AFA Comprehensive New Replacement Parts Catalog · PDF fileAFA Comprehensive New Replacement Parts Catalog for Cummins® Models, ISB3.9 Series C.I. Diesel Engines. AFA INDUSTRIES INCORPORATED

Page 1

AFA Comprehensive New

Replacement Parts Catalog

for Cummins® Models,

ISB3.9 Series C.I.

Diesel Engines.

AFA INDUSTRIES INCORPORATED

Manufacturer & supplier of heavy duty Diesel

Engine & Fuel Systems Replacement Parts

.

AFA INDUSTRIES INCORPORATED

Page 2

INTRODUCTION PAGE 3

WARRANTY PAGE 4

WARRANTY IN SPAIN PAGE 5

PICTURES PAGE 6

CYLINDER BLOCK PAGE 7, 8, 9

CRANKSHAFT / MAIN BEARING PAGE 10

VALVE TAPPETS PAGE 11

REAR COVER HOUSING PAGE 12

AIR COMPRESSOR PAGE 13, 14

VIBRATION DAMPER PAGE 15, 16

THERMOSTAT PAGE 17

FUEL FILTER PAGE 18, 19

FLYWHEEL HOUSING PAGE 20, 21

FUEL PUMP PAGE 22, 23

FLYWHEEL PAGE 24, 25

FRONT GEAR COVER PAGE 26

OIL COOLER PAGE 27, 28

OIL FILTER PAGE 29

GAUGE OIL LEVEL PAGE 30

OIL PUMP PAGE 31

OIL PAN PAGE 32, 33

PISTON KIT PAGE 34, 35

CAMSHAFT PAGE 36

INJECTOR PAGE 37

TURBOCHARGER PAGE 38

CYLINDER HEAD PAGE 39, 40, 41

ROCKER LEVER PAGE 42, 43

VALVE COVER PAGE 44, 45

WATER PUMP PAGE 46

WATER PUMP DRIVE PULLEY PAGE 47, 48

GASKET UPPER PAGE 49

GASKET LOWER PAGE 50

CONTENTS

Page 3

AFA Industries has assembled this “ISB3.9” Series Cummins Parts Catalog with every care and attention to detail in mind to ensure accuracy.

However, AFA can not accept any responsibility liability, as the result of any errors, omissions or typographical errors.

This catalog enables you to find part numbers for the parts and assemblies you need to repair or upgrade your Cummins “ISB3.9” engines.

The CPL and Engine Serial Number play a critical role in determining correct application cylinder kit, camshafts, and turbocharger’s.

All items listed in this catalog are for part no illustration purposes only and does not in any way indicate that all items listed in this catalog are available from AFA. Please check with AFA or your local AFA authorized distributor accordingly, to determine.

“IMPORTANT NOTE”

CUSTOMER PARTS INFORMATION

The engine data plate located on the side of Block on fuel pump side of the engine and should be referenced when sourcing parts.

Information contained on the engine date plate is the engine model name, the Engine Serial Number and the CPL Number located in the upper centre. *Cummins is a registered trademark of the Cummins Engine Co. Inc.

INTRODUCTION

Page 4

Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc unless specifically excluded below. It applies to parts installed on or after Jan, 1996.

Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material under normal use and service.

AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever occurs first from date of first installation.

AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.

Labour costs will be paid in accordance with published labour rates and at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.

Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner must give notice to AFA of a failure considered to be warrantable.

It is the owner's responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure. Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and all business costs and losses resulting from a warrantable failure.

Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up, run-in or shut-down practices.

AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.

The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchantability or fitness for a particular purpose.

AFA Industries Incorporated

WARRANTY POLICY

Page 5

WARRANTY for Replacement Parts

Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes instaladas en/o despúes Enero de 1,996.

Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra defectos de material y fabricación, bajo condiciones normales de uso y servicio.

La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación, la que ocurra primero desde la fecha de la primera instalación.

Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló

el repuesto. El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados. No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anti- congelante, elementos del filtro, bandas, mangueras y otros complementos de mantenimiento que no son re-usables por la falla bajo cobertura.

Responsabilidades El dueño es responsable por el mantenimiento y operación del motor como se Del Dueño: especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el dueño debe notificar de cualquier falla que esté bajo cobertura a AFA.

Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada. El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte

que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros componentes de mantenimiento re-emplazados durante reparaciones durante cubertura de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la garantía. El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su negocio como resultado de un fallo bajo garantía.

Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar

indebidamente el motor. AFA no es responsable por fallas como resultado de reparaciones impropias o instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos provistos por AFA sin costo alguno al dueño. La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales, AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para ningún otro particular.

AFA Industries Incorporated

GARANTIA para Partes de Reposición

Page 6

*Cummins is a registered trademark of the Cummins Engine Co. Inc.

