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Welcome to the Catalogue published in September 2011. For more than six years JSC “BAZ” traditionally is-sues its up-to-date catalogue of products. This September 2011 issue is timed to the 255th Anniversary of our plant.

Welcome to the Anniversary Catalogue to familiarize with the manufactured products and the results of our work. Please, pay your attention to considerable increase of gate valves range: DN 600, 700 mm diameters have been mastered and introduced. The design characteristic of these gate valves is as follows: welded joint is changed for threaded joint that makes a gate valve more accessible for repair. The applied design with a “floating” wedge (dou-ble-disk wedge) assures tightness of “A” class cut-off unit without any adjustment of the angle (cut-off unit to seal face). When tested in medium containing abrasive materi-als (sand, mechanical impurities) the construction proved to be reliable. Full operating time is no less than 400 cy-cles for industrial facilities. No less than 750 cycles for the facilities of JSC “AK “Transneft” with allowance made for change of welding fillers for seal faces (wedge and body). The principal units of the valves are designed in accor-dance with the current standard technical documents and Specification, that makes it possible to guarantee no less than 10 years of service life for industrial facilities and no less than 30 years for facilities of JSC “AK “Transneft”.

Today Blagoveschensk Valves Plant is a modern, large-scale mechanical – engineering enterprise equipped with top-quality machinery. The plant applies the latest manu-facturing technologies. Quality, reliability and durability of the manufactured products – these are the principles of operation of the plant’s staff. The enterprise carries out the production process of complete technological cycle – from blanks production to assembly, testing and finished product quality control.

The primary products of JSC “BAZ” are pipe-line valves of carbon, low-alloy and stainless steel DN 25…700mm and working pressure 1,6…25 MPa. The plant’s production is duly certified and has permissions for use granted by the Federal Service for ecologic, en-gineering and atomic supervision of the Russian Fed-eration. The plant operates Quality Management System ISO 9001-2008. BAZ has passed the certification audit of compliance with API Q1/ISO 9001/TS 29001. (American Petroleum Institute) specifications.

Since 2006 JSC “Blagoveschensk Valves Plant” has invested more than 1 billion rubles in modern innovative technologies and high capacity equipment. As a result, the labor efficiency was tripled, the sales volume was in-creased in four times.

INTRODUCTIONDEAR COLLEAGUES, PARTNERS, FRIENDS!

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The following up-to-date equipment has been success-fully put into operation:

- Rapid Prototyping machine (France) which enables to perform realistic visualization of 3D models at each stage of production;

- Vacuum Molding line VDK-6 (Germany) which en-ables to produce molds of European quality and to decrease environmental impact of steel casting pro-duction;

- Automated machine Laempe (Germany) for produc-tion of cores;

- Processing Centers TREVISAN (Italy) able to machine the valve body substituting ten universal lathes;

- Lathe Centers (South Korea, the USA) and Molding line FAT (Germany) which enables to produce large-sized molds up to 2 tons using the method of cold-hardened compounds molding.

Introduction of the above mentioned equipment let us not only to minimize the human factor in the production process, but also to reduce production costs and to raise profitability and competitive capacity of the products.

In 2010 a new assembly shop (256 working places) was put into operation and equipped with the latest imported manufacturing facilities for big size valves production. When we master the products of the new shop JSC “Bla-goveschensk Valves Plant” will be able to produce the full range of wedge gate valves with diameter 50—800 mm.

Project of capital investment in production of large-sized articles is in the process of its implementation – Soon the second phase of the new assembly shop 04 will be launched. After installation of the second molding line FAT (Germany), the modernization of steel foundry shop 03 has been successfully completed. In future we are plan-ning to invest in renewal of the stock of machine-tools in operation and to introduce modern technological pro-cesses.

JSC “Blagoveschensk Valves Plant” exerts well-direct-ed efforts to offer high-quality products and services to our customers.

Faithfully Yours,Zaripov Oleg Faridovich,

General Director of JSC “BAZ”

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PURPOSE OF THE CATALOGUE

HIGH QUALITY, RELIABILITY AND DURABILITY OF THE MANUFACTURED PRODUCTS – THESE ARE THE PRINCIPLES OF THE PLANT’S STAFF

The Catalogue of products manufactured by JSC “Bla-goveschensk Valves Plant” is intended for engineering and technical personnel, planning and design organizations, enterprises – consumers of valves and for the companies engaged in selling of valves.

To facilitate work with the Catalogue all valves are sys-tematized according to their types and arranged in order of increasing the working medium pressure.

The Catalogue contains the information on denomina-tion of the products, design and range of application, tech-nical data, weight and overall dimensions and electric ac-tuators characteristics, which can be delivered with gate valves of “Blagoveschensk Valves Plant”.

For selection of valves for corrosive media it is neces-sary to take into consideration the corrosion resistance of the materials the valves are made of.

The information available in the Catalogue does not mean any limitation of design and production possibilities of JSC “Blagoveschensk Valves Plant”. According to your request we will provide all extra information concerning range, price and terms of delivery of the products neces-sary for you. We invite enterprises, companies, research and design institutes to work in effective and mutually beneficial cooperation.

CONTACTS

1 Sedov Street, Blagoveschensk, Republic of Bashkortostan, 453430, Russiae-mail: [email protected], www.bazrb.ruPhones:General Director ______________________________________________________________________ +7 (34766) 2-12-30Deputy General Director – Technical Director ______________________________________________ +7 (34766) 2-15-96Commercial Director __________________________________________________________________ +7 (34766) 2-11-39Chief Designer _______________________________________________________________________ +7 (34766) 2-13-54Sales Department ______________________________________________ +7 (34766) 2-11-74, 2-11-03, 2-13-57, 2-20-04

2-12-87, 2-12-67, 2-18-98, 2-26-44Marketing Department _________________________________________________________ +7 (34766) 2-20-67, 2-18-91Fax __________________________________________________________________+7 (34766) 2-13-78, 2-17-32, 2-20-15Switchboard _________________________________________________________________________ +7 (34766) 2-13-63

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INTRODUCTION _____________________________________________________________________ 2

PURPOSE OF THE CATALOGUE ________________________________________________________ 4CONTACTS ________________________________________________________________________ 4

VALVES ACCORDING TO API 6D SPECIFICATION __________________________________________ 6

GATE VALVES FOR HEAT POWER STATIONS _____________________________________________ 22

RANGE OF PIPELINE VALVES MANUFACTURED BY JSC “BAZ” _____________________________ 30

WEDGE GATE VALVES _______________________________________________________________ 32ЗКЛ2 (ЗКЛП) PN 1,6 ________________________________________________________________ 42ЗКЛ2 (ЗКЛП) PN 2,5; 4,0 ____________________________________________________________ 46ЗКЛ2 (ЗКЛП) PN 6,3; 16,0 ___________________________________________________________ 51ЗКЛ2 (ЗКЛП) PN 25,0 _______________________________________________________________ 57ЗКЛХ PN 4,0 _______________________________________________________________________ 63

SPRING LOADED SAFETY VALVES _____________________________________________________ 65Application of springs according to valve adjustment pressures ____________________________ 78

CHANGEOVER VALVE _______________________________________________________________ 83Technical characteristics of changeover valves __________________________________________ 88Overall and connecting dimensions of changeover valves _________________________________ 93

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE ____________________________________ 96Dimensions of union of safety valves with changeover valve _______________________________________________________________ 99

CHECK VALVES (SWING-CHECK VALVES) ______________________________________________ 115КОП PN 1,6; 4,0 ___________________________________________________________________ 118КОП PN 6,3; 16,0 __________________________________________________________________ 120

FLANGES ________________________________________________________________________ 122

PERMISSIBLE DEVIATIONS OF SEAL FACE TYPES FROM BASIC ONES,SPECIFIED IN DESIGN DOCUMENTATION _____________________________________________ 125

QUESTIONNAIRES _________________________________________________________________ 131

CONTENTS

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WEDGE GATE VALVES CAN BE DESIGNED AND PRODUCED WITH THE FOLLOWING TECHNICAL CHARACTERISTICS:

Designing, inspection and testingunder API 6D

(volume of inspection and testing must be approved by the customer)

Design standard (design and detail’s calculation, assuring environment leak-tightness) in accordance with ASME B 16.341

Pressure class 150, 300, 600, 900, 1500 (see Tables 2–6)

Nominal pipe size (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 16”, 20”, 24” (see Tables 2–6)

Operating parameters in accordance with ASME B 16.341

Material execution is determined acc. to customer’s requirements, depending

on working medium composition and parameters, operating conditions (see Tables 7–9)

Face-to-face length under API 6D (ASME B 16.10)2

Flanges under ASME B 16.53

Welding ends under ASME B 31.44

Working media water, steam, gas, petroleum, oil products, non-aggressive media

Working media temperature is determined, depending of used materials and working medium

NOTE:1. On agreement with the customer other design standards can be used. In this case the working medium parameters will be determined in accordance with

these design standards.2. It is possible to produce gate valves with face-to-face length, determined by the customer’s requirement.3. On agreement with the customer it is possible to produce gate valves with flanges in accordance with other standards.4. On agreement with the customer it is possible to make cutting of flange edges in accordance with other standards. To order wedge gate valves, use please the form ‘Approval of the Order List”, see Appendix А.

VALVES ACCORDING TO API 6D SPECIFICATIONWEDGE GATE VALVES, COMPLY WITH API 6D

Wedge gate valve are used as shut-off valves for cut-off the flow of gaseous or liquified media of different pres-sures and diameters. Gate valves with rising stem have closure member, which moves in valve’s cavity, perpen-dicular to the direction of medium flow. Depending on type and size of the gate valve and customer’s requirement, the closure member can be made as solid rigid wedge, double-disk wedge, flexible wedge or double-disk wedge with casing (see Table 1). Body can be made with full or with reduced bore.

Gate valve can be operated by hand (hand-wheel or gearbox), by electric, hydraulic or pneumatic actuator. Installation position on the pipeline must be vertical with control element upwards, declined (with deviation from upstream pipeline ≤90°). In declined or horizontal position of the gate valve additional support for electric actuator must be used.

Direction of the medium flow – any.Wedge gate valves comply with API 6D requirements.

VALVES ACCORDING TO API 6D SPECIFICATION

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TABLE 1 – POSSIBLE OPTIONS OF THE CLOSURE MEMBER OF WEDGE GATE VALVE, DEPENDING ON PRESSURE CLASS AND NOMINAL PIPE SIZE (NPS )

Pressure class NPS Closure member type

150

2” Solid rigid wedge/double-disk wedge3” Solid rigid wedge4” Solid rigid wedge6” Solid rigid wedge/ double-disk wedge8” Double-disk wedge

10” Double-disk wedge12” Double-disk wedge with casing/flexible wedge16” Double-disk wedge with casing/flexible wedge20” Flexible wedge24” Double-disk wedge with casing

300

2” Solid rigid wedge3” Solid rigid wedge4” Solid rigid wedge6” Double-disk wedge8” Double-disk wedge

10” Double-disk wedge12” Double-disk wedge with casing/flexible wedge16” Double-disk wedge with casing/flexible wedge20” Flexible wedge24” Double-disk wedge with casing

600

2” Solid rigid wedge3” Solid rigid wedge4” Solid rigid wedge6” Solid rigid wedge8” Solid rigid wedge/solid flexible wedge

10” Solid rigid wedge/solid flexible wedge

900

2” Solid rigid wedge3” Solid rigid wedge4” Solid rigid wedge6” Solid rigid wedge8” Solid rigid wedge/solid flexible wedge


1500

4” Solid rigid wedge6” Solid rigid wedge8” Solid rigid wedge/solid flexible wedge



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TABLE 2 — MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 150Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm Lrf, mm Lw, mm Lrtj, mm H*, mm Weight*,

kg

150

2” 51 150 121 92 15 2 4 19 178 216 191 345 213” 77 190 152 127 16 2 4 19 203 283 216 450 304” 102 230 191 157 23 2 8 19 229 305 241 534 466” 153 280 241 216 24 2 8 22 267 403 279 751 768” 204 345 299 270 27 2 8 22 292 419 305 860 147

10” 254 405 362 324 29 2 12 25 330 457 343 1054 21612” 305 485 432 381 31 2 12 25 356 502 368 1185 28816” 388 595 540 470 35 2 16 28,5 406 610 419 1415 57020” 489 700 635 584 42 2 20 32 457 711 470 1598 78024” 591 815 749 692 47 2 20 35 508 813 521 2055 1190

TABLE 3 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 300Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm H, mm Weight*

kg

300

2” 51 165 127 92 21 2 8 19 216 216 232 340 273” 77 210 168 127 27 2 8 22 283 283 298 448 444” 102 255 200 157 31 2 8 22 305 305 321 534 656” 153 320 270 216 35 2 12 22 403 403 419 755 1498” 204 380 330 270 40 2 12 25 419 419 435 865 239

10” 254 445 387 324 47 2 16 28,5 457 457 473 1080 38512” 305 520 451 381 50 2 16 32 502 502 518 1205 54316” 388 650 572 470 56 2 20 35 838 838 854 1432 100320” 483 775 686 584 62 2 24 35 991 991 1010 1680 166024” 585 915 813 692 69 2 24 41 1143 1143 1165 1963 2600

TABLE 4 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 600Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm Lrf, mm Lw, mm Lrtj, mm H, mm Weight*,

kg

600

2” 51 165 127 92 26 7 8 19 292 292 295 425 413” 77 210 168 127 32 7 8 22 356 356 359 450 644” 102 275 216 157 39 7 8 25 432 432 435 611 1206” 153 355 292 216 48 7 12 28,5 559 559 562 770 3008” 200 420 349 270 56 7 12 32 660 660 664 890 440

10” 248 510 432 324 64 7 16 35 787 787 791 1080 775

TABLE 5 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 900Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm Lrf, mm Lw, mm Lrtj, mm H, mm Weight*,

kg

900

2” 48 215 165 92 39 7 8 25 368 368 371 515 933” 73 240 191 127 39 7 8 25 381 381 384 550 1144” 99 290 235 157 46 7 8 32 457 457 460 611 1826” 147 380 318 216 56 7 12 32 610 610 613 796 3828” 191 470 394 270 64 7 12 38 737 737 740 1069 968

10” 238 545 470 324 70 7 16 1 ½ 838 838 841 1340 1450

TABLE 6 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 1500

Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm Lrf, mm Lw, mm Lrtj, mm H, mm Weight*, kg

1500

4” 92 310 241 157 54 7 8 32 546 546 549 683 2606” 137 395 318 216 83 7 12 38 705 705 711 1012 5958” 178 485 394 270 93 7 12 44 832 832 841 1062 1100

10” 223 585 483 324 108 7 12 51 991 991 1000 1400 1790* - valve weight and overall dimension depend on type of valve’s control, customer’s requirement and design mode, as well as on process of valves modernization.


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TABLE 7 – STANDARD MATERIALS OF WEDGE GATE VALVES PARTS**

Pos. Part/Trim № WCB 8, 12

LCB 8, 12

CF8 2, 10

CF8M10, 12

1 Body ASTM A216 WCB ASTM A352 LCB ASTM A351 CF8 ASTM A351 CF8M

2 Bonnet ASTM A105; ASTM A216 WCB ASTM A352 LCB ASTM A351 CF8;

ASTM A182 F304HASTM A351 CF8M; ASTM A182 F316

3 Wedge

ASTM A105 + hard facing;

ASTM A216 WCB + hard facing;

ASTM A351 CF8M; ASTM A182 F316




ASTM A351 CF8; ASTM A182 F304; ASTM A351 CF8M; ASTM A182 F316


4 Pillar/ yoke ASTM A216 WCB ASTM A352 LCB ASTM A351 CF8 ASTM A351 CF8M

5, 6Body-to-

bonnet bolts and nuts

ASTM A 193 B7; ASTM A 194 2H

ASTM A 193 gr. B7, ASTM A 194 gr. 2H; ASTM A320 gr. L7, ASTM A194 gr. 4

ASTM A193 B8M-CL2; B8-CL2; B8-CL1;

B8a-CL1A; B8M-CL1; B8MA-CL1A;

B8M2-CL2B; B8M3-CL2C; ASTM A194 8M


B8a-CL1A; B8M-CL1; B8MA-CL1A; B8M2-CL2B; B8M3-CL2C;

ASTM A194 8M

8, 9 Gland bolts and nuts

ASTM A307 gr. B or equivalent

ASTM A307 gr.B or equivalent

ASTM A 193 gr. B8; ASTM A 194 gr. 8

ASTM A 193 gr. B8; ASTM A 194 gr. 8

10 Seat ring


ASTM A182 F316 + hard facing



ASTM A182 F304 + hard facing;

ASTM A182 F316+ hard facing


11 Gland flange Steel 20 GOST 1050 or ASTM A 105

Steel 09Г2С GOST 19281

or ASTM A 105

Steel 12Х18Н10Т GOST 5632

or ASTM A 182 F304

Steel 10Х17Н13М2Т GOST 5632

or ASTM A 182 F316

13 Stem nut

БрАЖМц 10-3-1,5 GOST 18175;

ASTM A 439 D2 (Ni-Resist)

БрАЖМц 10-3-1,5 GOST 18175;


БрАЖМц 10-3-1,5 GOST 18175;


БрАЖМц 10-3-1,5 GOST 18175;


14 Hand-wheel Steel 20 GOST 1050 09Г2С GOST 19281 09Г2С GOST 19281 09Г2С GOST 19281

15 Hand-wheel nut Steel 35 GOST 1050 Steel 14Х17Н2

GOST 5949Steel 14Х17Н2

GOST 5949Steel 14Х17Н2

GOST 5949

16Axle (for

double-disk wedge)

Steel 12Х18Н10Т GOST 5632

Steel 12Х18Н10Т GOST 5632 12Х18Н10Т GOST 5632 10Х17Н13М2Т GOST 5632

17 Marking plate 12Х18Н10Т GOST 5632 12Х18Н10Т GOST 5632 12Х18Н10Т GOST 5632 12Х18Н10Т GOST 5632


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TABLE 8 – TRIM MATERIALS IN COMPLIANCE WITH API 600**

Pos. Trim 2 8 10 12

3 Seal face of the wedge Hard facing 304 Hard facing13 Cr Hard facing 316 Hard facing 316

10 Seal face of the seat Hard facing 304 Stellite 6 Hard facing 316 Stellite 6

20 Stem ASTM A276 T304 ASTM A276 T410 or T420 ASTM A276 T316 ASTM A276 T316

18 Backseat bushing ASTM A351 CF8; ASTM A182 F304

ASTM A217 CA15; ASTM A 182 F6a



19 Gland ASTM A 182 F304 ASTM A182 F6a ASTM A 182 F316 ASTM A 182 F316

TABLE 9 – SEALING MATERIALS**

Pos. Name Pressure class Seal type and material

7 Body-bonnet gasket

150, 300 Flat graphite gasket, graphite-steel spiral-wounded gasket

600, 900, 1500 RTJ sealing rings

12 Gland packing 150-1500 Graphite pressurized sealing rings, graphite braided seal

** - On agreement with customer the use of other materials is available.


11VALVES ACCORDING TO API 6D SPECIFICATION

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APPENDIX А

APPROVAL LIST FOR ORDER WEDGE GATE VALVES, COMPLY WITH API 6D №_________

Customer

Project (№)Name of place, where valve will be installedLocationCustomer’s addressCustomer’s tel/fax

REQUIREMENTS TO VALVES

Pos.№ List of requirements Customer’s requirements

1 General requirements

1.1 Valve materials 1.2 Place and function of valve1.3 DN (NPS)1.4 Max working pressure1.5 Max testing pressure on place of installation1.6 Max differential pressure on the wedge

1.7 Valve’s pressure class (if design pressure differs from standard – please, indicate it)

1.8 Max working temperature1.9 Min working temperature

1.10 Working medium (liquid/gas)1.11 Working medium composition during commissioning/operation

1.12Special requirements (e.g. to valve design for centralized cleaning of the pipeline, presence of solid particles in the working medium etc.)

2 Requirements to valve type

2.1 Valve’s design (design standard)2.2 Full bore/reduced bore2.3 Min bore diameter (for reduced-opening valve)

2.4 Face-to-face length (if customer has special requirements to overall length or tolerance to it, please indicate)

3 Type of connection the valve to pipeline

3.1 Flanges3.1.1 Type of connection acc. to ASME B16.5:

3.1.1.1 RF (raised face)3.1.1.2 LM (large male)3.1.1.3 LF (large female)3.1.1.4 SM (small male)


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3.1.1.5 SF (small female)3.1.1.6 LT (large tenon)3.1.1.7 LG (large groove)3.1.1.8 ST (small tenon)3.1.1.9 SG (small groove)

3.1.1.10 RTJ (joint with oval or octahedral gasket)

3.1.1.11 Gasket type (gasket is not included in complete set delivery of valve)

3.1.2 Flanges, comply with another standard (indicate std № and type)3.2 Welded

3.2.1 Pipe, located before the valve: 3.2.1.1 outside diameter3.2.1.2 internal diameter3.2.1.3 Material of pipe3.2.1.4 Min yield strength of pipe material

3.2.1.5 Special requirements for welded ends, concerning chemical composition

3.2.2 Pipe, located after the valve:3.2.2.1 outside diameter3.2.2.2 internal diameter3.2.2.3 Standard on welded ends

3.3 Other type of connection the valve to pipeline

3.3.1 Another connection type (indicate standard and type, or new requirements)

4 Requirements to valve operation

4.1 Type of control

4.1.1 Hand-wheel (indicate distance between the valve flow area axis to hand-wheel rim)

4.1.2 Gearbox (indicate all parameters, including distance between valve flow area axis to hand-wheel of gearbox)

4.1.3 Electric actuator (indicate parameters in detail)4.1.4 Availability of locking devices (indicate type)4.1.5 Availability of valve’s support

4.1.6 Availability of additional requirements for lifting elements (indicate)

5 Other requirements

5.1 Additional requirements to valve materials (limitation on chemical composition, testing etc. – indicate)

5.2 Additional requirements to welding, necessary for compliance with pipelines requirements

5.3 Additional requirements to correction of forging and plate defects by means of welding

5.4 Requirements to elimination of defects by means of welding 5.5 Additional requirements to impact strength tests


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5.6Additional requirements to bolt/stud joints (hardness limitation in case of possibility of hydrogen embrittlement etc. – indicate, in case of presence)

5.7 Requirements to non-destructive testing (acc. to Appendix A, API 6D/ISO 14313)

5.8 Requirements to non-destructive testing of places, where defects were eliminated by means of welding

5.9 Admissibility of non-destructive testing of places, where defects were eliminated, before final heat treatment

5.10 Quality specification level (QSL) of valves in compliance with Appendix J, API 6D/ISO 14313

5.11

Requirements to extended hydrostatic testing in compliance with Appendix I of API 6D/ISO 14313 (if necessary, indicate please:- test duration;- requirements to content of Testing Results Protocol )

5.12 Additional requirements to testing (acc. To Appendix B, API 6D/ISO 14313)

5.13 Additional requirements to documentation (acc. to Appendix С of standard API 6D/ISO 14313)

5.14 Additional requirements to sequence of hydraulic testing of valves

5.15

Sealing method of valve sockets during hydraulic testing (sealing with end caps, which are fixed to valve flanges by bolts/pins. Sealing are made by fixing the valves between hydraulic test desks)

5.16 Admissibility of use of lubricants on metal seal faces of valve’s plug during leakage test

5.17 Fire testing (indicate requirements to specification)

5.18 Availability of ISO 15156 Certificate on Materials (f necessary, indicate mass fraction of chlorides, % Н2S, pH and temperature)

5.19 The pressure relief device (if necessary, indicate special requirements to testing etc)

5.20The drainage holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on drainage line etc.)

5.21Bypass holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on bypass line etc.)

5.22 Participation of a third party in production/testing5.23 Requirements to painting/coating5.24 Requirements to marking

5.25 Requirements to retention period for manufacturing documentation

5.26 Requirements to conservation 5.27 Requirements to packaging5.28 Requirements to transportation5.29 Requirements to warranty5.30 Requirements to life cycle, reliability index5.31 Requirements to valve’s weight5.32 Other requirements


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SWING CHECK VALVES, COMPLY WITH API 6D

SWING CHECK VALVES CAN BE DESIGNED AND PRODUCED WITH THE FOLLOWING TECHNICAL CHARACTERISTICS:

Designing, inspection and testing under API 6D (volume of inspection and testing must be approved by the customer)

Design standard (design and detail’s calculation, assuring environment leak-tightness) in accordance with ASME B 16.341;

Pressure class 150, 300, 600, 900 (see Table 1);

Nominal pipe size (NPS) 2”, 3”, 4”, 6”, 8” (see Table 1)

Operating parameters in accordance with ASME B 16.341;

Material execution is determined acc. to customer’s requirements, depending on working medium composition and parameters, operating conditions

Face-to-face length under API 6D (ASME B 16.10)2

Flanges under ASME B 16.53

Working media water, steam, gas, petroleum, oil products, non-aggressive media

Working medium temperature is determined, depending of used materials and working medium

NOTE:1. On agreement with the customer other design standards can be used. In this case the working medium parameters will be determined in compliance with these design standards.2. It is possible to produce gate valves with face-to-face length, determined by the customer’s requirement.3. On agreement with the customer it is possible to produce swing check valves with flanges in compliance with other standards;To order swing check valves, use please the form ‘Approval of the Order List”, see Appendix B.

TABLE 1 – MAIN DIMENSIONS OF SWING CHECK VALVESClass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm H, mm Weight*,

kg

1503” 77 190 152 127 16 2 4 19 241 254 185 384” 102 230 191 157 23 2 8 19 292 305 205 48

300

2” 51 165 127 92 21 2 8 19 267 283 170 253” 77 210 168 127 27 2 8 22 318 333 185 414” 102 255 200 157 31 2 8 22 356 371 215 586” 153 320 270 216 35 2 12 22 445 460 285 1168” 204 380 330 270 40 2 12 25 533 549 335 186

600

2” 51 165 127 92 26 7 8 19 292 295 230 343” 77 210 168 127 32 7 8 22 356 359 260 554” 102 275 216 157 39 7 8 25 432 435 260 1106” 153 355 292 216 48 7 12 28,5 559 562 360 230

900

2” 48 215 165 92 39 7 8 25 368 371 230 633” 73 240 191 127 39 7 8 25 381 384 260 894” 99 290 235 157 46 7 8 32 457 460 260 1206” 147 380 318 216 56 7 12 32 610 613 360 250

Valve’s weight can change, depending on customer’s request to valve designs as well, as in process of valves modernization.

Swing check valves are used for automatic back-flow prevention of the working medium in pipelines. Swing check valves is not shut-off valves.

Installation position on horizontal pipeline must be: with bonnet upwards, on upstream pipeline it must be in

direction of arrow on the body – up. Direction of the me-dium flow must be under the clack disk (in direction of arrow on the body).

Swing check valves comply with API 6D requirements.


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TABLE 2 – STANDARD MATERIALS OF SWING CHECK VALVES PARTS**

Pos. Part/Trim № WCB8, 12

LCB8, 12

CF82, 10

CF8M10, 12

1 Body ASTM A216 WCB ASTM A352 LCB ASTM A351 CF8 ASTM A351 CF8M

2 Bonnet ASTM A105; ASTM A216 WCB ASTM A352 LCB ASTM A351 CF8;

ASTM A182 F304HASTM A351 CF8M; ASTM A182 F316

3 Disk



30Х13 ГОСТ 5632; ASTM A351 CF8M; ASTM A182 F316;

10Х17Н13М2Т ГОСТ 5632 + hard facing



30Х13 ГОСТ 5632; ASTM A351 CF8M; ASTM A182 F316;


ASTM A351 CF8; ASTM A182 F304; ASTM A351 CF8M; ASTM A182 F316;

12Х18Н10Т ГОСТ 5632 + hard facing

ASTM A351 CF8M; ASTM A182 F316;


4 Arm linkASTM A216 WCB;

ASTM A105; steel 20 ГОСТ 1050

ASTM A352 LCB;ASTM A105;

steel 09Г2С ГОСТ 19281

ASTM A351 CF8;ASTM A182 F304;

12Х18Н10Т ГОСТ 5632

ASTM A351 CF8M;ASTM A182 F316;

10Х17Н13М2Т ГОСТ 5632

5, 6

Body-to-bonnet bolts and nuts

ASTM A 193 B7, ASTM A 194 2H

ASTM A 193 gr. B7, ASTM A 194 gr. 2H; ASTM A320 gr. L7, ASTM A194 gr. 4



ASTM A194 8M



ASTM A194 8M

8 Bracket-body bolts

Steel 35 ГОСТ 1050; ASTM A 193 B7

Steel 40Х ГОСТ 4543; ASTM A 193 B7,

ASTM A320 gr. L7

ASTM A 182 F304;12Х18Н10Т GOST 5632

ASTM A 182 F316; 10Х17Н13М2Т GOST 5632

9 Nut for disk

ASTM A 182 F6a;12Х18Н10Т GOST 5632

ASTM A 182 F6a;12Х18Н10Т GOST 5632

ASTM A 182 F304;12Х18Н10Т GOST 5632

ASTM A 182 F316; 10Х17Н13М2Т GOST 5632

10 Seat ring ASTM A105 + hard facing ASTM A105 + hard facing

ASTM A182 F304 +hard facing;

ASTM A182 F316 +hard facing


11 BracketASTM A216 WCB;

ASTM A105; steel 20 GOST 1050

ASTM A352 LCBASTM A105;

steel 09Г2С GOST 19281

ASTM A351 CF8ASTM A182 F304;

12Х18Н10Т GOST 5632

ASTM A351 CF8MASTM A182 F316;

10Х17Н13М2Т GOST 5632

12 Axle

ASTM A 182 F6a; 30Х13 GOST 5632; ASTM A182 F316;

10Х17Н13М2Т GOST 5632

ASTM A 182 F6a; 30Х13 GOST 5632; ASTM A182 F316;

10Х17Н13М2Т GOST 5632

ASTM A182 F304; 12Х18Н10Т GOST 5632;

ASTM A182 F316; 10Х17Н13М2Т GOST 5632

ASTM A182 F316; 10Х17Н13М2Т GOST 5632

13 Marking plate 12Х18Н10Т GOST 5632 12Х18Н10Т GOST 5632 12Х18Н10Т GOST 5632 12Х18Н10Т GOST 5632


17

TABLE 3 TRIM MATERIALS IN COMPLIANCE WITH API 600**Pos. Trim 2 8 10 12

3 Seal face of the disk Hard facing 304 Hard facing13 Cr Hard facing 316 Hard facing 31610 Seal face of the seat Hard facing 304 Stellite 6 Hard facing 316 Stellite 6

TABLE 4 – SEALING MATERIALS**Pos. Name Pressure class Seal type and material

7 Body-bonnet packing150,300 Flat graphite gasket, graphite-steel spiral-wound gasket

600, 900 RTJ sealing rings

** - On agreement with customer the use of other materials is available


18

APPENDIX B

APPROVAL LIST FOR ORDER SWING CHECK VALVES, COMPLY WITH API 6D№_________

Customer

Project (№)

Name of place, where valve will be installed

Location

Customer’s address

Customer’s tel/fax

REQUIREMENTS TO VALVES

Pos.№ List of requirements Customer’s requirements

1 General requirements

1.1 Valve materials

1.2 Place and function of valve

1.3 Valve DN NPS

1.4 Max working pressure

1.5 Max testing pressure on place of installation

1.6 Max differential pressure on the disk

1.7 Valve’s pressure class (if design pressure differs from standard – please, indicate it)

1.8 Max working temperature

1.9 Min working temperature

1.10 Working medium (liquid/gas)

1.11 Working medium composition during commissioning/operation

1.12Special requirements (e.g. to valve design for centralized cleaning of the pipeline, presence of solid particles in the working medium etc.)

