445 110 128 – 0 445 110 129BK0046-C1310 F 00V C01 310 0 445 110 122 – 0 445 110 131

BK0046-C1311 F 00V C01 311 0 445 110 132 – 0 445 110 133 – 0 445 110 157 0 445 110 158

BK0046-C1312 F 00V C01 312 0 445 110 134 – 0 445 110 229BK0046-C1313 F 00V C01 313 0 445 110 118 – 0 445 110 174 – 0 445 110 175


163

BK0046-C1315 F 00V C01 315 0 445 110 136 – 0 445 110 188 – 0 445 110 220 0 445 110 239 – 0 445 110 259 – 0 445 110 271 0 445 110 282 – 0 445 110 285

BK0046-C1317 F 00V C01 317 0 445 110 150 – 0 445 110 228 – 0 445 110 230BK0046-C1318 F 00V C01 318 0 445 110 149 – 0 445 110 164BK0046-C1319 F 00V C01 319BK0046-C1320 F 00V C01 320 0 445 110 159BK0046-C1321 F 00V C01 321 0 445 110 165BK0046-C1322 F 00V C01 322BK0046-C1323 F 00V C01 323 0 445 110 166 – 0 445 110 167BK0046-C1324 F 00V C01 324 0 445 110 162 – 0 445 110 163 – 0 445 110 193

0 445 110 194 – 0 445 110 294 – 0 445 110 295BK0046-C1325 F 00V C01 325 0 445 110 172 – 0 445 110 236 – 0 445 110 296BK0046-C1327 F 00V C01 327BK0046-C1328 F 00V C01 328 0 445 110 137 – 0 445 110 138 – 0 445 110 139

0 445 110 140 – 0 445 110 155 – 0 445 110 156 0 445 110 176 – 0 445 110 177 – 0 445 110 179 0 445 110 180 – 0 445 110 191 – 0 445 110 192 0 445 110 234 – 0 445 110 235 – 0 445 110 263 0 445 110 264

BK0046-C1329 F 00V C01 329 0 445 110 168 – 0 445 110 169 – 0 445 110 284 0 445 110 315

BK0046-C1330 F 00V C01 330 0 445 110 210 – 0 445 110 211BK0046-C1331 F 00V C01 331 0 445 110 209 – 0 445 110 212 – 0 445 110 216

0 445 110 219 – 0 445 110 301BK0046-C1332 F 00V C01 332 0 445 110 217BK0046-C1333 F 00V C01 333 0 445 110 218 – 0 445 110 286BK0046-C1334 F 00V C01 334 0 445 110 183 – 0 445 110 260 – 0 445 110 309

0 445 110 310 – 0 445 110 316 – 0 445 110 322 0 445 110 331

BK0046-C1336 F 00V C01 336 0 445 110 213 – 0 445 110 243 – 0 445 110 287 0 445 110 391

BK0046-C1338 F 00V C01 338 0 445 110 247 – 0 445 110 248 – 0 445 110 273BK0046-C1340 F 00V C01 340 0 445 110 227 - 0 445 110 262 BK0046-C1341 F 00V C01 341 0 445 110 237 – 0 445 110 238BK0046-C1342 F 00V C01 342 0 445 110 252BK0046-C1344 F 00V C01 344 0 445 110 244 – 0 445 110 276BK0046-C1345 F 00V C01 345 0 445 110 251BK0046-C1346 F 00V C01 346 0 445 110 253 – 0 445 110 254 – 0 445 110 257

0 445 110 258 – 0 445 110 269 – 0 445 110 270 0 445 110 329 – 0 445 110 339

BK0046-C1347 F 00V C01 347 0 445 110 255 – 0 445 110 256 – 0 445 110 319 0 445 110 320


0 445 110 278BK0046-C1353 F 00V C01 353 0 445 110 265BK0046-C1354 F 00V C01 354 0 445 110 281 – 0 445 110 297BK0046-C1355 F 00V C01 355 0 445 110 280 – 0 445 110 328BK0046-C1356 F 00V C01 356 0 445 110 307


164

BK0046-C1357 F 00V C01 357 0 445 110 289BK0046-C1358 F 00V C01 358 0 445 110 291 – 0 445 110 358 – 0 445 110 359

0 445 110 366 – 0 445 110 367 – 0 445 110 386 0 445 110 396

BK0046-C1359 F 00V C01 359 0 445 110 293 – 0 445 110 305 – 0 445 110 313 0 445 110 332 – 0 445 110 335 – 0 445 110 343 0 445 110 344 – 0 445 110 345 – 0 445 110 346 0 445 110 347 – 0 445 110 355 – 0 445 110 357 0 445 110 364 – 0 445 110 365 – 0 445 110 379 0 445 110 380 – 0 445 110 392 – 0 445 110 394 0 445 110 395

BK0046-C1360 F 00V C01 360 0 445 110 299 – 0 445 110 300 – 0 445 110 308 0 445 110 327

BK0046-C1361 F 00V C01 361 0 445 110 288

BK0046-C1362 F 00V C01 362 0 445 110 302 – 0 445 110 303BK0046-C1363 F 00V C01 363 0 445 110 304 – 0 445 110 317 - 0 445 110 348

0 445 110 370BK0046-C1364 F 00V C01 364 0 445 110 311BK0046-C1365 F 00V C01 365 0 445 110 312 – 0 445 110 356BK0046-C1366 F 00V C01 366 0 445 110 298BK0046-C1367 F 00V C01 367 0 445 110 318 – 0 445 110 361 – 0 445 110 384

0 445 110 385BK0046-C1368 F 00V C01 368 0 445 110 321 – 0 445 110 389 – 0 445 110 390BK0046-C1369 F 00V C01 369 0 445 110 325 – 0 445 110 326BK0046-C1370 F 00V C01 370 0 445 110 323 – 0 445 110 324BK0046-C1371 F 00V C01 371 0 445 110 333 – 0 445 110 334 – 0 445 110 360

0 445 110 372 – 0 445 110 383BK0046-C1372 F 00V C01 372 0 445 110 339 – 0 445 110 340BK0046-C1373 F 00V C01 373 0 445 110 341 – 0 445 110 393BK0046-C1374 F 00V C01 374 0 445 110 342BK0046-C1375 F 00V C01 375BK0046-C1376 F 00V C01 376 0 445 110 338BK0046-C1377 F 00V C01 377 0 445 110 362 – 0 445 110 363BK0046-C1378 F 00V C01 378 0 445 110 377 – 0 445 110 378BK0046-C1379 F 00V C01 379 0 445 110 354BK0046-C1380 F 00V C01 380 0 445 110 375BK0046-C1381 F 00V C01 381 0 445 110 373 – 0 445 110 374BK0046-C1382 F 00V C01 382 0 445 110 371BK0046-C1383 F 00V C01 383 0 445 110 376BK0046-C1384 F 00V C01 384 0 445 110 381BK0046-C1385 F 00V C01 385 0 445 110 352 – 0 445 110 353BK0046-C1386 F 00V C01 386 0 445 110 387 – 0 445 110 388

ATTENTION: our valve-set are tested one by one with the most modern

and advanced technologies.

DENSO

165

VALVOLE DENSO / DENSO VALVES

ORIGINAL

166

SIRINI CODE DENSO CODE DENSO CODE

BH294009-0120 294009-0120 DCR5300120

BH294009-0190 294009-0190

BH294009-0260 294009-0260 DCR5300260

BH294009-1110 294009-1110

BH294200-0040 294200-0040

BH294200-0300 294200-0300

BH294200-0650 294200-0650

BH096360-0760 096360-0760

BH096710-0052 096710-0052 096710-0120

BH096710-0062 096710-0062 096710-0130

RICAMBI DENSO ISUZO

DENSO ISUZO SPARE PARTS

BK0052-00 O-ring Kit of 10 pcs

BK0052-07Spina – Pin Diam: 2.5mm Lenght: 8.7mm

BK0052-08Spina – Pin Diam: 1.8mm Lenght: 6mm

BK0052-01O-ring Kit of 10 pcs

BK0052-07Spina – Pin Diam: 2.5mm Leght: 8.7mm

Cod. Denso: 095000-0560 167

RICAMBI DENSO

DENSO SPARE PARTS

BK0052-13Molla – SpringDiam: 3.7mm Lenght: 18.8mm

BK0052-17Otturatore con sferaShutter with sphere

BK0052-16Semi-sfera Semi-sphere

BK0052-18Ghiera – Ring-nut

BK0052-09Spina – PinDiam: 2mm Lenght: 6.8mm

BK0052-02 O-ring –Kit of 10pcsAlso in kit

Boccola in plasticaPlastic bushVedi tabella pagina seguenteSee table next page

BK0052-14Molla – SpringDiam: 5.5mm Lenght: 13mm

BK0052-15Molla – SpringDiam: 6.5mm Lenght: 15.3mmBK0052-08

Spina – PinDiam: 1.8mm Lenght: 6mm

O-ring ( Kit of 10 pcs)BK0052-03 orBK0052-04 See table

BK0052-19Boccola di guidaGuide bush

Rondella in rame Heat schieldVedi tabella pagina seguenteSee table next page 168

RICAMBI DENSO

DENSO SPARE PARTS

1) Boccola in plastica – Plastic BushBK0052-20 23256-27010BK0052-21 23256-27020BK0052-22 23256-30010

