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[email protected](11/03)okCopyright ©2003, MCFE. All rights reserved.CATERPILLAR are CAT are registered trademarks of Caterpillar Inc.Printed in The Netherlands
NOTE: Performance specifications may vary depending on standard manufacturing tolerances, vehiclecondition, types of tires, floor or surface conditions, applications, or operating environment. Trucks may beshown with non-standard options. Specific performance requirements and locally available configurationsshould be discussed with your Cat lift trucks Dealer. Cat Lift Trucks follows a policy of continual productimprovement. For this reason, some materials, options and specifications could change without notice.
DP/GP15NDP/GP18NDP/GP20CNDP/GP20NDP/GP25N
DP/GP30NDP/GP35NDP/GP40K(L)DP/GP45KDP/GP50K
Engine Powered Lift Trucks1.5 - 5.0 ton
Cat Lift TrucksYour partner in materials handling.
Cat® Lift Trucks is one of the leading manufacturers of vehicles for materials handling, including a varietyof engine powered lift trucks.
This range of 1.5-5.0 ton trucks are designed and built fordependable performance in every application; even in theharshest environments.
These trucks have been designed and built to offercomprehensive materials handling solutions. All our trucks are backed up by an experienced dealernetwork delivering local support to guarantee you years of trouble-free operation.
Contents Page
An extensive range 4
1.5-3.5 ton diesel trucks 6
4.0-5.0 ton diesel trucks 8
1.5-5.0 ton LPG trucks 10
Cabin options 12
Serviceability 14
A name you can trust 15
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Powerful & dependable performance
The best truck for every job… More features, more options…
The latest range of 1.5 to 5.0 ton engine
powered trucks also includes many new
features that make them more dependable,
cheaper to run, simpler to maintain and easier
to use, which means greater productivity –
and profitability – for you.
Advanced engine powered technology offers
the level of performance necessary to meet
the requirements of modern business.
Each truck includes the easy-to-use features
common to every Cat lift truck, with a range
of optional extras that allow you to choose
the configuration best suited to your needs.
5
The diesel models have the power tocope with the challenge of outdoorconditions and demanding dutycycles, whilst the LP Gas models areflexible enough for use both indoorsand outside.
Standard features
Hydraulic fingertip control providing
increased operator comfort and ease
of use.
Ergonomic and comfortable operator
compartments for a highly productive
work environment.
Easy on/off access. Low step height.
Generous foot and leg room.
Adjustable full suspension seats and tilt
steering columns.
Overhead guards and mast designs which
provide optimum forward and upward
visibility.
Full floating drive trains assembled on
tough rubber mounts for low noise,
low vibrations.
“Self-energizing” brakes for responsive
braking with minimal pedal effort.
Ergonomically laid out levers
and pedals.
High residual capacities .
DIESEL MODEL RANGEModel Capacity Load Wheel
(kg) Centre base
DP15N 1,500 500 1400
DP18N 1,750 500 1400
DP20CN 2,000 500 1400
DP20N 2,000 500 1600
DP25N 2,500 500 1600
DP30N 3,000 500 1700
DP35N 3,500 500 1700
DP40K 4,000 500 2000
DP40KL 4,000 600 2000
DP45K 4,500 600 2000
DP50K 5,000 600 2150
LP GAS MODEL RANGEModel Capacity Load Wheel
(kg) Centre base
GP15N 1,500 500 1400
GP18N 1,750 500 1400
GP20CN 2,000 500 1400
GP20N 2,000 500 1600
GP25N 2,500 500 1600
GP30N 3,000 500 1700
GP35N 3,500 500 1700
GP40K 4,000 500 2000
GP40KL 4,000 600 2000
GP45K 4,500 600 2000
GP50K 5,000 600 2150
Diesel 1.5 - 3.5 tons Durable, consistent, rugged...
Our smaller diesel trucks offer anexcellent blend of power andperformance with the advantage oflow fuel consumption, making themeasy and economical to use.
A wide range of frame types, mast capacity
designs and engine sizes create a total of
fourteen different configurations to choose
from, so you can be sure that you will find the
ideal combination to suit your needs.