2 Requirements to valve type

2.1 Valve’s design (design standard)

2.2 Full bore/reduced bore

2.3 Min bore diameter (for reduced-opening valve)

2.4 Face-to-face length (if customer has special requirements to overall length or tolerance to it, please indicate)


19

3 Type of connection the valve to pipeline

3.1 Flanges

3.1.1 Type of connection acc. to ASME B16.5:

3.1.1.1 RF (raised face)

3.1.1.2 LM (large male)

3.1.1.3 LF (large female)

3.1.1.4 SM (small male)

3.1.1.5 SF (small female)

3.1.1.6 LT (large tenon)

3.1.1.7 LG (large groove)

3.1.1.8 ST (small tenon)

3.1.1.9 SG (small groove)

3.1.1.10 RTJ (joint with oval or octahedral gasket)

3.1.1.11 Gasket type (gasket is not included in complete set delivery of valve)

3.1.2 Flanges, comply with another standard (indicate std № and type)

3.2 Welded

3.2.1 Pipe, located before the valve:

3.2.1.1 outside diameter

3.2.1.2 internal diameter

3.2.1.3 Material of pipe

3.2.1.4 Min yield strength of pipe material

3.2.1.5 Special requirements for welded ends, concerning chemical composition

3.2.2 Pipe, located after the valve:

3.2.2.1 outside diameter

3.2.2.2 internal diameter

3.2.2.3 Standard on welding ends

3.3 Other type of connection the valve to pipeline

3.3.1 Another connection type (indicate standard and type, or new requirements)


20

4 Requirements to valve operation

4.1 Availability of valve's support

4.2 Guide stop

4.3 Availability of additional requirements for lifting elements (indicate)

5 Other requirements

5.1 Additional requirements to valve materials (limitation on chemical composition, testing etc. – indicate)

5.2 Additional requirements to welding, necessary for compliance with pipelines requirements

5.3 Additional requirements to correction of forging and plate defects by means of welding

5.4 Requirements to elimination of defects by means of welding

5.5 Additional requirements to impact strength tests

5.6Additional requirements to bolt/pin joints (hardness limitation in case of possibility of hydrogen embrittlement etc. – indicate, in case of presence)

5.7 Requirements to non-destructive testing (acc. to Appendix A, API 6D/ISO 14313)

5.8 Requirements to non-destructive testing of places, where defects were eliminated by means of welding

5.9 Admissibility of non-destructive testing of places, where defects were eliminated, before final heat treatment

5.10 Quality specification level (QSL) of valves in compliance with Appendix J, API 6D/ISO 14313

5.11

Requirements to extended hydrostatic testing in compliance with Appendix I of API 6D/ISO 14313 (if necessary, indicate please:- test duration;- requirements to content of Testing Results Protocol )

5.12 Additional requirements to testing (acc. To Appendix B, API 6D/ISO 14313)

5.13 Additional requirements to documentation (acc. to Appendix С of standard API 6D/ISO 14313)

5.14 Additional requirements to sequence of hydraulic testing of valves

5.15Sealing method of valve sockets during hydraulic testing (sealing with end caps, which are fixed to valve flanges by bolts/pins. ealing are made by fixing the valves between hydraulic test desks)

5.16 Admissibility of use of lubricants on metal seal faces of valve’s plug during leakage test

5.17 Fire testing (indicate requirements to specification)


21

5.18 Availability of ISO 15156 Certificate on Materials (if necessary, indicate mass fraction of chlorides, % Н2S, pH and temperature)

5.19The drainage holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on drainage line etc.)

5.20Bypass holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on bypass line etc.)

5.21 Participation of a third party in production/testing

5.22 Requirements to painting/coating

5.23 Requirements to marking

5.24 Requirements to retention period for manufacturing documentation

5.25 Requirements to conservation

5.26 Requirements to packaging

5.27 Requirements to transportation

5.28 Requirements to warranty

5.29 Requirements to life cycle, reliability index

5.30 Requirements to valve’s weight

5.31 Other requirements


22

GATE VALVES FOR HEAT POWER STATIONS

Cut-off gate valves for heat powers units with subcritical and supercritical parameters of high-capacity power blocks (up to 1200 MWatt) are used as devices for leak-proof shut-off of water and steam in the basic technological systems of power stations.

They are used only for turning on and out the pipeline. It is not allowable to use gate valves as control devices. If gate valves are used in pipelines, where heating mode is used with a gate closed and valve body cavity fi lled with water, it is necessary to equip the gate valves with a discharging

device. This device can be made as a tube (connecting valve body cavity of the gate valve with the pipeline on the me-dium supply side) with a DN 20 valve on it, or as a through hole, 5 mm in diameter, in a wedge disk on the medium supply side.

Distinguishing characteristics are as follows: protec-tive coat of stems, disks and seats; improved construction of stem-to-clip joint which excludes stem breaking in the junction.

Butt-welded joint to the pipeline. Any direction of working medium supply.Production and delivery are performed according to ТУ (Specification) 3741-009-07533604-2008.

WEDGE GATE VALVES SERIES 002


23

SPECIFICATIONS OF GATE VALVES

DesignationAnalog

JSC “Energomash(Chekhov) ChZEM”

DN Working medium

Parameters of working mediumBody material

Pressure, МPа Temperature, °С

002.100.0300 881-100 100 Steam 25,0 545 15Х1М1ФЛ

002.150.0500 881-150 150 Steam 25,0 545 15Х1М1ФЛ

002.200.0200 880-200 200 Water 37,3 280 20ГСЛ

002.200.0700 881-200 200 Steam 25,0 545 15Х1М1ФЛ

002.200.1500 1013-200 200 Steam 13,7 560 15Х1М1ФЛ

002.225.1100 885-225 225 Steam 9,8 540 20ХМФЛ

002.250.0900 881-250 250 Steam 25,0 545 15Х1М1ФЛ

002.250.0400 882-250 250 Water 23,5 250 20ГСЛ

002.250.1300 883-250 250 Steam 13,7 560 15Х1М1ФЛ

002.300.0100 883-300 300 Steam 13, 7 560 15Х1М1ФЛ

Designation Hydraulic resistance coefficient

Stroke, mm Torque, N*m Stem rotation speed

for full stroke Weight, kg

002.100.0300 0,20 160 950 20,0 454

002.150.0500 0,60 180 1600 23,75 902

002.200.0200 0,46 230 1750 23,75 610

002.200.0700 0,40 245 3900 24,5 1950

002.200.1500 0,46 230 1000 28,75 763

002.225.1100 0,90 230 1100 28,75 935

002.250.0900 0,38 315 8800 26,25 4200

002.250.0400 1,85 230 1600 28,75 975

002.250.1300 0,24 290 2900 29,0 1800

002.300.0100 0,65 290 2900 29,0 2200


gate

ValV

es fo

r Hea

t PoW

er st

ation

s

24

GATE VALVES WITH ELECTRIC ACTUATORMANUFACTURER – JSC “TULAELECTROPRIVOD”


25

BASIC DIMENSIONS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC “TULAELECTROPRIVOD”

Designation Overall and connecting dimensions, mm

Н А L d D

002.100.0300 1333 178 550 97 172

002.150.0500 1690 225 750 151 262

002.200.0200 1690 222 750 203 290

002.200.0700 2380 278 900 208 345

002.200.1500 1690 218 800 203 290

002.225.1100 1829 222 800 230 290

002.250.0400 1829 228 900 271 340

002.250.1300 2430 263 900 251 345

002.300.0100 2430 273 1000 281 400

Designation Electric actuator index Gate stroke duration, s

Electric motor duty, kW Weight, kg

002.100.0300 Н-В-21 У1 45 3,2 548

002.150.0500 Н-Г-11 У1 72 4,25 1067

002.200.0200 Н-Г-11 У1 72 4,25 980

002.200.0700 Н-Д-17 У1 147 4,3 2320

002.200.1500 Н-Г-11 У1 86 4,25 928

002.225.1100 Н-Г-11 У1 86 4,25 1101

002.250.0400 Н-Г-11 У1 86 4,25 1140

002.250.1300 Н-Д-17 У1 174 4,3 2166

002.300.0100 Н-Д-17 У1 174 4,3 2556


26

GATE VALVES WITH ELECTRIC ACTUATORMANUFACTURER JSC “ENERGOMASH (CHEKHOV) – CHZEM”


27

BASIC DIMENSIONS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC “ENERGOMASH (CHEKHOV) – CHZEM”

DesignationOverall and connecting dimensions, mm

Н H1 A L L1 L2 d D

002.100.0300 1027 812 178 550 1125 420 97 172

002.150.0500 1260 990 225 750 1162 474 151 262

002.200.0200 1260 990 222 750 1162 474 203 290

002.200.0700 1357 1355 278 900 1462 554 208 345

002.200.1500 1410 1138 218 800 1162 474 203 290

002.225.1100 1410 1138 222 800 1162 474 230 290

002.250.0900 2400 1880 330 1150 1700 605 260 418

002.250.0400 1540 1133 228 900 1162 458 271 340

002.250.1300 1735 1435 263 900 1462 554 251 345

002.300.0100 1735 1435 273 1000 1462 554 281 400

Designation Electric actuator index Gate stroke duration, s Electric motor duty, kW Weight, kg

002.100.0300 793-Э-0 55 3,2 550

002.150.0500 795-Э-0 74 4,3 1050

002.200.0200 795-Э-0 65 4,25 943

002.200.0700 797-Э-0 39 11,8 2398

002.200.1500 795-Э-0 81 4,25 967

002.225.1100 795-Э-0-V 88 3,2 1063

002.250.0900 854-Э-0 80 20,0 4745

002.250.0400 795-Э-0 81 4,25 996

002.250.1300 797-Э-0 47 11,8 2195

002.300.0100 797-Э-0 47 11,8 2560


28

GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER “BETRO-TEKH” LLC


29

DesignationOverall and connecting dimensions, mm

Н А L d D

002.150.0500 1545 225 750 151 262

002.200.0200 1545 222 750 203 290

002.200.1500 1545 218 800 203 290

002.225.1100 1690 222 800 230 290

002.250.0400 1690 228 900 271 340

Designation Electric actuator index Gate stroke duration, s Electric motor duty, kW Weight, kg

002.150.0500 ГИЮМ. 303344.001 72 3,2 1010

002.200.0200 ГИЮМ. 303344.001 72 3,2 920

002.200.1500 ГИЮМ. 303344.001 86 3,2 838

002.225.1100 ГИЮМ. 303344.001 86 3,2 1041

002.250.0400 ГИЮМ. 303344.001 86 3,2 1080

BASIC DIMENSIONS OF ELECTRIC GATE VALVES MANUFACTURER “BETRO-TEKH” LLC


30

DN PN, MPa50 (flanged) 1,6; 2,5; 4,0; 6,3; 16,050 (welded) 6,3 50 (combined) 6,380 (flanged) 1,6; 2,5; 4,0; 6,3; 16,080 (welded) 6,380 (combined) 6,3100 (flanged) 1,6; 2,5; 4,0; 6,3; 16,0; 25,0100 (welded) 1,6; 2,5; 4,0; 6,3; 16,0; 25,0100 (combined) 1,6; 2,5; 4,0; 6,3; 16,0; 25,0125 (flanged) 1,6150 (flanged) 1,6; 2,5; 4,0; 6,3; 16,0; 25,0150 (welded) 1,6; 2,5; 4,0; 6,3; 16,0; 25,0150 (combined) 1,6; 2,5; 4,0; 6,3; 16,0; 25,0200 (flanged) 1,6; 2,5; 4,0; 6,3; 16,0; 25,0200 (welded) 1,6; 2,5; 6,3; 16,0; 25,0200 (combined) 1,6; 2,5; 6,3; 16,0; 25,0250 (flanged) 1,6; 2,5; 4,0; 6,3; 16,0; 25,0250 (welded) 1,6; 2,5; 4,0; 6,3; 16,0; 25,0250 (combined) 2,5; 4,0; 6,3; 16,0; 25,0300 (flanged) 1,6; 2,5; 4,0; 6,3300 (welded) 1,6350 (flanged) 1,6400 (flanged) 1,6; 2,5; 4,0400 (welded) 1,6500 (flanged) 1,6; 2,5; 4,0600 (flanged) 1,6; 2,5; 4,0600 (welded) 1,6700 (flanged) 1,6800 (flanged) 1,6

RANGE OF PIPELINE VALVES

DN PN, MPa25 4,0; 10,0; 16,050 1,6; 4,0; 6,3;16,080 1,6; 4,0; 6,3; 16,0

100 1,6; 4,0; 6,3; 16,0150 1,6; 4,0200 1,6

DN PN, MPa25 4,050 1,6; 4,0; 6,3; 16,080 0,6; 1,6; 4,0; 6,3; 16,0

100 0,6; 1,6; 4,0; 6,3; 16,0150 1,6; 4,0200 0,6; 1,6300 0,6

DN PN, MPa50 4,0; 6,3; 16,080 1,6; 4,0; 6,3; 16,0

100 1,6; 4,0; 6,3; 16,0150 4,0; 6,3; 16,0200 4,0

1. WEDGE GATE VALVES 2. SAFETY SPRING LOADED VALVES

3. SAFETY VALVES WITH CHANGEOVER VALVE

4. CHECK VALVES (SWING-CHECK VALVES)

Gate valves are made of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ; body of flange design, welded version and combined design, with manual operation (hand wheel, mechanical reducer) or electric ac-tuator.

Valves are made of steel of the following grades: 20, 20Л, 09Г2С, 20ГЛ, 12Х18Н9Т, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ; with flange or nipple-to-face joint, with forced opening device or without it, with a bellow or without it.

Changeover valves are made of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ.

Valves are made of steel of the following grades 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ.

Production of gate valves of welded and combined design (in red color figures) is possible only if construction length and welding edges are subject to negotia-tion.

Production of units of safety valves with switching de-vices is possible under consumers’ order.

31

THE PLANT PRODUCES SPRINGS FOR SAFETY VALVES, FLANGES, GASKETS, PINS, NUTS, STAMPINGS, CAST

Valve type Symbols

Safety valve 17, 28

Check valve(swing-check valve) 19

Gate valve 30, 31

Changeover valve 23

Table 1Material of the body Symbols

Carbon steel c

Corrosion-resistant steel нж

Alloy steel лс

Table 2

Actuator type Symbols

Electric 9

Cone reducer 5

Table 3Material of seal faces Symbols

Corrosion-resistant steel нж

Stellite ст

Table 4

Flanges are manufactured in accordance with GOST (State Standard) 12821-80, GOST12815-80, series 2. Pro-duction according to other standards is also possible. Flanges, gaskets, pins and nuts are delivered on the cus-tomer’s order for additional payment.

ATTENTION!

All the drawings available in the Catalogue give a com-mon concept of the valve’s design and may differ in details from finished products.

When choosing the valves for aggressive media it is necessary to take into consideration the resistance of ma-terials the valves are made of to these media.

To order the valves you are to specify a working me-dium and operating parameters and also the necessity of additional tests:

• for intercrystalline corrosion resistance;• for impact bending at lowered temperature.To facilitate work with the Catalogue all pipeline valves

are systematized according to their types and to materials the principal parts are made of.

The type designation applied in valve industry consists of numbers and letters. The first two numbers designate type of the valve (refer to Table 1), following letters desig-nate the material of the body (refer to Table 2), the num-bers that follow the letters designate the number of the model: if there are three numbers the first one designates type of the actuator (refer to Table 3), the following letters designate the material of seal faces (refer to Table 4). In separate cases there is an additional number at the end that shows a design version.

For some articles designations are indicated according to the drawing or numbers specified by a developer.

32

WEDGE GATE VALVES

WEDGE GATE VALVES

Hand-wheel

Lock nut

Lock washer

Stem bushing

Upright

Gland flange

Gland packing

Stem

Bonnet

Spacer

Wedge

Ring

Body

Gland bushing

33

GATE VALVES ARE SHUT-OFF DEVICES WHERE WEDGE SLIDES FORWARD IN THE DIRECTION PERPENDICULAR TO THE TRANSPORTED MEDIUM FLOW AND SHUT IT OFF

Gate valves are used in pipelines to shut off gaseous or liquid media flows with various pressures and nomi-nal diameters. Low hydraulic resistance of the gate valves makes them especially valuable for pipelines, where the medium is permanently flowing at high speed. According to the body design the gate valves are usually manufac-tured without narrowing of seat diameters. In some cases reduced gate valves are used with narrowing of the seat diameters. This enables to reduce thrusts and torques of control systems, to decrease overall dimensions and weight. Gate valves are manufactured with a sliding stem (male thread of the stem and the sliding nut).

Gate valves may be operated manually (hand-wheel or reducer) or with an electric actuator in standard or explo-sion-proof design. On the customer’s order we can deliver flanges, pins, nuts, gaskets for joining to the pipeline.

Any mounting position of the vertical pipeline. As for the horizontal pipeline gate valves may be mounted with a stem upwards, tolerable deviation of vertical position - 90° in any direction. If a gate valve is mounted inclined or in horizontal position then an additional support for the electric actuator should be provided.

DESIGN FEATURES OF WEDGES Designation Gate

ЗКЛ2 (ЗКЛП) DN 50 PN 1,6 MPa Solid rigid wedgeDouble-disk wedge on order

ЗКЛ2 (ЗКЛП) DN 50 PN 2,5; 4,0; 6,3; 16,0 MPa Solid rigid wedgeЗКЛ2 (ЗКЛП) DN 80 PN 1,6; 2,5; 4,0; 6,3; 16,0 MPa Solid rigid wedge


ЗКЛ2 (ЗКЛП) DN 100 PN 1,6; 2,5; 4,0; 16,0; 25,0 MPa Solid rigid wedgeЗКЛ2 (ЗКЛП) DN 125 PN 1,6 MPa Solid rigid wedge


ЗКЛ2 (ЗКЛП) DN 150 PN 2,5; 4,0; 6,3 MPa Double-disk wedgeЗКЛ2 (ЗКЛП) DN 150 PN 16,0; 25,0 MPa Solid rigid wedgeЗКЛ2 (ЗКЛП) DN 200 PN 1,6; 2,5; 4,0; 6,3 MPa Double-disk wedge

ЗКЛ2 (ЗКЛП) DN 200 PN 16,0; 25,0 MPa Solid rigid wedgeSolid rigid wedge (split)

ЗКЛ2 (ЗКЛП) DN 250 PN 1,6; 2,5; 4,0 MPa Double-disk wedgeЗКЛ2 (ЗКЛП) DN 250 PN 6,3 MPa Flexible welded wedge

ЗКЛ2 (ЗКЛП) DN 250 PN 16,0; 25,0 MPa Solid rigid wedgeSolid rigid wedge (split)

ЗКЛ2 (ЗКЛП) DN 300 PN 1,6; 2,5; 4,0 MPa Double-disk wedge with a clip; Flexible welded wedge on order

ЗКЛ2 (ЗКЛП) DN 300 PN 6,3 MPa Double-disk wedge with a clip;

ЗКЛ2 (ЗКЛП) DN 400 PN 1,6; 2,5; 4,0 MPa Double-disk wedge with a clip; Flexible welded wedge on order

ЗКЛ2 (ЗКЛП) DN 500 PN 1,6; 2,5; 4,0 MPa Flexible welded wedgeЗКЛ2 (ЗКЛП) DN 500 PN 2,5; 4,0 MPa Double-disk wedge with a clip; ЗКЛ2 (ЗКЛП) DN 600 PN 1,6; 2,5; 4,0 MPa Double-disk wedge with a clip; ЗКЛ2 (ЗКЛП) DN 700 PN 1,6 MPa Double-disk wedge with a clip; ЗКЛ2 (ЗКЛП) DN 800 PN 1,6 MPa Double-disk wedge with a clip;

WEDGE GATE VALVES

ЗКЛ

34

RANGE OF GATE VALVES PN 1,6 MPaDesignation(type size)

Type designation(figures table) DN Material of the body Sphere of application

ЗКЛ2 (ЗКЛП) 50-1,680-1,6100-1,6125-1,6150-1,6150Св-1,6200-1,6250-1,6250Св-1,6300-1,6300Св- 1,6

30с41нж30с941нж

5080

100125150200250300

Steel 20Л

Working medium temperaturefrom -40 °С

to +425 °С, ambient temperature

≥ -40 °С350-1,6400-1,6400Св-1,6500-1,6600-1,6600Св-1,6700-1,6800-1,6

30с541нж30с941нж

350400500600700800

ЗКЛ2 (ЗКЛП) 50-1,6нж80-1,6 нж100-1,6 нж125-1,6 нж150-1,6 нж150Св-1,6 нж200-1,6 нж250-1,6 нж250Св-1,6 нж300-1,6 нж300Св-1,6 нж

30нж41нж30нж941нж

5080

100125150200250300

Steel 12Х18Н9ТЛ



≥ -60 °С350Св-1,6 нж400-1,6 нж400Св-1,6 нж500-1,6 нж 600-1,6 нж600Св-1,6 нж700-1,6 нж 800-1,6 нж


350400500600700800

35

ЗКЛ2 (ЗКЛП) 50-1,6 ХЛ1

80-1,6 ХЛ1

100-1,6 ХЛ1

125-1,6 ХЛ1

150-1,6 ХЛ1

150Св-1,6 ХЛ1

200-1,6 ХЛ1

250-1,6 ХЛ1

250Св-1,6 ХЛ1

300-1,6 ХЛ1

300Св-1,6 ХЛ1

30лс41нж130лс941нж1

5080

100125150200250300

Steel 20ГЛ



≥ -60 °С350-1,6 ХЛ1

400-1,6 ХЛ1

400Св-1,6 ХЛ1

500-1,6 ХЛ1

600-1,6 ХЛ1

600Св-1,6 ХЛ1

700-1,6 ХЛ1

800-1,6 ХЛ1


350400500600700800

ЗКЛ2 (ЗКЛП) 50-1,6 нж1

80-1,6 нж1

100-1,6 нж1

125-1,6 нж1

150-1,6 нж1

150Св-1,6 нж1

200-1,6 нж1

250-1,6 нж1

250Св-1,6 нж1

300-1,6 нж1

300Св-1,6 нж1

30нж41нж130нж941нж1

5080

100125150200250300

Steel 12Х18Н12М3ТЛ



≥ -60 °С

350-1,6 нж1

400-1,6 нж1

400Св-1,6 нж1

500-1,6 нж1

600-1,6 нж1

600Св-1,6 нж1

700-1,6 нж1

800-1,6 нж1


350400500600700800

Interpretation of designation ЗКЛ2 50-1,6 нж: ЗКЛ2 – Type, 50 – (DN) Nominal diameter, 1,6 – (РN) Nominal pressure, нж – Material, ХЛ1 – Climatic design.

36

RANGE OF GATE VALVES PN 2,5 MPa

Designation(type size)


ЗКЛ2 (ЗКЛП) 50-2,580-2,5100-2,5150-2,5200-2,5250-2,5


5080

100150200250 Steel 20Л



≥ -40 °С300-2,5400-2,5500-2,5600-2,5

30с515нж30с915нж

300400500600

ЗКЛ2 (ЗКЛП) 50-2,5 нж80-2,5 нж100-2,5 нж150-2,5 нж200-2,5 нж250-2,5 нж


5080

100150200250 Steel 12Х18Н9ТЛ



≥ -60 °С300-2,5 нж400-2,5 нж500-2,5 нж600-2,5 нж


300400500600

ЗКЛ2 (ЗКЛП) 50-2,5 ХЛ180-2,5 ХЛ1100-2,5 ХЛ1150-2,5 ХЛ1200-2,5 ХЛ1250-2,5 ХЛ1


5080

100150200250 Steel 20ГЛ



≥ -60 °С300-2,5 ХЛ1400-2,5 ХЛ1500-2,5 ХЛ1600-2,5 ХЛ1


300400500600

ЗКЛ2 (ЗКЛП) 50-2,5 нж180-2,5 нж1100-2,5 нж1150-2,5 нж1200-2,5 нж1250-2,5 нж1


5080

100150200250 Steel

12Х18Н12М3ТЛ



≥ -60 °С300-2,5 нж1400-2,5 нж1500-2,5 нж1600-2,5 нж1


300400500600

Interpretation of designation ЗКЛ2 50-2,5 нж: ЗКЛ2 – Type, 50 – Nominal size (DN), 2,5 – Nominal pressure (PN), нж Material – ss

37




ЗКЛ2 (ЗКЛП) 50-4,080-4,0100-4,0150-4,0200-4,0


5080

100150200

Steel 20Л



≥ -40 °С250-4,0300-4,0400-4,0500-4,0600-4,0

30с515нж30с915нж

250300400500600

ЗКЛ2 (ЗКЛП) 50-4,0 нж80-4,0 нж100-4,0 нж150-4,0 нж200-4,0 нж


5080

100150200

Steel 12Х18Н9ТЛ



≥ -60 °С250-4,0 нж300-4,0 нж400-4,0 нж500-4,0 нж600-4,0 нж


250300400500600

ЗКЛ2 (ЗКЛП) 50-4,0 ХЛ180-4,0 ХЛ1100-4,0 ХЛ1150-4,0 ХЛ1200-4,0 ХЛ1


5080

100150200

Steel 20ГЛ



≥ -60 °С

250-4,0 ХЛ1300-4,0 ХЛ1400-4,0 ХЛ1500-4,0 ХЛ1600-4,0 ХЛ1


250300400500600

ЗКЛ2 (ЗКЛП) 50-4,0 нж180-4,0 нж1100-4,0 нж1150-4,0 нж1200-4,0 нж1


5080

100150200 Steel

12Х18Н12М3ТЛ



≥ -60 °С250-4,0 нж1300-4,0 нж1400-4,0 нж1500-4,0 нж1600-4,0 нж1


250300400500600

Interpretation of designation ЗКЛ2 50-4,0 нж: ЗКЛ2 – Type, 50 – Nominal size (DN), 4,0 – Nominal pressure (PN), нж Material – ss.

38

RANGE OF GATE VALVES PN 6,3 MPaDesignation(type size)


ЗКЛ2 (ЗКЛП) 50-6,380-6,3100-6,3100В-6,3100Св-6,3150-6,3150В-6,3150Св-6,3200-6,3


5080

100150200

Steel 20Л



≥ -40 °С

250-6,3 30с576нж30с976нж 250

ЗКЛ2 (ЗКЛП) 50-6,3 нж80-6,3 нж100-6,3 нж100В-6,3 нж 100Св-6,3 нж150-6,3 нж150В-6,3 нж150Св-6,3 нж200-6,3 нж


5080

100150200

Steel 12Х18Н9ТЛ



≥ -60 °С

250-6,3 нж 30нж576нж30нж976нж 250

ЗКЛ2 (ЗКЛП) 50-6,3 ХЛ180-6,3 ХЛ1100-6,3 ХЛ1100В-6,3 ХЛ1100Св-6,3 ХЛ1150-6,3 ХЛ1150В-6,3 ХЛ1150Св-6,3 ХЛ1200-6,3 ХЛ1


5080

100150200

Steel 20ГЛ



≥ -60 °С

250-6,3 ХЛ1 30лс576нж130лс976нж1 250

ЗКЛ2 (ЗКЛП) 50-6,3 нж180-6,3 нж1100-6,3 нж1100В-6,3 нж1100Св-6,3 нж1150-6,3 нж1150В-6,3 нж1150Св-6,3 нж1200-6,3 нж1


5080

100150200

Steel12Х18Н12М3ТЛ



≥ -60 °С

250-6,3 нж1 30нж576нж130нж976нж1 250

Interpretation of designation ЗКЛ2 50-6,3 ХЛ1: ЗКЛ2 – Type, 50 – Nominal size (DN), 6,3 – Nominal pressure (PN), ХЛ1 – Climatic design.