2) O-ringBK0052-03 diam: 17x2mm 96721-19017BK0052-04 diam: 15x2.3mm

3) Rondella in rame – Heat SchieldBK0052-23 11176-30011BK0052-24 11176-30010 diam: 16mm thickness 2.00mmBK0052-25 11176-26030BK0052-26 11176-26020

1

2

3

4

Kit O-RINGBK0052-05Composed of:BK0052-02 (position 4)BK0052-04 (position 2) diam: 15x2.3mm

Kit O-RINGBK0052-06Composed of:BK0052-02 (position 4)BK0052-03 (position 2) diam: 17x2mmCode: 96721-19017

2 + 4

169

RICAMBI DENSO

DENSO SPARE PARTS

B

C

A

DENSO CODE

VALVOLA

VALVE

095000-580# BK0053-01 6C1Q-9K546-AC

095000-764#

095000-728#

095000-691#

095000-604#

095000-623#

BK0053-02

23670-0R170

23670-09290

23670-0R120

23670-09210

23670-0R070

23670-0R020

23670-09140

095000-576# BK0053-03 1645A054

095000-503#

095000-785#

095000-789#

095000-679#

095000-522#

095000-635#

095000-659#

BK0053-04 RF5C13H50A

16613AA020

D28-001-801+C

23670-E0341

23670-E0050

23670-E0010

095000-778#

095000-741#

095000-676#

095000-703#

095000-776#

095000-739#

095000-552#

095000-593#

095000-829#

095000-592#

BK0053-05

23670-30280

23670-39315

23670-30220

23670-39215

23670-30140

23670-39185

23670-30300

23670-39275

23670-30240

23670-39235

23670-0L010

23670-09060

095000-547#

095000-551#

095000-890#

095000-665#

BK0053-06 8-973297003-1

8-97603415-#

8-98151837-0

8-98030550-0

295050-001# BK0053-07 R2AA13H50

095000-602#

095000-652#

095000-583#

095000-513#

095000-518#

BK0053-08 16600-ES60A

23670-79026

23670-E0091

8-97353080-0

16600-AW40#

1660-BN80#

A

170

RICAMBI DENSO

DENSO SPARE PARTS

B

C

A

DENSO CODE

VALVOLA

VALVE

095000-767#

095000-731#

095000-641#

095000-696#

BK0053-09 23670-0R190

23670-09280

23670-0R140

23670-09240

23670-0R030

23670-09180

095000-625#

095000-565#BK0053-10 16600-EC00#

16600-EB30#

095000-636# BK0053-11 8-97609788-#

095000-521# BK0053-12 23910-1252

095000-801#

095000-810#BK0053-13

095000-622# BK0053-14 CA6DL-32

095000-578# BK0053-15 RF7J13H50

095000-613# BK0053-16 8-97376270-1

095000-759#

095000-733#

095000-668#

095000-697#

BK0053-17 23670-0R180

23670-09270

23670-0R130

23670-09230

23670-0R050

23670-09190

095000-560#\ BK0053-18 1465A041

095000-761#

095000-725#

095000-690#

095000-561#

095000-611#

BK0053-19 23670-0R160

23670-09260

23670-0R110

23670-09200

23670-0R060

23670-0R010

23670-09130

095000-508# BK0053-20 8-97313861-2

A

171

RICAMBI DENSO

DENSO SPARE PARTS

B

C

A

DENSO CODE

ASTA POMPANTE

PIN PLUNGER

ASTA DIAM: 4.3MM

095000-580# BK0047-01 6C1Q-9K546AC

095000-764#

095000-728#

095000-691#

095000-604#

095000-623#

095000-770#

095000-771#

095000-673#

095000-753#

095000-769#

095000-733#

095000-668#

095000-697#

095000-761#

095000-725#

095000-690#

095000-561#

095000-767#

095000-731#

095000-641#

095000-696#

BK0047-02 23670-0R170

23670-09290

23670-0R120

23670-09210

23670-0R070

23670-0R020

23670-09140

23670-51030

23670-59035

23670-51020A

23670-59025

23670-0R180

23670-09190

23670-0R160

23670-09260

23670-0R110

23670-09200

23670-0R060

23670-0R010

23670-09130

23670-0R190

23670-09280

23670-0R140

23670-09240

23670-0R030

23670-09180

095000-576# BK0047-03 165A054

095000-503#

095000-785#BK0047-04 RF5C13H50A

095000-778#

095000-741#

095000-676#

095000-703#

095000-776#

095000-739#

095000-552#

095000-593#

095000-829

095000-592

BK0047-05 23670-30280

23670-39315

23670-30220

23670-39215

23670-30140

23670-39185

23670-30300

23670-39275

23670-30240

23670-39235

23670-0L010

23670-09060

095000-547#

095000-890#

095000-636#

BK0047-06 8-97329703-1

8-98151837-0

8-97609788-#

B

172

RICAMBI DENSO

DENSO SPARE PARTS

B

C

A

DENSO CODE

ASTA POMPANTE

PIN PLINGER

ASTA DIAM: 4.3MM

095000-613# BK0047-07 8-97376270-1

095000-602# BK0047-08 16600-ES60A

095000-789# BK0047-09 16613AA020

095000-508# BK0047-10 8-97313861-2

095000-560# BK0047-11 1465A041

095000-578# BK0047-12 RF7J13H50

095000-551#

095000-665#BK0047-13 8-97603415-#

8-98030550-0

095000-801# BK0047-14

095000-652# BK0047-15 23670-79026

23670-E0091

095000-583# BK0047-16 8-97353080-0

295050-001# BK0047-17 R2AA13H050 –DIAM: 3.8MM

095000-622# BK0047-18 CA6DL-32

095000-810# BK0047-19

095000-521# BK0047-20 23910-1252

095000-625#

095000-565#BK0047-21 16600-EC00#

16600-EB30#

095000-679# BK0047-22 D28-001-801+C

095000-522# BK0047-23 23670-E0341

095000-635#

095000-659#BK0047-24 23670-E0050

23670-E0010

095000-513#

095000-518#BK0047-25 16600-AW40#

16600-BN80#

B

173

RICAMBI DENSO

DENSO SPARE PARTS

B

C

A

DADO

NUT

BK0054-01 095000-5600

095000-5760

095000-5130

095000-6020

095000-580#

095000-602#

BK0054-02 095000-5610

095000-6760

095000-6680

095000-7761

095000-7781

095000-763#

095000-604#

095000-727#

095000-761#

BK0054-03 095000-0570

BK0054-04 095000-0530

BK0054-05 095000-7890

095000-5031

095000-5780

BK0054-06 095000-5080

095000-6130

BK0054-07 Per iniettori Piezo

For Piezo injectors

C

174

RICAMBI DENSO

DENSO SPARE PARTS

VALVOLA - VALVE

BK0052-36

BK0052-07Spina – PinDiam: 2.5mm Lenght: 8.7mm

BK0052-10Spina – PinDiam: 1.8mm Lenght: 14mm

BK0052-27Rondella - Washer

BK0052-11 (Kit of 10 pcs)O-Ring

Bk0052-12(Kit of 10 pcs)O-Ring

175

RICAMBI DENSO

DENSO SPARE PARTS

RICAMBI VARI

BK0052-31RACCORDO RECUPERO / JOINT

BK0052-32RACCORDO RECUPERO / JOINT

BK0052-33 MOLETTA DI FERMO / CLIP

BK0052-34Kit composed of:BK0052-33 MOLETTA DI FERMO / CLIP BK0052-27 RONDELLA / WASHER BK0052-32 RACCORDO RECUPERO / JOINTBK0052-01 O’RINGBK0052-12 O’RING

BK0052-35Kit composed of:BK0052-33 MOLETTA DI FERMO / CLIPBK0052-27 RONDELLA / WASHER BK0052-31 RACCORDO RECUPERO / JOINTBK0052-01 O’RINGBK0052-12 O’RING

176

PUMPS

177

CONTROL OF ACTUATORS

PUMP CONTROL FROM THE ENGINE

178

AAZ007-60 –DIGITAL MANOMETER KIT

Kit composed of a digital manometer 2500 bar and 2 high pressure pipes to control the common rail circuit.

To be insert between pump and rail directly on the car to verify the pressure that produce the pump.

CONTROL OF THE RAIL (CAR-RAIL)

AAZ034-35 –KIT OF CAPS TO CLOSE THE RAIL

Kit of caps to close the rail to check it on the test bench.

Thread 14x1

To check the grip of the rail

AZ0045-00 – FALSE ACTUATORS KIT FOR CR PUMPS

Similar Delphi YDT410

AZ0134-278 –DIAGNOSTIC TOOL KIT FOR CR PUMPS

The tester checks the pressure of the common railpumps directly from the engine.

You can check the pressure of all common rail pumpsCP1, CP3, Delphi and Siemens/VDO.