TYPICAL ENGINE ILLUSTRATION OF ISB3.9 SERIES “CUMMINS" ENGINE

Page 7

ISB3.9 SERIES CYLINDER BLOCK

Page 8

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Cylinder Block Cylinder Block

Engine Family: "B" Series

Cylinders: 4

High Speed Balancer: No

Water Pump Location: Low

Crank Gear Material: Steel

Fuel Type: Diesel

Premium Block: No

Tapped Fittings: Storm

Structural Block: No

Piston Cooling Nozzle Type: J Jet

Thrust Face: 180 degrees

Main Bearing Type: Standard

Number Of Valves Per

Cylinder: 4

Rear Gear Train Provision: Yes

Front Gear

Train Provision: No

Front PTO Oil Provision: No

Tappet Diameter : 38mm

Block Oil Pan

Flange Bolt Pattern:

299 w 60mm Equally Spaced

(total 24) Components

Included in Oil Pan Flange

Bolt Pattern: Block, Rear

Gear Housing, Front Gear Cover

Cast Rear Drive

Provision: None

Additional Cast Rear

Structural Member: None

Front Engine Mount Pattern: 320mm Spread

Cylinder block

A4897314 may be used as a

substitute for cylinder block

A4897316 based on

Manufacturing plant preference.

A4089118 Kit, Cylinder Block

1 A4897316 Block, Cylinder 1

2 A3900068 Dowel, Ring 10 M18 X 10


Page 9


3 A3922072 Plug, Expansion 4

4 A3927948 Screw, Hex Flange Head Cap 10 M12 X 1.50 X 119

5 A3945670 Cap, Main Bearing 1

6 A3929021 Bearing, Main 4 Standard

A4025086 Kit, Cylinder Block Hardware 1

7 A3008468 Plug, Pipe 1 1/2 NPT

8 A3678786 Seal, O Ring 2

9 A3678873 Plug, Threaded 1

10 A3678912 Seal, O Ring 2

11 A3678921 Plug, Threaded 1 M14 X 1.50

12 A3678923 Plug, Threaded 1 M10 X 1.00 X 9.5

13 A3678925 Seal, O Ring 2 M10 X 1.00

14 A3900956 Plug, Expansion 6 17.73 mm

15 A3902343 Dowel, Ring 2



18 A3940059 Bushing 4

19 A4890024 Nozzle, Piston Cooling 4

A4894218 Screw, Hex Flange Head Cap 4

A4896153 Plug, Piston Cooling 4


Page 10


CRANKSHAFT

1 A4896764 Crankshaft, Engine 1

2 A4891379 Collar, Shaft 1

3 A4892438 Gear, Crankshaft 1

4 A4893386 Gear, Crankshaft 1

MAIN BEARING

A4025117 Set, Main Bearing 1



7 A3927772 Bearing, Crankshaft Thrust 1

ISB3.9 SERIES CRANKSHAFT AND MAIN BEARING

Page 11


Valve Tappets Valve Tappets

1 A4891226 Tappet Valve 8

ISB3.9 SERIES VALVE TAPPET

Page 12


Rear Gear Housing Rear Gear Housing

Engine Family: "B" Series SAE

"B"

Flange Quantity: 1

Balancer Provision: No

Fuel Pump Manufacturer/

Model: Bosch Common Rail

For use with suspended

Isolated oil pan.






A4899678 Housing, Gear 1

6 A4898696 Housing, Gear 1

7 A4899126 Insert, Threaded 2

ISB3.9 SERIES REAR GEAR HOUSING

Page 13

ISB3.9 SERIES AIR COMPRESSOR

Page 14


Air Compressor air compressor.


CPR Cylinders: 1

CPR Method Of Cooling: Water

CFM: 225cc

CPR Front Drive: Gear

CPR Front Flange: SAE "B"

-5.75

CPR Rear Flange: Din

CPR Rear Mount Thread:

Metric

CPR Rear Flange Mount Center

Distance : 104

Air Outlet Connection:

Customer Supplied

CPR SAE/din Standard Rear

Drive: Cruciform

Max Weight Off Rear Flange

(lbs.): TBD

CPR Max Thru Torque: TBD

Water Inlet: Top

Water Outlet: Front

Air Outlet: Top

Air Inlet: Front

Max CPR Speed (RPM): TBD

CPR Turbocharged: No

CPR Supplier: Engine

Manufacturer compressor

length (mm): 150 oil return

provision: Rear cover

Restricted Fuel Pump:

Bosch Common Rail.