39




ЗКЛ2 (ЗКЛП) 50-16,080-16,0100-16,0100Св-16,0


5080

100Steel 20Л



≥ -40 °С150-16,0200-16,0250-16,0

31с545нж31с945нж

150200250

ЗКЛ2 (ЗКЛП) 50-16,0 нж80-16,0 нж100-16,0 нж100Св-16,0 нж


5080

100

Steel 12Х18Н9ТЛ



≥ -60 °С150-16,0 нж200-16,0 нж250-16,0 нж


150200250

ЗКЛ2 (ЗКЛП) 50-16,0 ХЛ180-16,0 ХЛ1100-16,0 ХЛ1100Св-16,0 ХЛ1


5080

100Steel 20ГЛ



≥ -60 °С150-16,0 ХЛ1200-16,0 ХЛ 1250-16,0 ХЛ 1


150200250

ЗКЛ2 (ЗКЛП) 50-16,0 нж180-16,0 нж1100-16,0 нж1100Св-16,0 нж1


5080

100




≥ -60 °С150-16,0 нж 1200-16,0 нж 1250-16,0 нж 1


150200250

Interpretation of designation ЗКЛ2 50-16,0 нж: ЗКЛ2 – Type, 50 – Nominal diameter DN, 16,0 – Nominal pressure PN, нж – Material – ss, ХЛ1 – Climatic design, Св – welded performance.

40




ЗКЛ2 (ЗКЛП) 100-25,0100В-25,0100-25,0 с коф100Св-25,0150-25,0150В-25,0150-25,0 с коф150Св-25,0200-25,0200В-25,0200-25,0 с коф200Св-25,0250Св-25,0

31с577нж31с977нж

100150200250

Steel 20Л



≥ -40 °С

ЗКЛ2 (ЗКЛП) 100-25,0 нж100В-25,0 нж100-25,0 нж с коф100Св-25,0 нж150-25,0 нж150В-25,0 нж150-25,0 нж с коф150Св-25,0 нж200-25,0 нж200В-25,0 нж200-25,0 нж с коф200Св-25,0 нж250Св-25,0 нж


100150200250

Steel 12Х18Н9ТЛ



≥ -60 °С

ЗКЛ2 (ЗКЛП) 100-25,0 ХЛ1100В-25,0 ХЛ1100-25,0 ХЛ1 с коф100Св-25,0 ХЛ1150-25,0 ХЛ1150В-25,0 ХЛ1150-25,0 ХЛ1 с коф150Св-25,0 ХЛ1200-25,0 ХЛ1200В-25,0 ХЛ1200-25,0 ХЛ1 с коф200Св-25,0 ХЛ1250Св-25,0 ХЛ1


100150200250

Steel 20ГЛ



≥ -60 °С

41

ЗКЛ2 (ЗКЛП) 100-25,0 нж1100В-25,0 нж1100-25,0 нж1 с коф100Св-25,0 нж1150-25,0 нж1150В-25,0 нж1150-25,0 нж1 с коф150Св-25,0 нж1200-25,0 нж1200В-25,0 нж1200-25,0 нж1 с коф200Св-25,0 нж1250Св-25,0 нж1


100150200250




≥ -60 °С

Interpretation of designation ЗКЛ2 100-25,0 нж: ЗКЛ2 – Type, 100 – (DN) Nominal diameter, 25,0 – (РN) Nominal pressure, нж Material – ss.

42

DN 50, 80, 100, 125, 150 PN 1,6 MPa

ЗКЛП

* Specification for cast wedge gate valves (type ЗКЛ2, ЗКЛП) ТУ 3741-001-07533604-01, due to a great number of amendments have been re-printed in new edition ТУ 3741-001-07533604-2008 according to the Specifications of JSC “AK “Transneft” and are intended for manufacturing of products for this Company

Gate valve design may differ from drawings available in the Catalogue (DESIGN FEATURES – refer to page 33)

WEDGE GATE VALVES ЗКЛ2 PN 1,6 MPA

WEDGE GATE VALVES WITH ELECTRIC ACTUATOR ЗКЛП PN 1,6 MPA

Production and delivery according to Specification TУ 3741-006-07533604-01, TУ 3741-001-07533604-2008*

WEDGE GATE VALVES

43

DN 200, 250, 300 PN 1,6 MPa DN 350, 400, 500, 600, 700, 800 PN 1,6 MPa

Version indicating the position on the customer’s order

Lay out versions for gate valves of welded and combined design

WEDGE GATE VALVES

Option of cutting valve ends for pipe with inter-nal diameter less than wedge gate valve DN

Option of cutting valve ends for pipe with internal diameter more than wedge gate valve DN

44

ЗКЛ2 (ЗКЛП) PN 1,6 MPa, main dimensions, mm

Gate valves with rising stem are manufactured:1. With flanges, connecting dimensions according to

GOST 12815-80, design 1.2. Butt-welded (Св) according to GOST 16037-80. Face-to-

face length according to GOST 3706-93.Gate tightness according to GOST Р 54808-2011 class А.

Oil seal of the stem. In the upward position the stem has a gasket in the cone surface of the cover. Direction of the me-dium flow – from any side of main flanges. The gate is oper-ated manually (by hand-wheel or conic reducer) or with an electric actuator.

Please indicate in your Order:• name of the product; • parameters of working medium (max. and min. tem-

peratures etc);• nominal diameter DN; • nominal pressure,PN, MPa;• designation of the product;

• material; • necessity of additional tests;• for gate valves of welded and combined type – diameter,

pipe wall thickness and face-to-face length.On your order we can manufacture main flanges of gate

body with a hollow – design 3; with a groove- design 5according to GOST 12815-80, series 2.Example of ordering a gate valve DN 50 PN 1,6 MPaof steel 12Х18Н9ТЛ:Wedge gate valve ЗКЛ2 50-1,6 нж DN 50 PN 1,6 MPa30нж41нж.After hydraulic tests gate valves intended for gaseous,

dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order.

JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of stan-dard technical documents.

DN L D D1 D2

Edges for welding

H H1 H2 H3 H4 H5* h b d n D0

Weight, kg

M-lEl.

actu- atorD5 Dn а

50 180 160 125 102 --- --- --- 345 425 453 533 356 896

3

14

184 240 22 22

80 210 195 160 133 --- --- --- 450 550 583 683 458 998 17 38 40100 229 215 180 158 --- --- --- 534 654 692 812 558 1098

8320 46 47

125 255 245 210 184 --- --- --- 575 710 750 887 600 1140 19 400 72 72150 267 280 240 212 --- --- ---

751 935 924 1108 775 1220

21 22 105 105

150Св 350 --- --- --- 159150 4,5

--- --- --- ---

400

130 130149 5147 6

200 330 335 295 268 --- --- --- 860 1082 1123 1345 870 1315 3 23 22 12 158 158250 405 355 320 --- --- ---

1054 1343 1377 1666 1058 1503

27 26 244 241

250Св 450 --- --- --- 273261 6

--- --- --- --- 237 234259 7257 8

300 500 460 410 370 --- --- --- 1185 1507 1558 1880 1205 1205 4 27 26 12

600

385 395300Св --- --- --- 325 309 --- --- --- --- 345 355

350 381 520 470 430 --- --- --- 1213 1703 --- --- 1213 1708 4 28 26 16 430 410400 600 580 525 482 --- --- --- 1415 1905 --- --- 1415 2115 32 30 625 605

400Св --- --- --- 434 412 --- --- --- --- --- --- 581 561500 457 710 650 585 --- --- --- 1598 2285 --- --- 1598 2295 4 38 33 20 780 760600

800

845 770 685 --- --- ---

1910 2600 --- --- 1910 2670

5 41

39 650

1480 1440

600Св --- --- --- 630610 10

--- --- --- 1330 1290606 12602 14

700 900 910 840 800 --- --- --- 2309 3096 --- --- 2309 2799 5 43 24 2180 2140800 1000 1020 950 905 --- --- --- 2555 3450 --- --- 2555 3625 45 2592 2500*for electric actuators of JSC “Tulaelectroprivod”

WEDGE GATE VALVES

45

OPERATING CONDITIONS

Type designation30c41нж

30с541нж30с941нж

30нж41нж30нж541нж30нж941нж

30лс41нж130лс541нж130лс941нж1

30нж41нж130нж541нж130нж941нж1

Working media

Water, air, steam, ammonia*, natural gas, oil, oil products, liquid

and gaseous hydrocarbon media and other media

non-aggressive to steel 20Л.

Corrosion rate ≤0,1 mm/year

Water, air, steam, ammonia*, humid natural

gas, oil products, hydrogen sulfide-containing

media, среды, liquid and gaseous hydrocarbons, petrochemical media

and other media where corrosion rate of steel

12Х18Н9ТЛis ≤0,1 mm/year

Water, air, steam, ammonia*, natural gas, oil, oil products, liquid

and gaseous hydrocarbon media and other media, where corrosion rate of

steel 20ХНЗЛ, 20ГЛis ≤0,1 mm/year

Water, air, steam, ammonia*, humid natural




12Х18Н12М3ТЛis ≤0,1 mm/year

Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 MPa)Acc. to ТУ 3741-006-07533604-01 – liquid chlorine acc. to GOST6718-93 and

gaseous with moisture content ≤ 0,04 %

Working medium temperature

from -40 °Cto +425 °C

from -60 °Cto +565 °C

from -60 °Cto +425 °C

from -60 °Cto +565 °C

Operating conditions

GOSTТ 15150-69У1 УХЛ1 ХЛ1 УХЛ1

Min.ambient temperature -40 °C -60 °C -60 °C -60 °C

№ Name of the part30с41нж

30с541нж30с941нж




1 Body Steel 20Л 12Х18Н9ТЛ 20ХН3Л, 20ГЛ 12Х18Н12М3ТЛ

2 Bonnet Steel 20Steel 20Л

12Х18Н10Т12Х18Н9ТЛ 09Г2С, 20ХН3Л, 20ГЛ 10Х17Н13М2Т

12Х18Н12М3ТЛ

3 Wedge Steel 30Х13, Steel 20with surfacing

12Х18Н10Т with surfacing

Steel 30Х13,Steel 09Г2С with

surfacing

10Х17Н13М2Т with surfacing

4 Stem Steel 30Х13 12Х18Н10Т 14Х17Н2, 30Х13 10Х17Н13М2Т

5 Nut Steel 25 12Х18Н10Т 35Х, 20ХН3А 12Х18Н10Т

6 Pin Steel 35 45Х14Н14В2М 35Х, 40Х, 20ХН3А 45Х14Н14В2М

7 Gasket АГИ, ТРГ* АГИ, ТРГ* АГИ, ТРГ* ТРГ8 Hand-wheel Steel 20Л Steel 20ГЛ Steel 20ГЛ Steel 20ГЛ

9 Reducer Cone reducer

10 Bearing Ball thrust bearingSurfacing on body ring type 20Х13

ЦН-6type 20Х13

ЦН-6

Surfacing on wedge ЦН-12М ЦН-12М* When ordering indicate as additional requirement in the order form.

MATERIALS OF MAIN PARTS

WEDGE GATE VALVES

46

WEDGE GATE VALVES (ЗКЛ2) PN 2,5; 4,0 MPA

WEDGE GATE VALVES WITH ELECTRIC ACTUATOR (ЗКЛП) PN 2,5; 4,0 MPA

Production and delivery according to Specification TУ 3741-006-07533604-01, TУ 3741-001-07533604-2008* DN 50, 80, 100 PN 2,5; 4,0 MPa

* Specification for cast wedge gate valves (type ЗКЛ2, ЗКЛП) ТУ 3741-001-07533604-01, due to a great number of amendments have been reprinted in new edition ТУ 3741-001-07533604-2008 according to the Specifications of JSC “AK “Transneft” and are intended for manufacturing of products for this Company


ЗКЛП

WEDGE GATE VALVES

47

DN 150, 150M, 200 PN 2,5; 4,0 MPa; DN 250 PN 2,5 MPa

DN 250 PN 4,0 MPa; DN 300, 400, 500, 600 PN 2,5; 4,0 MPa

DN 200, 250, 300, 400, 500, 600 РN 2,5 MPa

Version with position indicator on the customer’s order

WEDGE GATE VALVES

48


Gate valves with a rising stem are manufactured:1. With flanges, connecting dimensions according to

GOST 12815-80, design. 2. For DN 50, 80, 100, 150 PN 2,5; 4,0 MPa, DN 200, 250,

300, 400 PN 4,0 MPa; design 1 for DN 200, 250, 300, 400 PN 2,5 MPa.

• Face-to-face length acc.to GOST 3706-93.• Leak tightness acc. to GOST Р 54808-2011 class А.• Gasket in the cone surface of the bonnet.• Direction of the medium flow – from any side of main

flanges.• The gate is operated manually (by hand-wheel or conic

reducer) or with an electric actuator.Please indicate in your Order:• name of the product; • parameters of working medium (max. and min. temper-

atures etc);• nominal diameter DN; a hollow – design 3; with a groove – design 5 according to

GOST 12815-80, series 2.• nominal pressure, PN, MPa;• designation of the product; • material; • necessity of additional tests.Example of ordering a gate valve DN 50 PN 4,0 MPa of steel

12Х18Н9ТЛ:Wedge gate valve ЗКЛ2 50-4,0 нж DN 50 PN 4,0 MPa

30нж15нж.After hydraulic tests gate valves intended for gaseous,


On your order we can manufacture main flanges of gate body with seal face of design 4 acc. to GOST 12815-80, series 2.

JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

DN L D D1 D2 D3 H H1 H2 H3 H4 H5* h h1 b d n D0

Weight, kg

M-lEl.

actuator

50 216 160 125 --- 87 340 420 448 528 376 916 ---

4

1718

4 240 27 27

80 283 195 160 --- 120 446 540 581 673 460 1000 --- 19

8320

44 44

100 305 230 190 --- 149 534 654 692 812 563 1103 --- 21 22 65 66

150 403 300 250 --- 203 755 925 968 1138 770 1230 --- 27 26400

145 146

200 400 360 310 278 --- 860 1082 1123 1345 870 13153

--- 31 2612

220 220

250 450 425 370 335 --- 1048 1338 1371 1661 1080 1780 --- 33 30

600

310 310

300 502 485 430 390 --- 1200 1645 --- --- 1200 1905

4

--- 36 3016

475 455

400 600 610 550 505 --- 1415 1902 --- --- 1415 2115 --- 44 33 690 670

500 700 730 660 615 --- 1680 2280 --- --- 1680 2440 --- 5139 20 650

1120 1160

600 800 845 770 720 --- 1910 2600 --- --- 1910 2670 5 --- 55 1555 1515

*for electric actuators of JSC “Tulaelectroprivod”

WEDGE GATE VALVES

49


DN L D D1 D3 H H1 H2 H3 H4 H5* h1 b d n D0

Weight, kg

M-lEl.

actuator

50 216 160 125 87 340 420 448 528 376 916

4

17 18 4 240 27 27

80 283 195 160 120 446 540 581 673 460 1000 19 18

8320

44 44

100 305 230 190 149 534 654 692 812 563 1103 21 22 65 66

150 403 300 250 203 755 925 968 1138 770 1230 27 26400

145 146

200 419 375 320 259 865 1080 1123 1345 870 1315

4,5

35 3012

222 222

250 457 445 385 312 1080 1343 1371 1661 1080 1780 39 33600

380 360

300 502 510 450 263 1205 1645 --- --- 1250 1905 42 3316

530 510

400 838 655 585 473 1432 1887 --- --- 1432 2192

5

54 39

650

1043 1003

500 991 755 670 575 1700 2300 --- --- 1700 246058

4520

1585 1545

600 1143 890 795 677 1963 2613 --- --- 1963 2703 52 1930 1890

*for electric actuators of JSC”Tulaelectroprivod”


Type designation30c15нж

30с515нж30с915нж




Working media

Water, air, steam, ammonia1, natural

gas, oil, oil products, liquid and gaseous hydrocarbon media

and other media non-aggressive to steel 20Л.

Corrosion rate ≤0,1 mm/year

Water, air, steam, ammonia1, wet natural

gas, oil products, hydrogen sulfide-containing media, liquid and

gaseous hydrocarbons, petrochemical media


12Х18Н9ТЛis ≤ 0,1 mm/year

Water, air, steam, ammonia1, natural gas, oil, oil products, liquid


steel 20ГЛis ≤0,1 mm/year

Water, air, steam, ammonia1, wet natural




12Х18Н12М3ТЛis ≤0,1 mm/yearGate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 MPa) 0,1 mm/year

Acc. to Specification ТУ 3741-006-07533604-01 – liquid chlorine acc. to GOST6718-93 and gaseous with moisture content ≤ 0,04 %


from -40 °Cto +425 °C

from -60 °Cto +565 °C

from -60 °Cto +425 °C

from -60 °Cto +565 °C

Operating conditions GOST 15150-69 У1 УХЛ1 ХЛ1 УХЛ1


1 When ordering indicate as additional requirement in the order form.

WEDGE GATE VALVES

50


№ Name of the part30с15нж

30с515нж30с915нж







12Х18Н12М3ТЛ



Steel 30Х13,Steel 09Г2С with sur-

facing



5 Nut Steel 25 12Х18Н10Т 35Х, 30Х, 20ХН3А 12Х18Н10Т

6 Pin Steel 35 45Х14Н14В2М 35Х, 40Х, 20ХН3А 45Х14Н14В2М

7 Gasket ТРГ* ТРГ* ТРГ* ТРГ*

8 Hand-wheel Steel 20Л Steel 20ГЛ Steel 20ГЛ Steel 20ГЛ

9 Bearing Thrust bearing

10 Reducer Cone

surfacing on body ring

type 20Х13

ЦН-6

type 20Х13

ЦН-6

surfacing on wedge ЦН-12М ЦН-12М

* expanded graphite

WEDGE GATE VALVES

51

WEDGE GATE VALVES (ЗКЛ2) PN 6,3; 16,0 MPA

WEDGE GATE VALVES WITH ELECTRIC ACTUATOR (ЗКЛП) PN 6,3; 16,0 MPA

Production and delivery according to Specification ТУ 3741-006-07533604-01, ТУ 3741-001-07533604-2008*

WEDGE GATE VALVES

Cam bush

Support

Insert

Bushing

Bearings

Gland flange

Gland bushing

Gland packing

Special bushing

Bonnet

Stem

Gasket

Wedge

Body

52

DN 50, 80 PN 16,0 MPaDN 100 PN 6,3; 16,0 MPaDN 200 PN 6,3 MPa


Gate valve construction may differ from drawings available in the Catalogue (DESIGN FEATURES – refer to page 33)

ЗКЛП

WEDGE GATE VALVES

53

DN 150 PN 16,0 MPaDN 200, 250 PN 6,3; 16,0 MPa

DN 50, 80 PN 6,3 MPa


Version with position indicator on the customer’s order

WEDGE GATE VALVES

Option of cutting (valve ends) for pipe with inner diameter less than gate valve nominal diameter

Option of cutting (valve ends) for pipe with in-ternal diameter more than wedge gate valve DN

54

ЗКЛ2 (ЗКЛП) PN 6,3 MPa, basic dimensions, mm

DN L D D1 D2 D4

Edges for welding

H H1 H2 H3 H4 H5* h b d n D0

Weight, kg

M-lEl.

actu- atorD5 Dn а

50 270 175 135 102 85 --- --- --- 425 500 533 608 446 986 3 23 22 4 3 52 5480 321 210 170 133 115 --- --- --- 450 545 583 678 480 1020

3 27 22 8 400

73 75100 359

250 200 170 145

--- --- ---

611 736 769 894 605 1065

91 91

100В 350108

98 5

85 85

96 694 792 8

114 102 694 10

100Св 350 --- --- --- ---108

98 5

--- --- --- --- 400 77 77

96 694 792 8

114 102 694 10

150

447 340 280 240 205

--- --- ---

770 940 928 1098 770 1230

3 35 33 8 400

186 187

150В 159

151 4

173 173

149 5147 6143 8141 9139 10

150Св 450 --- --- --- --- 159

151 4

--- --- --- --- 400 160 160

149 5147 6143 8141 9139 10

200 536 405 345 285 265 --- --- --- 864 1081 1127 1344 890 1590 3 41 33 12 600 322 325250 622 470 400 345 320 --- --- --- 1019 1534 --- --- 1019 1674 3 45 39 12 800 470 450


Gate valves with rising stem are manufactured:1. with flanges, connecting dimensions according to

GOST 12815-80, design 7;2. with combined joint (В);3. butt-welded (Св) according to GOST 16037-80. Face-to-face length according to GOST 3706-93. Gate

tightness according to GOST Р 54808-2011 class А.Oil seal of the stem. In the upward position the stem has

a gasket in the cone surface of the bonnet. Direction of the medium flow – from any side of main flanges. The gate is operated manually (by hand-wheel or conic reducer) or with an electric actuator.

Please indicate in your Order:• name of the product; • designation of the product; • parameters of working medium (max. and min. tem-

peratures etc);

• material; • nominal diameter DN; • necessity of additional tests;• nominal pressure, PN, MPa.Example of ordering a gate valve DN 50 PN 16,0 MPa of

steel 20Л: Wedge gate valve ЗКЛ2 50-16,0 DN 50 PN 16,0 MPa 31с45нж.

After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order.


WEDGE GATE VALVES

55

ЗКЛ2 (ЗКЛП) PN 16,0 MPa, basic dimensions, mm

DN L D D1 D2 D4

Edges for welding

H H1 H2 H3 H4 H5* h b d n D0

Weight, kg

M-lEl.

actu- atorD5 Dn а

50 300 195 145 115 95 --- --- --- 515 590 623 698 525 9853

27 26 4

400

75 7580 390 230 180 150 130 --- --- --- 550 640 683 773 560 1020 33 26 8 105 108

100 432 265 210 175 145 --- --- --- 611 736 769 894 605 1065 37 30 8 110 110

100Св 356 --- --- --- ---108

98 5

611 736 769 894 605 1065 --- --- --- --- 82 82

96 694 792 8

114102 694 10

150 559 350 290 250 205 --- --- --- 796 1205 --- --- 796 14963

47 3312

600 315 295200 660 430 360 315 275 --- --- --- 1069 1628 --- --- 1069 1829 57 39

650653 613

250 787 500 430 380 330 --- --- --- 1340 1790 --- --- 1340 2100 65 39 962 922*for electric actuators of JSC “Tulaelectroprivod”


Type designation

31c45нж30с76нж

31с945нж30с976нж







Working media


and gaseous hydrocarbon media and other media non-aggressive to steel

20Л.Corrosion rate ≤0,1 mm/year

Water, air, steam,ammonia1, wet natural

gas, oil products, hydrogensulfide-containing

media, среды, liquid andgaseous hydrocarbons,petrochemical media

and other media, wherecorrosion rate of steel

12Х18Н9ТЛis ≤0,1 mm/year

Water, air, steam,ammonia1, natural gas,oil, oil products, liquid

and gaseous hydrocarbons

media and other media,where corrosion rate of

steel 20ХНЗЛ, 20ГЛis ≤0,1 mm/year

Water, air, steam,ammonia1, wet natural

gas, oil products, hydrogensulfide-containing

media, среды, liquid andgaseous hydrocarbons,petrochemical media

and other media, wherecorrosion rate of steel

12Х18Н12М3ТЛis ≤0,1 mm/yearGate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 Mpa) is ≤0,1 mm/year

Acc. to Specification ТУ 3741-006-07533604-01 – liquid chlorine acc. to GOST6718-93 andgaseous with moisture content ≤ 0,04 %


from -40 °Cto +425 °C

from -60 °Cto +565 °C

from -60 °Cto +425 °C

from -60 °Cto +565 °C



1 When ordering indicate as additional requirement in the order form.

WEDGE GATE VALVES

56


№ Name of the part 31с45нж31с945нж










12Х18Н10Т12Х18Н9ТЛ

09Г2С, 20ХН3Л, 20ГЛ

10Х17Н13М2Т12Х18Н12М3ТЛ



Steel 30Х13,Steel 09Г2С

with surfacing




6 Pin Steel 35X 45Х14Н14В2М 35Х, 40Х, 20ХН3А 45Х14Н14В2М

7 Gasket ТРГ ТРГ ТРГ ТРГ

8 Hand-wheel Steel 20Л Steel 20ГЛ Steel 20ГЛ Steel 20ГЛ

9 Bearing Thrust bearing

10 Reducer Cone

surfacing on body ring

type 20Х13ЦН-6

type 20Х13ЦН-6

surfacing on wedge ЦН-12М ЦН-12М

WEDGE GATE VALVES

57

DN 100, 150 200, 250 PN 25,0 MPa

WEDGE GATE VALVES (ЗКЛ2) PN 25,0 MPA

WEDGE GATE VALVES WITH ELECTRIC ACTUATOR (ЗКЛП) PN 25,0 MPA

Production and delivery according to Specification ТУ 3741-006-07533604-01

ЗКЛП


WEDGE GATE VALVES

58

Flange design with making up a set (КОФ)

ЗКЛ2 (П) DN 100 PN 25,0 MPa with cast flanges DN 250 lay our version for edges pipe diameter 273х22


WEDGE GATE VALVES

Option of cutting (valve ends) for pipe with inner diameter less than DNsize

Option of cutting (valve ends) for pipe with inner diameter more than DN size

59

Gate valves with rising stem are manufactured:1. with flanges acc.to GOST 9399-81 (body seal for lentil

gasket);2. combined joint(В);3. making up a set (mating flanges, gasket, pins, nuts,

nipple to be welded) (КОФ);4. butt-welded (Св).Face-to-face length acc.to GOST 3706-93. Gate tightness

acc. to GOST Р 54808-2011 class А.Oil seal of the stem. In the upward position the stem has

a gasket in the cone surface of the cover. Direction of the medium flow – from any side of main

flanges. The gate is operated manually by a conic reducer or with

an electric actuator. Please indicate in your Order:• name of the product; • designation of the product;

• parameters of working medium (max. and min. tem-peratures etc);

• material; • nominal diameter DN; • nominal pressure, PN, MPa.• necessity of additional tests.Example of ordering a gate valve DN 100 PN 25,0 MPa of

steel 20Л:Wedge gate valve ЗКЛ2 100-25,0 DN 100 PN 25,0 MPa

31с577нж.After hydraulic tests gate valves intended for gaseous,




DN L D D1 D4

Edges for welding

М H H1 H3* b d n D0

Weight, kg

Dв D5 Dn а с M-lEl.

actuator

100546

290 220 11595

--- --- --- ---

135х4683 1200 1383

65 39 6600

260 240

100В 11494 10

1 240 22090 12

100с КОФ 998 --- --- --- --- 365 345

100Св 546 --- --- --- 11494 10

1 --- --- --- --- 220 20090 12

150705

400 305 175147

--- --- --- ---

190х61012 1570 1772

85 48 8

650

565 525

150 В 168140 14 1

515 475136 16 1,5

150с КОФ 1335 --- --- --- --- 831 791

150Св 705 --- --- --- 168140 14 1

--- --- --- --- 462 422136 16 1,5

200 832

460 360 220183

--- --- --- ---

240х61062 1620 1829

105 55 8

780 740200В 219 187 16 1,5 695 655200

с КОФ 1495 --- --- --- --- 1245 1205

200Св 832 --- --- --- 219 187 16 1,5 --- --- --- --- 610 570

250Св 991 --- --- --- 218 273237 16

1,5 --- 1227 1757 2470 --- --- --- 997 905229 22


WEDGE GATE VALVES

60


Type designation 31с577нж31с977нж




Working media


gas, oil, oil products, liquid and gaseous hydrocarbon media

and other media non-aggressive to steel 20Л.

Corrosion rate ≤ 0,1 mm/year

Water, air, steam, ammonia1, humid natural gas, oil

products, hydrogen sulfide-containing



12Х18Н9ТЛis ≤ 0,1 mm/year



steel 20ХНЗЛ, 20ГЛis ≤ 0,1 mm/year

Water, air, steam, ammonia1, humid natural gas, oil

products, hydrogen sulfide-containing



12Х18Н12М3ТЛis ≤ 0,1 mm/yearGate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 MPa)

Acc. to ТУ 3741-006-07533604-01 – liquid chlorine acc. to GOST6718-93 and gaseous with moisture content ≤ 0,04 %


from -40 °Cto +425 °C

from -60 °Cto +565 °C

from -60 °Cto +425 °C

from -60 °Cto +565 °C


Min.ambient temperature -40 °С -60 °С -60 °С -60 °С

№ Name of the part 31с577нж31с977нж







12Х18Н12М3ТЛ

3 Wedge Steel 30Х13, Steel 20 with surfacing


Steel 30Х13, Steel 09Г2С with surfacing

10Х17Н13М2Тwith surfacing



6 Pin Steel 35Х 45Х14Н14В2М 35Х, 40Х, 20ХН3А 45Х14Н14В2М

7 Gasket ТРГ ТРГ ТРГ ТРГ

8 Flange Steel 40Х 45Х14Н14В2М Steel 40Х 45Х14Н14В2М

9 Bearing Ball thrust bearing

10 Reducer Cone

surfacing on body ring Type 20Х13

ЦН-6Type 20Х13

ЦН-6

surfacing on wedge ЦН-12М ЦН-12М1 When ordering indicate as additional requirement in the order form.