(CLOSED RAIL)

COMMON RAIL PUMPS

179

TO DISMOUNT GLOW PLUGS

AZ0038-00 – WRENCH TOOL KIT TO DISMOUNT AND MOUNT ALL TYPES OF GLOW PLUGS INCLUDING JAPANESE BRANDS

The kit includes nr. 2 connections for torque wrench ½” and 3/8

AZ0046-00 – FALSE GLOW PLUGS TOOL KIT TO TEST THE COMPRESSION OF AL BRANDS ENGINES

AZ0139-02 – MOTOMETER

Tool to check the compression of diesel engines

AZ0050-00 – KIT OF 36 TUBE-BUSHES TO CLEAN ENGINE-HEAD, NOZZLEHOLDER SEAT AND PLUG SEAT.

Nr. 12 in copper diam. from 8 to 19 mm

Nr. 12 in steel diam. from 8 to 19mm

Nr. 12 in nylon diam. from 8 to 19mm

AZ0056-00 – TOOL KIT TO DISMOUNT GLOW PLUGS

8X1 and 10x1

AZ0057-00 – TOOL KIT TO DISMOUNT GLOW PLUGS

9X1

AZ0058-00 – TOOL KIT TO DISMOUNT GLOW PLUGS ON FIATMULTIJET 1.3

COMMON RAIL PUMPS

COMMON RAIL PUMPS

PUMPS PULLERS

AE0233-01 – PULLER FOR BMW 320 -150CV VP 130 CV

For common rail and VP

AE0233-02 – PULLER FOR BMW 520 TDS – 320D VP M47

Only for common rail CP3

AE0247-05 – PULLEY EXTRACTOR FOR C.R DELPHI

AE0260-00 –RENAULT AND OPEL MOVANO PUMP PULLER

AE0233-CP4 – PULLER FOR CP4 PUMP ON BMW SERIE 1

AE0290-CP4 – PULLER FOR CP4 PUMP ON AUDI

AE0269-CR – PULLER FOR PUMP CP3 ON RENAULT

180

AE0276-CR – PULLER FOR CP4 PUMP ON HYUNDAY SANTA FE

With ring nut 40x1.5mm

AE0272-CR – PULLER FOR PUMP ON HYUNDAY GETZ

With ring-nut 35x1.25mm

AE0300-CP4 – PULLER FOR CP4 PUMP

AE0282-CR – PULLER FOR COMMON RAIL PUMPS SIEMENS/VDOON ENGINES FORD

181

COMMON RAIL PUMPS

AE0286-CP4 – PULLER FOR CP4 PUMP ON HYUNDAY SANTE FE AND KIA SPORTAGE

AZ0134-CR – SWIVEL VICE FOR PUMP CP1

It is composed of:

AZ0134-0A = Swivel vice base

AAE001-00 = Bracket for CR CP1 pump

Bracket to use only on the vice

AAE001-01 - BRACKET FOR PUMP CP3

To be used with AZ0134-CR


AAE001-FORD – BRACKET FOR PUMP FORD (DELPHI)



AAE001-MERC – BRACKET FOR PUMP CR MERCEDES CP1


Bracket to use on the vice + test bench

AAE000-04A – BRACKET FOR DELPHI PUMPS (2 HOLES)

To be used with AZ0134-00 or with vice AA2919-01 with AA2963-00

Bracket to use on the vice + test bench

COMMON RAIL PUMPS

PUMP DISASSEMBLY

182

COMMON RAIL PUMPS

AZ0018-01 - TOOL KIT FOR CP1 PUMP

AZ0018-02 - TOOL KIT FOR CP3 PUMP

AZ0070-CP1H - TOOL KIT FOR ANTI-POWDER FILTERS ON CP1 CP1H

Kit with tools to dismout and mount anti-powder filters and caps on pumps CP1 e CP1H

The tool kit is composed of:

AAZ034-165 – AAZ034-153 –AAZ034-911 – AAZ034-169 –AAZ034-159 – AAZ034-161 – AE0268-CR.

All the codes are sold also individually

AAZ034-165 - PULLER FOR ANTI-POWDER FILTER ON CP1H

Similar: 0.986.613.165

AAZ034-153 – PULLER FOR ANTI-POWDER FILTER ON CP1H

Similar: 0.986.613.153

AAZ034-911 – INSERTER FOR VALVE CAGE ON CP1H

Similar: 0.986.612.911

183

COMMON RAIL PUMPS

AAZ034-169 - TOOL TO RE-MOUNT CAP 2.4 ON CP1H

Similar: 0.986.613.169

AAZ034-159 - TOOL TO RE-MOUNT CAP 1.5 ON CP1H

Similar: 0.986.613.159

AAZ034-161 - TOOL TO RE-MOUNT ANTI-POWDER FILTER ON CP1H

Similar: 0.986.613.161

AE0268-CR – KIT OF PULLERS TO EXTRACT DIESEL IN-LET BRASS PIPE ON CP1 AND CP1H

Diam. Brass pipe: 8 and 10 mm

AE0268-CR12 – CLAMP FOR BRASS PIPE OF DIESEL INLET

Diam. Brass pipe: 12mm

184

AAZ034-00 - INSERTER FOR CP1 CONNECTION

Pressing-in tool for low-pressure connection on CP1

Similar 0.986.612.200

AAZ034-01 - INSERTER FOR CP1 IVECO CONNECTION

Pressing-in tool for low-pressure connection on CP1 IVECO

Similar 0.986.612.201

AAZ034-02 - INSERTER FOR CP1 RENAULT CONNECTION

Pressing-in tool for low-pressure connection on CP1 RENAULT

Similar 0.986.612.205

AAZ034-03 - INSERTER FOR BRACKET AND OIL-SEAL FOR CP1 AND CP3

Inserter kit for oil-seal and bracket on common rail pumps CP1 and CP3

Similar 0.986.612.422

COMMON RAIL PUMPS

AAZ034-04 - SCREWS FOR HEAD COVERS CP1

Couple of screws to center the head cover on CP1 pump

Similar 0.986.602.501

AAZ034-05 - DEVICE TO MOUNT O-RING

To mount the o-ring on the pressure control valve with filter on Common Rail pumps

Similar 0.986.612.787185

COMMON RAIL PUMPS

AC0520-00 – WRENCH TO DISMOUNT CONNECTION DENSO PUMP HP0 12 SIDES MM 50

AC0516-CR36 – OPEN WRENCH 36MM WITH CONNECTION FOR TROQUE WRENCH FOR PRESSURE SENSOR OF SIEMENS/VDO PUMPS

With connection for torque wrench 14x18

To be used with torque wrench AC0516-CR

AC0528-CR – WRENCH 28MM X SENSOR POMP CP1 SIEMENS/VDO

AC0540-HP4 – WRENCH RIBE 09 TO DISMOUNT ELEMENT ON PUMPS DENSO HP3 – HP4

AC0530-CP4 – WRENCH TO DISMOUNT VALVE ON PUMP CP4

AC0531-CP4 – WRENCH FOR COUPLING OF PUMP CP4MOUNTED ON AUDI

186

AC0482-00 – WRENCH FOR IN-LET CONNECTION CP3

Similar 0.986.612.991

AC0468-00 – TORX WRENCH FOR COMMON RAIL CP3

COMMON RAIL PUMPS

AZ0128-26 – KIT TO MOUNT AND DISMOUNT SEEGER ON CR DELPHI PUMPS

AC0530-CP4 – WRENCH FOR VALVE OF CP4 PUMP

AZ0128-427- TAPPET LIFTER KIT FOR CP3 + DURAMAX

Kit of 3 tappet lifters

Simile 0.986.612.427

For CP3 pumps and 110 DURAMAX pumps

187

AE0300-CP4 – PULLER FOR CP4 PUMP

AZ0128-25 – KIT OF INSERTERS FOR CP3

AZ0128-24 – ADJUSTING KIT FOR CP3 - 6 PIECES

COMMON RAIL PUMPS

AE0264-00 – PULLER FOR PRESSURE REGULATOR CP3

AE0291-CP4 – PULLER FOR PRESSURE REGULATOR OF CP4

188

189

HOW TO DISMOUNT PUMPS DELPHI DFP3

AAZ034-498 – POSITIONING DEVICE FOR EXTERNAL OIL-SEAL

For pump Delphi DFP3

Similar: YDT498

AAE001-CP4-D – ADAPTOR PLATE X PUMP DELPHI DFP3 AND DFP4

For test bench. To use with AS0003-00

AAZ034-491 – INSERTER CAM-SHAFT ON PUMP DFP3

To insert the cone-cam on pumps Delphi DFP3

Similar: YDT491

AAZ034-493 – POSITIONING DEVICE FOR INTERNAL OIL-SEAL

For pump Delphi DFP3

Similar: YDT493

AC0700-00 – KIT 4 WRENCHES FOR PUMP DFP3

Torx wrench with 6 points

COMMON RAIL PUMPS

AC0534-CR – WRENCH FOR PIPE-NUT MERCEDES OF 17MM.