1 A3279043 Nut, Hexagon Flange 2 M12 X 1.75


3 A3903269 Nut, Hexagon Flange 1 5/8-18 UNF



6 A3905371 Stud 2 M12 X 1.75 (Both Ends) X 50

7 A3906252 Seal, Rectangular Ring 1

8 A4894308 Gear, Accessory Drive 1

9 A4898193 Brace, Air Compressor 1

10 A4898367 Compressor, Air 1

ISB3.9 SERIES AIR COMPRESSOR

Page 15

ISB3.9 SERIES VIBRATION DAMPER

Page 16


Vibration Damper Vibration Damper


Damper Pulley EFF Diameter

(mm): 173.76 damper diameter

(mm): 235.00

Damper RPM Limitation: 2700

Maximum Rated

Damper Type: Rubber

Customer

Mounting Face from Front Face

of Block: 115.65mm (4.55in)

Pulley Type: Spun 8 Groove

Front PTO Provision: Yes

Tachometer Pick-Up Provision:

No

High Inertia Damper: N/A

Additional Undercut On

Damper: No

Structure Code: 03 EBM

Engine Design Phase:

EEA/ECHO

Restricted Cylinders: 4

Provision For Engine Position

Sensor: Yes

100mm Diameter

Accessory Bolt Circle Natural

Frequency (@ 80 degrees C):

250 H

Damper Mounting Holes

on Adapter : 6 x 13mm

Diameter holes equally spaced

on a 50mm diameter bolt

circle with crankshaft

adapter with 84mm diameter

bolt circle of 6 x M10 x 1.5

Adapter 20mm thick.

1 A3287447 Flange, Crankshaft 1

2 A4892867 Screw, Captive Washer Cap 6 M12 x 1.25 x 78.5

3 A4896773 Pulley, Crankshaft 1

4 A2830835 Damper, Vibration 1

ISB3.9 SERIES VIBRATION DAMPER

Page 17


Thermostat Thermostat

Thermostat Type: Jiggle Pin

Thermostat Opening

Temperature (deg c): 81

Thermostat Fully Open

Temperature (deg c): 96

# of Thermostats: 1

Vented/Non Vented: Vented

Requires By-Pass Housing: No

Required Housing Bore

Diameter (mm): 61.4

4 Valve Cylinder Head

A3967195 Thermostat 1

1 A3967192 Thermostat 1

2 A3954829 Seal, Thermostat 1

ISB3.9 SERIES THERMOSTAT

Page 18

ISB3.9 SERIES FUEL FILTER

Page 19


Fuel Filter Fuel Filter

Element Type: Single

Water Separator Provision:

No

First Filter Horiz. From

Crank Centerline (mm): 225

First Filter Vert. From

Crank Centerline (mm): 114

First Filter Loc From Front

Face of Block (mm): -279

Filter Mounting Direction:

Parallel to Crank

Element Style: Spin-On

Filter Location: Rmt. Fuel

Pump Side

Absolute Filtration

(Microns): 5

Restricted Fuel Pump Style:

Rotary

Quick Connect Provided: Yes

Filter Inlet Diameter: 1/4

Inch

Heater Element Included: No

Engine Design Phase: EEA/

ECHO



Engine Cylinders: 4

With

santoprene coated fuel lines

without clips.


2 A4897833 Filter, Fuel 1

A2830767 Head, Filter Bracket 1

A2830711 Washer, Plain 2 Item not shown.

3 A3064115 Screw, Hexagon Head Cap 2 M8 X 1.25 X 30

4 A4890964 Connector, Qck Disconnect 4 M12 x 1.50 Thd (Ext)

5 A4893464 Plug, Threaded 1 6 A4894721 Washer, Sealing 6 7 A4896543 Connector, Qck Disconnect 1 8 A4897224 Sensor, Temperature 1 Coolant or fuel.

9 A4898756 Head, Fuel Filter 1

10 A4898877 Adapter, Filter Head 1

11 A4895966 Bracket, Filter 1

ISB3.9 SERIES FUEL FILTER

Page 20


Flywheel Housing Flywheel Housing

Wet/Dry Clutch: Dry

Housing Material: Aluminum

SAE Size or Type: SAE 3

Starter Mount SAE: SAE #1-3

Bolt 90 Deg

ST Quadrant: 2nd

Starter Pad +/- CR CL Y Axis: 8

Starter Pad +/- CR CL X

Axis: 219.4

Starter Pad Offset RFOB: -47

Starter Mounting Hole

Diameter (mm): 88.90

Mount Type: Pad

ISB3.9 SERIES FLYWHEEL HOUSING

Page 21


Engine Mounting

Hole Dimension: M12 X 1.75-6H

# Mount Holes: 8

Engine Mount Top Hole +/- CR

CL (mm): 179

Tachometer Sensor Location:

3rd Quadrant

Tachometer Size: 3/4-16 UNF

Tachometer Count: 1

Trans MT Holes Count/Thread:

12 - M10 X 1.56-6 H

Interfers With Block Rear

Water Supply: Yes

Unique Feature: N/A

Max Unsupported Bending

Moment From RFOFH 850nm Max

Driveline Speed: TBD

REPTO Housing: N/A

Flywheel Housing Attachment:

Rear Gear Drive Housing

Doweled for Oil Pan: No

Starter Mount Thread Type:

Metric


Bottom Inspection Hole

Without Cover

Unique L Shaped Engine

Mounting pad.