MATERIAL OF MAIN PARTS

WEDGE GATE VALVES

61

WEDGE GATE VALVES WITH ELECTRIC ACTUATOR (ЗКЛП) PN 1,6; 2,5; 4,0; 6,3; 16,0; 25,0 MPA



Gate valve construction may differ from drawings available in the Catalogue (DESIGN FEATURES – refer to page 33)

WEDGE GATE VALVES

Cam bush

Support

Insert

Bushing

Bearings

Gland flange

Gland bushing

Gland packing

Ring

Bonnet

Stem

Gasket

Wedge

Body

62

CONNECTING DIMENSIONS OF GATE VALVES FOR ELECTRIC ACTUATORS ACCORDING TO CKBA STANDARD 062-2009 (ОСТ 26-07-793-73)

WEDGE GATE VALVES

63

WEDGE GATE VALVE (ЗКЛХ) PN 4,0 MPA

Production and delivery according to Specification ТУ 3741–006–07533604–01

WEDGE GATE VALVES

64

MATERIAL OF MAIN PARTS№ Name of the part Material

1 Body Steel 12Х18Н9ТЛ surfacing ЦН-6

2 Bonnet Steel 12Х18Н10Т

3 Wedge Steel 12Х18Н9Т surfacing ЦН-12М

4 Stem Steel 12Х18Н10Т

5 Nut Steel 12Х18Н10Т

6 Pin Steel 45Х14Н14В2М

7 Hand-wheel Steel 20ГЛ

8 Gasket АФТ

ЗКЛХ PN 4,0 MPa, basic dimensions, mm

Designation DN L D D1 D3 H H1 h1 b d n D0

Weight, kg

ЗКЛХ 50-4,0; 30нж9нж 50 216 160 125 87 860 930 4 17 18 4 240 34

ЗКЛХ 80-4,0; 30нж9нж 80 283 195 160 120 925 1025 4 19 18 8 320 56

ЗКЛХ 100-4,0, 30нж9нж 100 305 230 190 149 1003 1115 4 21 22 8 320 88

ЗКЛХ 150-4,0; 30нж9нж 150 403 300 250 203 1210 1380 4,5 27 26 8 400 152

ЗКЛХ 200-4,0; 30нж9нж 200 419 375 320 259 1310 1415 4,5 35 30 12 400 249

Gate valves with rising stem are manufactured with flanges, connecting dimensions acc. to GOST 12815-80, design 2.

The gate valve is operated manually by means of a hand-wheel. Thanks to an extender the hand-wheel is re-moved from the low temperature area.

Gate valves are designed as cut-off devices for the pipelines transporting liquefied hydrocarbon gases at temperature up to -196 °С.

Gate tightness acc. to GOST Р 54808-2011 class А. Example of ordering a gate valve DN 50 PN 4,0 MPa of

steel 12Х18Н9ТЛ: Wedge gate valve ЗКЛХ 50-4,0 DN 50 PN 4,0 MPa

30нж9нж.JSC “Blagoveschensk Valves Plant” reserves the right

to use other materials which meet the requirements of standard technical documents.

WEDGE GATE VALVES

65

SPRING LOADED SAFETY VALVES SAFETY VALVES ARE DESIGNED TO PREVENT INTOLERABLE OVERPRESSURE

* not available with all valve types

СПП

К

SPRING LOADED SAFETY VALVES

Plug

Cap

Adjusting screw

Bushing

Nut

Bearing*

Upper holder

Spring

Adjusting sleeve

Guide bush

Bottom holder

Stem

Slide

Body

Seat

66

They are applied in reservoirs, boilers, vessels and pipelines for automatic discharge of the working medium in atmosphere or in drain pipeline. After the pressure has been decreased to the desired level the safety valve stops discharge of the medium. Capacity calculation is per-formed according to GOST 12.2.085-2002.

Safety valves are intended for liquid and gaseous, chemical and oil working media. Seat leak-tightness is in compliance with Specification ТУ.

Spring loaded safety valves are of direct action, direc-tion of the medium flow – under the valve slide . Force of the compressed spring presses the valve slide to the seat. In case of working medium overpressure the slide valve is subject to counter-force which compresses the spring and opens the passage for working medium run-off. After the pressure has been decreased to closing pressure, the valve slide is pressed down to the seat – and shut-off is stopped.

Pressure of adjustment, Pн – the maximum excessive inlet pressure which ensures seat leak-tightness.

The manufacturer carries out the adjustment of pres-sure without opposite pressure at the outlet (the test me-dium is discharged in the atmosphere).

Initial opening pressure Рн.о. (Нрк. Starting pressure): excessive pressure at the inlet of the safety valve when the force trying to open the valve is balanced by the forces re-taining the cut-off element in its seat.

Note – at opening start pressure the gate tightness is breached and the cut-off element starts to raise.

Pressure of valves full opening, Рп.о. should not ex-ceed the following:

• (Рн+0,05) MPa – at the pressure of adjustment from 0,05 to 0,3 MPa;

• 1,15 Рн MPa – at the pressure of adjustment more than 0,3 MPa up to 6,0 MPa;

• 1,1 Рн MPa – at the pressure of adjustment more than 6,0 MPa.

Pressure of valves closing, Рз – ≥0,8 Рн. Bellows valves with a mechanism of counterbalanced type that compen-sates back pressure at the valve outlet. Bellows also pro-tects the valve spring from hazardous working medium, from excessive low and high temperatures of working me-

dium. Bellows valves of steel 12Х18Н9ТЛ are designed for working media with the temperature up to -110 °С. Des-ignation of bellows valves contains letter C, e.g.: СППК4С, СППК5С.

For verification of working state the valves may be equipped with a device for manually operated opening and drainage (popping device). In this case designation of these valves contains letter Р (e.g. СППКР, СППК4Р).

Connecting dimensions and valve flange seal faces – according to GOST 12815-80, series 2, construction length according to GOST 16587-71.

Valves DN 25 PN 10,0 MPa are manufactured with nipple ends to connect them to the pipeline according to GOST 2822-78.

Mounting position of the valves – vertical with a a cover upwards.

To order the valves you must fill order form and indi-cate the following:

• name of the product, designation, type designation (acc.to figures table);

• nominal diameter of inlet nipple, DN;• nominal pressure, PN, MPa;• pressure of adjustment, (Рн, MPa), you are to take

into consideration the back pressure if there is any at the outlet, or number of the spring;

• material of the body;• availability of the manual drain device;• availability of a bellow.Example of ordering the valve DN 50 PN 4,0 MPa of

steel 12Х18Н9ТЛ with manual drain device, pressure of adjustment – Рн 1,4 MPa, of СППК4 model according to ТУ 3742-004-07533604-2008:

Safety valve СППК4Р 50-4,0 DN 50 PN 4,0 MPa Рн 1,4 MPa 17нж25нж.In your order you are to specify the necessity of spare

parts (mating flanges, gaskets, spins, nuts; for valves DN 25 PN 10,0 – nipples with union nuts and gaskets).

JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.


67


Production and delivery according to Specification TУ 3742-004-07533604-2008, ТУ 3742-005-07533604-2005, ТУ 3742-008-07533604-2006

СППКР СППКС

СППК


68

SPRING LOADED SAFETY VALVES(Technical characteristics)

Designation of the product

Figures table

DN, inlet

PN,MPainlet

DN, outlet

PN1,MPa

outlet

dс,mm

Fс,mm2

α1gas

α2liq.

Material of the body

Н,mm

Н1,mm

L,mm

L1,mm

Weight, kg

ТУ 3742-004-07533604-2008

СППК4Р 50-1,6 17с6нж

50

1,6

80

0,6

33 855 0,8 0,5 Steel 20Л

598 ---

130 155

29

СППК4 50-1,6 17с7нж 1,6 0,6 --- 555 26

СППК4Р 50-4,0 17с21нж 4,0 1,6 598 --- 31

СППК4 50-4,0 17с23нж 4,0 1,6 --- 555 28

СППК5Р 50-6,3 17с16нж

50

6,3

80 4,0 33 855 0,8 0,4 Steel 20Л

720 ---

145 160

49

СППК5 50-6,3 17с16нж1 6,3 --- 675 45

СППК5Р 50-16,0 17с8нж 16,0 720 --- 54

СППК5 50-16,0 17с8нж1 16,0 --- 675 50

СППК4Р 80-1,6 17с6нж

80

1,6

100

0,6

40 1256 0,8 0,5 Steel 20Л

675 ---

150 175

40

СППК4 80-1,6 17с7нж 1,6 0,6 --- 655 37

СППК4Р 80-4,0 17с21нж 4,0 1,6 675 --- 44

СППК4 80-4,0 17с23нж 4,0 1,6 --- 650 39

СППК4 80-6,3 17с85нж

80

6,3

100 4,0

40 1256

0,6 0,1 Steel 20Л

--- 715

165 195

52

СППК4Р 80-6,3 17с89нж 6,3 40 1256 760 --- 55

СППК4 80-16,0 17с80нж 16,0 33 855 --- 715 64

СППК4Р 80-16,0 17с90нж 16,0 33 855 760 --- 68

СППК5Р 100-1,6 17с6нж

100

1,6

150 1,6 48 1809 0,8 0,5 Steel 20Л

770 ---160 200

53

СППК5 100-1,6 17с7нж 1,6 --- 730 50

СППК5Р 100-4,0 17с21нж 4,0 770 ---160 200

58

СППК5 100-4,0 17с23нж 4,0 --- 730 55

СППК4 150-1,6М 17с7нж

150

1,6

200

0,6

75 4417 0,8

0,56

Steel 20Л

--- 860

205 230

91

СППК4 150-4,0М 17с23нж 4,0 1,60,56

--- 860 96

СППК4Р 150-1,6М 17с6нж 1,6 0,6 940 --- 94

СППК4Р 150-4,0М 17с21нж 4,0 1,6 0,56 940 --- 99

СППК4 200-1,6 17с13нж200 1,6 300 0,6 142 15836

0,4 0,23Steel 20Л

--- 1000280 320

176

СППК4Р 200-1,6 17с17нж 0,4 0,23 1060 --- 180

СППК4 25-4,0 17с14нж25 4,0 40 1,6 16 201 0,6 0,1 Steel 20Л

--- 514100 120

20

СППК4Р 25-4,0 17с25нж 558 --- 23

СППК 25-10,0 17с81нж25 10,0 32 4,0 12 113 0,4 0,1 Steel 20

--- 46290 75

9

СППКР 25-10,0 17с84нж 507 --- 12

СППК4Р 25-16,0 17с9нж 25 16,0 40 4,0 12 113 0,6 0,3 Steel 20Л 550 --- 105 125 30

СППК5Р 100-6,3 17с16нж 100 6,3 150 4,0 63 3117 0,8 0,4 Steel 20Л 1022 --- 235 245 155


69

SPRING LOADED SAFETY VALVES(Technical characteristics) (cont.)


Figures table

DN, inlet

PN,MPainlet

DN, outlet

PN1,MPa

outlet

dс,mm

Fс,mm2

α1gas

α2liq.


Н,mm

Н1,mm

L,mm

L1,mm

Weight, kg

ТУ 3742-004-07533604-2008

СППК5Р 100-6,3-01 17с16нж2

100 6,3 150 4,0

72 4071

0,8 0,4

Steel 20Л

1022

235 245

155

СППК5 100-6,3 17с16нж1 63 3117---

966 150

СППК5 100-6,3-01 17с16нж3 72 4071 966 150

СППК5Р 100-16,0 17с8нж

100 16,0 150 4,0

48 1809

0,8 0,4

1022---

235 245

160

СППК5Р 100-16,0-01 17с8нж2 56 2463 1022 160

СППК5 100-16,0 17с8нж1 48 1809---

966 155

СППК5 100-16,0-01 17с8нж3 56 2463 966 155

СППК5Р 50-6,3 нж 17нж16нж

50

6,3

80 4,0 33 855 0,8 0,4 Steel12Х18Н9ТЛ

720 ---

145 160

49

СППК5 50-6,3 нж 17нж16нж1 6,3 --- 675 45

СППК5Р 50-16,0 нж 17нж8нж 16,0 720 --- 54

СППК5 50-16,0 нж 17нж8нж1 16,0 --- 675 50


100 6,3 150 4,0

63 3117

0,8 0,4 Steel12Х18Н9ТЛ

1022---

235 245

155

СППК5Р 100-6,3 нж1 17нж16нж2 72 4071 1022 155

СППК5 100-6,3 нж 17нж16нж1 63 3117---

966 150

СППК5 100-6,3 нж1 17нж16нж3 72 4071 966 150


100 16,0 150 4,0

48 1809

0,8 0,4 Steel12Х18Н9ТЛ

1022---

235 245

160

СППК5Р 100-16,0 нж1 17нж8нж2 56 2463 1022 160

СППК5 100-16,0 нж 17нж8нж1 48 1809---

966 155

СППК5 100-16,0 нж1 17нж8нж3 56 2463 966 155

СППК4Р 50-1,6 УХЛ1 17нж17нж 50

1,6

800,6

30 7060,6 0,3

Steel12Х18Н9ТЛ

595 --- 130 155 30

СППК4Р 80-1,6 УХЛ1 17нж17нж 80 100 40 1256 675 --- 150 175 42

СППК5Р 100-1,6 УХЛ1 17нж6нж 100 150 1,6 48 18090,8

0,5 770 --- 160 200 62

СППК4Р 150-1,6 УХЛ1 17нж6нж 150 200

0,6

75 4417 0,56 940 --- 205 230 94

СППК4Р 200-1,6 УХЛ1 17нж17нж 200 300 142 15836 0,4 0,23 1250 --- 280 320 180

СППК4 50-1,6 УХЛ1 17нж13нж 50 80 30 7060,6 0,3

--- 570 130 155 27

СППК4 80-1,6 УХЛ1 17нж13нж 80 100 40 1256 --- 650 150 175 39

СППК5 100-1,6 УХЛ1 17нж7нж 100 150 1,6 48 18090,8

0,5 --- 730 160 200 58

СППК4 150-1,6 УХЛ1 17нж7нж 150 2000,6

75 4417 0,56 --- 860 205 230 91

СППК4 200-1,6 УХЛ1 17нж13нж 200 300 142 15836 0,4 0,23 --- 1170 280 320 176

СППК4Р 50-4,0 УХЛ1 17нж25нж 50

4,0

80

1,6

30 7060,6 0,3

595 --- 130 155 31

СППК4Р 80-4,0 УХЛ1 17нж25нж 80 100 40 1256 675 --- 150 175 44

СППК5Р 100-4,0 УХЛ1 17нж25нж 100 150 48 18090,8

0,5 770 --- 160 200 70

СППК4Р 150-4,0 УХЛ1 17нж21нж 150 200 75 4417 0,56 940 --- 205 230 99


70


Figures table

DN, inlet

PN,MPainlet

DN, outlet

PN1,MPa

outlet

dс,mm

Fс,mm2

α1gas

α2liq.


Н,mm

Н1,mm

L,mm

L1,mm

Weight, kg

ТУ 3742-004-07533604-2008

СППК4 50-4,0 УХЛ1 17нж14нж 50

4,0

80

1,6

30 7060,6 0,3

Steel12Х18Н9ТЛ

--- 570 130 155 29

СППК4 80-4,0 УХЛ1 17нж14нж 80 100 40 1256 --- 650 150 175 41

СППК5 100-4,0 УХЛ1 17нж23нж 100 150 48 18090,8

0,5 --- 730 160 200 65

СППК4 150-4,0 УХЛ1 17нж23нж 150 200 75 4417 0,56 --- 860 205 230 96

СППК4Р 80-6,3 УХЛ1 17нж89нж80 6,3 100 4,0 40 1256 0,6 0,1

760 ---165 195

68

СППК4 80-6,3 УХЛ1 17нж85нж --- 715 65

СППК4Р 80-16,0 УХЛ1 17нж90нж80 16,0 100 4,0 33 855

0,6 0,1

760 ---165 195

72

СППК4 80-16,0 УХЛ1 17нж80нж --- 715 69

СППК4Р 25-4,0 УХЛ1 17нж25нж25 4,0 40 1,6 16 201

545 ---100 120

24

СППК4 25-4,0 УХЛ1 17нж14нж --- 505 21

СППКР 25-10,0 УХЛ1 17нж84нж25 10,0 32 4,0 12 113 0,4 0,1 Steel

12Х18Н9Т507 ---

90 7512

СППК 25-10,0 УХЛ1 17нж81нж --- 462 9

СППК4С 25-4,0 нж 17нж14нж1 254,0

401,6

18 254 0,6 0,1

Steel12Х18Н9ТЛ ---

530 100 120 22

СППК4С 50-4,0 нж 17нж14нж1

50 80 33 855

0,8

0,5 590 130 155 28

СППК5С 50-6,3 нж 17нж16нж1 6,34,0 0,4 700 145 160

37

СППК5С 50-16,0 нж 17нж8нж1 16,0 42

СППК4С 80-4,0 нж 17нж14нж1 804,0

1001,6

40 12560,5

650 150 175 39

СППК5С 100-4,0 нж 17нж23нж1

100 150

48 1809 730 160 200 55

СППК5С 100-6,3 нж 17нж16нж1 6,34,0

72 40710,4 998 235 245

150

СППК5С 100-16,0 нж 17нж8нж1 16,0 48 1809 155

СППК4С 150-1,6 нж 17нж7нж1150

1,6200

0,675 4417 0,56 875 205 230

91

СППК4С 150-4,0 нж 17нж23нж1 4,0 1,6 94

СППК4С 200-1,6 нж 17нж13нж1 200 1,6 300 0,6 142 15836 0,4 0,1 1040 280 320 190

СППК4Р 50-1,6 ХЛ1 17лс17нж 50

1,6

800,6

30 7060,6 0,3

Steel 20ГЛ

595

---

130 155 30

СППК4Р 80-1,6 ХЛ1 17лс17нж 80 100 40 1256 675 150 175 42

СППК5Р 100-1,6 ХЛ1 17лс6нж 100 150 1,6 48 18090,8

0,5 770 160 200 62

СППК4Р 150-1,6 ХЛ1 17лс6нж 150 2000,6

75 4417 0,56 940 205 230 94

СППК4Р 200-1,6 ХЛ1 17лс17нж 200 300 142 15836 0,4 0,23 1250 280 320 180

СППК4 50-1,6 ХЛ1 17лс13нж 50

1,6

800,6

30 7060,6 0,3

---

570 130 155 27

СППК4 80-1,6 ХЛ1 17лс13нж 80 100 40 1256 650 150 175 39

СППК5 100-1,6 ХЛ1 17лс7нж 100 150 1,6 48 18090,8

0,5 730 160 200 58

СППК4 150-1,6 ХЛ1 17лс7нж 150 2000,6

75 4417 0,56 860 205 230 91

СППК4 200-1,6 ХЛ1 17лс13нж 200 300 142 15836 0,4 0,23 1170 280 320 176



71


Figures table

DN, inlet

PN,MPainlet

DN, outlet

PN1,MPa

outlet

dс,mm

Fс,mm2

α1gas

α2liq.


Н,mm

Н1,mm

L,mm

L1,mm

Weight, kg

ТУ 3742-004-07533604-2008

СППК4Р 50-4,0 ХЛ1 17лс25нж 50

4,0

80

1,6

30 7060,6 0,3

Steel 20ГЛ

595

---

130 155 31

СППК4Р 80-4,0 ХЛ1 17лс25нж 80 100 40 1256 675 150 175 44

СППК5Р 100-4,0 ХЛ1 17лс25нж 100 150 48 18090,8

0,5 770 160 200 70

СППК4Р 150-4,0 ХЛ1 17лс21нж 150 200 75 4417 0,56 940 205 230 99

СППК4 50-4,0 ХЛ1 17лс14нж 50

4,0

80

1,6

30 7060,6 0,3

---

570 130 155 29

СППК4 80-4,0 ХЛ1 17лс14нж 80 100 40 1256 650 150 175 41

СППК5 100-4,0 ХЛ1 17лс23нж 100 150 48 18090,8

0,5 730 160 200 65

СППК4 150-4,0 ХЛ1 17лс23нж 150 200 75 4417 0,56 860 205 230 96

СППК4Р 80-6,3 ХЛ1 17лс89нж

80

6,3

100 4,0

40 1256

0,6 0,1

760 ---

165 195

68

СППК4 80-6,3 ХЛ1 17лс85нж --- 715 65

СППК4Р 80-16,0 ХЛ1 17лс90нж16,0 33 855

760 --- 72

СППК4 80-16,0 ХЛ1 17лс80нж --- 715 69

СППК4Р 25-4,0 ХЛ1 17лс25нж25 4,0 40 1,6 16 201

545 ---100 120

24

СППК4 25-4,0 ХЛ1 17лс14нж --- 505 21

СППК5Р 50-6,3 ХЛ1 17лс89нж50 6,3 80 4,0 33 855 0,8 0,4

720 ---145 160

49

СППК5 50-6,3 ХЛ1 17лс85нж --- 675 45

СППК5Р 50-16,0 ХЛ1 17лс90нж50 16,0 80 4,0 33 855 0,8 0,4

720 ---145 160

54

СППК5 50-16,0 ХЛ1 17лс80нж --- 675 50

СППК5Р 100-6,3 ХЛ1 17лс16нж 100 6,3 150 4,0 63 3117 0,8 0,4 1022 --- 235 245 155

СППК5Р 100-6,3-01 ХЛ1 17лс16нж2 100 6,3 150 4,0 72 4071 0,8 0,4 1022 --- 235 245 155

СППК 25-10,0 ХЛ1 17лс81нж 25 10,0 32 4,0 12 113 0,4 0,1 09Г2С --- 462 90 75 9

СППКР 25-10,0 ХЛ1 17лс84нж 25 10,0 32 4,0 12 113 0,4 0,1 09Г2С 507 --- 90 75 12

СППК5 100-6,3 ХЛ1 17лс16нж1100 6,3 150 4,0

63 31170,8 0,4

Steel 20ГЛ

--- 966 235 245150

СППК5 100-6,3-01 ХЛ1 17лс16нж3 72 4071 150

СППК5Р 100-16,0 ХЛ1 17лс8нж

100 16,0 150 4,0

48 1809

0,8 0,4

1022 ---

235 245

160

СППК5Р 100-16,0-01 ХЛ1 17лс8нж2 56 2463 160

СППК5 100-16,0 ХЛ1 17лс8нж1 48 1809--- 966

155

СППК5 100-16,0-01 ХЛ1 17лс8нж3 56 2463 155

СППК4С 25-4,0 ХЛ1 17лс14нж 254,0

401,6

18 254 0,6 0,1

---

530 100 120 20

СППК4С 50-4,0 ХЛ1 17лс14нж

50 80 33 8550,8

0,5 590 130 155 28

СППК5С 50-6,3 ХЛ1 17лс16нж 6,34,0 0,4 690 145 160

37

СППК5С 50-16,0 ХЛ1 17лс8нж 16,0 42

СППК4С 80-4,0 ХЛ1 17лс14нж 80 4,0 100 1,6 40 1256 0,5 665 150 175 39



72


Figures table

DN, inlet

PN,MPainlet

DN, outlet

PN1,MPa

outlet

dс,mm

Fс,mm2

α1gas

α2liq.


Н,mm

Н1,mm

L,mm

L1,mm

Weight, kg

ТУ 3742-004-07533604-2008

СППК5С 100-4,0 ХЛ1 17лс23нж

100

4,0

150

1,6 48 1809 0,5

Steel 20ГЛ ---

730 160 200 55

СППК5С 100-6,3 ХЛ1 17лс16нж3 6,34,0

72 4071

0,4

998 235 245150

СППК5С 100-16,0 ХЛ1 17лс8нж1 16,0 48 1809 155

СППК4С 150-1,6 ХЛ1 17лс7нж150

1,6200

0,675 4417 875 205 230

91

СППК4С 150-4,0 ХЛ1 17лс23нж 4,0 1,6 94

СППК4С 200-1,6 ХЛ1 17лс13нж 200 1,6 300 0,6 142 15836 0,4 0,1 Steel 20ГЛ --- 1040 280 320 190

ТУ 3742-005-07533604-2005

СППК4 150-1,6М1 17с7нж150 1,6 200

0,6

75 4417 0,8 0,65

Steel 20Л

--- 864205 230

91

СППК4Р 150-1,6М1 17с6нж 948 --- 94

СППК4 200-1,6М 17с13нж200 1,6 300 142 15836 0,7 0,53

--- 1175280 320

176

СППК4Р 200-1,6М 17с17нж 1260 --- 180

СППК4 150-1,6М1 17лс7нж150 1,6 200

0,6

75 4417 0,8 0,65

Steel 20ГЛ

--- 864205 230

91

СППК4Р 150-1,6М1 17лс6нж 948 --- 94

СППК4 200-1,6М 17лс13нж200 1,6 300 142 15836 0,7 0,53

--- 1175280 320

176

СППК4Р 200-1,6М 17лс17нж 1260 --- 180

ТУ 3742-008-07533604-2006

СППК5С 25-4,0 нж 28нж21нж 25 4,0 40 1,6 18 254 0,6 0,1

Steel 2Х18Н12МЗТЛ

--- 528 100 120 22

СППК5С 50-1,6 нж 28нж20нж

50

1,6

80

0,6

33 855

0,8

0,45---

587 130 15527

СППК5С 50-4,0 нж 28нж21нж 4,0 1,6 --- 28

СППК5С 50-6,3 нж 28нж22нж 6,34,0 0,4

---706 145 160

37

СППК5С 50-16,0 нж 28нж23нж 16,0 --- 42


80

1,6

100

0,640 1256 0,5

---660 150 175

37

СППК5С 80-4,0 нж 28нж21нж 4,0 1,6 --- 39

СППК5С 80-6,3 нж 28нж22нж 6,34,0 33 855 0,6 0,1

---700 165 195

67

СППК5С 80-16,0 нж 28нж23нж 16,0 --- 71


100

1,6

150

0,648 1809

0,8

0,5---

730 160 20050

СППК5С 100-4,0 нж 28нж21нж 4,0 1,6 --- 55

СППК5С 100-6,3 нж 28нж22нж 6,34,0

72 40710,4

---925 235 245

150

СППК5С 100-16,0 нж 28нж23нж 16,0 48 1809 --- 155

СППК5С 150-1,6 нж 28нж20нж150

1,6200

0,675 4417 0,6 0,5

---884 205 230

91

СППК5С 150-4,0 нж 28нж21нж 4,0 1,6 --- 94

СППК5С 200-1,6 нж 28нж20нж 200 1,6 300 0,6 142 15836 0,40,1

--- 1027 280 320 176

СППК5РС 25-4,0 нж 28нж21нж1 25 4,0 40 1,6 18 254 0,6 571 --- 100 120 25



73


Figures table

DN, inlet

PN,MPainlet

DN, outlet

PN1,MPa

outlet

dс,mm

Fс,mm2

α1gas

α2liq.


Н,mm

Н1,mm

L,mm

L1,mm

Weight, kg

ТУ 3742-008-07533604-2006

СППК5РС 50-1,6 нж 28нж20нж1

50

1,6

80

0,6

33 855

0,8

0,45

Steel12Х18Н12МЗТЛ

630 ---130 155

30

СППК5РС 50-4,0 нж 28нж21нж1 4,0 1,6 630 --- 31

СППК5РС 50-6,3 нж 28нж22нж1 6,34,0 0,4

750 ---145 160

40

СППК5РС 50-16,0 нж 28нж23нж1 16,0 750 --- 45


1,6100

0,640 1256 0,5

702 ---150 175

40

СППК5РС 80-4,0 нж 28нж21нж1 4,0 1,6 702 --- 41


6,3100 4,0 33 855 0,6 0,1

755 ---165 195

70

СППК5РС 80-16,0 нж 28нж23нж1 16,0 755 --- 74


100

1,6

150

1,6 48 1809

0,8

0,5765 ---

160 20053

СППК5РС 100-4,0 нж 28нж21нж1 4,0 765 --- 58

СППК5РС 100-6,3 нж 28нж22нж1 6,34,0

72 40710,4

970 ---235 245

155

СППК5РС 100-16,0 нж 28нж23нж1 16,0 48 1809 970 --- 160

СППК5РС 150-1,6 нж 28нж20нж1150

1,6200

0,675 4417 0,6 0,5

927 ---205 230

94

СППК5РС 150-4,0 нж 28нж21нж1 4,0 1,6 927 --- 97

СППК5РС 200-1,6 нж 28нж20нж1 200 1,6 300 0,6 142 15836 0,4 0,1 1070 --- 280 320 180



74

DRAWINGS OF FLANGED VALVE BODY

PN 1,6 MPA PN 4,0 MPA

PN 1,6 MPa, main dimensions, mm


DN D D1 D2 d n b DN1 D3 D4 D5 d1 n1 b1 L L1

50 160 125 102 18 4 14 80 185 150 128 18 4 13 130 155

80 195 160 133 18 4 17 100 205 170 148 18 4 13 150 175

100 215 180 158 18 8 17 150 280 240 212 22 8 21 160 200

150 280 240 212 22 8 21 200 315 280 258 18 8 17 205 230

200 335 295 268 22 12 23 300 435 395 365 22 12 18 280 320

DN D D1 D2 D6 d n b DN1 D3 D4 D5 d1 n1 b1 L L1

25 115 85 68 58 14 4 14 40 145 110 88 18 4 14 100 120

50 160 125 102 88 18 4 17 80 195 160 133 18 4 17 130 155

80 195 160 133 121 18 8 19 100 215 180 158 18 8 17 150 175

100 230 190 158 150 22 8 21 150 280 240 212 22 8 21 180 200

150 300 250 212 204 26 8 27 200 335 295 268 22 12 23 205 230


75

DN 25 PN 10,0 MPA PN 6,3; 16,0 MPA



DN D D1 D2 D7 d n b DN1 D3 D4 D5 D8 d1 n1 b1 L L1

50 175 135 102 85 22 4 23 80 195 160 133 121 18 8 18 145 160

80 210 170 133 115 22 8 27 100 230 190 158 150 22 8 21 165 195

100 250 200 171 145 26 8 42 150 300 250 212 204 26 8 27 235 245

DN D D1 D2 D7 d n b DN1 D3 D4 D5 D8 d1 n1 b1 L L1

25 135 100 68 50 18 4 24 40 145 110 88 76 18 4 21 105 125

50 195 145 115 95 26 4 27 80 195 160 133 121 18 8 18 145 160

80 230 180 150 130 26 8 33 100 230 190 158 150 22 8 21 165 195

100 265 210 171 145 30 8 42 150 300 250 212 204 26 8 27 235 245

DRAWINGS OF FLANGED VALVE BODY


76

DRAFT – SAFETY VALVE DN 25 PN 10,0 MPAconnection to pipelines (dimensions)

DRAFT – SAFETY VALVE DN 25 PN 10,0 MPA

Inlet Outlet

Name of the part Position number Note Name of the part Position number Note

Gasket 1 45х33х2 Gasket 4 52х39х2

Nipple 2 - Nipple 5 -

Union nut 3 For wrench 55 Union nut 6 For wrench 65

DN 25 PN 10,0 MPAcompleted with spare parts (dimensions)


77

BASIC DESIGN OF VALVE BODY FLANGES

Nominal pressure of the valve,

MPa

Inlet flange Outlet flange

PN, MPaConnecting dimensions and

seal face acc. to GOST 12815-80, series 2

PN, MPaConnecting dimensions and seal

face acc. to GOST 12815-80, series 2

PN 1,6 1,6 Design 1 0,6 Design 1




OPERATING CONDITIONS OF SPRING LOADED SAFETY VALVES

Parameter 17с... 17лс... 17нж... 28нж...