Wrench to close the fuel supply pipe-nut pump Mercedes.Dimention: Star 17mm.With connection 1/2"

190

SPECIAL WRENCHES FOR PIPES

AC0414-01 – POLIGONAL WRENCH FOR PIPE-NUT

Hexagon 14mm

Hexagon 17mm

AC0414-00 – POLIGONAL WRENCH FOR PIPE-NUT

Hexagon 19mm

Hexagon 17mm

AC0535-CR – WRENCH FOR PIPE-NUT MERCEDES OF 19MM.

Wrench to close the fuel supply pipe-nut pump Mercedes.Dimention: Star 19mm.With connection 1/2"

COMMON RAIL PUMPS

191

MOTORING COUPLING


L= 100m

Similar: 1.686.430.024


Similar: 1.686.430.026

AG0025-CP4 Coupling cone 25 for CP4 pumps.

Coupling composed of: AG0025-02 +

AG0000-CP4 screw for CP4 pumps

AG0000-CP4 Screw 18x1.5 for coupling cone 25 for CP4

pumps



AG0133-CR10 Coupling for Denso/Siemens pumps on Ford

and Fiat – Cut 10mm

AG0134-C.D8 Coupling for Delphi pumps – CUT 8mm

AG0119-00 Coupling for test bench Bosch

Similar: 1.686.401.028

Hole 10mm or Hole 12mm for EPS 815

(please details in the order)

AG0023-01 Coupling cone 23,50 with puller

L= 100m

For pumps VDO / Renault 5WS40844

COMMON RAIL PUMPS

PUMPS ON THE TEST BENCH

192

AAE001-CP1H3 – FLANGE FOR PUMP CR CP1 H3

AAE001-CP4 – FLANGE FOR PUMP CP4

AAE157-08 – FLANGE DIAM 50 FOR PUMP CP1

VE flange that allows to mount on test bench CP1 pumps

Similar 1.685.720.062

AAE001-02 – FLANGE FOR CP3 PUMP

AAE001-03 – FLANGE WITH RING X CP3 MERCEDES PUMP

AS0003-00 - BOSCH BRACKET ISO

Similar 1.688.010.124

COMMON RAIL PUMPS

COMMON RAIL PUMPS

KIT TO MOUNT COMMON RAIL PUMPS MERCEDES

AAE001-MERC – BRACKET CR MERCEDES CP1

To be used also with sviwel vice AZ0134-CR

AAZ026-03 – KIT 2 CONNECTIONS WITH PLATE FOR CR MERCEDES PUMPS

AG0131-CR8 – MOTORING COUPLING FOR TEST BENCH FOR PUMPS CR CP1 –CUT MM8-

193

194

AAE001-CP4-D – FLANGE FOR PUMP DELPHI DFP3 E DFP4

AAE002-CR – FLANGE FOR PUMPS CR VDO MOUNTED ON NISSAN QASHQAI 5WS40153

AAE003-CR – FLANGE FOR PUMPS CR VDO 5SW40157


AAE001-NIP – FLANGE FOR CR DENSO HP2/3 ON FORD E FIAT


AAE001-VDO – FLANGE FOR PUMPS VDO/DELPHI

Pump code: VDO 03L130755AL01

VDO 04L130755B01

Delphi 28334239

AAE000-04 – FLANGE FOR DELPHI-FORD PUMP

VE flange for Renault Megane that allows to mount on test bench common rail Delphi – Ford pump

AAE000-04A – FLANGE FOR DELPHI PUMPS (2 HOLES)

To use on test bench and on vice (28265176)

AAE000-04B – FLANGE FOR C.R. DELPHI LOOP HOLES

COMMON RAIL PUMPS



AZ0063-CR

TOOL KIT WITH DUMMY PRESSURE

REGULATORS

BOSCH CP3 – DELPHI – VDO - DENSO

Tool kit with nr. 9 dummy pressure regulators for c ommon rail pump Bosch CP3, Delphi, VDO Siemens and Denso.

Dummy regulators that you find in the box:

A) AAZ034-08 For pump Bosch CP3

B) AAZ034-15 For pump Bosch CP1H/CP3

C) AAZ034-20 For pump Bosch and VDO Siemens

D) AAZ034-16 For pump VDO Siemens

E) AAZ034-21 For pump VDO Siemens with metering valve

F) AAZ034-07 For pump Delphi

G) AAZ034-17 For pump Denso

H) AAZ034-22 For pump Denso HP3/CP3

I) AAZ034-31 For pump Denso with valve 0190

A CB D

I

E

H

GF

195

AAZ034-08 – DUMMY PRESSURE REGULATOR CP3

Adaptor for pressure sensor on pump CR –CP3

AAZ034-15 – DUMMY PRESSURE REGULATOR CP1H/CP3

Adaptor for pressure sensor on pump CR CP1H-CP3

AAZ034-20 – ADAPTOR FOR PRESSURE SENSOR SIEMENS/VDO- BOSCH

196

AAZ034-13 – DUMMY PRESSURE REGULATOR FOR CR CP1

Similar: 0.986.612.413

AAZ034-CP4 – CONNECTION TO FIX HIGH PRESSURE PIPE ON PUMP CP4

To utilize pipe with connection of 14mm

We suggest to buy nr. 2 pieces.

AAZ034-34 – DUMMY PRESSURE REGULATOR PUMP BOSCH

AAZ034-36 – DUMMY PRESSURE REGULATOR CP4

COMMON RAIL PUMPS

AAZ034-32 – CAP FOR PRESSURE SENSOR ON PUMPS BOSCH –SIEMENS/VDO

197

AAZ034-16 – ADAPTOR / DUMMY PRESSURE REGULATOR SIEMENS/VDO

AAZ034-20 – ADAPTOR FOR PRESSURE SENSOR ON PUMPS SIEMENS/VDO- BOSCH

AAZ034-18 – CONNECTION TO FIX HIGH PRESSURE PIPES ON PUMPS SIEMENS/VDO

AAZ034-19 – ADAPTOR TO MOUNT PRESSURE REGULATOR (BOSCH WITH THREAD – REGULATOR 1°GENERATION

AAZ034-21 – ADAPTOR / DUMMY PRESSURE REGULATOR FOR SIEMENS/VDO WITH SUPPLY VALVE

COMMON RAIL PUMPS

AAZ034-07 – ADAPTOR/ DUMMY PRESSURE REGULATOR DELPHI

AAZ034-17 – ADAPTOR / DUMMY PRESSURE REGULATOR DENSO

198

AAZ034-22 – ADAPTOR FOR DUMMY PRESSURE REGULATOR ON PUMPS HP3 –CP3

AAZ034-31 – ADAPTOR / DUMMY PRESSURE REGULATOR DENSO WITH VALVE -0190

COMMON RAIL PUMPS

LIST OF TOOLS FOR PUMPS CP4

AE0233-CP4 Puller for CP4 pump mounted on BMW Serie 1

AE0290-CP4 Puller for CP4 pump mounted on AUDI

AE0291-CP4 Puller for pressure regulator of CP4

AE0276-CR Puller for CP4 pumps mounted on HYUNDAY SANTA FEWith ring-nut 40x1.5mm

AE0300-CP4 Puller for CP4 pump

AE0286-CP4 Puller for CP4 pump mounted on HYUNDAY SANTA FE and KIA SPORTAGE

AC0530-CP4 Wrench to dismount valve of CP4 pump

AC0531-CP4 Wrench for coupling of CP4 pump mounted on AUDI

AG0025-CP4 Coupling cone 25mm with screw for CP4 pump

AG0000-CP4 Screw 18x1.5mm for coupling cone 25mm

AAE001-CP4 Flange for CP4 pump

AAZ034-CP4 Connection for high pressure pipe of CP4 pump.

AZ0128-519 Timing tool kit for BMW engine with pump CP4 with cam-shaftback-rotary


199

COMMON RAIL PUMPS

200

SPARE PART

FOR PUMPS

201

BB0001-00 – COMMON RAIL BUSH –CP1-

External diameter: 19mm

Internal diameter: 17mm

Length: 15mm

BB0002-00 –COMMON RAIL BUSH –CP1-



Length: 20mm




Length: 20mm




Length 17mm




Length: 22mm




Length: 25mm




Length: 25mm

COMMON RAIL PUMPS

202

BB0008-00 –COMMON RAIL BUSH –CP1H-



Lenght: 17mm

BB0009-00 –COMMON RAIL BUSH –CP1H-



Lenght: 19mm

203

COMMON RAIL PUMPS

BOSCH PRESSURE REGULATORS

Sirini Code Codes Suitable with

Codice Sirini Codici Adattabile a

BA0008-493 0 281 002 493 PSA P/N 1399 25 – 1933 25CITROEN BERLINGO 2,0 HDIPEUGEOT 206 cc HDI – 306 20 cc HDI

406 cc HDI – 806 20 cc HDIEXPERT 20 cc HDIPARTNER 20 cc HDI

BA0008-872 0 281 002 872 PSA P/N 1399 25 – 1933 25CITROEN BERLINGO 2,0 HDIPEUGEOT 206 cc HDI – 306 20 cc HDI

406 cc HDI – 806 20 cc HDIEXPERT 20 cc HDIPARTNER 20 cc HDI

BA0008-698 0 281 002 698 MERCEDES P/N 611 078 05 49MERCEDES VITO 108 – 110 – 112MERCEDES SPRINTER 208 – 211 – 213 – 216 – 308 – 311313 – 316 – 408 – 411 – 413- 416 – 616MERCEDES A160 – A170 – C200 – C220 – C270 – C30CLK270 – E200- E220 – E270 – E320 – E400 – G270 –G400 – ML270 – ML400 – S320 – V200 – V220- VANEO17