Restricted to Leyand Trucks

(CSL code 72744).

1 A2830148 Housing, Flywheel 1

2 A3089188 Screw, Hex Flange Head Cap 2





7 A3908095 Plate, Cover 1

8 A3910248 Plug, O Ring 1



11 A4890833 Seal, Oil 1

ISB3.9 SERIES FLYWHEEL HOUSING

Page 22

ISB3.9 SERIES FUEL PUMP

Page 23


Fuel Pump Fuel Pump

CPL: 2925, 2926, 2938, 2952,

2953, 2954, 8057, 8103, 8147

Pump Manufacturer/Model:

Bosch Common Rail

Fuel Pump Mounted Location:

Rear


Governor Type: Electronic

Voltage: 12 or 24

Bolt-on Ele. Gov. Capable: No

C3 Sample Pump For P4/P5/P6

Truck.

A2830239 Adapter, Fuel Pump 1

1 A2830238 Adapter, Fuel Pump 1


3 A3900589 Nut, Hexagon Flange 3 M8 X 1.25


5 A3939258 Gasket, Cover Plate 1

6 A3948083 Plate, Cover 1

7 A4892831 Stud 3

8 A4893389 Gear, Fuel Pump 1

A4898921 Pump, Fuel Injection 1


10 A4890634 Nut, Regular Hexagon 1 M18 X 1.50

11 A4890635 Washer, Plain 1

12 A4891385 Washer, Sealing 4

13 A4893962 Connector, Qck Disconnect 4

14 A4898937 Pump, Fuel Injection 1

ISB3.9 SERIES FUEL PUMP

Page 24

ISB3.9 SERIES FLYWHEEL

Page 25


Flywheel Flywheel

Type: Flywheel

Housing SAE Size Or Type:

SAE 3

Intended Drive Hardware:

Clutch

Material Specification:

41,029

Ring Gear Pitch: 8/10

Ring Gear Pitch Diameter:

403.225 mm (15.875")

Ring Gear Tooth Count: 127

Crank Flange To Ring Gear

Leading Edge (mm): 1.625

Maximum RPM: 3075

Pilot Bearing Bore Diameter

(mm): 52

Clutch Mounting Bolt Circle

(mm): 375

Clutch Mounting Hole Count:

12

Clutch Mounting Hole

Nomenclature: M8 X 1.25 6H

Reduced Step Clearance for

Starter: No

Moment of Inertia (Kg/m2): 0.6424

Restricted Flywheel Housing

Material: Aluminum

Required Starter Center

Distance (mm): 219.59

Crank Mount Bolt Circle (mm): 110

Crank Mount C/S Qty: 8

Applicable Engine Families:

"B" Series

1 A4894641 Screw, Captive Washer Cap 8 M12 X 1.25 X 33.5

A4892291 Flywheel 1

2 A3905427 Gear, Flywheel Ring 1

3 A4892293 Flywheel 1

ISB3.9 SERIES FLYWHEEL

Page 26


Front Gear Cover Front gear cover

engine design phase:

Each/echo belt retainer

provided: No

Noise Panel Provision: No

PTO Location From Crank

Centerline (mm):

No PTO studed cap screw for

oil fill: No studded

Cap screw for oil gauge: No

Gear Housing Material: Cast

Aluminum structural block: No

Oil Fill Provision: Yes

Engine Families: "B" Series

fuel pump manufacturer/model: N/A

Unique Characteristics: Isolated Oil Pan

Cylinders: 4 And 6 iveco

suspended isolated oil pan

Arrangement.



3 A4890832 Seal, Oil 1


5 A4897027 Cover, Front 1

ISB3.9 SERIES FRONT GEAR COVER

Page 27

ISB3.9 SERIES ENGINE OIL COOLER

Page 28


Engine Oil Cooler Engine Oil Cooler


EEA/ECHO

Oil Filter Location: On

Cooler - Vertical

Requires Chief Engineer

Approval: No

Oil Filter Logo: Fleetguard

Filter Loc. X from Crank

Centerline (mm): -228

Filter Loc. Y from Crank

Centerline (mm): -11.8

Filter Loc. Z from Front

Face of Block: -137

Maximun BHP: 172


Restricted Engine Aspiration:

Charge Air Cooled

Turbocharged

Pressure Relief

Set (PSI): 65

Cylinders: 4

Unique Characteristics: 5

plates two studded cap screws.