Climatic design acc. to GOST 15150-69У1 ХЛ1 УХЛ1 УХЛ1

Working media


gas, oil, oil products, liquid and gaseous

hydrocarbons and other media, where corrosion

rate of steel 20Л, 20

is ≤0,1 mm/year

Water, air, steam, am-monia1, natural gas, oil

products, liquid and gas-eous petroleum products and other media, where corrosion rate of steel

20ГЛ, 09Г2Сis ≤0,1 mm/year

Water, air, steam, am-monia, wet natural gas, oil products, medium, containing hydrogen sulfide1, liquid and

gaseous hydrocarbon media, petrochemi-

cal products and other media, where corrosion

rate of steel12Х18Н9ТЛ, 12Х18Н10Т

is ≤0,1 mm/year

High-sulfur natural gas, petroleum products, with high content of

hydrogen sulfide1, hy-drogen sulfide and other media, where corrosion

rate of steel12Х18Н12М3ТЛis ≤0,1 mm/year

Safety valves СППК and СППКС (DN 50...200 PN 1,6 MPaand DN 25...150 PN 4,0 MPa) acc.to ТУ 3742-004-07533604-2008 – liquid

chlorine acc.to GOST 6718-93 and gaseous with moisture content ≤ 0,04 %

Working medium

temperature -40 °C to +425 °C -60 °C to +425 °C -60 °C to +600 °C2 -60 °C to +250 °C3

Min. ambient temperature -40 °C -60 °C -60 °C -60 °C

1When ordering indicate as additional requirement in the order form.2Bellows valves fit working media up to -110 °С.3In accordance with ТУ, depending on concentration and chemical composition, max. temperature of working medium may be lowered.

You can order safety valves with seal faces of other designs according to GOST 12815-80, series 2, in accordance with the information specified in the Chapter “Tolerable deviations of seal face types”


78

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES

Designation PN,MPa

Min. diameter of the seat dс, mm

Adjustment pressure limits,

Рн, MPa

Spring number acc. to manufacturer’s

specification

СППК4 25-4,0 СППК4 25-4,0 УХЛ1 СППК4 25-4,0 ХЛ1СППК4Р 25-4,0 СППК4Р 25-4,0 УХЛ1 СППК4Р 25-4,0 ХЛ1 4,0

16

0,4…0,80,8…1,61,6…2,52,5…4,0

8123

СППК4С 25-4,0 нж СППК4С 25-4,0 ХЛ1СППК5С 25-4,0 нжСППК5РС 25-4,0 нж

180,8…1,61,6…2,52,5…4,0

123

СППК 25-10,0СППК 25-10,0 УХЛ1СППКР 25-10,0СППКР 25-10,0 УХЛ1

10,0 12

0,4…0,80,8…1,61,6…2,52,5…5,05,0…8,0

8,0…10,0

812345

СППК4Р 25-16,0 16,0 12 10,0…16,0 9

MATERIAL OF MAIN PARTS

№ Name of the part

17с... 17лс... 17нж... 28нж...

Climatic design according to GOST 15150-69

У1 ХЛ1 УХЛ1 УХЛ1

1 Body Steel 20Л, Steel 20 20ГЛ 12Х18Н9ТЛ, 12Х18Н10Т 12Х18Н12МЗТЛ

2 Bonnet Steel 20 09Г2С 12Х18Н10Т 10Х17Н13М2Т

3 Seat 20Х13 12Х18Н10Т* or 20Х13 12Х18Н10Т* 10Х17Н13М2Т*

4 Slide valve 30Х13 12Х18Н10Т* or 30Х13 12Х18Н10Т* 10Х17Н13М2Т*

5 Stem 30Х13 12Х18Н10Т* or 30Х13 12Х18Н10Т* 14Х17Н2

6 Nut Steel 25 20ХН3А 12Х18Н10Т 10Х17Н13М2Т

7 Pin Steel 35 20ХН3А 12Х18Н10Т 10Х17Н13М2Т

8 Spring 50ХФА 50ХФА 50ХФА 50ХФА

9 Bellows --- 08Х18Н10Т 08Х18Н10Т

10Х17Н13М2Т(without protective coat)

or 08Х18Н10Т(with protective coat)

*When ordering indicate as additional requirement in the order form


79

Designation PN,MPa



Рн, MPa


specification

СППК4 50-1,6СППК4Р 50-1,6СППК5С 50-1,6 нжСППК5РС 50-1,6 нж

1,6

330,05…0,120,12…0,250,25…0,40,4…0,80,8…1,6

1011121314

СППК4 50-1,6 УХЛ1 СППК4 50-1,6 ХЛ1СППК4Р 50-1,6 УХЛ1 СППК4Р 50-1,6 ХЛ1

30

СППК4 50-4,0СППК4Р 50-4,0СППК4С 50-4,0 нж СППК4С 50-4,0 ХЛ1СППК5С 50-4,0 нжСППК5РС 50-4,0 нж 4,0

33 0,05…0,120,12…0,250,25…0,40,4…0,80,8…2,02,0…3,03,0…4,0

10111213141516

СППК4 50-4,0 УХЛ1 СППК4 50-4,0 ХЛ1СППК4Р 50-4,0 УХЛ1 СППК4Р 50-4,0 ХЛ1

30

СППК5 50-6,3 СППК5 50-6,3 нжСППК5 50-6,3 ХЛ1СППК5Р 50-6,3СППК5Р 50-6,3 нж СППК5Р 50-6,3 ХЛ1СППК5С 50-6,3 нж СППК5С 50-6,3 ХЛ1СППК5РС 50-6,3 нж

6,3 332,0…3,43,0…5,45,0…6,3

555657

СППК5 50-16,0СППК5 50-16,0 нж СППК5 50-16,0 ХЛ1СППК5Р 50-16,0СППК5Р 50-16,0 нж СППК5Р 50-16,0 ХЛ1СППК5С 50-16,0 нж СППК5С 50-16,0 ХЛ1СППК5РС 50-16,0 нж

16,0 33

5,3…9,08,5…12,4

12,4…14,114,0…16,0

58596061

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.)


80

Designation PN,MPa



Рн, MPa


specification

СППК4 80-1,6СППК4 80-1,6 УХЛ1 СППК4 80-1,6 ХЛ1СППК4Р 80-1,6 СППК4Р 80-1,6 УХЛ1 СППК4Р 80-1,6 ХЛ1СППК5С 80-1,6 нжСППК5РС 80-1,6 нж

1,6 40

0,05…0,120,12…0,30,3…0,50,5…0,80,8…1,6

3031323334

СППК4 80-4,0СППК4 80-4,0 УХЛ1СППК4 80-4,0 ХЛ1СППК4Р 80-4,0 СППК4Р 80-4,0 УХЛ1 СППК4Р 80-4,0 ХЛ1СППК4С 80-4,0 нж СППК4С 80-4,0 ХЛ1СППК5С 80-4,0 нжСППК5РС 80-4,0 нж

4,0 40

0,05…0,120,12…0,30,3…0,50,5…0,80,8…2,02,0…3,03,0…4,0

30313233353637

СППК4 80-6,3СППК4 80-6,3 УХЛ1СППК4 80-6,3 ХЛ1СППК4Р 80-6,3СППК4Р 80-6,3 УХЛ1СППК4Р 80-6,3 ХЛ1

6,3

40 2,5…3,53,5…4,44,4…5,05,0…6,3

38373940

СППК5С 80-6,3 нжСППК5РС 80-6,3 нж

33

СППК4 80-16,0СППК4 80-16,0 УХЛ1СППК4 80-16,0 ХЛ1СППК4Р 80-16,0 СППК4Р 80-16,0 УХЛ1СППК4Р 80-16,0 ХЛ1СППК5С 80-16,0 нжСППК5РС 80-16,0 нж

16,0 336,3…10,0

10,0…13,513,5…16,0

414243



81

Designation PN,MPa



Рн, MPa


specification

СППК5 100-1,6СППК5 100-1,6 УХЛ1СППК5 100-1,6 ХЛ1СППК5Р 100-1,6 СППК5Р 100-1,6 УХЛ1СППК5Р 100-1,6 ХЛ1СППК5С 100-1,6 нжСППК5РС 100-1,6 нж

1,6 48

0,05…0,10,08…0,160,15…0,3

0,25…0,450,45…0,85

0,8…1,6

505152535455

СППК5 100-4,0СППК5 100-4,0 УХЛ1СППК5 100-4,0 ХЛ1СППК5Р 100-4,0СППК5Р 100-4,0 УХЛ1СППК5Р 100-4,0 ХЛ1СППК5С 100-4,0 нж СППК5С 100-4,0 ХЛ1СППК5РС 100-4,0 нж

4,0 480,8…1,61,6…2,62,6…4,0

555657

СППК5 100-6,3СППК5 100-6,3 нжСППК5 100-6,3 ХЛ1СППК5Р 100-6,3СППК5Р 100-6,3 нжСППК5Р 100-6,3 ХЛ1

6,3

632,5…4,04,0…5,55,5…6,3

77а8081

СППК5 100-6,3-01СППК5 100-6,3 нж1СППК5 100-6,3-01 ХЛ1СППК5Р 100-6,3-01СППК5Р 100-6,3 нж1СППК5Р 100-6,3-01 ХЛ1СППК5С 100-6,3 нжСППК5С 100-6,3 ХЛ1СППК5РС 100-6,3 нж

72

2,5…4,04,0…5,05,0…5,85,8…6,3

80818283

СППК5 100-16,0СППК5 100-16,0 нжСППК5 100-16,0 ХЛ1СППК5Р 100-16,0СППК5Р 100-16,0 нжСППК5Р 100-16,0 ХЛ1СППК5С 100-16,0 нжСППК5С 100-16,0 ХЛ1СППК5РС 100-16,0 нж

16,0 48

6,3…10,010,0…12,511,0…14,513,5…16,0

80818283



82

Designation PN,MPa



Рн, MPa


specification

СППК5 100-16,0-01СППК5 100-16,0 нж1СППК5 100-16,0-01 ХЛ1СППК5Р 100-16,0-01СППК5Р 100-16,0 нж1СППК5Р 100-16,0-01 ХЛ1

16,0 566,3…8,8

8,8…10,510,5…12,5

818283

СППК4 150-1,6МСППК4 150-1,6 УХЛ1СППК4 150-1,6 ХЛ1СППК4Р 150-1,6МСППК4Р 150-1,6 УХЛ1 СППК4Р 150-1,6 ХЛ1СППК4С 150-1,6 нжСППК4С 150-1,6 ХЛ1СППК4 150-1,6М1СППК4Р 150-1,6М1СППК5С 150-1,6 нжСППК5РС 150-1,6 нж

1,6 75

0,05…0,150,15…0,30,3…0,50,5…0,80,8…1,21,2…1,6

707172737475

СППК4 150-4,0МСППК4 150-4,0 УХЛ1СППК4 150-4,0 ХЛ1СППК4Р 150-4,0МСППК4Р 150-4,0 УХЛ1СППК4Р 150-4,0 ХЛ1СППК4С 150-4,0 нжСППК4С 150-4,0 ХЛ1СППК5С 150-4,0 нжСППК5РС 150-4,0 нж

4,0 75

0,8…1,21,2…1,81,8…2,52,5…3,53,5…4,0

7475767778

СППК4 200-1,6СППК4 200-1,6 УХЛ1СППК4 200-1,6 ХЛ1СППК4Р 200-1,6 СППК4Р 200-1,6 УХЛ1 СППК4Р 200-1,6 ХЛ1СППК4С 200-1,6 нжСППК4С 200-1,6 ХЛ1СППК5С 200-1,6 нжСППК5РС 200-1,6 нж

1,6 142

0,05…0,10,1…0,20,2…0,30,3…0,50,5…0,70,7…0,90,9…1,21,2…1,6

7273747576777879

СППК4 200-1,6МСППК4Р 200-1,6М

1,6 142

0,3…0,40,4…0,50,5…0,70,7…0,90,9…1,21,2…1,6

75М-175М-276М77М78М79М



83

CHANGEOVER VALVE

CHANGEOVER VALVE

ПУ

Bottom elbow Body Locking washer Special bushing

Stem

Bottom elbow

Hand-wheel

Bottom seat Slide Upper seat

Stem bushing Support Sprocket Dowel

Locking washer

Locking nut

Bonnet (insert)

Gland flange Gland packing Clip Bearing

84

CHANGEOVER VALVEProduction and delivery according to Specification ТУ 3742-007-07533604-2003

CHANGEOVER VALVE IS INSTALLED IN CASES WHEN IT IIS NECESSARY TO SWITCH OFF ONE SAFETY VALVE AND TO SWITCH ON ANOTHER ONE, WITHOUT WORKING PROCESS INTERRUPTION, IN ORDER TO CHANGE MEDIUM FLOW DIRECTION OR TO MIX THE MEDIA.

CHANGEOVER VALVE

85

Seat tightness according to GOST Р 54808-2011 class А. Flange joint to the pipeline.Dimensions of seal faces and connecting dimensions ac-

cording to GOST 12815-80, series 2: PN 0,6 MPa – design 1;PN 1,6 MPa – design 1;PN 4,0 MPa – design 2; PN 6,3 MPa – design 7; PN 16,0 MPa – design 7.Each safety valve should be designed for full capacity.

Turning the hand-wheel makes the closing element move from one seat to another in changeover valve thus connect-ing the protected object with one safety valve or another. The slide on the stem shows the location of closing element.

The changeover valve may be delivered for additional pay-ment together with safety valves, as well as flanges, gaskets and fasteners for connection to the pipeline.

You can order safety valves with seal faces of other de-signs according to GOST 12815-80, series 2, in accordance

with the information specified in the Chapter “Tolerable de-viations of seal face types”.

To install the unit consisting of changeover valve and safety valves you are to provide additional fastening to guar-antee rigidity and structural strength.

In case of necessity changeover valve may be manufac-tured for inlet and outlet of safety valves and connected with each other by means of chain drive.

(Refer to the Chapter “Safety valves with changeover valve)

Example of ordering changeover valve DN 50 PN 1,6 MPa of steel12Х18Н9ТЛ, face-to-face length длина 340 мм:

Changeover valve DN 50 PN 1,6 MPaПУ-50-1,6-02 нж, 23нж16нж.JSC “Blagoveschensk Valves Plant” reserves the right to

use other materials, which meet the requirements of stan-dard technical documents.

CHANGEOVER VALVE

86

MAT

ERIA

L OF

MAI

N P

ARTS

OF

CHAN

GEOV

ER V

ALVE

S

№N

ame

of th

e pa

rt

23лс

16нж

, 23л

с16н

ж1,

23

лс17

нж, 2

3лс1

7нж

1,

23лс

18нж

1, 2

3лс1

9нж

, 23

лс20

нж

23нж

16нж

, 23н

ж16

нж1,

23

нж17

нж, 2

3нж

17нж

1,

23нж

18нж

, 23н

ж19

нж,

23н

ж20

нж

23нж

16нж

2, 2

3нж

16нж

3,

23нж

17нж

2, 2

3нж

17нж

3,

23нж

18нж

1, 2

3нж

19нж

1,

23нж

20нж

1

23с1

6нж

, 23с

16нж

1,

23с1

7нж

, 23с

17нж

1,

23с1

8нж

, 23с

19нж

, 23

с20н

ж

1B

ody

20ГЛ

12Х1

8Н9Т

Л12

Х18Н

12М

3ТЛ

20Л

2 2аEl

bow

20ГЛ

12Х1

8Н9Т

Л12

Х18Н

12М

3ТЛ

20Л

3 3аSe

at09

Г2С

with

sur

faci

ng, 3

0Х13

12Х1

8Н9Т

with

sur

faci

ng10

Х17Н

13М

2Тw

ith s

urfa

cing

Stee

l 20

with

sur

faci

ng, 3

0Х13

4Pi

n20

ХН3А

, 40Х

45Х1

4Н14

В2М

45Х1

4Н14

В2М

Stee

l 35

5N

ut20

ХН3А

, 35Х

12Х1

8Н10

Т12

Х18Н

10Т

Stee

l 25

6Sl

ide

valv

e09

Г2С

with

sur

faci

ng12

Х18Н

10Т

with

sur

faci

ng10

Х17Н

13М

2Тw

ith s

urfa

cing

Stee

l 20

with

sur

faci

ng, 3

0Х13

7St

em14

Х17Н

2, 3

0Х13

12Х1

8Н10

Т10

Х17Н

13М

2Т30

Х13

8Su

ppor

t 20

ГЛ12

Х18Н

9ТЛ

12Х1

8Н12

М3Т

Л20

Л

9G

aske

t АГ

И, r

ings

ТРГ

АГИ

, rin

gs Т

РГR

ing

ТРГ

АГИ

, rin

gs Т

РГ

10Sp

acer

П

УТГ-

2-АП

Н-0

4St

eel o

val f

orPN

6,3

; 16,

0 M

Pa

ПУТ

Г-2-

АПН

-04

Stee

l ova

l for

PN 6

,3; 1

6,0

MPa

ПУТ

Г-2-

АПН

-04

Stee

l ova

l for

PN 6

,3; 1

6,0

MPa

ТИИ

Р-75

2 (П

ДД

) Ste

el o

val f

orPN

6,3

; 16,

0 M

Pa

Surf

acin

g

on th

e se

at

20Х1

3Ц

Н-6

ЦН

-620

Х13

Surf

acin

g

on th

e sl

ide

valv

e Ц

Н-1

2МЦ

Н-1

2М

CHANGEOVER VALVE

87

Des

igna

tion

23лс

16нж

, 23л

с16н

ж1,

23

лс17

нж, 2

3лс1

7нж

1,

23лс

18нж

1, 2

3лс1

9нж

, 23

лс20

нж

23нж

16нж

, 23н

ж16

нж1,

23

нж17

нж, 2

3нж

17нж

1,

23нж

18нж

, 23н

ж19

нж,

23н

ж20

нж

23нж

16нж

2, 2

3нж

16нж

3,

23нж

17нж

2, 2

3нж

17нж

3,

23нж

18нж

1, 2

3нж

19нж

1,

23нж

20нж

1

23с1

6нж

, 23с

16нж

1,

23с1

7нж

, 23с

17нж

1,

23с1

8нж

, 23с

19нж

, 23

с20н

ж

Wor

king

med

ia

Wat

er, a

ir, s

team

, am

mon

ia1 ,

natu

ral g

as,

gas

cond

ensa

te, o

il,

oil p

rodu

cts,

liqu

id a

nd

gase

ous

hydr

ocar

bons

m

edia

and

oth

er m

edia

no

n-ag

gres

sive

to

ste

el 2

0Л.

Corr

osio

n ra

te

≤0,1

mm

/yea

r

Wat

er, a

ir, o

il, s

team

, am

mon

ia1 ,

wet

nat

ural

ga

s, p

etro

leum

pro

duct

s,

cont

aini

ng h

ydro

gen

sulfi

de, l

iqui

d an

d ga

seou

s hy

droc

arbo

ns, c

hem

ical

an

d ot

her

med

ia, w

here

co

rros

ion

rate

of s

teel

12

Х18Н

9ТЛ

is ≤

0,1

mm

/yea

r

Wat

er, a

ir, o

il, s

team

, am

mon

ia1 ,

wet

nat

ural

ga

s, p

etro

leum

pro

duct

s,

cont

aini

ng h

ydro

gen

sulfi

de, l

iqui

d an

d ga

seou

s hy

droc

arbo

ns c

hem

ical

an

d ot

her

med

ia, w

here

co

rros

ion

rate

of s

teel

12Х1

8Н12

М3Т

Лis

≤0,

1 m

m/y

ear

Wat

er, a

ir, s

team

, am

mon

ia1 ,

wet

nat

ural

ga

s, o

il pr

oduc

ts, g

as

cond

ensa

te, l

iqui

d an

d ga

seou

s hy

droc

arbo

ns

and

othe

r m

edia

, non

-ag

gres

sive

to s

teel

20Л

Wor

king

med

ium

te

mpe

ratu

re

-60

°C to

+42

5 °C

-60

°C to

+60

0 °C

-60

°C

to +

600

°C-4

0 °C

to +

425

°C

Clim

atic

ope

ratio

n co

nditi

ons

acc.

to G

OST

151

50-6

9ХЛ

1УХ

Л1,

Т1

УХЛ

1, Т

1У1

Min

imal

am

bien

t ope

ratio

n te

mpe

ratu

re

-60

°C

-60

°C -

60 °

C-4

0 °C

1 Whe

n or

derin

g in

dica

te a

s ad

ditio

nal r

equi

rem

ent i

n th

e or

der f

orm

OP

ERAT

ING

CO

ND

ITIO

NS

OF

CH

ANG

EOVE

R V

ALVE

S

CHANGEOVER VALVE

88

TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES

Designation of the product Figures table

Nominal pressure PN,

MPa

Working medium

temperature

Nominal diameter, DN Material of body parts Weight, kg, ≤

ПУ 50-1,6 23с16нж

1,6

Up to +425 °С

50

Steel 20Л39

-01 23с16нж1 43

-02 нж 23нж16нжUp to +600 °С Steel 12Х18Н9ТЛ

39

-03 нж 23нж16нж1 43

-04 нж1 23нж16нж2Up to +600 °С Steel 12Х18Н12М3ТЛ

39

-05 нж1 23нж16нж3 43

-06 ХЛ1 23лс16нжUp to +425 °С Steel 20ГЛ

39

-07 ХЛ1 23лс16нж1 43

ПУ 80-1,6 23с16нж

1,6

Up to +425 °С

80

Steel 20Л57

-01 23с16нж1 62


57

-03 нж 23нж16нж1 62


57

-05 нж1 23нж16нж3 62


57

-07 ХЛ1 23лс16нж1 62

ПУ 100-1,6 23с16нж

1,6

Up to +425 °С

100

Steel 20Л79

-01 23с16нж1 87


79

-03 нж 23нж16нж1 87


79

-05 нж1 23нж16нж3 87


79

-07 ХЛ1 23лс16нж1 87

ПУ 150-1,6 23с16нж

1,6

Up to +425 °С

150

Steel 20Л180

-01 23с16нж1 195


180

-03 нж 23нж16нж1 195


180

-05 нж1 23нж16нж3 195


180

-07 ХЛ1 23лс16нж1 195

CHANGEOVER VALVE

89

TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES



MPa

Working medium

temperature

Nominal diameter, DN Material of body parts Weight, kg, ≤

ПУ 50-4,0 23с17нж

4,0

Up to +425 °С

50

Steel 20Л39

-01 23с17нж1 43


39

-03 нж 23нж17нж1 43


39

-05 нж1 23нж17нж3 43

-06 ХЛ1 23лс17нж4,0 Up to +425 °С 50 Steel 20ГЛ

39

-07 ХЛ1 23лс17нж1 43

ПУ 80-4,0 23с17нж

4,0

Up to +425 °С

80

Steel 20Л75

-01 23с17нж1 84


75

-03 нж 23нж17нж1 84


75

-05 нж1 23нж17нж3 84


75

-07 ХЛ1 23лс17нж1 84

ПУ 100-4,0 23с17нж

4,0

Up to +425 °С

100

Steel 20Л94

-01 23с17нж1 116


94

-03 нж 23нж17нж1 116


94

-05 нж1 23нж17нж3 116


94

-07 ХЛ1 23лс17нж1 116

ПУ 150-4,0 23с17нж

4,0

Up to +425 °С

150

Steel 20Л195

-01 23с17нж1 215


195

-03 нж 23нж17нж1 215


195

-05 нж1 23нж17нж3 215


195

-07 ХЛ1 23лс17нж1 215

CHANGEOVER VALVE

90

Designation of the

productFigures table


MPa

Working medium

temperature

Nominal diameter, DN Material of body parts Weight,

kg, ≤

ПУ 80-0,6 23с18нж

0,6

Up to +425 °С

80

Steel 20Л 51

-01 нж 23нж18нж Up to +600 °С Steel 12Х18Н9ТЛ 51

-02 нж1 23нж18нж1 Up to +600 °С Steel 12Х18Н12М3ТЛ 51

-03 ХЛ1 23лс18нж Up to +425 °С Steel 20ГЛ 51

ПУ 100-0,6 23с18нж

0,6

Up to +425 °С

100

Steel 20Л 67




ПУ 25-4,0 23с17нж

4,0

Up to +425 °С

25

Steel 20Л 30




ПУ 200-1,6 23с16нж

1,6

Up to +425 °С

200

Steel 20Л 250


-02 нж1 23нж16нж1 Up to +600 °С Steel12Х18Н12М3ТЛ 250


ПУ 200-0,6 23с18нж

0,6

Up to +425 °С

200

Steel 20Л 241




ПУ 50-6,3 23с20нж

6,3

Up to +425 °С

50

Steel 20Л 95




ПУ 80-6,3 23с20нж

6,3

Up to +425 °С

80

Steel 20Л 135

-01нж 23нж20нж Up to +600 °С Steel 12X18H9TЛ 135



ПУ 100-6,3 23с20нж

6,3

Up to+425 °С

100

Steel 20Л 220




TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES (cont.)

CHANGEOVER VALVE

91



MPa

Working medium

temperature

Nominal diameter, DN Material of body parts Weight, kg,

≤

ПУ 50-16,0 23с19нж

16,0

Up to +425 °С

50

Steel 20Л 105




ПУ 80-16,0 23с19нж

16,0

Up to +425 °С

80

Steel 20Л 155




ПУ 100-16,0 23с19нж

16,0

Up to +425 °С

100

Steel 20Л 235




ПУ 300-0,6 23с18нж

0,6

Up to +425 °С

300

Steel 20Л 460




TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES (cont.)

CHANGEOVER VALVE

92

Designation DN PN,MPa L L1 L2 A D1 D2 D4 D8 D9 D n

отв. d H B Dм

ПУ 50-1,6

50 1,6

340 170

250

750

125 102 --- --- --- 160 4 18 105 14 320

-01 430 260 850

-02 нж 340 170 750

-03 нж 430 260 850

-04 нж1 340 170 750

-05 нж1 430 260 850

-06 ХЛ1 340 170 750

-07 ХЛ1 430 260 850

ПУ 80-1,6

80 1,6

430 215 250 850

160 133 --- --- --- 195 8 18 150 17 320

-01 510 295 275 955

-02 нж 430 215 250 850

-03 нж 510 295 275 955

-04 нж1 430 215 250 850

-05 нж1 510 295 275 955

-06 ХЛ1 430 215 250 850

-07 ХЛ1 510 295 275 955

ПУ 100-1,6

100 1,6

510 255 275 965

180 158 --- --- --- 215 8 18 165 17 400

-01 705 450 375 1270

-02 нж 510 255 275 965

-03 нж 705 450 375 1270

-04 нж1 510 255 275 965

-05 нж1 705 450 375 1270

-06 ХЛ1 510 255 275 965

-07 ХЛ1 705 450 375 1270

ПУ 150-1,6

150 1,6

705 352,5 375 1315

240 212 --- --- --- 280 8 22 220 21 400

-01 780 427,5 460 1475

-02 нж 705 352,5 375 1315

-03 нж 780 427,5 460 1475

-04 нж1 705 352,5 375 1315

-05 нж1 780 427,5 460 1475

-06 ХЛ1 705 352,5 375 1315

-07 ХЛ1 780 427,5 460 1475

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm)

CHANGEOVER VALVE

93

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) (cont.)