BA0008-699 0 281 002 699 MERCEDES P/N 611 078 05 49MERCEDES VITO 108 – 110 – 112MERCEDES SPRINTER 208 – 211 – 213 – 216 – 308 – 311313 – 316 – 408 – 411 – 413- 416 – 616MERCEDES A160 – A170 – C200 – C220 – C270 – C30CLK270 – E200- E220 – E270 – E320 – E400 – G270 –G400 – ML270 – ML400 – S320 – V200 – V220- VANEO17

BA0008-480 0 281 002 480 BMW P/N 13 51 7 787 537BMW 330D – 525D – 530D – 730D – X5

BA0008-284 0 281 002 284 CITROEN – PEUGEOT

BA0008-241 0 281 002 241 MERCEDES P/N 611 0780 149MERCEDES SPRINTER 208 – 211 – 213 – 216 – 308 – 311313 – 316 – 408 – 411 – 413 – 416 -616MERCEDES A160 – A170 – VANEO17 – C270 – C30 –CLK270 – E270 – G270 – ML270 – E320 – S320

REGOLATORI DI PRESSIONE BOSCH

204

BOSCH PRESSURE REGULATORS

Sirini Code Codes Suitable with

Codice Sirini Codici Adattabile a

BA0008-445 0 281 002 445 HYUNDAI:SANTA FE 2.0 CRDI – SANTA FE CRDI-VG – TRAJET XG 2.0CRDI – TRAJET XG 2.0 VGT CR – TRAJET WGT CR –TUCSON 2.0 CDRIKIA:CARENS II 2.0 CRDI – XTREX 2.0 CR

BA0008-483 0 281 002 483 RENAULT P/N 77 01 052 268LAGUNA 1.9 Dci – MEGANE 1.9 Dci – MEGANE 1.9 DtiSCENIC 1.9 Dci

BA0008-488 0 281 002 488 FIAT P/N 717 184 45FIAT P/N 608 166 59ALFA 156 1.9 JTD – ALFA 156 2.4 JTD

BA0008-500 0 281 002 500 FIAT P/N 994 832 54RENAULT P/N 50 01 848 538FIAT DUCATO 2.8 JTDIVECO DAILY 2.8 JTDRENAULT MASCOTTE 110 Dci

BA0008-718 0 281 002 718 KIA CARENS 20 CRDIXTREE 20 CRDIHYUNDAI TRAJET 20 CRDI

REGOLATORI DI PRESSIONE BOSCH c/filtro

205

206

KIT POMPE TANDEM

KIT FOR TANDEM PUMPS

BK0056-359 KIT TANDEM

038 145 209 E=H=K

DX16163


F 009 D00 001038 145 209 A

DX16161

BK0056-359-1 KIT TANDEM

BK0056-359 + BK0056-358

DX16161 + DX16163

207

KIT POMPE TANDEM



038 145 209 M=209QF 009 D02 008

DX16164


070 145 209 H=F=J07Z 145 209 B

DX16165


07Z 127 025 F=E

DX16166

208

KIT POMPE TANDEM



038 145 101 B


F 009 D00 06903G 145 209 C

DX16162

TIMING TOOL

KIT

209



TIMING TOOL KIT

AZ0128-218 - TOOL TO MOUNT AND DISMOUNT VP FORD DURATORQ

Engine 2.0 – 2.2 – 2.4 and Common Rail

AZ0128-219 - FIXING PIN FOR FLY-WHEEL ON FORD TRANSI T

With pump VP and Common Rail

AZ0128-217 - WRENCH TO DISMOUNT RING-NUT ON FORD MONDEO

Common Rail

AZ0128-38 - TIMING TOOL KIT FOR FORD TD 1.4 -2.0—2.4

AZ0128-39 - TIMING TOOL TO MOUNT AND DISMOUNT FORD 1 ,8 WITH VDO PUMPS

TIMING TOOL KIT FOR COMMON RAIL ENGINES

210

FORD ENGINES

AZ0128-51 – TIMING TOOL KIT FOR FORD 1.4 1.6 TDCI

Engine Ford: 1.4 TDCi : F6JDEngine Ford: 1.6D TDCi: HHJF – HHJC – HHJD – HHJEEngine Citroen: 1.4 HDi: 8HX (DV4TD), 8HZ (DV4TD)Engine Peugeot: 1.4 Hdi: DV4TD (8HZ)



211

FORD ENGINES

FOTO

NON DISP

AZ0128-52 – TIMING TOOL KIT FOR FORD 1.6/2.0 TDCI AN D GASOLINE

For Ford C-MAX Gasoline (2003-09>2010-09) 1.6i 16V 85KWEngine code: HXDAGaershift: M5 (2007-03>2010-09)

1.6 Ti-VCT Engine HXDA2.0TDCI Engine G6DA –G6DB-G6DC (03/07)

TIMING TOOL KIT



212

FIAT – FCA ENGINES

AZ0128-28 - TIMING TOOL KIT FOR FIAT ENGINE MULTIJET 1300 WITH TOOL FOR THE TRANSMISSION BELT

AZ0128-35 - TIMING TOOL KIT FOR FIAT ENGINES 1900 MU LTIJET WITH TOOL FOR THE TRANSMISSION BELT

AZ0128-36 - TIMING TOOL KIT FOR FIAT 1900 JTD 16V

On Alfa 159 and Fiat Croma

AZ0128-41 - TIMING TOOL KIT FOR FIAT ENGINES 1600 MU LTIJET WITH TOOL FOR TRANSMISSION BELT

AZ0128-30 - TIMING TOOL KIT FOR FIAT-IVECO DAYLI/DUC ATO

Engine 2.3 – 2. 8 Common RailEngine F1A – F1C

AZ0128-34 – TIMING TOOL KIT FOR CHRYSLER 2.5 – 2.8 CR D

Voyager - Cherokee

TIMING TOOL KIT



213

FIAT – FCA ENGINES

AZ0128-50 –TIMING PINS FOR FLY-WHEEL / PMS IVECO CURSOR 8/10/13.

Similar code Iveco: 99360612 - 99360613

AZ0128-62 – TIMING TOOL PLATE FOR OIL-SEAL VAG FIAT

TIMING TOOL KIT



AZ0128-23 - KIT OF TIMING PINS FOR COMMON RAIL RENAU LT

AZ0128-29 - TIMING TOOL KIT FOR RENAULT 2.2 – 2.5 DCI

AZ0128-42 – TIMING TOOL KIT FOR RENAULT 2000 DCI

Engine: M9R---

214

RENAULT – PEUGEOT – CITROEN ENGINES

AZ0128-32 - TIMING TOOL KIT FOR PEUGEOT CITROEN

AZ0128-33 TIMING TOOL KIT FOR PEUGEOT CITROEN

Citroen: AX, Berlingo, BX, C5, C25, Dispact, Evasion, Jumpy, Jumper; Relay, Saxo, Xara, Xantia, XM, ZX.

Peugeot: 106, 205, 306, 405, 406, 806, J5, Boxer, Expert, Partner; Solara.

AZ0128-37 - TIMING TOOL KIT FOR PEUGEOT CITROEN 1.4 – 1.6 HDI

AZ0128-49 – TIMING TOOL KIT FOR RENAULT 1.5-1.9 DCIFOTO

NON DISP

TIMING TOOL KIT



AZ0128-45 – TIMING TOOL KIT FOR BMW SERIE N51-52-53- 54

For models: 128i – E82 (07-08) – 130i – E81/E87 (05-08) –135iS.E82 (07-08) – 325i/ xi – 330i / xi – 335i /xi – 523i /Li – E60/61 (04-08) X3 – 2.5 / 3.0 E83 (06-08) – Li / 525i / xi – E60/61 (06-08) –63oi – E60/61 (04-08) – 528i /Li / xi – E60/61 (06-08) – 530i / Li /xi –E60/61 (05-08) – 535i / xi – E63/64 (04-08) – 730i / Li – E65/66 (04-08) – X5 3.0 – E70 (06-08) – Z4 2.5/3.0 – E85/86 (05-08) – 328i E90/91/92/93 (04-08) xi

AZ0128-46 – TIMING TOOL KIT FOR BMW SERIE N40-45 (T)

For moderl 1 serie 116 E81 / E87 – 3 serie 316i E46 / E90 – 316 CI E46 316 TI E46

AZ0128-519 - TIMING TOOL KIT FOR BMW ENGINES WITH PUMP CP4 WITH CAM-SHAFT BACK-ROTARY

BMW N47BMW 2.0 N47 – N47s (DV20A/B)