A4892775 Head, Lube Oil Filter 1


3 A3925009 Spring, Compression 1


5 A4896404 Plunger, Pressure Regulator 1

A4899566 Head, Lube Oil Filter 1

6 A3936365 Valve, Pressure Relief 1

7 A4893391 Adapter, Filter Head 1

8 A4898661 Head, Lube Oil Filter 1

9 A4896406 Core, Cooler 1

10 A4896408 Gasket, Oil Cooler Core 1

11 A4896409 Gasket, Filter Head 1


ISB3.9 SERIES ENGINE OIL COOLER

Page 29


Lube Oil Filter Lube Oil Filter

Full Flow Oil Filter

Filter Length (mm): 175.01

CPE Approval Required: No

Mounting Location: On

Engine


Cylinders: 4, 6

Aspiration: Naturally

Aspirated, Turbocharged, and

Charged Air Cooled

Unique Characteristics: Two

Studded Cap screws

1 A4897898 Cartridge, Lube Oil Filter 1

ISB3.9 SERIES LUBE OIL FILTER

Page 30


Oil Level Gauge Lube Oil Gauge


Engine Design Phase: EEA/ECHO

Engine Family: B Series

Cylinders: 4

Supplier: Customer

Oil Pan Sump: Front

Entry Location from FFOB

(mm): 112.0

Maximum Power Angle (deg): 8

Pull Direction: Vertical

Functions with Air

Compressor: Yes

Tube Termination Side: Fuel Pump Side

Unique Characteristics:

Customer supplied dipstick

Restricted Breather Type: Open and Closed

Block Tube Orientation: 12

Degree Vertical

CNS may use

A3905368 expansion plug in

place of A3900955 expansion plug.

1 A3287550 Tube, Oil Gauge 1

A3678610 Plug, Threaded 2 M12 x 1.50




ISB3.9 SERIES GAUGE OIL LEVEL

Page 31


Lube Oil Pump Lubrication Oil Pump

Pump Drive: Non Crank

Concentric

Max HP: 172 body

Body Material: Cast Iron

Flow Rate at Pump Speed

(GPM at RPM): 16.6 at 4200

Gear Type: Sintered HCR Gear

Piston Cooling Method:

Saddle or J-Jet

Engine Cylinders: 4

Engine Aspiration: Charge

Air Cooled

Block Oil Pump Cavity (mm):

21.2

1 A3900677 Screw, Hexagon Head Cap 4 M8 X 1.25 X 30

2 A4897480 Pump, Lubricating Oil 1

ISB3.9 SERIES LUBRICATING OIL PUMP

Page 32

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

Oil Pan Oil Pan


Cylinders: 4

Sump Style: Standard

Sump Location: Front

Oil Pan Material: Stamped

Steel

ISB3.9 SERIES OIL PAN

Page 33


Drain Location: Bottom

Pan High Capacity (qt): 11.6

(10.974 l)

Pan Low Capacity (qt): 8.6

(8.136 l)

Pan Front Up Angularity

(deg): 2

Pan Front Down Angularity

(deg): 2

Pan Side To Side Angularity

(deg): 2

Unique Characteristics: Isolated Oil Pan


Oil Pan Type: Isolated

Suspended

Internally Cast Suction Tube: No

Required Oil Filter Medium: Stratapore

Drain Size: M22

Suction Tube Flange Thickness

(mm): 6.00

Oil Heater Thread Provision:

M22x1.5-6H

Required Block Flange:

299x535.4

Doweled for Flywheel Housing: No


EEA/ECHO

Corner Pan Stiffener

Provided: No

Heater Boss Size & Location:

22mm Fuel Pump

Note: Angularity TBD, awaiting test results.



3 A4898301 Gasket, Oil Suc Connection 1

4 A4893938 Connection, Oil Suction 1

5 A4897876 Adapter, Oil Pan 1

6 A4897877 Gasket, Oil Pan 1

A4897997 Pan, Oil 1

7 A3287561 Washer, Sealing 2

8 A3282266 Plug, Threaded 2

9 A4897998 Pan, Oil 1

ISB3.9 SERIES OIL PAN

Page 34

ISB3.9 SERIES CONNECTING ROD & PISTON

Page 35


Connecting Rod And Piston Performance Parts Dependent

Technical Model Name:

4BTA3.9 Litre


Reference CPL#: 2926

Certification Year: 2000

Cylinders: 4

Aspiration: Charge Air

Cooled

Engine Control System: ECHO

Application: Automotive

Requires Graded Pistons: No

Engine Design Phase: EEA/ECHO

Service Model Name: 1

Centinel Provision: No

Required Graded Head Gasket: Yes

Non-Gallery Cooled, Cut-

Back Top Land Pistons

Fracture Split Connecting Rods

Build Phase Compatibility:

P6 Truck and Limited Production.