отв. d H B Dм

ПУ 200-1,6

200 1,6 780 390 460 1485 295 268 --- --- --- 335 12 22 250 23 600-01 нж

-02 нж1

-03 ХЛ1

ПУ 25-4,0

25 4,0 340 170 250 720 85 --- 57 --- --- 115 4 14 95 14 240-01 нж

-02 нж1

-03 ХЛ1

ПУ 50-4,0

50 4,0

340 170

250

750

125 --- 87 --- --- 160 4 18 105 17 320

-01 430 260 850

-02 нж 340 170 750

-03 нж 430 260 850

-04 нж1 340 170 750

-05 нж1 430 260 850

-06 ХЛ1 340 170 750

-07 ХЛ1 430 260 850

ПУ 80-4,0

80 4,0

430 215 250 850

160 --- 120 --- --- 195 8 18 150 19 320

-01 510 295 275 955

-02 нж 430 215 250 850

-03 нж 510 295 275 955

-04 нж1 430 215 250 850

-05 нж1 510 295 275 955

-06 ХЛ1 430 215 250 850

-07 ХЛ1 510 295 275 955

ПУ 100-4,0

100 4,0

510 255

375

1070

190 --- 149 --- --- 230 8 22 165 21 400

-01 705 450 1270

-02 нж 510 255 1070

-03 нж 705 450 1270

-04 нж1 510 255 1070

-05 нж1 705 450 1270

-06 ХЛ1 510 255 1070

-07 ХЛ1 705 450 1270

CHANGEOVER VALVE

94


отв. d H B Dм

ПУ 150-4,0

150 4,0

705 352,5 375 1325

250 --- 203 --- --- 300 8 26 220 27 400

-01 780 427,5 460 1485

-02 нж 705 352,5 375 1325

-03 нж 780 427,5 460 1485

-04 нж1 705 352,5 375 1325

-05 нж1 780 427,5 460 1485

-06 ХЛ1 705 352,5 375 1325

-07 ХЛ1 780 427,5 460 1485

ПУ 80-0,6

80 0,6 430 215 250 845 150 128 --- --- --- 185 4 18 150 17 320-01 нж

-02 нж1

-03 ХЛ1

ПУ 100-0,6

100 0,6 510 255 275 960 170 148 --- --- --- 205 4 18 165 17 400-01 нж

-02 нж1

-03 ХЛ1

ПУ 200-0,6

200 0,6 780 390 460 1475 280 258 --- --- --- 315 8 18 250 23 600-01 нж

-02 нж1

-03 ХЛ1

ПУ 50-6,3

50 6,3 430 215 250 860 135 --- --- 85 102 175 4 22 180 26 400-01 нж

-02 нж1

-03 ХЛ1

CHANGEOVER VALVE

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm)

95


отв. d H B Dм

ПУ 80-6,3

80 6,3 510 255 375 1075 170 --- --- 115 133 210 8 22 200 22 400-01 нж

-02 нж1

-03 ХЛ1

ПУ 100-6,3

100 6,3 705 352,5 375 1300 200 --- --- 145 170 250 8 26 220 30 600-01 нж

-02 нж1

-03 ХЛ1

ПУ 50-16,0

50 16,0 430 215 250 870 145 --- --- 95 115 195 4 26 180 30 400-01 нж

-02 нж1

-03 ХЛ1

ПУ 80-16,0

80 16,0 510 255 375 1085 180 --- --- 130 150 230 8 26 200 26 400-01 нж

-02 нж1

-03 ХЛ1

ПУ 100-16,0

100 16,0 705 352,5 375 1310 210 --- --- 145 170 265 8 30 220 38 600-01 нж

-02 нж1

-03 ХЛ1

ПУ 300-0,6

300 0,6 780 390 460 1570 395 365 --- --- --- 435 12 22 300 27 600-01 нж

-02 нж1

-03 ХЛ1

CHANGEOVER VALVE

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) (cont.)

96

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE


97

In this case on turning the hand-wheel on changeover safety valve, the closing element moves, thus one safety valve is switched on, the other one is switched off – This is necessary for safety reasons and environmental protec-tion.

Units of safety valves with changeover valve are manu-factured with hand-wheel on the right side. At the custom-er’s request units of safety valves may be manufactured with hand-wheel on the left side.

Please, specify the necessary position when ordering the products.

On the customer’s request and for additional payment the products may be completed with flanges, fasteners and spacers for connection to the pipeline.

On the customer’s request it is possible to produce units of safety valves with changeover valve with seal faces of other designs according to GOST 12815-80, series 2, in accordance with the information specified in the Chapter “Permissible deviations of seal face types”.

Changeover valve is selected for the unit according to the required safety valve specified in the Table Basic di-mensions of unit of safety valves with changeover valve” p. 99.

JSC “Blagoveschensk Valves Plant reserves the right to use other materials which meet the requirements of standard technical documents.

№ Name

1 Safety valve

2 Changeover valve (at inlet)

3 Changeover valve (at outlet)

4 Adapter

IN CASE OF NECESSITY IT IS POSSIBLE TO INSTALL CHANGEOVER VALVE AT OUTLET OF THE SAFETY VALVES UNIT (OF CORRESPONDENT NOMINAL SIZE AND PRESSURE) AND TO CONNECT BOTH VALVES BY MEANS OF CHAIN DRIVE



БП

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4


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56

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1112

1314

15

1СП

ПК4

Р 50

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80-0

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680

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215

---

---

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320

51

2СП

ПК4

50-

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765

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80-0

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680

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215

---

---

430

320

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5СП

ПК4

Р 80

-1,6

(17с

6нж

)St

eel 2

0Л1,

680

---

---

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---

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---

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975

4021

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У 80

-1,6

-01

1,6

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100-

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100

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255

---

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480

400

67

6СП

ПК4

80-

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100

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255

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765

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100-

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---

255

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705

2012

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031

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50-1

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650

---

170

---

---

400

320

39

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ПК4

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50-1

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170

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39

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Stee

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100

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1100

5338

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100

630

---

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705

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---

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87П

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600

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180


100

DIM

ENSI

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OF U

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Mat

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N

Dim

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22СП

ПК5

100

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l 20Л

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1100

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100

630

---

450

705

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---

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116

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---

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---

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-60

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26СП

ПК5

100

-4,0

(17с

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---

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-10

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6П

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0-1,

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-35

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---

---

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600

400

180

29СП

ПК4

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0-1,

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7с6н

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l 20Л

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1380

9463

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---

390

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30СП

ПК4

150

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l 20Л

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---

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1300

9163

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200-

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---

390

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705

600

241

33СП

ПК4

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7с21

нж)

Stee

l 20Л

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---

---

---

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1380

9968

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У 15

0-4,

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150

812,

5--

-42

7,5

780

670

---

400

215

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200-

1,6

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200

---

390

---

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705

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34СП

ПК4

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l 20Л

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1300

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780

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200-

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---

390

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705

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ПК5

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---

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ПК5

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1035

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80-4

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---

215

---

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75

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ПК5

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12Х1

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---

---

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1080

4927

5П

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-6,3

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нж6,

350

490

---

215

430

520

---

400

95П

У 80

-4,0

-02

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080

---

215

---

---

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445

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75

40СП

ПК5

50-

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---

215

430

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---

400

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-02

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---

215

---

---

445

320

75


101

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)

BSD

Des

igna

tion

of s

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w

ith c

hang

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r va

lve

Mat

eria

l of

bod

y PN

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PaD

ND

imen

sion

s, m

m

Wei

ght,

kg

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t w

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t, kg

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L 1L

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Н

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78

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15

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Р 50

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0 (1

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l 20Л

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1035

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---

215

430

520

---

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ПУ

80-4

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080

---

215

---

---

445

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75

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ПК5

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5430

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543

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215

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75

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75

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---

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705

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540

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100

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---

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675

400

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ПК5

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310

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---

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6215

574

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6,3

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727,

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2,5

705

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600

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150-

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015

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2,5

---

---

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675

400

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48СП

ПК5

100

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---

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1462

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100

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705

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600

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540

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5

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ПК5

100

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---

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155

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2,5

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600

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150-

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540

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1462

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100-

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570

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150

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540

019

5


102

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)

BSD

Des

igna

tion

of s

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w

ith c

hang

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r va

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eria

l of

bod

y PN

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PaD

N

Dim

ensi

ons,

mm

W

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t, kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

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Dм

Н

12

34

56

78

910

1112

1314

15

52СП

ПК5

100

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0 нж

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12

Х18Н

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100

---

---

---

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155

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570

568

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5П

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4,0

150

---

352,

5--

---

---

-67

540

019

5

53СП

ПК4

Р 80

-6,3

(17с

89нж

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eel 2

0Л6,

380

---

---

---

---

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1160

5535

5П

У 80

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8063

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551

059

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5П

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0-4,

04,

010

0--

-25

5--

---

---

-49

540

094

54СП

ПК4

80-

6,3

(17с

85нж

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eel 2

0Л6,

380

---

---

---

---

---

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---

1115

5235

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6,3

8063

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551

059

5--

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013

5П

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0-4,

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0--

-25

5--

---

---

-49

540

094

57СП

ПК4

Р 80

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0 (1

7с90

нж)

Stee

l 20Л

16,0

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---

---

---

---

---

---

-11

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80-1

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551

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015

5П

У 10

0-4,

04,

010

0--

-25

5--

---

---

-49

540

094

58СП

ПК4

80-

16,0

(17с

80нж

)St

eel 2

0Л16

,080

---

---

---

---

---

---

---

1115

6439

1П

У 80

-16,

016

,080

630

---

255

510

595

---

400

155

ПУ

100-

4,0

4,0

100

---

255

---

---

---

495

400

94

61СП

ПК4

Р 20

0-1,

6 (1

7с17

нж)

Stee

l 20Л

1,6

200

---

---

---

---

---

---

---

1560

180

1091

ПУ

200-

1,6

1,6

200

850

---

390

780

820

---

600

250

ПУ

300-

0,6

0,6

300

---

390

---

---

---

880

600

460

62СП

ПК4

200

-1,6

(17с

13нж

)St

eel 2

0Л1,

620

0--

---

---

---

---

---

---

-15

0017

610

93П

У 20

0-1,

61,

620

085

0--

-39

078

082

0--

-60

025

0П

У 30

0-0,

60,

630

0--

-39

0--

---

---

-88

060

046

0

81СП

ПК4

С 50

-4,0

нж

(17н

ж14

нж1)

12

Х18Н

9ТЛ

4,0

50--

---

---

---

---

---

---

-80

028

160

ПУ

50-4

,0-0

3 нж

4,0

5042

0--

-26

043

036

5--

-32

043

ПУ

80-1

,6-0

2 нж

1,6

80--

-21

5--

---

---

-43

032

057

82СП

ПК5

С 50

-6,3

нж

(17н

ж16

нж1)

12

Х18Н

9ТЛ

6,3

50--

---

---

---

---

---

---

-10

6037

258

ПУ

50-6

,3-0

1 нж

6,3

5049

0--

-21

543

052

0--

-40

095

ПУ

80-4

,0-0

2 нж

4,0

80--

-21

5--

---

---

-44

532

075

83СП

ПК5

С 50

-16,

0 нж

(17н

ж8н

ж1)

12Х1

8Н9Т

Л16

,050

---

---

---

---

---

---

---

1060

4227

0П

У 50

-16,

0-01

нж

16,0

5049

0--

-21

543

052

0--

-40

010

5П

У 80

-4,0

-02

нж4,

080

---

215

---

---

---

445

320

75

84СП

ПК4

С 80

-4,0

нж

(17н

ж14

нж1)

12Х1

8Н9Т

Л4,

080

---

---

---

---

---

---

---

950

3925

0П

У 80

-4,0

-03

нж4,

080

490

---

295

510

475

---

320

84П

У 10

0-1,

6-02

нж

1,6

100

---

255

---

---

480

400

79


103

BSD

Des

igna

tion

of s

afet

y va

lves

w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

ND

imen

sion

s, m

m

Wei

ght,

kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

85СП

ПК5

С 10

0-4,

0 нж

(17н

ж23

нж1)

12Х1

8Н9Т

Л4,

010

0--

---

---

---

---

---

---

-10

6055

418

ПУ

100-

4,0-

03 н

ж4,

010

063

0--

-45

070

553

0--

-40

011

6П

У 15

0-1,

6-02

нж

1,6

150

---

352,

5--

---

---

-60

040

018

0

86СП

ПК5

С 10

0-6,

3 нж

(17н

ж16

нж1)

12

Х18Н

9ТЛ

6,3

100

---

---

---

---

---

---

---

1405

150

723

ПУ

100-

6,3-

01 н

ж6,

310

072

7,5

---

352,

570

568

5--

-60

022

0П

У 15

0-4,

0-02

нж

4,0

150

---

352,

5--

---

---

-67

540

019

5

87СП

ПК5

С 10

0-16

,0 н

ж (1

7нж

8нж

1)12

Х18Н

9ТЛ

16,0

100

---

---

---

---

---

---

---

1440

155

768

ПУ

100-

16,0

-01

нж16

,010

072

7,5

---

352,

570

568

5--

-60

023

5П

У 15

0-4,

0-02

нж

4,0

150

---

352,

5--

---

---

-67

540

019

5

88СП

ПК4

С 15

0-1,

6 нж

(17н

ж7н

ж1)

12Х1

8Н9Т

Л1,

615

0--

---

---

---

---

---

---

-13

1591

628

ПУ

150-

1,6-

03 н

ж1,

615

081

2,5

---

427,

578

067

0--

-40

019

5П

У 20

0-0,

6-01

нж

0,6

200

---

390

---

---

---

705

600

241

89СП

ПК4

С 15

0-4,

0 нж

(17н

ж23

нж1)

12Х1

8Н9Т

Л4,

015

0--

---

---

---

---

---

---

-13

1594

673

ПУ

150-

4,0-

03 н

ж4,

015

081

2,5

---

427,

578

067

0--

-40

021

5П

У 20

0-1,

6-01

нж

1,6

200

---

390

---

---

---

705

600

250

90СП

ПК4

С 25

-4,0

нж

(17н

ж14

нж1)

12Х1

8Н9Т

Л4,

025

---

---

---

---

---

---

---

720

2012

5П

У 25

-4,0

-01

нж4,

025

420

---

170

340

310

---

240

30П

У 50

-1,6

-02

нж1,

650

---

170

---

---

400

320

39

91СП

ПК4

С 20

0-1,

6 нж

(17н

ж13

нж1)

12Х1

8Н9Т

Л1,

620

0--

---

---

---

---

---

---

-15

4019

011

00П

У 20

0-1,

6-01

нж

1,6

200

850

---

390

780

820

---

600

250

ПУ

300-

0,6-

01 н

ж0,

630

0--

-39

0--

---

---

-88

060

046

0

92СП

ПК5

Р 10

0-6,

3-01

(17с

16нж

2)St

eel 2

0Л6,

310

0--

---

---

---

---

---

---

-14

6215

574

5П

У 10

0-6,

36,

310

072

7,5

---

352,

570

568

5--

-60

022

0П

У 15

0-4,

04,

015

0--

-35

2,5

---

---

---

675

400

195

93СП

ПК5

100

-6,3

-01

(17с

16нж

3)St

eel 2

0Л6,

310

0--

---

---

---

---

---

---

-14

0615

073

5П

У 10

0-6,

36,

310

072

7,5

---

352,

570

568

5--

-60

022

0П

У 15

0-4,

04,

015

0--

-35

2,5

---

---

---

675

400

195

94СП

ПК5

Р 10

0-6,

3 нж

1 (1

7нж

16нж

2)

12Х1

8Н9Т

Л6,

310

0--

---

---

---

---

---

---

-14

6215

574

5П

У 10

0-6,

3-01

нж

6,3

100

727,

5--

-35

2,5

705

685

---

600

220

ПУ

150-

4,0-

02 н

ж4,

015

0--

-35

2,5

---

---

---

675

400

195

95СП

ПК5

100

-6,3

нж

1 (1

7нж

16нж

3)12

Х18Н

9ТЛ

6,3

100

---

---

---

---

---

---

---

1406

150

735

ПУ

100-

6,3-

01 н

ж6,

310

072

7,5

---

352,

570

568

5--

-60

022

0П

У 15

0-4,

0-02

нж

4,0

150

---

352,

5--

---

---

-67

540

019

5

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)


104

BSD

Des

igna

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of s

afet

y va

lves

w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

N

Dim

ensi

ons,

mm

W

eigh

t, kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

96СП

ПК5

Р 10

0-16

,0-0

1 (1

7с8н

ж2)

Stee

l 20Л

16,0

100

---

---

---

---

---

---

---

1462

160

780

ПУ

100-

16,0

16,0

100

727,

5--

-35

2,5

705

685

---

600

235

ПУ

150-

4,0

4,0

150

---

352,

5--

---

---

-67

540

019

5

97СП

ПК5

100

-16,

0-01

(17с

8нж

3)St

eel 2

0Л16

,010

0--

---

---

---

---

---

---

-14

0615

577

0П

У 10

0-16

,016

,010

072

7,5

---

352,

570

568

5--

-60

023

5П

У 15

0-4,

04,

015

0--

-35

2,5

---

---

---

675

400

195

98СП

ПК5

Р 10

0-16

,0 н

ж1

(17н

ж8н

ж2)

12Х1

8Н9Т

Л16

,010

0--

---

---

---

---

---

---

-14

1016

078

0П

У 10

0-16

,0-0

1 нж

16,0

100

727,

5--

-35

2,5

705

685

---

600

235

ПУ

150-

4,0-

02 н

ж4,

015

0--

-35

2,5

---

---

---

675

400

195

99СП

ПК5

100

-16,

0 нж

1 (1

7нж

8нж

3)12

Х18Н

9ТЛ

16,0

100

---

---

---

---

---

---

---

1365

155

770

ПУ

100-

16,0

-01

нж16

,010

072

7,5

---

352,

570

568

5--

-60

023

5П

У 15

0-4,

0-02

нж

4,0

150

---

352,

5--

---

---

-67

540

019

5

100

СПП

К4Р

50-1

,6 (1

7нж

17нж

) (УХ

Л1)

12Х1

8Н9Т

Л1,

650

---

---

---

---

---

---

---

805

3016

0П

У 50

-1,6

-03

нж1,

650

420

---

260

430

365

---

320

43П

У 80

-0,6

-01

нж0,

680

---

215

---

---

---

430

320

51

101

СПП

К4 5

0-1,

6 (1

7нж

13нж

) (УХ

Л1)

12Х1

8Н9Т

Л1,

650

---

---

---

---

---

---

---

780

2715

4П

У 50

-1,6

-03

нж1,

650

420

---

260

430

365

---

320

43П

У 80

-0,6

-01

нж0,

680

---

215

---

---

---

430

320

51

102

СПП

К4Р

80-1

,6 (1

7нж

17нж

) (УХ

Л1)

12Х1

8Н9Т

Л1,

680

---

---

---

---

---

---

---

975

4222

0П

У 80

-1,6

-03

нж1,

680

490

---

295

510

475

---

320

62П

У 10

0-0,

6-01

нж

0,6

100

---

255

---

---

---

480

400

67

103

СПП

К4 8

0-1,

6 (1

7нж

13нж

) (УХ

Л1)

12Х1

8Н9Т

Л1,

680

---

---

---

---

---

---

---

950

3921

4П

У 80

-1,6

-03

нж1,

680

490

---

295

510

475

---

320

62П

У 10

0-0,

6-01

нж

0,6

100

---

255

---

---

---

480

400

67

104

СПП

К5Р

100-

1,6

(17н

ж6н

ж) (

УХЛ

1)12

Х18Н

9ТЛ

1,6

100

---

---

---

---

---

---

---

1100

6240

5П

У 10

0-1,

6-03

нж

1,6

100

630

---

450

705

530

---

400

87П

У 15

0-1,

6-02

нж

1,6

150

---

352,

5--

---

---

-60

040

018

0

105

СПП

К5 1

00-1

,6 (1

7нж

7нж

) (УХ

Л1)

12Х1

8Н9Т

Л1,

610

0--

---

---

---

---

---

---

-10

6058

395

ПУ

100-

1,6-

03 н

ж1,

610

063

0--

-45

070

553

0--

-40

087

ПУ

150-

1,6-

02 н

ж1,

615

0--

-35

2,5

---

---

---

600

400

180

106

СПП

К4Р

150-

1,6

(17н

ж6н

ж) (

УХЛ

1)12

Х18Н

9ТЛ

1,6

150

---

---

---

---

---

---

---

1380

9463

5П

У 15

0-1,

6-03

нж

1,6

150

812,

5--

-42

7,5

780

670

---

400

195

ПУ

200-

0,6-

01 н

ж0,

620

0--

-39

0--

---

---

-70

560

024

1

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)


105

BSD

Des

igna

tion

of s

afet

y va

lves

w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

ND

imen

sion

s, m

m

Wei

ght,

kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

107

СПП

К4 1

50-1

,6 (1

7нж

7нж

) (УХ

Л1)

12Х1

8Н9Т

Л1,

615

0--

---

---

---

---

---

---

-13

0091

630

ПУ

150-

1,6-

03 н

ж1,

615

081

2,5

---

427,

578

067

0--

-40

019

5П

У 20

0-0,

6-01

нж

0,6

200

---

390

---

---

---

705

600

241

108

СПП

К4Р

200-

1,6

(17н

ж17

нж) (

УХЛ

1)12

Х18Н

9ТЛ

1,6

200

---

---

---

---

---

---

---

1750

180

1090

ПУ

200-

1,6-

01 н

ж1,

620

085

0--

-39

078

082

0--

-60

025

0П

У 30

0-0,

6-01

нж

0,6

300

---

390

---

---

---

880

600

460

109

СПП

К4 2

00-1

,6 (1

7нж

13нж

) (УХ

Л1)

12Х1

8Н9Т

Л1,

620

0--

---

---

---

---

---

---

-16

7017

610

82П

У 20

0-1,

6-01

нж

1,6

200

850

---

390

780

820

---

600

250

ПУ

300-

0,6-

01 н

ж0,

630

0--

-39

0--

---

---

-88

060

046

0

110

СПП

К4Р

50-4

,0 (1

7нж

25нж

) (УХ

Л1)

12Х1

8Н9Т

Л4,

050

---

---

---

---

---

---

---

805

3116

6П

У 50

-4,0

-03

нж4,

050

420

---

260

430

365

---

320

43П

У 80

-1,6

-02

нж1,

680

---

215

---

---

---

430

320

57

111

СПП

К4 5

0-4,

0 (1

7нж

14нж

) (УХ

Л1)

12Х1

8Н9Т

Л4,

050

---

---

---

---

---

---

---

780

2916

2П

У 50

-4,0

-03

нж4,

050

420

---

260

430

365

---

320

43П

У 80

-1,6

-02

нж1,

680

---

215

---

---

---

430

320

57

112

СПП

К4Р

80-4

,0 (1

7нж

25нж

) (УХ

Л1)

12Х1

8Н9Т

Л4,

080

---

---

---

---

---

---

---

975

4426

0П

У 80

-4,0

-03

нж4,

080

490

---

295

510

475

---

320

84П

У 10

0-1,

6-02

нж

1,6

100

---

255

---

---

---

480

400

79

113

СПП

К4 8

0-4,

0 (1

7нж

14нж

) (УХ

Л1)

12Х1

8Н9Т

Л4,

080

---

---

---

---

---

---

---

950

4125

5П

У 80

-4,0

-03

нж4,

080

490

---

295

510

475

---

320

84П

У 10

0-1,

6-02

нж

1,6

100

---

255

---

---

---

480

400

79

114

СПП

К5Р

100-

4,0

(17н

ж25

нж) (

УХЛ

1)12

Х18Н

9ТЛ

4,0

100

---

---

---

---

---

---

---

1100

7045

0П

У 10

0-4,

0-03

нж

4,0

100

630

---

450

705

530

---

400

116

ПУ

150-

1,6-

02 н

ж1,

615

0--

-35

2,5

---

---

---

600

400

180

115

СПП

К5 1

00-4

,0 (1

7нж

23нж

) (УХ

Л1)

12Х1

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Л4,

010

0--

---

---

---

---

---

---

-10

6065

440

ПУ

100-

4,0-

03 н

ж4,

010

063

0--

-45

070

553

0--

-40

011

6П

У 15

0-1,

6-02

нж

1,6

150

---

352,

5--

---

---

-60

040

018

0

116

СПП

К4Р

150-

4,0

(17н

ж21

нж) (

УХЛ

1)12

Х18Н

9ТЛ

4,0

150

---

---

---

---

---

---

---

1380

9968

5П

У 15

0-4,

0-03

нж

4,0

150

812,

5--

-42

7,5

780

670

---

400

215

ПУ

200-

1,6-

01 н

ж1,

620

0--

-39

0--

---

---

-70

554

025

0

117

СПП

К4 1

50-4

,0 (1

7нж

23нж

) (УХ

Л1)

12Х1

8Н9Т

Л4,

015

0--

---

---

---

---

---

---

-13

0096

680

ПУ

150-

4,0-

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ж4,

015

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2,5

---

427,

578

067

0--

-40

021

5П

У 20

0-1,

6-01

нж

1,6

200

---

390

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---

---

705

600

250

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)


106

BSD

Des

igna

tion

of s

afet

y va

lves

w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

N

Dim

ensi

ons,

mm

W

eigh

t, kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

120

СПП

К4Р

80-6

,3 (1

7нж

89нж

) (УХ

Л1)

12Х1

8Н9Т

Л6,

380

---

---

---

---

---

---

---

1160

6838

0П

У 80

-6,3

-01

нж6,

380

630

---

255

510

595

---

400

135

ПУ

100-

4,0-

02 н

ж4,

010

0--

-25

5--

---

---

-49

540

094

121

СПП

К4 8

0-6,

3 (1

7нж

85нж

) (УХ

Л1)

12Х1

8Н9Т

Л6,

380

---

---

---

---

---

---

---

1115

6537

5П

У 80

-6,3

-01

нж6,

380

630

---

255

510

595

---

400

135

ПУ

100-

4,0-

02 н

ж4,

010

0--

-25

5--

---

---

-49

540

094

126

СПП

К4Р

80-1

6,0

(17н

ж90

нж) (

УХЛ

1)12

Х18Н

9ТЛ

16,0

80--

---

---

---

---

---

---

-11

6072

405

ПУ

80-1

6,0-

01 н

ж16

,080

630

---

255

510

595

---

400

155

ПУ

100-

4,0-

02 н

ж4,

010

0--

-25

5--

---

---

-49

540

094

127

СПП

К4 8

0-16

,0 (1

7нж

80нж

) (УХ

Л1)

12Х1

8Н9Т

Л16

,080

---

---

---

---

---

---

---

1115

6940

0П

У 80

-16,

0-01

нж

16,0

8063

0--

-25

551

059

5--

-40

015

5П

У 10

0-4,

0-02

нж

4,0

100

---

255

---

---

---

495

400

94

128

СПП

К4Р

25-4

,0 (1

7нж

25нж

) (УХ

Л1)

12Х1

8Н9Т

Л4,

025

---

---

---

---

---

---

---

735

2413

0П

У 25

-4,0

-01

нж4,

025

420

---

170

340

310

---

240

30П

У 50

-1,6

-02

нж1,

650

---

170

---

---

---

400

320

39

129

СПП

К4 2

5-4,

0 (1

7нж

14нж

) (У

ХЛ1)

12Х1

8Н9Т

Л4,

025

---

---

---

---

---

---

---

695

2112

5П

У 25

-4,0

-01

нж4,

025

420

---

170

340

310

---

240

30П

У 50

-1,6

-02

нж1,

650

---

170

---

---

---

400

320

39

130

СПП

К4Р

150-

1,6М

1 (1

7с6н

ж)

Stee

l 20Л

1,6

150

---

---

---

---

---

---

---

1388

9463

5П

У 15

0-1,

6-01

1,6

150

812,

5--

-42

7,5

780

670

---

400

195

ПУ

200-

0,6

0,6

200

---

390

---

---

---

705

600

241

131

СПП

К4 1

50-1

,6М

1 (1

7с7н

ж)

Stee

l 20Л

1,6

150

---

---

---

---

---

---

---

1304

9163

0П

У 15

0-1,

6-01

1,6

150

812,

5--

-42

7,5

780

670

---

400

195

ПУ

200-

0,6

0,6

200

---

390

---

---

---

705

600

241

132

СПП

К4Р

200-

1,6М

(17с

17нж

)St

eel 2

0Л1,

620

0--

---

---

---

---

---

---

-17

6018

010

86П

У 20

0-1,

61,

620

085

0--

-39

078

082

0--

-60

025

0П

У 30

0-0,

60,

630

0--

-39

0--

---

---

-88

060

045

0

133

СПП

К4 2

00-1

,6М

(17с

13нж

)St

eel 2

0Л1,

620

0--

---

---

---

---

---

---

-16

7517

610

78П

У 20

0-1,

61,

620

085

0--

-39

078

082

0--

-60

025

0П

У 30

0-0,

60,

630

0--

-39

0--

---

---

-88

060

045

0

134

СПП

К5С

50-1

,6 н

ж (2

8нж

20нж

)St

eel

12Х1

8Н12

М3Т

Л

1,6

50--

---

---

---

---

---

---

-79

727

155

ПУ

50-1

,6-0

5 нж

11,

650

420

---

260

430

365

---

320

43П

У 80

-0,6

-02

нж1

0,6

80--

-21

5--

---

---

-43

032

051

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)


107

BSD

Des

igna

tion

of s

afet

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lves

w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

ND

imen

sion

s, m

m

Wei

ght,

kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

135

СПП

К5РС

50-

1,6

нж (2

8нж

20нж

1)

Stee

l12

Х18Н

12М

3ТЛ

1,6

50--

---

---

---

---

---

---

-84

230

160

ПУ

50-1

,6-0

5 нж

11,

650

420

---

260

430

365

---

320

43П

У 80

-0,6

-02

нж1

0,6

80--

-21

5--

---

---

-43

032

051

136

СПП

К5С

50-4

,0 н

ж (2

8нж

21нж

)St

eel

12Х1

8Н12

М3Т

Л

4,0

50--

---

---

---

---

---

---

-79

728

160

ПУ

50-4

,0-0

5 нж

14,

050

420

---

260

430

365

---

320

43П

У 80

-1,6

-04

нж1

1,6

80--

-21

5--

---

---

-43

032

057

137

СПП

К5РС

50-

4,0

нж (2

8нж

21нж

1)

Stee

l12

Х18Н

12М

3ТЛ

4,0

50--

---

---

---

---

---

---

-84

231

165

ПУ

50-4

,0-0

5 нж

14,

050

420

---

260

430

365

---

320

43П

У 80

-1,6

-04

нж1

1,6

80--

-21

5--

---

---

-43

032

057

138

СПП

К5С

50-6

,3 н

ж (2

8нж

22нж

)St

eel

12Х1

8Н12

М3Т

Л

6,3

50--

---

---

---

---

---

---

-10

6637

252

ПУ

50-6

,3-0

2 нж

16,

350

490

---

215

430

520

---

320

95П

У 80

-4,0

-04

нж1

4,0

80--

-21

5--

---

---

-44

532

075

139

СПП

К5РС

50-

6,3

нж (2

8нж

22нж

1)St

eel

12Х1

8Н12

М3Т

Л

6,3

50--

---

---

---

---

---

---

-11

1040

260

ПУ

50-6

,3-0

2 нж

16,

350

490

---

215

430

520

---

320

95П

У 80

-4,0

-04

нж1

4,0

80--

-21

5--

---

---

-44

532

075

140

СПП

К5С

50-1

6,0

нж (2

8нж

23нж

)St

eel

12Х1

8Н12

М3Т

Л

16,0

50--

---

---

---

---

---

---

-10

6642

274

ПУ

50-1

6,0-

02 н

ж1

16,0

5049

0--

-21

543

050

5--

-32

010

5П

У 80

-4,0

-04

нж1

4,0

80--

-21

5--

---

---

-46

032

075

141

СПП

К5РС

50-

16,0

нж

(28н

ж23

нж1)

Stee

l12

Х18Н

12М

3ТЛ

16,0

50--

---

---

---

---

---

---

-11

1045

280

ПУ

50-1

6,0-

02 н

ж1

16,0

5049

0--

-21

543

050

5--

-32

010

5П

У 80

-4,0

-04

нж1

4,0

80--

-21

5--

---

---

-46

032

075

142

СПП

К5С

80-1

,6 н

ж (2

8нж

20нж

)St

eel

12Х1

8Н12

М3Т

Л

1,6

80--

---

---

---

---

---

---

-96

037

206

ПУ8

0-1,

6-05

нж

11,

680

490

---

295

510

475

---

320

62П

У100

-0,6

-02

нж1

0,6

100

---

255

---

---

---

480

400

67

143

СПП

К5РС

80-

1,6

нж (2

8нж

20нж

1)St

eel

12Х1

8Н12

М3Т

Л

1,6

80--

---

---

---

---

---

---

-10

0240

216

ПУ

80-1

,6-0

5 нж

11,

680

490

---

295

510

475

---

320

62П

У 10

0-0,

6-02

нж

10,

610

0--

-25

5--

---

---

-48

040

067

144

СПП

К5С

80-4

,0 н

ж (2

8нж

21нж

)St

eel

12Х1

8Н12

М3Т

Л

4,0

80--

---

---

---

---

---

---

-96

039

256

ПУ

80-4

,0-0

5 нж

14,

080

490

---

295

510

475

---

320

84П

У 10

0-1,

6-04

нж

11,

610

0--

-25

5--

---

---

-48

040

087

145

СПП

К5РС

80-

4,0

нж (2

8нж

21нж

1)St

eel

12Х1

8Н12

М3Т

Л

4,0

80--

---

---

---

---

---

---

-10

0241

259

ПУ

80-4

,0-0

5 нж

14,

080

490

---

295

510

475

---

320

84П

У 10

0-1,

6-04

нж

11,

610

0--

-25

5--

---

---

-48

040

087

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

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ITH

CHAN

GEOV

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ALVE

(con

t.)