215

BMW ENGINES

AZ0128-56 – TIMING TOOL KIT FOR BMW-MINI 1.4-1.6 16V

For BMW – CITROEN – PEUGEOTBMW MINI: R55 –R56 COOPER e COOPER SBMW MINI: R56 MINIONEMotori BMW: N12 – N14CITROEN: C4-C4 PicassoPEUGEOT: 207 -308Engine PSA: EP3 – EP6 – EP6DT - DST

TIMING TOOL KIT



AZ0128-40 – TIMING TOOL KIT FOR OPEL AGILA MERIVA CO RSA

Engine 1.0 – 1.2 16V – 1.4 16V

AZ0128-31 – TIMING TOOL KIT VW SEAT 1.2 1-2-3 CIL

216

AZ0128-48 – TIMING TOOL KIT FOR VW SEAT 1.2-1.6 GAS OLINE

Engine Audi 1,2 FTSI V8 TURBOVW SKODA 1.1-1.6 FSI -TSI

AZ0128-54 – TIMING TOOL KIT FOR AUDI VW POMPA CP4 – C P1H3

For AUDI Q7 diesel (2006-03>) 3.0 TDI V6 24V TURBO 4X4 171KWEngine code: BUG – Gearshift A6 (2006-03>2009-04)

VAG 2.7 – 3.0 TDI V8 + 4.0 – 4.2 TDI V8

VOLKSWAGEN – AUDI – OPEL – SKODA – SEAT ENGINES

FOTO

NON DISPAZ0128-53 – TIMING TOOL KIT FOR OPEL ASTRA / ANTARA 2.0 CDTI-CHEVROLET CAPTIVA 2.0 VCDI

AZ0128-47 – TIMING TOOL KIT FOR VW 2,5 TDI

Engine: AXD-AXE – BLJ –BNZ – BPC – BAC – BLK – BPD - BPE

TIMING TOOL KIT



217

VOLKSWAGEN – AUDI – OPEL – SKODA – SEAT ENGINES

AZ0128-60 – TIMING TOOL PLATE OIL-SEAL AUDI

AZ0514-00 – THREADED PIN FOR TIMING ON AUDI GOLF 110 HP

Similar: 0.986.612.775 – To use with AZ0513-00

AZ0513-00 – FIXING CAM-SHAFT TOOL FOR AUDI GOLF 110H P

AZ0514-KIT TIMING TOOL KIT VW AUDI 140HP

AZ0128-55 TIMING TOOL KIT AUDI/VW 2.0 FSI

AUDI: A3 2.0 FSI (03)AUDI: A4 2.0 TFSI (04)AUDI: A6 2.0 TFSI (06)VW: Golf and Touran 2,0 FSI (03)VW: Passat 2.0 TFSI (05)

AZ0128-44 – TIMING TOOL KIT FOR VALVES ENGINE VW GRO UP

VW AUDI SEAT 1.8Audi: A3 –A4 – A6 – TTSeat: Ibiza, Cordoba, Leon, Toledo, AlhambraSkoda: OctaviaVW: Golf, Bora, Beetle, Passat

TIMING TOOL KIT

218

PIPES AND

CONNECTIONS

219



PIPES

HIGH PRESSURE FLEXIBLE PIPS

Code Sirini Bosch code Dimention Nut Description

AAT005-00 6X2X300MM 14X14 High pressure Flexible



AAT000-FX 1.680.750.000 6X2X400MM 14X14 High pressure Flexible


AAT011-FX 6X2X400MM 12X12 High pressure Flexible













AAT085-FX 1.680.750.085 6X2.2X350MM 12X14 High pressure Flexible

220

We can manufacture pipes of each kind of dimentions, rigid and flexible; useful to work up at low and high bar (2500/3000 bar)



HIGH PRESSURE PIPES X PUMP VPCode Sirini Bosch code Old Bosch code Dimention Nut Description

AAT100-BH 1.680.750.100 1.680.750.091 6X2.2X350MM 12X14 High pressure RIGID

AAT101-BH 1.680.750.101 1.680.750.092 6X2.2X450MM 14X14 High pressure RIGID

AAT102-BH 1.680.750.102 1.680.750.093 6X2X845MM 14X14 High pressure RIGID

AAT103-BH 1.680.750.103 1.680.750.096 6X2X450MM 12X14 High pressure Flexible

Attention: pipes are sold one by one and are compatible with original BOSCH pipes

PIPES FOR TEST BENCH EPS 815

Code Sirini Bosch code Dimention Nut Description

AAT227-FX 1.680.712.227 6X2X1000MM 14X12 With shaped connection high press. flex

AAT229-FX 1.680.712.229 6X2X1000MM 14X12 high pressure flexible

AAT815-00 1.680.712.230 6X2X1000MM 14X14 high pressure flexible

AAT815-01 1.680.712.338 6X2X1000MM 14X18 high pressure flexible

Pipe code AAT815-01 is composed of AAT815-00 + AAZ010-35

For code 1.680.010.369 use AAT227-FX

AAT105-BH – 1.680.750.105 High pressure



AAT227-FX

221



PIPES

PIPES FOR TEST BENCH AVM

AAT200-AVM – COUPLE OF SHAPED PIPES X AVM DELPHI

Similar: AHP5009 – AHP5010

Connection : 14x14

222

AAT201-AVM – COUPLE OF SHAPED PIPES X AVM DELPHI

Connection : 12x14

AAT600-FX – HIGH PRESSURE BLU PIPE FOR TEST BENCH DELPHI/HARTRIDGE

6X2X1000 connection : 12F x14 M

We can manufacture pipes of each kind of dimentions, rigid and flexible; useful to work up at low and high bar (2500/3000 bar)



RIGID PIPES FOR TEST BENCH

Sirini Code Codes MeasuresNut in mm

Test pressure line for…..

Codice Sirini Codici MisureDado in mm

Tubi banchi prova per….

AAT001-CR 6X2.4X155 14X14 Common rail nozzleholdersAAT002-CR 6X2.4X155 12X14 Common rail nozzleholdersAAT003-CR 6X2.4X155 12X12 Common rail nozzleholders

AAT008-00 1.680.750.008 6 X 2 X 600 14 X 14 A, MW pumpsAAT014-00 1.680.750.014 6 X 2 X 600 12 X 14 K, A, M, MW pumpsAAT015-00 1.680.750.015 6 X 3 X 600 14 X 14 A, B, P (fino a pompante .),

S7000 su Scania (conportainiettore 019)A, B, P (up to 11mm. ofpumping group), S7000 onScania (with nozzle holder019)

AAT017-00 1.680.750.017 6 X 2 X 840 12 X 14 VA, VM, VE, F, NP, VEpumps

AAT021-00 1.680.750.021 6 X 2 X 500 14 X 14 CAV, SIMMS, GR.B pumpsAAT028-00 1.680.750.028 6 X 2 X 840 14 X 14 VA, VE pumpsAAT060-00 1.680.750.060 8 X 2 X 1000 14 X 18 12mm. P pumps

AAT069-00 1.680.750.069 8 X 4 X 1500 18 X 18 PEV, ZWM pumps

AAT073-00 1.680.750.073 6 X 2 X 450 12 X 14 VE, BMW pumps

AAT074-00 1.680.750.074 8 X 3 X 1000 14 X 16 Pomp P 12mm. conpiastrina foro calibrato. P pumps with orefice platewith calibrated hole

AAT075-00 1.680.750.075 sostituisce replace 1.680.750.067

8 x 3 x 1000 14 x 14 P, S7100, S7800 pumps

AAT085-00 1.680.750.085 6 X 1.6 X 350 12 X 14 Pompa VE con iniettorediretto e rapidoVE pumps with high-speeddirect injection engine

AAT089-00 1.680.750.089 8 X 3 X 600 14 X 14 A, P, MW pumps

AAT114-00 AHP114 6 X 2.5 X 330 12 X 12 Epic PSA pumps

AAT126-00 AHP126 6 X 1.6 X 365 12 X 12 Epic Ford pumps

AAT133-00 AHP133 6 X 1.8 X 450 12 X 14 DP200 pumps

AAT134-00 AHP134 6 X 1.5 X 710 12 X 14 DP200 pumps

AAT300-00 6 X 2 X 300 12 X 14

AAT300-01 6 X 2 X 300 14 X 14

AAT300-02 6 X 2 X 300 14 X 9/16

223



PIPES

CONNECTION FOR TEST BENCH

AAZ010-30 – CONNECTION 14F X 12M



AAZ010-36 – CONNECTION 16F X 14F

Useful to connect Bosch Piezo injectors to bench pipes

Special for EPS708

Adaptable on pipes 1.680.750.122 and 1.680.750.121

AAZ034-CP4 – CONNECTION FOR HIGH PRESSURE PIPE FOR CP4 PUMP

To use pipes with connection 14mm

We suggest to buy nr. 2 pieces

224

AAZ010-37 – CONNECTION 22X1,5F X 14X1,5M

For EPS815/708

AAZ010-38 – CONNECTION 18X1,5F X 14X1,5M

For EPS815/708

AAZ010-362 – CONNECTION 12M X 14F

Reduction for Bosch PIEZO injectors



BRHP90-12 – CONNECTION 90°12X12

225

BRHP90-14 – CONNECTION 90°12X14

PIPES

CONNECTION FOR TEST BENCH



RILSAN PIPE

AAT099-CR2 – DOUBLE RILSAN PIPE


Pipe composed of nr. 2 pipes, one red and one black

Lenght:1,30 mt

AAT099-CR –RILSAN PIPE


Lenght: 2 mt

AAT099-CR8 – MULTI-RILSAN PIPE


Pipe composed of nr. 8 pipes of differents colors

Lenght: 1,50 mt

226

PIPES



Sold in meters



Sold in meters



Sold in meters



BURETTE FOR TEST BENCH BOSCH

AAZ025-00 – BURETTA 32cc

Similar: 1.680.510.001

227


Similar: 1.680.510.003


Similar: 1.680.510.006


Similar: 1.680.439.506


Similar: 1.680.439.511

AAZ025-05 – FIXING DEVICE FOR BIG BURETTE

AAZ025-06 – FIXING DEVICE FOR SLIM BURETTE

228

UNIT INJECTOR

229

UNIT-INJECTOR UI-UP

Wrenches and tools for Volkswagen

AE0247-03 Sliding hammer

Sliding hammer for unit-injectors Volkswagen.