1 A4898808 Rod, Engine Connecting 4

A4891177 Rod, Engine Connecting 1

2 A4891179 Screw, Connecting Rod Cap 2

3 A4891178 Bushing 1

4 A3939859 Bearing, Connecting Rod 4 Upper

5 A4893693 Bearing, Connecting Rod 4 Lower

6 A4025011 Kit, Engine Piston 4 Standard

A4897512 Piston, Engine 1

7 A3920691 Ring, Retaining 2

8 A4025012 Set, Piston Ring 1 Standard

9 A3934047 Pin, Piston 4

4 A3901171 Bearing, Connecting Rod A/R 0.25 mm Oversize




5 A4892795 Bearing, Connecting Rod A/R 0.25 mm Oversized




ISB3.9 SERIES CONNECTING ROD & PISTON

Page 36


Camshaft Camshaft

Structure Language: 03 EBM


Brake Type: Exhaust or No

Brake

Cylinders: 4

Turbocharger: Vgt P4



A4896419 Camshaft 1

3 A3904483 Dowel, Pin 1

4 A4896418 Camshaft 1

5 A4897457 Support, Camshaft Thrust 1

6 A4896381 Gear, Camshaft 1

ISB3.9 SERIES CAMSHAFT

Page 37


Injector Injector


Engine Cylinders: 4

Injector Manufacturing/Type:

Bosch/Electronic

Voltage: 12/24

Fuel Pump

Manufacturing/model: Bosch/CP3.3

Washer Thickness (mm): 1.5

Number Of Nozzle Holes: 8

Nozzle Flow (cc/30 sec): 500

Cone Angle (deg): 143

Sac Type: VCO

Nozzle Opening

Pressure (BAR): N/A

High Pressure Tube ID (mm): 2.4

Build Phase Compatibility: D3 and P4


2 A4893739 Nut, Regular Hexagon 4 M22 x 1.50 Thd

A4025249 Kit, Injector 4

A4897114 Connector, Male 1


4 A4897115 Connector, Male 1


6 A4899689 Washer, Plain 1

7 A2830743 Injector 1

ISB3.9 SERIES INJECTOR

Page 38


Turbocharger Turbocharger


Exhaust Outlet Location: LMFO

Base ID17 Turbocharger: A3593378

Turbocharger Type: Wastegate

Turbo Model: HX27W

Fixed Compressor Outlet

Orientation (deg): 135

Compressor Angle (shipping

deg): 315

Turbine Angle (deg): 180

Compression Brake Capable:

Yes

Engine Cylinders: 4

Engine Aspiration: Charged

Air Cooled.

A4025136 Kit, Turbocharger 1

1 A3593378 Turbocharger 1

2 A3932475 Gasket, Turbocharger 1

3 A3934638 Gasket, Oil Drain 1

4 A3929777 Nut, Hexagon Flange 4 M8 x 1.25 Thd

5 A3934178 Stud 4 M8 x 1.25(Both Ends) x 40

ISB3.9 SERIES TURBOCHARGER

Page 39

ISB3.9 SERIES CYLINDER HEAD

Page 40


Cylinder Head Cylinder Head


Cylinder: 4 Swirl: Low

Manifold Pressure to Lift

Exhaust Valve (PSI): 60

Notched Head: No cylinder

Cylinder Head Material:

Cast Iron

Cylinder Head Valve Material:

Standard

Exhaust Manifold Type: Dry

Valve Seat Inserts: Yes

Valve Bridge scalloping: No

Compression Brake Mounting

Hardware: No

Exhaust Valve Insert

Material: PL33 intake

Intake

Valve Insert Material: PL33

Aspiration: Charge Air

Cooled

Head Gasket A2830706

(1.25mm) or

A2830707 (1.15mm) can be

substituted during assembly

based on measured piston

protrusion cylinder head

Cylinder Head

2831265 may be used as

substitute for cylinder head

2831266 based on

manufacturing plant

preference.