108

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Des

igna

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of s

afet

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lves

w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

N

Dim

ensi

ons,

mm

W

eigh

t, kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

146

СПП

К5С

80-6

,3 н

ж (2

8нж

22нж

)St

eel

12Х1

8Н12

М3Т

Л

6,3

80--

---

---

---

---

---

---

-11

1067

382

ПУ

80-6

,3 -

02 н

ж1

6,3

8063

0--

-25

551

059

5--

-40

013

5П

У 10

0-4,

0-04

нж

14,

010

0--

-25

5--

---

---

-49

540

094

147

СПП

К5РС

80-

6,3

нж (2

8нж

22нж

1)St

eel

12Х1

8Н12

М3Т

Л

6,3

80--

---

---

---

---

---

---

-11

5570

388

ПУ

80-6

,3 -

02 н

ж1

6,3

8063

0--

-25

551

059

5--

-40

013

5П

У 10

0-4,

0-04

нж

14,

010

0--

-25

5--

---

---

-49

540

094

148

СПП

К5С

80-1

6,0

нж (2

8нж

23нж

)St

eel

12Х1

8Н12

М3Т

Л

16,0

80--

---

---

---

---

---

---

-11

1071

410

ПУ

80-1

6,0

-02

нж1

16,0

8063

0--

-25

551

059

5--

-40

015

5П

У 10

0-4,

0-04

нж

14,

010

0--

-25

5--

---

---

-49

540

094

149

СПП

К5РС

80-

16,0

нж

(28н

ж23

нж1)

Stee

l12

Х18Н

12М

3ТЛ

16,0

80--

---

---

---

---

---

---

-11

5574

415

ПУ

80-1

6,0

-02

нж1

16,0

8063

0--

-25

551

059

5--

-40

015

5П

У 10

0-4,

0-04

нж

14,

010

0--

-25

5--

---

---

-49

540

094

150

СПП

К5С

100-

1,6

нж (2

8нж

20нж

)St

eel

12Х1

8Н12

М3Т

Л

1,6

100

---

---

---

---

---

---

---

1060

5038

0П

У 10

0-1,

6-05

нж

11,

610

063

0--

-45

070

553

0--

-40

087

ПУ

150-

1,6-

04 н

ж1

1,6

150

---

352,

5--

---

---

-60

040

018

0

151

СПП

К5РС

100

-1,6

нж

(28н

ж20

нж1)

Stee

l12

Х18Н

12М

3ТЛ

1,6

100

---

---

---

---

---

---

---

1095

5639

0П

У 10

0-1,

6-05

нж1

1,6

100

630

---

450

705

530

---

400

87П

У 15

0-1,

6-04

нж1

1,6

150

---

352,

5--

---

---

-60

040

018

0

152

СПП

К5С

100-

4,0

нж (2

8нж

21нж

)St

eel

12Х1

8Н12

М3Т

Л

4,0

100

---

---

---

---

---

---

---

1060

5542

0П

У 10

0-4,

0-05

нж

14,

010

063

0--

-45

070

553

0--

-40

011

6П

У 15

0-1,

6-04

нж

11,

615

0--

-35

2,5

---

---

---

600

400

180

153

СПП

К5РС

100

-4,0

нж

(28н

ж21

нж1)

Stee

l12

Х18Н

12М

3ТЛ

4,0

100

---

---

---

---

---

---

---

1095

5842

5П

У 10

0-4,

0-05

нж

14,

010

063

0--

-45

070

553

0--

-40

011

6П

У 15

0-1,

6-04

нж

11,

615

0--

-35

2,5

---

---

---

600

400

180

154

СПП

К5С

100-

6,3

нж (2

8нж

22нж

)St

eel

12Х1

8Н12

М3Т

Л

6,3

100

---

---

---

---

---

---

---

1365

150

735

ПУ

100-

6,3-

02 н

ж1

6,3

100

727,

5--

-35

2,5

705

685

---

600

220

ПУ

150-

4,0-

04 н

ж1

4,0

150

---

352,

5--

---

---

-67

540

019

5

155

СПП

К5РС

100

-6,3

нж

(28н

ж22

нж1)

Stee

l12

Х18Н

12М

3ТЛ

6,3

100

---

---

---

---

---

---

---

1410

155

744

ПУ

100-

6,3-

02 н

ж1

6,3

100

727,

5--

-35

2,5

705

685

---

600

220

ПУ

150-

4,0-

04 н

ж1

4,0

150

---

352,

5--

---

---

-67

540

019

5

156

СПП

К5С

100-

16,0

нж

(28н

ж23

нж)

Stee

l12

Х18Н

12М

3ТЛ

16,0

100

---

---

---

---

---

---

---

1365

160

780

ПУ

100-

16,0

-02

нж1

16,0

100

727,

5--

-35

2,5

705

685

---

600

235

ПУ

150-

4,0-

04 н

ж1

4,0

150

---

352,

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---

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-67

540

019

5

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)


109

BSD

Des

igna

tion

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w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

ND

imen

sion

s, m

m

Wei

ght,

kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

157

СПП

К5РС

100

-16,

0 нж

(28н

ж23

нж1)

Stee

l12

Х18Н

12М

3ТЛ

16,0

100

---

---

---

---

---

---

---

1410

160

780

ПУ

100-

16,0

-02

нж1

16,0

100

727,

5--

-35

2,5

705

685

---

600

235

ПУ

150-

4,0-

04 н

ж1

4,0

150

---

352,

5--

---

---

-67

540

019

5

158

СПП

К5С

150-

1,6

нж (2

8нж

20нж

)St

eel

12Х1

8Н12

М3Т

Л

1,6

150

---

---

---

---

---

---

---

1324

9163

0П

У 15

0-1,

6-05

нж

11,

615

081

2,5

---

427,

578

067

0--

-40

019

5П

У 20

0-0,

6-02

нж

10,

620

0--

-39

0--

---

---

-70

560

024

1

159

СПП

К5РС

150

-1,6

нж

(28н

ж20

нж1)

Stee

l12

Х18Н

12М

3ТЛ

1,6

150

---

---

---

---

---

---

---

1367

9463

6П

У 15

0-1,

6-05

нж

11,

615

081

2,5

---

427,

578

067

0--

-40

019

5П

У 20

0-0,

6-02

нж

10,

620

0--

-39

0--

---

---

-70

560

024

1

160

СПП

К5С

150-

4,0

нж (2

8нж

21нж

)St

eel

12Х1

8Н12

М3Т

Л

4,0

150

---

---

---

---

---

---

---

1324

9467

5П

У 15

0-4,

0-05

нж

14,

015

081

2,5

---

427,

578

067

0--

-40

021

5П

У 20

0-1,

6-02

нж

11,

620

0--

-39

0--

---

---

-70

560

025

0

161

СПП

К5РС

150

-4,0

нж

(28н

ж21

нж1)

Stee

l12

Х18Н

12М

3ТЛ

4,0

150

---

---

---

---

---

---

---

1367

9768

0П

У 15

0-4,

0-05

нж

14,

015

081

2,5

---

427,

578

067

0--

-40

021

5П

У 20

0-1,

6-02

нж

11,

620

0--

-39

0--

---

---

-70

560

025

0

162

СПП

К5С

200-

1,6

нж (2

8нж

20нж

)St

eel

12Х1

8Н12

М3Т

Л

1,6

200

---

---

---

---

---

---

---

1527

176

1080

ПУ

200-

1,6-

02 н

ж1

1,6

200

850

---

390

780

820

---

600

250

ПУ

300-

0,6-

02 н

ж1

0,6

300

---

390

---

---

---

880

600

460

163

СПП

К5РС

200

-1,6

нж

(28н

ж20

нж1)

Stee

l12

Х18Н

12М

3ТЛ

1,6

200

---

---

---

---

---

---

---

1570

180

1090

ПУ

200-

1,6-

02 н

ж1

1,6

200

850

---

390

780

820

---

600

250

ПУ

300-

0,6-

02 н

ж1

0,6

300

---

390

---

---

---

880

600

460

164

СПП

К5С

25-4

,0 н

ж (2

8нж

21нж

)St

eel

12Х1

8Н12

М3Т

Л

4,0

25--

---

---

---

---

---

---

-71

822

125

ПУ

25-4

,0-0

2 нж

14,

025

420

---

170

340

310

---

240

30П

У 50

-1,6

-04

нж1

1,6

50--

-17

0--

---

---

-40

032

039

165

СПП

К5РС

25-

4,0

нж (2

8нж

21нж

1)St

eel

12Х1

8Н12

М3Т

Л

4,0

25--

---

---

---

---

---

---

-76

325

131

ПУ

25-4

,0-0

2 нж

14,

025

420

---

170

340

310

---

240

30П

У 50

-1,6

-04

нж1

1,6

50--

-17

0--

---

---

-40

032

039

167

СПП

К4Р-

50-1

,6 Х

Л1

(17л

с17н

ж)

Stee

l 20Г

Л1,

650

---

---

---

---

---

---

---

805

3016

0П

У 50

-1,6

-07

ХЛ1

1,6

5042

0--

-26

043

036

5--

-32

043

ПУ

80-0

,6-0

3 ХЛ

10,

680

---

215

---

---

---

430

320

51

168

СПП

К4-5

0-1,

6 ХЛ

1 (1

7лс1

3нж

)St

eel 2

0ГЛ

1,6

50--

---

---

---

---

---

---

-78

027

155

ПУ

50-1

,6-0

7 ХЛ

11,

650

420

---

260

430

365

---

320

43П

У 80

-0,6

-03

ХЛ1

0,6

80--

-21

5--

---

---

-43

032

051

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

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ALVE

(con

t.)


110

BSD

Des

igna

tion

of s

afet

y va

lves

w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

N

Dim

ensi

ons,

mm

W

eigh

t, kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

169

СПП

К4Р

50-4

,0 Х

Л1

(17л

с25н

ж)

Stee

l 20Г

Л4,

050

---

---

---

---

---

---

---

805

3116

5П

У 50

-4,0

-07

ХЛ1

4,0

5042

0--

-26

043

036

5--

-32

043

ПУ

80-1

,6-0

6 ХЛ

11,

680

---

215

---

---

---

430

320

57

170

СПП

К4 5

0-4,

0 ХЛ

1 (1

7лс1

4нж

)St

eel 2

0ГЛ

4,0

50--

---

---

---

---

---

---

-78

029

160

ПУ

50-4

,0-0

7 ХЛ

14,

050

420

---

260

430

365

---

320

43П

У 80

-1,6

-06

ХЛ1

1,6

80--

-21

5--

---

---

-43

032

057

171

СПП

К4Р

80-1

,6 Х

Л1

(17л

с17н

ж)

Stee

l 20Г

Л1,

680

---

---

---

---

---

---

---

975

4221

6П

У 80

-1,6

-07

ХЛ1

1,6

8049

0--

-29

551

047

5--

-32

062

ПУ

100-

0,6-

03 Х

Л1

0,6

100

---

255

---

---

---

480

400

67

172

СПП

К4 8

0-1,

6 ХЛ

1 (1

7лс1

3нж

)St

eel 2

0ГЛ

1,6

80--

---

---

---

---

---

---

-95

039

210

ПУ

80-1

,6-0

7 ХЛ

11,

680

490

---

295

510

475

---

320

62П

У 10

0-0,

6-03

ХЛ

10,

610

0--

-25

5--

---

---

-48

040

067

173

СПП

К4Р

80-4

,0 Х

Л1

(17л

с25н

ж)

Stee

l 20Г

Л4,

080

---

---

---

---

---

---

---

975

4425

0П

У 80

-4,0

-07

ХЛ1

4,0

8049

0--

-29

551

047

5--

-32

084

ПУ1

00-1

,6-0

6 ХЛ

11,

610

0--

-25

5--

---

---

-48

040

079

174

СПП

К4 8

0-4,

0 ХЛ

1 (1

7лс1

4нж

)St

eel 2

0ГЛ

4,0

80--

---

---

---

---

---

---

-95

041

244

ПУ

80-4

,0-0

7 ХЛ

14,

080

490

---

295

510

475

---

320

84П

У 10

0-1,

6-06

ХЛ

11,

610

0--

-25

5--

---

---

-48

040

079

175

СПП

К4Р

25-4

,0 Х

Л1

(17л

с25н

ж)

Stee

l 20Г

Л4,

025

---

---

---

---

---

---

---

735

2412

0П

У 25

-4,0

-03

ХЛ1

4,0

2542

0--

-17

034

031

0--

-24

030

ПУ

50-1

,6-0

6 ХЛ

11,

650

---

170

---

---

---

400

320

39

176

СПП

К4 2

5-4,

0 ХЛ

1 (1

7лс1

4нж

)St

eel 2

0ГЛ

4,0

25--

---

---

---

---

---

---

-69

521

114

ПУ

25-4

,0-0

3 ХЛ

14,

025

420

---

170

340

310

---

240

30П

У 50

-1,6

-06

ХЛ1

1,6

50--

-17

0--

---

---

-40

032

039

177

СПП

К5Р

100-

1,6

ХЛ1

(17л

с6нж

)St

eel 2

0ГЛ

1,6

100

---

---

---

---

---

---

---

1100

6240

0П

У 10

0-1,

6-07

ХЛ

11,

610

063

0--

-45

070

553

0--

-40

087

ПУ

150-

1,6-

06 Х

Л1

1,6

150

---

352,

5--

---

---

-60

040

018

0

178

СПП

К5 1

00-1

,6 Х

Л1

(17л

с7нж

)St

eel 2

0ГЛ

1,6

100

---

---

---

---

---

---

---

1060

5839

2П

У 10

0-1,

6-07

ХЛ

11,

610

063

0--

-45

070

553

0--

-40

087

ПУ

150-

1,6-

06 Х

Л1

1,6

150

---

352,

5--

---

---

-60

040

018

0

179

СПП

К5Р

100-

4,0

ХЛ1

(17л

с25н

ж)

Stee

l 20Г

Л4,

010

0--

---

---

---

---

---

---

-11

0070

450

ПУ

100-

4,0-

07 Х

Л1

4,0

100

630

---

450

705

530

---

400

116

ПУ

150-

1,6-

06 Х

Л1

1,6

150

---

352,

5--

---

---

-60

040

018

0

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

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ALVE

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t.)


111

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Des

igna

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w

ith c

hang

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Mat

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l of

bod

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PaD

ND

imen

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s, m

m

Wei

ght,

kg

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t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

180

СПП

К5 1

00-4

,0 Х

Л1

(17л

с23н

ж)

Stee

l 20Г

Л4,

010

0--

---

---

---

---

---

---

-10

6065

440

ПУ

100-

4,0-

07 Х

Л1

4,0

100

630

---

450

705

530

---

400

116

ПУ

150-

1,6-

06 Х

Л1

1,6

150

---

325,

5--

---

---

-60

040

018

0

181

СПП

К4Р

150-

1,6

ХЛ1

(17л

с6нж

)St

eel 2

0ГЛ

1,6

150

---

---

---

---

---

---

---

1380

9463

5П

У 15

0-1,

6-07

ХЛ

11,

615

081

2,5

---

427,

578

067

0--

-40

019

5П

У 20

0-0,

6-03

ХЛ

10,

620

0--

-39

0--

---

---

-70

560

024

1

182

СПП

К4 1

50-1

,6 Х

Л1

(17л

с7нж

)St

eel 2

0ГЛ

1,6

150

---

---

---

---

---

---

---

1300

9163

0П

У 15

0-1,

6-07

ХЛ

11,

615

081

2,5

---

427,

578

067

0--

-40

019

5П

У 20

0-0,

6-03

ХЛ

10,

620

0--

-39

0--

---

---

-70

560

024

1

183

СПП

К4Р

150-

4,0

ХЛ1

(17л

с21н

ж)

Stee

l 20Г

Л4,

010

0--

---

---

---

---

---

---

-13

8099

685

ПУ

150-

4,0-

07 Х

Л1

4,0

100

812,

5--

-42

7,5

705

530

---

400

215

ПУ

200-

1,6-

03 Х

Л1

1,6

150

---

390

---

---

---

600

400

250

184

СПП

К4 1

50-4

,0 Х

Л1

(17л

с23н

ж)

Stee

l 20Г

Л4,

015

0--

---

---

---

---

---

---

-13

0096

680

ПУ

150-

4,0-

07 Х

Л1

4,0

150

812,

5--

-42

7,5

780

670

---

400

215

ПУ

200-

1,6-

03 Х

Л1

1,6

200

---

390

---

---

---

705

600

250

185

СПП

К4Р

200-

1,6

ХЛ1

(17л

с17н

ж)

Stee

l 20Г

Л1,

620

0--

---

---

---

---

---

---

-17

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010

90П

У 20

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6-03

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11,

620

085

0--

-39

078

082

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-60

025

0П

У 30

0-0,

6-03

ХЛ

10,

630

0--

-39

0--

---

---

-88

060

046

0

186

СПП

К4 2

00-1

,6 Х

Л1

(17л

с13н

ж)

Stee

l 20Г

Л1,

620

0--

---

---

---

---

---

---

-16

7017

610

82П

У 20

0-1,

6-03

ХЛ

11,

620

085

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-60

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6-03

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10,

630

0--

-39

0--

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---

-88

060

046

0

187

СПП

К5Р

50-6

,3 Х

Л1

(17л

с89н

ж)

Stee

l 20Г

Л6,

350

---

---

---

---

---

---

---

1080

4927

5П

У 50

-6,3

-03

ХЛ1

6,3

5049

0--

-21

543

052

0--

-40

095

ПУ

80-4

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6 ХЛ

14,

080

---

215

---

---

---

445

320

75

188

СПП

К5 5

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3 ХЛ

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7лс8

5нж

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6,3

50--

---

---

---

---

---

---

-10

3545

270

ПУ

50-6

,3-0

3 ХЛ

16,

350

490

---

215

430

520

---

400

95П

У 80

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-06

ХЛ1

4,0

80--

-21

5--

---

---

-44

532

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189

СПП

К5Р

50-1

6,0

ХЛ1

(17л

с90н

ж)

Stee

l 20Г

Л16

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---

---

---

---

---

---

---

1080

5430

0П

У 50

-16,

0-03

ХЛ

116

,050

490

---

215

430

520

---

400

105

ПУ

80-4

,0-0

6 ХЛ

14,

080

---

215

---

---

---

445

320

75

190

СПП

К5 5

0-16

,0 Х

Л1

(17л

с80н

ж)

Stee

l 20Г

Л16

,050

---

---

---

---

---

---

---

1035

5029

0П

У 50

-16,

0-03

ХЛ

116

,050

490

---

215

430

520

---

400

105

ПУ

80-4

,0-0

6 ХЛ

14,

080

---

215

---

---

---

445

320

75

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)


112

BSD

Des

igna

tion

of s

afet

y va

lves

w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

N

Dim

ensi

ons,

mm

W

eigh

t, kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

191

СПП

К4Р

80-6

,3 Х

Л1

(17л

с89н

ж)

Stee

l 20Г

Л6,

380

---

---

---

---

---

---

---

1160

6838

0П

У 80

-6,3

-03

ХЛ1

6,3

8063

0--

-25

551

059

5--

-40

013

5П

У 10

0-4,

0-06

ХЛ

14,

010

0--

-25

5--

---

---

-49

540

094

192

СПП

К4 8

0-6,

3 ХЛ

1 (1

7лс8

5нж

)St

eel 2

0ГЛ

6,3

80--

---

---

---

---

---

---

-11

1565

375

ПУ

80-6

,3-0

3 ХЛ

16,

380

630

---

255

510

595

---

400

135

ПУ

100-

4,0-

06 Х

Л1

4,0

100

---

255

---

---

---

495

400

94

193

СПП

К4Р

80-1

6,0

ХЛ1

(17л

с90н

ж)

Stee

l 20Г

Л16

,080

---

---

---

---

---

---

---

1160

7240

7П

У 80

-16,

0-03

ХЛ

116

,080

630

---

255

510

595

---

400

155

ПУ

100-

4,0-

06 Х

Л1

4,0

100

---

255

---

---

---

495

400

94

194

СПП

К4 8

0-16

,0 Х

Л1

(17л

с80н

ж)

Stee

l 20Г

Л16

,080

---

---

---

---

---

---

---

1115

6940

0П

У 80

-16,

0-03

ХЛ

116

,080

630

---

255

510

595

---

400

155

ПУ

100-

4,0-

06 Х

Л1

4,0

100

---

255

---

---

---

495

400

94

195

СПП

К4С

25-4

,0 Х

Л1

(17л

с14н

ж)

Stee

l 20Г

Л4,

025

---

---

---

---

---

---

---

720

2012

1П

У 25

-4,0

-03

ХЛ1

4,0

2542

0--

-17

034

031

0--

-24

030

ПУ

50-1

,6-0

6 ХЛ

11,

650

---

170

---

---

---

400

320

39

196

СПП

К4С

50-4

,0 Х

Л1

(17л

с14н

ж)

Stee

l 20Г

Л4,

050

---

---

---

---

---

---

---

800

2816

0П

У 50

-4,0

-07

ХЛ1

4,0

5042

0--

-26

043

036

5--

-32

043

ПУ

80-1

,6-0

6 ХЛ

11,

680

---

215

---

---

---

430

320

57

197

СПП

К5С

50-6

,3 Х

Л1

(17л

с16н

ж)

Stee

l 20Г

Л6,

350

---

---

---

---

---

---

---

1050

3725

2П

У 50

-6,3

-03

ХЛ1

6,3

5042

0--

-21

543

050

5--

-40

095

ПУ

80-4

,0-0

6 ХЛ

14,

080

---

215

---

---

---

460

320

75

198

СПП

К5С

50-1

6,0

ХЛ1

(17л

с8нж

)St

eel 2

0ГЛ

16,0

50--

---

---

---

---

---

---

-10

5042

270

ПУ

50-1

6,0-

03 Х

Л1

16,0

5042

0--

-21

543

050

5--

-40

010

5П

У 80

-4,0

-06

ХЛ1

4,0

80--

-21

5--

---

---

-46

032

075

199

СПП

К4С

80-4

,0 Х

Л1

(17л

с14н

ж)

Stee

l 20Г

Л4,

080

---

---

---

---

---

---

---

965

3924

5П

У 80

-4,0

-07

ХЛ1

4,0

8049

0--

-29

551

045

0--

-32

084

ПУ

100-

1,6-

06 Х

Л1

1,6

100

---

255

---

---

---

495

400

72

201

СПП

К5С

100-

4,0

ХЛ1

(17л

с23н

ж)

Stee

l 20Г

Л4,

010

0--

---

---

---

---

---

---

-10

6055

420

ПУ

100-

4,0-

07 Х

Л1

4,0

100

630

---

450

705

530

---

400

116

ПУ

150-

1,6-

06 Х

Л1

1,6

150

---

352,

5--

---

---

-60

040

018

0

202

СПП

К5С

100-

6,3

ХЛ1

(17л

с16н

ж3)

Stee

l 20Г

Л6,

310

0--

---

---

---

---

---

---

-14

3815

072

0П

У 10

0-6,

3-03

ХЛ

16,

310

072

7,5

---

352,

570

568

5--

-60

022

0П

У 15

0-4,

0-06

ХЛ

14,

015

0--

-35

2,5

---

---

---

675

400

195

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)


113

BSD

Des

igna

tion

of s

afet

y va

lves

w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

ND

imen

sion

s, m

m

Wei

ght,

kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

203

СПП

К5С

100-

16,0

ХЛ

1 (1

7лс8

нж1)

Stee

l 20Г

Л

16,0

100

---

---

---

---

---

---

---

1438

155

770

ПУ

100-

16,0

-03

ХЛ1

16,0

100

727,

5--

-35

2,5

705

685

---

600

235

ПУ

150-

4,0-

06 Х

Л1

4,0

150

---

352,

5--

---

---

-67

540

019

5

204

СПП

К4С

150-

1,6

ХЛ1

(17л

с7нж

)

Stee

l 20Г

Л

1,6

150

---

---

---

---

---

---

---

1315

91

635

ПУ

150-

1,6-

07 Х

Л1

1,6

150

812,

5--

-42

7,5

780

645

---

400

195

ПУ

200-

0,6-

03 Х

Л1

0,6

200

---

390

---

---

---

730

600

241

205

СПП

К4С

150-

4,0

ХЛ1

(17л

с23н

ж)

Stee

l 20Г

Л

4,0

150

---

---

---

---

---

---

---

1315

94

671

ПУ

150-

4,0-

07 Х

Л1

4,0

150

812,

5--

-42

7,5

780

645

---

400

215

ПУ

200-

1,6-

03 Х

Л1

1,6

200

---

390

---

---

---

730

600

250

206

СПП

К4 1

50-1

,6 М

1 ХЛ

1 (1

7лс7

нж)

Stee

l 20Г

Л

1,6

150

---

---

---

---

---

---

---

1304

91

630

ПУ

150-

1,6-

07 Х

Л1

1,6

150

812,

5--

-42

7,5

780

670

---

400

195

ПУ

200-

0,6-

03 Х

Л1

0,6

200

---

390

---

---

---

705

600

241

207

СПП

К4Р

150-

1,6М

1 ХЛ

1 (1

7лс6

нж)

Stee

l 20Г

Л

1,6

150

---

---

---

---

---

---

---

1388

94

635

ПУ

150-

1,6-

07 Х

Л1

1,6

150

812,

5--

-42

7,5

780

670

---

400

195

ПУ

200-

0,6-

03 Х

Л1

0,6

200

---

390

---

---

---

705

600

241

208

СПП

К4 2

00-1

,6М

ХЛ

1 (1

7лс1

3нж

)

Stee

l 20Г

Л

1,6

200

---

---

---

---

---

---

---

1675

176

1082

ПУ

200-

1,6-

03 Х

Л1

1,6

200

850

---

390

780

820

---

600

250

ПУ

300-

0,6-

03 Х

Л1

0,6

300

---

390

---

---

---

880

600

460

209

СПП

К4Р

200-

1,6М

ХЛ

1 (1

7лс1

7нж

)

Stee

l 20Г

Л

1,6

200

---

---

---

---

---

---

---

1760

180

1090

ПУ

200-

1,6-

03 Х

Л1

1,6

200

850

---

390

780

820

---

600

250

ПУ

300-

0,6-

03 Х

Л1

0,6

300

---

390

---

---

---

880

600

460

210

СПП

К5Р

100-

6,3

ХЛ1

(17л

с16н

ж)

Stee

l 20Г

Л

6,3

100

---

---

---

---

---

---

---

1462

155

730

ПУ

100-

6,3-

03 Х

Л1

6,3

100

727,

5--

-35

2,5

705

685

---

600

220

ПУ

150-

4,0-

06 Х

Л1

4,0

150

---

352,

5--

---

---

-67

540

019

5

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)


114

BSD

Des

igna

tion

of s

afet

y va

lves

w

ith c

hang

eove

r va

lve

Mat

eria

l of

bod

y PN

,M

PaD

N

Dim

ensi

ons,

mm

W

eigh

t, kg

Uni

t w

eigh

t, kg

А 1А 2

L 1L

БВ

Dм

Н

12

34

56

78

910

1112

1314

15

211

СПП

К5Р

100-

6,3-

01 Х

Л1

(17л

с16н

ж2)

Stee

l 20Г

Л

6,3

100

---

---

---

---

---

---

---

1462

155

730

ПУ

100-

6,3-

03 Х

Л1

6,3

100

727,

5--

-35

2,5

705

685

---

600

220

ПУ

150-

4,0-

06 Х

Л1

4,0

150

---

352,

5--

---

---

-67

540

019

5

212

СПП

К5 1

00-6

,3 Х

Л1

(17л

с16н

ж1)

Stee

l 20Г

Л

6,3

100

---

---

---

---

---

---

---

1406

150

720

ПУ

100-

6,3-

03 Х

Л1

6,3

100

727,

5--

-35

2,5

705

685

---

600

220

ПУ

150-

4,0-

06 Х

Л1

4,0

150

---

352,

5--

---

---

-67

540

019

5

213

СПП

К5 1

00-6

,3-0

1 ХЛ

1 (1

7лс1

6нж

3)

Stee

l 20Г

Л

6,3

100

---

---

---

---

---

---

---

1406

150

720

ПУ

100-

6,3-

03 Х

Л1

6,3

100

727,

5--

-35

2,5

705

685

---

600

220

ПУ

150-

4,0-

06 Х

Л1

4,0

150

---

352,

5--

---

---

-67

540

019

5

214

СПП

К5Р

100-

16,0

ХЛ

1 (1

7лс8

нж)

Stee

l 20Г

Л

16,0

100

---

---

---

---

---

---

---

1462

160

770

ПУ

100-

16,0

-03

ХЛ1

16,0

100

727,

5--

-35

2,5

705

685

---

600

235

ПУ

150-

4,0-

06 Х

Л1

4,0

150

---

352,

5--

---

---

-67

540

019

5

215

СПП

К5Р

100-

16,0

-01

ХЛ1

(17л

с8нж

2)

Stee

l 20Г

Л

16,0

100

---

---

---

---

---

---

---

1462

160

770

ПУ

100-

16,0

-03

ХЛ1

16,0

100

727,

5--

-35

2,5

705

685

---

600

235

ПУ

150-

4,0-

06 Х

Л1

4,0

150

---

352,

5--

---

---

-67

540

019

5

216

СПП

К5 1

00-1

6,0

ХЛ1

(17л

с8нж

1)

Stee

l 20Г

Л

16,0

100

---

---

---

---

---

---

---

1406

155

760

ПУ

100-

16,0

-03

ХЛ1

16,0

100

727,

5--

-35

2,5

705

685

---

600

235

ПУ

150-

4,0-

06 Х

Л1

4,0

150

---

352,

5--

---

---

-67

540

019

5

217

СПП

К5 1

00-1

6,0-

01 Х

Л1

(17л

с8нж

3)

Stee

l 20Г

Л

16,0

100

---

---

---

---

---

---

---

1406

155

760

ПУ

100-

16,0

-03

ХЛ1

16,0

100

727,

5--

-35

2,5

705

685

---

600

235

ПУ

150-

4,0-

06 Х

Л1

4,0

150

---

352,

5--

---

---

-67

540

019

5

218

СПП

К4С

200-

1,6

ХЛ1

(17л

с13н

ж)

Stee

l 20Г

Л

1,6

200

---

---

---

---

---

---

---

1540

190

1100

ПУ

200-

1,6-

031,

620

085

0--

-39

078

082

088

060

025

0

ПУ

300-

0,6-

030,

630

0--

-39

0--

---

---

---

-60

046

0

DIM

ENSI

ONS

OF U

NIT

OF

SAFE

TY V

ALVE

S W

ITH

CHAN

GEOV

ER V

ALVE

(con

t.)