Similar: 0.986.612.750

AZ0128-31 Timing tool for Volkswagen – Seat 1.2-3 cylinders

It is composed with:

1)Tool for blocking the driveshaft

2)Blocking pin for cam-shaft

AC0492-00 Bush wrench 1000 teeth VW Lupo

To mount and dismount the bracket of unit-inector UIS

AE0247-494 Puller for unit injector VW 2°generatio n

Puller from the engine.

For unit injector VW 2°serie – Bosch – Siemens

Similar: 0.986.611.494

To be used with our sliding hammer code AE0226-00

AE0226-00 – Sliding hammer Length: 340 mm

230

UNIT-INJECTOR UI-UP

AC0502-00 Dismounting wrench for solenoid Hes. 37mm

Poligonal wrench to dismount unit-injector VW and Audi A6 solenoid.

Unit-injector code:

0.414.720.029

0.414.720.215

AC0503-00 Dismouting wrench for nut

Wrench to dismout the nut of unit-injector VW and Audi A6 with 18 teeth.

Unit-injector code:

0.414.720.404

AC0504-00 Dismounting wrench for solenoid 12 sides

Wrench to dismout the solenoid of unit-injector VW and Audi A6 with 12 teeth.

Unit-injector code:

0.414.720.404

AC0506-20 Dismount wrench for nut

Octagonal wrench to dismount the nut of Volkswagen unit-injector.

Wrench dimension: octagonal 20 mm

AC0512-00 Wrench to dismount ring-nut of UI-P VW SI EMENS -PIEZO

Wrench dimension: Hexagonal 29mm

231

AC0513-00 Wrench to dismount ring-nut of UI-P VW SI EMENS -PIEZO

Wrench dimension: Octagonal 30mm

AC514-00 Wrench to dismount solenoid of UI-P SIEMEN S VW PIEZO

Wrench dimension: 25 mm 12 sides.

AC515-00 Wrench to dismount nut of UI-P SIEMENS VW PIEZO

Wrench dimension: octagonal 17mm

UNIT-INJECTOR UI-UP

AC0600-KIT Kit of wreches:

AC0513-00

AC0514-00

AC0515-00

The wrench are sold also individually

232

Wrenches for Bosch - Iveco

AC0495-00 Wrench for Solenoid Bosch - Iveco

Octagonal wrench to dismount solenoid of unit-injector Bosch-Iveco (38mm).

Similar: 0.986.613.239

AZ0501-CR32 Wrench to dismount the nut of Iveco Cursor

Open hexagonal wrench with dynamometric connection ½” to dismount the nut of unit-injector Iveco Cursor

Wrench dimension: diam. 32mm

Wrench for Cummins

AC0517-00 Wrench to dismount the nut of CUMMINS

Wrench to dismount the nut of unit-injector CUMMINS

Nut code: 3652541 – PXDR0796

UNIT-INJECTOR UI-UP

AZ0128-50 Tool for timing adjustment of phonic disc on camshaft - IVECO CURSOR

Pins for timing on phonic wheel /PMS on IVECO CURSO 8/10/13

Similar: Iveco 99360612 - 99360613

They areINDISPENSABLE for timing

233

AC0507-00 Wrench to dismount solenoid of Volvo

Thooted wrench to dismount solenoid of Volvo (36mm)

Wrenches for Volvo

AC0496-00 Wrech to dismount the nut Volvo-Delphi

Wrench to dismount the nut of Volvo Delphi 500HP

Diam: 39mm

It can be used also as a mask to open the nut of unit-injector Volvo with diam. 39mm without conjunction holes.

UNIT-INJECTOR UI-UP

AC0550-00 Wrench to open unit injector

Wrench to open the nut of unit injector Volvo-Delphi-Rover

To open the nut without hexagon or holes

It can be used on vice AZ0313-CR to avoid breaking the pins

234

Wrench for Rover

AC0494-00 Wrench to dismount the nut Rover

Wrench with 4 pins to dismount the nut of unit-injector Rover

UNIT-INJECTOR UI-UP

Wrench for DAF - DELPHI

AC0552-00 Wrench to dismount the nut DAF-DELPHI

Wrench to dismount the nut of unit-injector DAF-DELPHI

235

Caterpillar

236

AZ0091-00 Kit for Caterpillar HEUI BN3126

Kit composed of:

Plate for vice

Wrench for pulverizer

Wrench for pulverizer screw (Torx 6 female – our codeAC0521-00)

(See also BR0004-28)

AC0521-00 TORX wrench of 6 female

UNIT-INJECTOR UI-UP

AZ0090-00 Kit for calibration unit injector Caterp illar type 127

Type 127 ...8216

…8218

…8222

…8225

Engine 3114-3116

Dismounting plates

AB0127-00 Unit-injector plate

Unit-injector plate to dismount unit-injector.

To be used with our swivel vice (AZ0134-00 – swivel vice for rotative pumps)

Wrench dimensions: 28.2mm; 32.5mm; 39.5mm

Similar: 0.986.613.237

AZ0134-00 Swivel vice for rotative pumps

Base vice to fix our unit-injector plate AB0127-00

UNIT-INJECTOR UI-UP

AB0128-00 Plate to fix unit injectors (ACTROS –ATEG O)

Similar: 0.986.613.000

To be used with swivel vice (AZ0134-00 or on AA2919-00 with AA2963-00)

AA2963-00 Plate for swivel vice

Similar: KDEP 2963 – 0.986.611.358

AA2919-00

237

AZ0313-CR – Tool to dismount and mount common rail nozzleholders and unit-injectors.

Similar: 0.986.613.400 and 0.986.613.500

AZ0313-CELL – Force pick up with digital force indi cator

Similar: 0.986.612.997

Measure: from 0 to 2500 kg (25000 Newton)

AZ0313-CR500 – Plate to trasform the tool original B osch 0.986.613.400 in common rail

Similar: 0.986.613.500

These plates, AZ0313-CR500, are included in our tool AZ0313-CR. The code AZ0313-CR500 is sold also individually.

AZ0313-DISC – Kit 3 graduated discs

Kit of 3 graduated discs with 3 different diameters

Degree: from 0 to 180

These discs, AZ0313-DISC, are included in our tool AZ0313-CR. The code AZ0313-DISC is sold also individually.

UNIT-INJECTOR UI-UP

Unit-injector disassembly

AZ0313CRKIT– Kit 3 plates unit injector

The kit is composed with:

AZ0313-CR04 - For Truck

AZ0313-CR428 – Similar: 0.986.913.428 – VW 1°-2°Serie

AZ0313-CR429 – Similar: 0.986.613.429 – VW 3°Serie

The plates are sold also individually

238

AZ0313-CR01 – Pulverizer fixining bush 7 mm.

To fix the tip of the pulverizer of common rail injectors and unit-injector VW of 7 mm.


AZ0313-CR02 – Pulverizer fixing bush 9 mm.

To fix the tip of the pulverizer of common rail injectors and unit-injectors VW of 9 mm.


AZ0313-CR417 – Pulverizer fixing bush7 mm with step .

To fix the tip of the pulverizer of unit-injector VW of 7 mm with step.

Similar: 0.986.613.417


AZ0313-KIT – Kit of pulverizer fixing bushes

Kit of 3 pulverizer fixing bushes for common rail injectors and unit-injectors of 7mm – 7 mm with step– 9 mm.

The kit includes the following codes: AZ0313-CR01 + AZ0313-CR417 + AZ0313-CR02.

The code, AZ0313-KIT, is included in our tool AZ0313-CR. The code AZ0313-KIT is sold also individually.

AZ0313-CR427 – Elastic capsule – Pick up spring

Elastic capsule – pressure 700 Nm – 70 Kg.