Pre-Machined

Inserted Head: A2831265

Post-Machined Inserted Head:

A2831266

A2831261 Head, Cylinder 1 1 A3008466 Plug, Pipe 1 1/4 NPT

2 A3008468 Plug, Pipe 2 1/2 NPT

A3089238 Plug, Threaded 1 M22 X 1.50 X 15.5


4 A3089240 Seal, O Ring 1 M22 X 1.50 X 15.5

A3678921 Plug, Threaded 1 M14 X 1.50



Page 41



A3802967 Kit, Exhaust Valve 8

7 A3940123 Collet, Valve 16

8 A3940734 Valve, Exhaust 8 Serviced as A3802967.

A3802924 Kit, Intake Valve 8

7 A3940123 Collet, Valve 16

9 A3940735 Valve, Intake 8 Serviced as A3802924

10 A3955393 Seal, Valve Stem 8

11 A3943161 Spring, Valve 16

12 A3943198 Retainer, Valve Spring 16

13 A3955393 Seal, Valve Stem 8

14 A4893036 Plug, Pipe 3 3/4 NPTF

A2831266 Head, Cylinder 1






20 A2831271 Head, Cylinder 1

21 A4893244 Insert, Valve 16

22 A2830706 Gasket, Cylinder Head 1

23 A2830707 Gasket, Cylinder Head 1

24 A4891024 Screw, Hex Flange Head Cap 8 M12 x 1.75 x 130

25 A4891025 Screw, Hex Flange Head Cap 10 M12 x 1.75 x 150


Page 42

ISB3.9 SERIES ROCKER LEVER

Page 43


Rocker Lever Rocker Lever


Engine Design: EEA/ECHO

Engine Family: ISBE

Cylinders: 4

Compression

Brake Compatible: No

Pressure Diameter Cast Rocker

Housing with

Additional Mounting Holes.


2 A3941253 Rod, Push 8

3 A3943626 Crosshead, Valve 8

4 A4890404 Clip, Wire Retaining 2

A3958753 Assembly, Rocker Lever 4

5 A3935892 Shaft, Rocker Lever 2

A3937219 Lever, Rocker 1

6 A3935945 Retainer, Socket 1

7 A3935946 Socket, Rocker Lever 1


8 A3927692 Nut, Heavy Hexagon 1

9 A3941928 Lever, Rocker 1

10 A3942730 Ball, Rocker Lever 1

11 A3959128 Screw, Rocker Lever Adjusting 1


6 A3935945 Retainer, Socket 1

7 A3935946 Socket, Rocker Lever 1


8 A3927692 Nut, Heavy Hexagon 1

12 A3941927 Lever, Rocker 1

10 A3942730 Ball, Rocker Lever 1

11 A3959128 Screw, Rocker Lever Adjusting 1


14 A3964908 Support, Rocker Lever 1

15 A4899230 Gasket, Rocker Lever Housing 1

A4899256 Housing, Rocker Lever 1

16 A4899234 Housing, Rocker Lever 1

17 A4899245 Sleeve 3

18 A4899706 Screw, Round Head Cap 2

19 A3287699 Harness, Wiring 2

20 A3287727 Clip, Wire Retaining 4


ISB3.9 SERIES ROCKER LEVER

Page 44

ISB3.9 SERIES VALVE COVER

Page 45


Valve Cover Valve Cover

Cylinders: 4

Oil Filler Location: Front

Valve Cover Height:

Centerline of Crank to Top

Surface (mm): 528.7

Centerline of Crank to Top of

Bolt (mm): 537.35 valve

Valve Cover Mounting Holes:

4 x 15.5mm Thru

Valve Cover Mounting Flange:

509.3 x 187.8

Oil Filler Cap Position

Centerline of Engine (mm): 68

Centerline of crank (mm): 520.7

Front Face of Block

(mm): -61

Brake Compatible: No

Valve Cover Color: Base Engine

Integrated Breather: Yes

Additional Information: DEP May

Use A3287320 and A3883245 in place

Of A4893936

1 A4893936 Nut, Hexagon Flange 4

A4895459 Cap, Filler 1

2 A4895460 Cap, Filler 1

3 A4895461 Gasket, Filler Cap 1

4 A4895909 Cover, Valve 1

A4898648 Baffle, Breather 1

A4899186 Cover, Valve 1


A4899236 Cover, Valve 1

A4899188 Rivet 8

6 A4896991 Stud 4

7 A4899228 Gasket, Valve Cover 1

8 A4899239 Isolator, Noise 4

ISB3.9 SERIES VALVE COVER

Page 46


Water Pump Water Pump

Pulley Type: Standard

Pulley Diameter: 88

Pulley Hardness: HRC 50

Water Pump

Location From

Centerline of Crank: -108

Centerline of Engine: 80

Front Face of Block: 103.3


A3800984 Pump, Water 1

2 A3906698 Seal, Rectangular Ring 1

3 A4891252 Pump, Water 1 Serviced as A3800984 or kit.

ISB3.9 SERIES WATER PUMP

Page 47

ISB3.9 SERIES WATER PUMP DRIVE PULLEY

Page 48


Water Pump Drive Pulley Water pump drive

tensioner mounting location:

Wi connection


alternator

manufacturer/model:

Bosch ncb 1

Belt Supplier: Customer

Tensioner Pulley Type:

Plastic alternator mount:

Integral with wi connection

Damper Pulley Effective

Diameter: 173.76

Unique Characteristics:

Includes idler pulley in lieu

of fan drive allows clearance

for block heater: Yes engine

design phase: Each/echo

For use with customer

Supplied alternator.