115

SWING CHECK VALVES

SWING CHECK VALVES

КОП

Bonnet

Gasket

Bracket

Body

Link

Disk

Ring

116

These valves are not cut-off valves.Operating position of valves on the horizontal pipeline:

with the bonnet upwards; on the vertical pipeline: in the direction of the pointer on the body upwards. Medium flow is directed under the disc (in the direction of the pointer).

Face-to-face length acc. to GOST 3326-86. Connecting dimensions and dimensions of valve seal faces according to GOST 12815-80, series 2: PN 1,6 MPa – design 1;

PN 4,0 MPa – design 2;PN 6,3; 16,0 MPa – design 7.On the customer’s request it is possible to manufac-

ture valves with seal faces of other designs according to GOST 12815-80, series 2, in accordance with the informa-tion specified in the Chapter “Permissible deviations of seal face types”.

Valves are manufactured of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ.

Seal of the valve is made of corrosion-resistant steel. Necessary material is selected due to operating condi-tions, aggressiveness of working medium, temperature. Valves are manufactured in climatic designs У1, ХЛ1, УХЛ1 according to GOST 15150-69.

Valves meet the requirements of GOST Р 53671-2009. Seat tightness corresponds to ТУ 3742-003-07533604-2008, ТУ 3742-009-07533604-2009*.

Valves are applied for liquid and gaseous media.Please indicate in your order:• name of the product; • nominal diameter, DN;• nominal pressure, PN, MPa;• designation of the product.Example of ordering the valve DN 50 PN 4,0 MPa of

steel 20Л:Swing check valve КОП 50-4,0 DN 50 PN 4,0 MPa

19с53нж.On the customer’s order valves may be delivered with

flanges, pins, nuts, spacers for connection to the pipe-line.

Check valves designed for gaseous, explosive, inflam-mable, toxic media and steam are subject to additional air test after hydraulic testing. Make a note “GAS” in the or-der.

JSC “Blagoveschensk Valves Plant” reserves the right to use other materials, which meet the requirements of standard technical documents.

SWING CHECK VALVES WITH FLANGES ARE DESIGNED FOR AUTOMATIC PREVENTION OF WORKING MEDIUM BACK FLOW IN THE PIPELINES

SWING CHECK VALVES

* Meet the specification of JSC “Gazprom”

117


№ Name of the part

19с76нж19с38нж19с53нж19с19нж

19лс76нж19лс38нж19лс53нж19лс19нж

19нж76нж19нж38нж19нж53нж19нж19нж

19нж76нж119нж38нж119нж53нж119нж19нж1

1 Bonnet Steel 20 09Г2С 12Х18Н10Т 10Х17Н13М2Т

2 Body 20Л 20ГЛ 12Х18Н10ТЛ 12Х18Н12М3ТЛ

3 Link Steel 20 09Г2С 12Х18Н10Т 10Х17Н13М2Т

4 Bracket Steel 20 09Г2С 12Х18Н10Т 10Х17Н13М2Т

5 GasketТИИР-752 (ПДД)

steel

for PN 6,3; 16,0

ПУТГ-2-2126(Н-14), СНП type 1 steel

for PN 6,3; 16,0


for PN 6,3; 16,0


for PN 6,3; 16,0

6 Nut Steel 25, 35 35Х 12Х18Н10Т 12Х18Н10Т

7 Pin Steel 35, 35Х 35Х 45Х14Н14В2М 45Х14Н14В2М

Surfacing on body ring тип 20Х13 тип 20Х13 ЦН-12М ЦН-12М

Surfacing on the disk --- --- ЦН-12М ЦН-12М


Designation

19лс76нж19лс53нж19лс19нж19лс38нж

19нж76нж19нж53нж19нж19нж 19нж38нж

19нж76нж119нж53нж119нж19нж119нж38нж1

19с76нж19с53нж19с19нж 19с38нж

Working media

Water, air, steam, am-monia1, natural gas,

oil, oil products, liquidand gaseous hydrocar-bons media and othermedia, non-aggressive

to steel 20ГЛ.Corrosion rate≤0,1 mm/year

Water, air, steam, am-monia1, humid natural gas, hydrogen sulfide-containing media, oil,

oil products, liquid and gaseous hydrocarbons,

petrochemical me-dia and other media,

where corrosion rate of steel 12Х18Н9ТЛis ≤0,1 mm/year


gas, hydrogen sulfide containing media1, oil, oil products, liquid and gaseous hydrocarbons

and other media, where corrosion rate of steel 12Х18Н12М3ТЛ

is ≤ 0,1 mm/year

Water, air, steam, am-monia1, humid naturalgas, oil, oil products,

hydrogen sulfide-con-taining media, среды,

liquid and gaseous hydrocarbons, petro-chemical media and

other, where corrosionrate of steel 20Лis ≤ 0,1 mm/year

Working medium -60 °Сto +425 °С

-60 °Сto +600 °С

-60 °Сto +600 °С

-40 °Сto +425 °С

Operating conditions GOST 15150-69 ХЛ1 УХЛ1 УХЛ1 У1

Min ambient temperature in

operation-60 °С -60 °С -60 °С -40 °С

1 When ordering indicate as additional requirement in the order form

SWING CHECK VALVES

118

SWING CHECK VALVES (КОП) PN 1,6; 4,0 MPA


КОП PN 1,6 MPA

*Meet the specifications of JSC “Gazprom”

КОП PN 4,0 MPA

SWING CHECK VALVES

119

SPECIFICATIONS, TECHNICAL DATA AND DIMENSIONS КОП PN 1,6; 4,0 MPA


Figures table DN PN,

MPa

Materia of the body acc. to GOST77-88

Dimensions, mmWeight (≤), kg

n L H D D1 D2 D4 d b h h1

КОП 80-1,6 нж 19нж76нж

80 1,6

12Х18Н9ТЛ

4 310 185 195 160 133 --- 18 17 3 --- 38КОП 80-1,6 нж1 19нж76нж1 12Х18Н12М3ТЛ

КОП 80-1,6 19с76нж 20Л

КОП 80-1,6 ХЛ1 19лс76нж 20ХН3Л, 20ГЛ

КОП 100-1,6 нж 19нж76нж

100 1,6

12Х18Н9ТЛ

8 350 205 215 180 158 --- 18 17 3 --- 52КОП 100-1,6 нж1 19нж76нж1 12Х18Н12М3ТЛ

КОП 100-1,6 19с76нж 20Л

КОП 100-1,6 ХЛ1 19лс76нж 20ХН3ТЛ, 20ГЛ


50

4,0

12Х18Н9ТЛ

4 230 170 160 125 --- 87 18 17 --- 4 25КОП 50-4,0 нж1 19нж53нж1 12Х18Н12М3ТЛ

КОП 50-4,0 19с53нж 20Л

КОП 50-4,0 ХЛ1 19лс53нж 20ГЛ


80

12Х18Н9ТЛ

8 310 185 195 160 --- 120 18 20 --- 4 41КОП 80-4,0 нж1 19нж53нж1 12Х18Н12М3ТЛ

КОП 80-4,0 19с53нж 20Л

КОП 80-4,0 ХЛ1 19лс53нж 20ГЛ

КОП 100-4,0 нж 19нж53нж

100

12Х18Н9ТЛ

8 350 215 230 190 --- 149 22 21 --- 4 56КОП 100-4,0 нж1 19нж53нж1 12Х18Н12М3ТЛ

КОП 100-4,0 19с53нж 20Л

КОП 100-4,0 ХЛ1 19лс53нж 20ГЛ

КОП 150-4,0 нж 19нж53нж

150

12Х18Н9ТЛ

8 480 285 300 250 --- 203 26 28 --- 4 116КОП 150-4,0 нж1 19нж53нж1 12Х18Н12М3ТЛ

КОП 150-4,0 19с53нж 20Л

КОП 150-4,0 ХЛ1 19лс53нж 20ГЛ

КОП 200-4,0 нж 19нж53нж

200

12Х18Н9ТЛ

12 550 335 375 320 --- 259 30 36 --- 4 180КОП 200-4,0 нж1 19нж53нж1 12Х18Н12М3ТЛ

КОП 200-4,0 19с53нж 20Л

КОП 200-4,0 ХЛ1 19лс53нж 20ГЛ

SWING CHECK VALVES

120

SWING CHECK VALVES (КОП) PN 6,3; 16,0 MPA


*Meet the specifications of JSC “Gazprom”

SWING CHECK VALVES

121

SPECIFICATIONS, TECHNICAL DATA AND DIMENSIONS КОП PN 6,3; 16,0 MPA


Figures table DN PN,

MPa

Materia of the body acc. to GOST77-88

Dimensions, mmWeight (≤), kg

n L H D D1 D8 D9 d b h

КОП 50-6,3 19с38нж

50

6,3

20Л

4 300 230 175 135 85 102 22 23 3 53КОП 50-6,3 нж 19нж38нж 12Х18Н9ТЛ

КОП 50-6,3 нж1 19нж38нж1 12Х18Н12М3ТЛ

КОП 50-6,3 ХЛ1 19лс38нж 20ГЛ

КОП 80-6,3 19с38нж

80

20Л

8 380 260 210 170 115 133 22 27 3 75КОП 80-6,3 нж 19нж38нж 12Х18Н9ТЛ

КОП 80-6,3 нж1 19нж38нж1 12Х18Н12М3ТЛ

КОП 80-6,3 ХЛ1 19лс38нж 20ГЛ

КОП 100-6,3 19с38нж

100

20Л

8 430 260 250 200 145 170 26 29 3 100КОП 100-6,3 нж 19нж38нж 12Х18Н9ТЛ

КОП 100-6,3 нж1 19нж38нж1 12Х18Н12М3ТЛ

КОП 100-6,3 ХЛ1 19лс38нж 20ГЛ

КОП 150-6,3 19с38нж

150

20Л

8 550 365 340 280 205 250 33 35 3 196КОП 150-6,3 нж 19нж38нж 12Х18Н9ТЛ

КОП 150-6,3 нж1 19нж38нж1 12Х18Н12М3ТЛ

КОП 150-6,3 ХЛ1 19лс38нж 20ГЛ

КОП 50-16,0 19с19нж

50

16,0

20Л

4 300 230 195 145 95 115 26 28 3 61КОП 50-16,0 нж 19нж19нж 12Х18Н9ТЛ

КОП 50-16,0 нж1 19нж19нж1 12Х18Н12М3ТЛ

КОП 50-16,0 ХЛ1 19лс19нж 20ГЛ

КОП 80-16,0 19с19нж

80

20Л

8 380 260 230 180 130 150 26 33 3 89КОП 80-16,0 нж 19нж19нж 12Х18Н9ТЛ

КОП 80-16,0 нж1 19нж19нж1 12Х18Н12М3ТЛ

КОП 80-16,0 ХЛ1 19лс19нж 20ГЛ

КОП 100-16,0 19с19нж

100

20Л

8 430 260 265 210 145 175 30 38 3 110КОП 100-16,0 нж 19нж19нж 12Х18Н9ТЛ

КОП 100-16,0 нж1 19нж19нж1 12Х18Н12М3ТЛ

КОП 100-16,0 ХЛ1 19лс19нж 20ГЛ

КОП 150-16,0 19с19нж

150

20Л

12 550 360 350 290 205 250 33 47 3 235КОП 150-16,0 нж 19нж19нж 12Х18Н9ТЛ

КОП 150-16,0 нж1 19нж19нж1 12Х18Н12М3ТЛ

КОП 150-16,0 ХЛ1 19лс19нж 20ГЛ

SWING CHECK VALVES

122

FLANGES1. STEEL BUTT-WELDED FLANGES (COLLAR-TYPE) ACC.TO GOST 12821-80,with size of joints and dimensions of seal faces acc. to GOST 12815-80, series 2

Designation of product

Nominal diameter,

DN


MPa

Dimensions, mmWeight (≤), kgDm Dn D D1 D2 D3 D4 D5 D6 D8 D9 n d d1 b b2 h, h2 h3 h4 r

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1-80-0,6 80

0,6

102 90 185 150 128

- - - - - -

4

18

7813

-3

-

37

-

2,76

1-100-0,6 100 122 110 205 170 148 96 38 3,35

1-125-0,6 125 148 135 235 200 1788

121 15 40 4,66

1-200-0,6 200 235 222 315 280 258 202 1750

8,37

1-300-0,6 300 340 330 435 395 365 12 22 303 18 4 14,82

1-40-1,6 40

1,6

64 46 145 110 88

- - - - - -

4

18

38 13

-

3

-

42

-

1,85

1-50-1,6 50 76 58 160 125 102 49 13 45 2,28

1-80-1,6 80 110 90 195 160 133 7817 50

4,21

1-100-1,6 100 130 110 215 180 158

8

96 4,9

1-125-1,6 125 156 135 245 210 184 12119 57

6,75

1-150-1,6 150 180 161 280 240 21222

146 8,3

1-200-1,6 200 240 222 335 295 268

12

202 21 58 11,79

1-250-1,6 250 292 278 405 355 32026

254 23 65 17,36

1-300-1,6 300 346 330 460 410 370 303 24

4

66 22,76

1-350-1,6 350 418 382 520 470 430 16 26 351 48 116 32,04

1-400-1,6 400 450 432 580 525 482 16 30 398 32 75 43,0

1-500-1,6 500 559 535 710 650 585 20 33 501 38 90 70,97

2-25-4,0 25

4,0

45 33 115 85

- -

57

- - - -

414 25 14

- - -

36

-

1,19

2-50-4,0 50 76 58 160 125 8718

48 17 45 2,79

2-80-4,0 80 112 90 195 160 120

8

78 21 55 4,81

2-100-4,0 100 138 110 230 190 149 22 96 23 65 7,06

2-150-4,0 150 186 161 300 250 203 26 145 27 68 13,2

2-200-4,0 200 250 222 375 320 259 12 30 200 35 85 24,0

3-50-4,0 50

4,0

76 58 160 125 102

- - -

88

- -

418

48 17

-

3

-

45

-

2,68

3-80-4,0 80 112 90 195 160 133 121

8

78 21 55 4,6

3-100-4,0 100 138 110 230 190 158 150 22 96 2365

6,82

3-125-4,0 125 160 135 270 220 184 17626

120 25 9,48

3-150-4,0 150 186 161 300 250 212 204 145 27 68 12,6

3-200-4,0 200 250 222 375 320 285 260 12 30 200 35 85 23,57

3-250-4,0 250 310 278 445 385 345 313 1233

252 39 98 36,50

3-300-4,0 300 368 330 510 450 410 36416

301 424

112 50,3

3-400-4,0 400 480 432 655 585 535 474 39 398 54 135 105,0

3-600-4,0 400 686 636 890 795 735 678 20 52 595 58 5 140 165,78

4-50-1,6 50

1,6

76 58 160 125 - 73 87

- - - -4

18

49 13

- - -

45

-

2,17

4-80-1,6 80 110 90 195 160 106 120 7817 50

4,06

4-100-1,6 100 130 110 215 180 129 149 8 96 4,72

FLANGES

123FLANGES

Designation of product

Nominal diameter,

DN


MPa

Dimensions, mm

Weight (≤), kgDm Dn D D1 D2 D3 D4 D5 D6 D8 D9 n d d1 b b2 h, h2 h3 h4 r

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

4-150-1,6 1501,6

180 161 280 240 183 203- - - -

822

146 19- - -

57-

7,96

4-200-1,6 200 240 222 335 295 239 259 12 202 21 58 11,04

5-50-4,0 50

4,0

76 58 160 125 102

- -

72 88

- -

418

48 17

- 3 -

45

-

2,78

5-80-4,0 80 112 90 195 160 133 105 121

8

78 21 55 4,8

5-100-4,0 100 138 110 230 190 158 128 150 22 96 23 65 7,28

5-150-4,0 150 186 161 300 250 212 182 204 26 145 27 68 13,03

5-200-4,0 200 250 222 375 320 285 238 260 12 30 200 35 85 24,0

7-50-6,3 50

6,3

86 58 175 135

- - - - -

85 102 422

47 23

12 3 8

67

4

4,5

7-80-6,3 80 120 90 210 170 115 133

8

77 27 72 6,87

7-100-6,3 100 140 110 250 200 145 170 26 94 29 77 10,48

7-150-6,3 150 206 161 340 280 205 24033

142 35 105 24,18

7-200-6,3 200 264 222 405 345 265 28512

198 41 110 36,03

7-250-6,3 250 316 278 470 400 320 345 39 246 45 115 50,08

7-50-16,0 50

16,0

86 58 195 145

- - - - -

95 115 426

45 27

12

3

8

75

4

6,3

7-80-16,0 80 124 90 230 180 130 1508

75 33 90 10,2

7-100-16,0 100 146 110 265 210 145 175 30 92 37 100 15,09

7-150-16,0 150 214 161 350 290 205 250

12

33 136 47 14 10 130 2 33,92

7-200-16,0 200 276 222 430 360 279 31539

190 5717 11

1455,8

57,86

7-250-16,0 250 340 278 500 430 330 380 236 65 165 92,16

3-50-2,5 50

2,5

76 58 160 125 102

- - -

88

- -

418

49 17

-

3

-

45

-

2,47

3-80-2,5 80 110 90 195 160 133 121

8

78 19 52 4,27

3-100-2,5 100 132 110 230 190 158 150 22 96 21 58 6,27

3-150-2,5 150 186 161 300 250 212 20426

146 25 68 11,90

1-200-2,5 200 245 222 360 310 278- 12

202 27 75 17,44

1-250-2,5 250 300 278 425 370 33530

254 29 75 24,40

1-300-2,5 300 352 330 485 430 390 -16

303 324

80 33,29

1-400-2,5 400 464 432 610 550 505 - 33 398 40 100 64,81

1. STEEL BUTT-WELDED FLANGES (COLLAR-TYPE) ACC.TO GOST 12821-80,with size of joints and dimensions of seal faces acc. to GOST 12815-80, series 2 (cont.)

124

2. Steel flat flanges, welded acc. to GOST 12820-80PN 0,6; 1,0; 1,6; 2,5 MPaDN 15, 20, 25, 40, 50, 65, 80, 100, 125, 150, 200

3. Steel flanges, butt-welded acc. to DIN 2633, 2635PN 1,6; 4,0 MPaDN 15, 25, 32, 40, 50, 65, 80, 100, 125, 150, 200

Flanges are made of steel of following grades: steel 20, 09Г2С, 12Х18Н10Т, 10Х17Н13М2Т.Example of designation of the steel butt-welded flange: DN 50 РN 1,6 MPa of steel 20, design1, acc. to GOST 12821-80 in order: Flange 1-50-1,6 Steel 20 GOST 12821-80.

DESIGN 5 DESIGN 6

DESIGN 1 DESIGN 2 DESIGN 3

DESIGN 4

FLANGES

125

PERMISSIBLE DEVIATIONS OF SEAL FACE TYPES FROM BASIC ONES,SPECIFIED IN DESIGN DOCUMENTATION

For valve For a set of mating flanges

Basic version 1 1

Available versions on request

3 2

5 4

9 8

DN 50, 80, 100, 150 PN 2,5 MPa, 4,0 MPaFor valve For a set of mating flanges

Basic version 2 3

Available versions on request 4 5

8 9

DN 200, 250, 300, 400, 500, 600 PN 4,0 MPa


Basic version 2 3


8 9

DN 200, 250, 300, 400, 500, 600 PN 2,5 MPaFor valve For a set of mating flanges

Basic version 1 1


3 2

5 4

9 8

for ЗКЛ, ЗКЛП DN 50, 80, 100, 125, 150, 200, 250, 300, 350, 400, 500, 600, 700 PN 1,6 MPa


Basic version 7 7


3 2

5 4

9 8

PERMISSIBLE DEVIATIONS

126


Basic version 7 7


3 2

5 4

9 8

DN 50, 80, 100, 150, 200 PN 4,0 MPaFor valve For a set of mating flanges

Basic version 2 3


8 9

DN 50, 80, 100, 150 PN 16,0 MPaFor valve For a set of mating flanges

Basic version 7 7


3 2

5 4

9 8

for КОП DN 80, 100 PN 1,6 MPa


Basic version 1 1


3 2

5 4

9 8

DN 50, 80, 100, 150 PN 6,3 MPaFor valve For a set of mating flanges

Basic version 7 7


3 2

5 4

9 8


127

DN 50, 80, 100 PN 6,3 MPaInlet Outlet

For valve For a set of mating flanges For valve For a set of mating

flanges

Basic version 7 7 3 2


3 2 2 3

5 4 5 4

9 8 9 8

DN 25, 50, 80, 100 PN 16,0 MPaInlet Outlet

For valve For a set of mating flanges For valve For a set of mating

flanges



3 2 5 4

5 4 9 8

9 8

DN 25, 50, 80, 100, 150 PN 4,0 MPaInlet Outlet

For valve For a set of mating flanges For valve For a set of mating flanges



5 4 3 2

9 8 5 4

9 8

for СППК, СППКР, СППКС, СППКРС DN 50, 80, 100, 150, 200 PN 1,6 MPa

Inlet Outlet

For valve For a set of mating flanges For valve For a set of mating flanges



3 2 3 2

5 4 5 4

9 8 9 8


128

for ПУ DN 80, 100, 200, 300 PN 0,6 MPa

For valveFor a set of mating flanges

Inlet Outlet

Basic version 1 1 1


2 2 3

4 4 5

8 8 9

DN 50, 80, 100, 150, 200 PN 1,6 MPaFor valve

For a set of mating flangesInlet Outlet

Basic version 1 1 1


2 2 3

4 4 5

8 8 9

DN 25, 50, 80, 100, 150 PN 4,0 MPaFor valve


Basic version 2 2 3


4 4 5

8 8 9

3 3 2

DN 50, 80, 100 PN 6,3 MPaFor valve


Basic version 7 7 7


2 2 3

4 4 5

8 8 9

DN 50, 80, 100 PN 16,0 MPaFor valve


Basic version 7 7 7


2 2 3

4 4 5

8 8 9


129

DN 25, 50, 80, 100, 150 PN 4,0 MPaInlet Outlet

СППК ПУ For a set of mating flanges СППК ПУ For a set of

mating flanges

Basic version 3 2 3 1 1 1


5 4 5 3 2 3

9 8 9 5 4 5

9 8 9



mating flanges



3 2 3 5 4 5

5 4 5 9 8 9

9 8 9 2 3 2



mating flanges



3 2 3 5 4 5

5 4 5 9 8 9

9 8 9 2 3 2

The price is increased on order of the admissible design of flanges

For СППК units with changeover valveDN 50, 80, 100, 150, 200 PN 1,6 MPa

Inlet Outlet


mating flanges



3 2 3 3 2 3

5 4 5 5 4 5

9 8 9 9 8 9


Customer: Location:

Project, number: Address:

Object: Phone, fax

1. Position No.

2. Scheme

3. Name of the product

4. Figures table

5. Nominal diameter DN

6. Nominal pressure РN, MPa

7. Purpose

8. Working medium temperature from ºС to ºС

9. Minimal ambient temperature ºС

10. Chemical composition of working medium, agregate state

11. Material of body parts

12. Operating conditions acc. to GOST 15150-69

13.Connection to pipeline: flanged, combined (with welded ends), (underline) specifying standards and types of seal faces

14. Type of actuator (for gate valves)

15.

Additional requirements

mass partof mechanical impurities _______% H2S _______% H2O _______%

1. Impact bending test at temperature ºС2. Inter-crystalline corrosion test

3. Seismic stability4. Test for presence of harmful components and mechanical impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content

16.

Additional delivery

1. Flanges2. Pins3. Nuts4. Spacers5. Other

QUESTIONNAIRE №____________FOR CAST WEDGE GATE VALVES, CHECK VALVES

QUESTIONNAIRE №____________FOR CHANGEOVER VALVES

Customer: Location:

Project, number: Address:

Object: Phone, fax

1. Position No.

2. Scheme

3. Name of the product

4. Figures table

5. Nominal diameter DN

6. Nominal pressure РN, MPa

7. Purpose

8. Working medium temperature from ºС to ºС

9. Minimal ambient temperature ºС

10. Chemical composition of working medium, agregate state

11. Material of body parts

12. Operating conditions acc. to GOST 15150-69

13.Connection to pipeline: flanged, combined (with welded ends), (underline) specifying standards and types of seal faces

14. Type of actuator (for gate valves)

15.

Additional requirements

mass partof mechanical impurities _______% H2S _______% H2O _______%

1. Impact bending test at temperature ºС2. Inter-crystalline corrosion test

3. Seismic stability4. Test for presence of harmful components and mechanical impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content

16.

Additional delivery

1. Flanges2. Pins3. Nuts4. Spacers5. Other

Customer: Location:

Project, number: Address:Object: Phone, fax1. Position №2. Scheme3. Purpose4. Number of valves pcs

5. including: operating spare pcs

6. Inlet nominal pressure MPa, gage7. Outlet nominal pressure MPa, gage8. Operating pressure MPa, gage9. Chemical composition of working medium, state of aggregation % mol.

10.

Working medium delivery:- for gas under standard conditions, under operating conditions(underline;- for liquid and steam

kg/h

kg/h 11. Valve type12. Inlet/outlet temperature ºС13. Molecular weight14. Gas adiabatic curve index (discharge)15. Medium density (discharge) кг/м3

16. Liquid/steam viscosity sPa17. Adjustment pressure MPa, gage18. Start opening pressure MPa, gage19. Full opening pressure MPa, gage

20.Back pressure:- before valve operation (valve is closed);- in operation (valve is opened) MPa, gage

21. Design temperature of protected units ºС22. Design surface the seat through hole mm2

23. Flow rate 24. Admitted minimal diameter of the seat mm25. Minimal ambient temperature ºС26. Nominal diameter of the valve (inlet) DN27. Nominal diameter of the valve (outlet) DN

28. Connection to pipeline: flange, sleeve, nipple (underline) specify standards and types of seal faces

29. Device for manual opening yes/no30. Admissible leaks of the valve cm3/min31. Material of body parts32. Operating conditions acc .to GOST 15150-69

33.

Additional requirements (tests for impact bending at ____ºС, seismic stability, for presence of harmful components and mechanical impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content.); Inter-crystalline corrosion test.

34. List of spare parts (flanges, pins, nuts, gaskets)

QUESTIONNAIRE №____________FOR SAFETY VALVES

Documents

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