Similiar: 0.986.613.427

UNIT-INJECTOR UI-UP

239

Test adaptors

BR0004-03

EUI/PDE Scania – Volvo 420 – Iveco Cursor type 430

Filetto/Thread: 31 x 1 mm

BR0004-04

EUI/PDE Iveco Cursor type 350 - Volvo


BR0004-05

EUI/PDE Volvo FH12 – Volvo 420 – Volvo 460


Foro trasversale / Transversal hole

BR0004-08

EUI/PDE Volvo 460 Euro 2 - Scania


BR0004-09

EUI/PDE Caterpillar – John Deere


BR0004-10

EUI/PDE Volkswagen – 2°Serie

UNIT-INJECTOR UI-UP

240

BR0004-11

EUI/PDE Volkswagen

BR0004-12

EUI/PDE Land Rover


BR0004-13

EUI/PDE Detroit

Filetto/Thread: 32 x 1.5 mm

BR0004-14

EUI/PDE Cummins L10-M11



BR0004-15

EUI/PDE Cummins N14

Filetto/Thread: 1” 1/8 – 18 UNEF

(filetto tipo americano – American thread – UNEF)

BR0004-16

EUI/PDE Volvo 520 CV (2 pins)



UNIT-INJECTOR UI-UP

241

BR0004-20

EUI/PDE Iveco Stralis

Filetto/Threat: 36 x 1 mm

BR0004-21

EUI Volkswagen

Similar: 1.683.355.057

BR0004-17

EUI/PDE Caterpillar 3500


BR0004-18

EUI/PDE Caterpillar marino – Cartepillar marine


BR0004-19

EUI/PDE Nissan 440



BR0004-22

EUI Volkswagen

Similar: 1.683.355.056

UNIT-INJECTOR UI-UP

242

BR0004-23

EUI Volkswagen

Similar: 1.681.398.033


AZ0313-BR

Kit of 3 adaptors EUI Volkswagen

Kit composed of:

BR0004-21 - 1.683.355.057

BR0004-22 - 1.683.355.056

BR0004-23 - 1.681.398.033

BR0004-24

EUI Volkswagen – Siemens


BR0004-25

EUI/PDE Cummins

Filetto tipo Americano – America Thread

To be used with our wrench AC0517-00

UNIT-INJECTOR UI-UP

BR0004-26

EUI/PDE Volvo (4 pins)


To be used with AC0550-00

243

BR0004-27

EUI/PDE CATERPILLAR

Type C 7

244

BR0004-28

EUI/PDE CATERPILLAR

Type 3126

BR0004-29

EUI/PDE CATERPILLAR

Type C 9

UNIT-INJECTOR UI-UP

UNIT-INJECTOR UI-UP

Checking device

AZ0055-02L Checking device to measure the valve seat of thesolenoid on unit injector

Micrometer to check inner-dimension with 3 tips fro 6 to 8mm.

To measure the diameter of the solenoid valve seat of the unitinjector.

To use before and after the lapping

Sold with guide and calibration ring

Valve lapping tools

AZ0055-01 Diamond-cut tool to lap holes of unit injector–conic-

AZ0055-00 Diamond-cut tool to lap seat of unit injector

245

Spare parts

246

PLATE PDE 90/100

CODE THICKNESS

AZ0055-380 3,80mm

AZ0055-382 3,82mm

AZ0055-384 3,84mm

AZ0055-386 3,86mm

AZ0055-388 3,88mm

AZ0055-390 3,90mm

AZ0055-392 3,92mm

AZ0055-394 3,94mm

AZ0055-396 3,96mm

AZ0055-398 3,98mm

AZ0055-400 4,00mm

UNIT-INJECTOR UI-UP

247

VALVE PDE 90/100

CODE DIAMETER

AZ0055-6995 6,995mm

AZ0055-7000 7,000mm

AZ0055-7005 7,005mm

AZ0055-7010 7,010mm

AZ0055-7015 7,015mm

AZ0055-7020 7,020mm

AZ0055-7025 7,025mm

AZ0055-7030 7,030mm

UNIT-INJECTOR UI-UP

248

CODE TO ORDER SINGLE CAPS OF KIT AZ0019-67CR

CODE THICKNESS

BK0048-1466 14,66mm

BK0048-1468 14,68mm

BK0048-1470 14,70mm

BK0048-1472 14,72mm

BK0048-1474 14,74mm

BK0048-1476 14,76mm

BK0048-1478 14,78mm

BK0048-1480 14,80mm

BK0048-1482 14,82mm

BK0048-1484 14,84mm

BK0048-1486 14,86mm

BK0048-1488 14,88mm

AZ0019-67CR KIT WITH CAPS PDE 90/100

WITH PLACE FOR OR

Thinckness from 14,66 to 14,88Nr. 5 pieces for each single measure (total 60 pieces)

UNIT-INJECTOR UI-UP

249


CODE THICKNESS

BK0049-1456 14,56mm

BK0049-1458 14,58mm

BK0049-1460 14,60mm

BK0049-1462 14,62mm

BK0049-1464 14,64mm

BK0049-1466 14,66mm

BK0049-1468 14,68mm

BK0049-1470 14,70mm

BK0049-1472 14,72mm

BK0049-1474 14,74mm

BK0049-1476 14,76mm

BK0049-1478 14,78mm


WITHOUT PLACE FOR OR

Thickenss from 14,56 to 14,78Nr. 5 pieces for each single measure (total 60 pieces)

UNIT-INJECTOR UI-UP

250


CODE THICKNESS

BK0049-1480 14,80mm

BK0049-1482 14,82mm

BK0049-1484 14,84mm

BK0049-1486 14,86mm

BK0049-1488 14,88mm

BK0049-1490 14,90mm

BK0049-1492 14,92mm

BK0049-1494 14,94mm

BK0049-1496 14,96mm

BK0049-1498 14,98mm

BK0049-1500 15,00mm

BK0049-1510 15,10mm


WITHOUT PLACE FOR OR

Thickness from14,80 to 15,10Nr. 5 pieces each single measure (total 60 pieces)

UNIT-INJECTOR UI-UP

251

BK0050-00 COVER PLD

BK0051-00 LONG SCREW PLD

VALVE PLD

CODE DIAMETER

AZ0055-PLD6995 6,995mm

AZ0055-PLD7000 7,000mm

AZ0055-PLD7005 7,005mm

AZ0055-PLD7010 7,010mm

AZ0055-PLD7015 7,015mm

AZ0055-PLD7020 7,020mm

AZ0055-PLD7025 7,025mm

UNIT-INJECTOR UI-UP

252


CODE THICKNESS

BK0050-940 9,40mm

BK0050-942 9,42mm

BK0050-944 9,44mm

BK0050-946 9,46mm

BK0050-948 9,48mm

BK0050-950 9,50mm

BK0050-952 9,52mm

BK0050-954 9,54mm

BK0050-956 9,56mm

BK0050-958 9,58mm

BK0050-960 9,60mm

AZ0019-109CR KIT WITH CAPS FOR

PLD 1B100

PLD 1D110

Thickness from 9,40 to 9,60Nr. 5 pieces each single measure (total 55 pieces)

UNIT-INJECTOR UI-UP

NEW UNIVERSAL

253

BEEPER TO MEASURE BIP MOMENT

TO REVEAL BIP MOMENT

ADAPTABLE TO ALL THE CAM-BOXON THE MARKET

Tester to measure the BIP moment, universal adaptable to the most part of the cam-box (EUI) of old

generation still on the market.

It permits to have the BIP quote of the bobin of unit-injectors (EUI).

UNIVERSAL – ADAPTABLE TO THE MOST PART OF CAM-BOX SIMULATORS-

UNIT-INJECTOR UI-UP

NOTE

254

NOTE

255

� For more information:

SIRINI SRL

VIA LOMBARDIA 17

20010 ARLUNO – MI-

TEL.+39.02.903.76.944

FAX +39.02.903.76.514

E.MAIL: [email protected]

� We suggest to visit also our web-site:

WWW.SIRINI.IT

� This catalogue is protected by copyright, therefore photos and drawings

reproductions are absolutely prohibited.

� Illustrations in the presente catalogue did not necessary respect the real

dimensions of the articles.

� Sirini Srl has the authority to cancel from its productions, also without previous

communication, some of the items in this catalogue either for techincal or for

commercial reasons.

� The values regarding the weight, the dimensions and the performaces of the

items in the catalogue are indicative and could change.

� All our articles are guaranteed for their quality and manufacture. Our garantee

does not include compensaton for other damages and other charges.

Manufacturing defects or shortage of goods must be reported within 8 days from

the receipt of goods. Our guarantee covers only the replacement of any individual

defective article

� We do not accept any return goods for wrong order.

� The goods travel at the risk of the addressee.

� For any dispute the competent law-court will be the one in Milano (Itay).

256

Documents

CATALOGUE VERS. 6-16 - Sirini 2016 ENG.pdf · CATALOGUE VERS. 6-16 1. TABLE OF CONTESTS 3°Stage pag.5 Bosch pag.6 Denso pag.18 VDO/Siemens pag.22 Thickness pag. 33 CommonRail pag.34