2 A4898548 Tensioner, Belt 1

3 A4892356 Pulley, Idler 1

4 A4897031 Pulley, Idler 1

ISB3.9 SERIES WATER PUMP DRIVE PULLEY

Page 49


SERVICE GASKET SET

UPPER ENGINE SET

STANDARD THICKNESS

A4025107-01 Set, Upper Eng Gasket 1

A3201125 Seal, O Ring 4

A3906698 Seal, Rectangular Ring 1

A3932475 Gasket, Turbocharger 1

A3942454 Seal, D Ring 1

A3942989 Seal, Valve Stem 8


A4891288 Gasket, Oil Drain 1

A4891385 Washer, Sealing 1



A4894674 Isolator, Vibration 4


A4896350 Gasket, Exhaust Manifold 4


A4897526 Seal, Banjo Connector 2

A4897568 Gasket, Valve Cover 1

A4898853 Gasket, Cylinder Head 1

A4898854 Gasket, Cylinder Head 1


ISB3.9 SERIES GASKET SET UPPER

Page 50


A4025108-01 Set, Lower Eng Gasket 1

A154916 Gasket, Hydraulic Pump 1

A3928759 Seal, Grommet 6

A3902425 Washer, Sealing 2 M22


A3283767 Gasket, Push Rod Cover 1

A3804899 Kit, Front Seal Service 1 Contains Debris Shield

A3933261 Shield, Dust 1

A3937111 Kit, Front Seal Service 1

A3905595 Gasket, Timing Pin Housing 1




A3908096 Gasket, Cover Plate 1

A3934486 RR Crank seal Service Kit 1 Includes Installation Tools

A3904325 Tool, Seal Installation 1

A3909409 Tool, Seal Installation 1

A3933262 Seal, Oil 1

A4897877 Gasket, Oil Pan 1



A3931059 Gasket, Cover Plate 1

A3938157 Gasket, Flange 1

A3914385 Gasket, Gear Cover 1

A3938159 Gasket, Rear Cover 1

A3931607 Gasket, Fuel Pump 1


A3916042 Gasket, Hydraulic Pump 1

A3938156 Gasket, Gear Housing 1

A4896408 Gasket, Oil Cooler Core 1

A4896409 Gasket, Filter Head 1

A4890024 Nozzle, Piston Cooling 4

A3920773 Washer, Sealing 1 M18

A3928759 Seal, Grommet 6

A4896897 Gasket, Acc Drive Cover 1

ISB3.9 SERIES GASKET SET LOWER

Page 51

COMMENTS

Page 52

COMMENTS

Page 53

WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE AND FUEL SYSTEM COMPONENTS

AFA INDUSTRIES, INC. WORLD HEADQUARTERS

140 East Pond Drive Romeo, Michigan 48065-4902 USA

Phone: 586 – 752 2900 Fax : 586 – 752 3541

Email: [email protected]

AFA INDUSTRIES, INC. ASIA / PACIFIC 314 Jimbour Road,

Gympie, Queensland, Australia , 4570

Phone: 61-754-823434 Fax: 61-754-823332

Email: [email protected] Email: [email protected]

AFA LATINO AMERICA S.A. DE C.V

BLVD. Los Fundadores NO 3751-5 Colonia Valle De Las Flores

Saltillo, Coahiula, CP 25156. MEXICO Phone: 52-844-4300220

Toll free: 01 800 874 3481 Mexico only Fax: 52-844-4300754

Email: [email protected]

AFA INDUSTRIES, INC. MIDDLE EAST

Mar-Antonios Street, B2, Jdeidet El-Maten

LEBANON Phone: 961-1-900663 Mobile: 961-3-552704

Fax: 961-1-900664 Email: [email protected]

AFA WEST COAST DISTRIBUTION CENTER 1371 E. Pine Street – Unit # 7

Lodi, California – 95240 Phone (Local): 209-625-8953

Toll Free: 877-437-0902 Fax: 209-625-8854

AFA INDUSTRIES INCORPORATED Manufacturer & Supplier of Heavy Duty Diesel

Engine & Fuel System Replacement Parts

mailto:[email protected]





Documents

AFA Comprehensive New Replacement Parts Catalog · PDF fileAFA Comprehensive New Replacement Parts Catalog for Cummins® Models, ISB3.9 Series C.I. Diesel Engines. AFA INDUSTRIES INCORPORATED