Ideal for industrial applications, the trucks
achieve outstanding traction on sloping or
slippery surfaces, with pneumatic shaped
solid tires providing excellent residual
capacities. A built-in warning system and
easy-maintenance procedures help to keep
your truck in service and your costs to a
minimum.
Regardless of the application, thesecompact diesel models combineperformance with durability.
The stylish Cat Lift Trucks branded exterior
contains a truck built to last. Innovations such
as the high air intake, improved fan cooling
and enhanced dust filters make these
amongst the most dependable vehicles
available. Add the kind of proven, rugged
elements such as hydraulic lever control and
you have a tool that will continue to repay
your investment over and over again.
A wide range of options allows you to
customise the specification of your Cat lift
truck with extras such as horizontal lift control
to reduce damage to goods and increased
productivity, or lifting ‘eyes’ to enable the
truck to be hoisted on to a ship or lorry for
port-based or mobile use.
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Standard features
Safety seat switch prevents truckoperation when the operator is not seated.
Hydraulic fingertip controls mounted onadjustable armrest providing increasedoperator comfort and ease of use.
Inviting operator compartment.
Belly plates, reducing noise and ensuringa clean engine compartment.
Stylish new overhead guard for improvedall-round vision.
Powerful, dependable, easy to service engines.
Double element cyclone air cleaner withhigh air intake reducing maintenance.
Power-shift transmissions that are easy to operate and service.
Tilting steering column with memoryposition for increased operator comfort.
Fully hydrostatic steering for smoothmaneuvering and increased productivity.
Double action parking brake with audible alarm for increased safety.
Clear display incorporating safety features protecting both driver and truck preventing damage to goods.
Ergonomically laid out two pedal systemreducing operator fatigue.
Automotive style brake system, selfenergising and self adjusting.
Optional features
Wide range of masts; standard (simplex),full free (duplex) and triple full free(triplex).
Hydraulic valves and piping to controlauxiliary attachments.
Exhaust options such as elevatedexhaust, spark arresting cyclone mufflerand soot particle filter.
Coolant level, dust and brake fluidwarning indicators.
Pneumatic tires for excellent operatorcomfort and dual tires for even bettercapacity.
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Diesel 4.0 - 5.0 tons Uncompromising performance...
These larger diesel models aredesigned for heavy duty applicationsand are the natural choice for use inports, construction, freight, metal and brick yards. With exceptionalendurance and power they effortlesslyhandle the most difficult and heavyloads even when operating at full capacity.
The tough six-cylinder engine’s pre-
combustion chamber allows each cylinder
to work at peak efficiency regardless of load
and speed and contributes to the truck’s
exceptionally low noise, emissions and
economy.
The line fuel pump improves durability and
allows easy service while protecting the
engine.
The range is further boosted by a wide array
of options that enable you to fine tune each
truck to your work requirements.
Although tough enough for the hardesttask the larger models have the feel ofa small truck, which makes themeasier to drive and more efficient inthe workplace.
A small steering wheel, light hydrostatic axle,
easy hydraulic control and low impact brakes
take the effort out of driving, leaving the
operator to concentrate on the job in hand.
9
Rugged features anduncompromising quality to meetproductivity challenges in theheavy-duty environment.
Standard features
Durable 6 six cylinder 5 litre engineproviding plenty of power and torque.
One speed transmission on 4 and 4.5 tonmodels, two speed automatictransmission on the 5 ton model.
Anti-clogging cooling fan arrangementallows continuous operation at highambient temperatures.
High air intake and standard cyclone aircleaner reducing maintenance.
Tiltable steering column, either powerassisted or fully hydrostatic.
Automotive style brake system, selfenergising and self adjusting.
Optional features
Wide range of masts; standard (simplex),full free (duplex) and triple full free(triplex).
Hydraulic valves and piping to controlauxiliary attachments.
Double element cleaner, service warningand pre-cleaner air intake options toadapt the truck to harsh applications.
Elevated exhaust and spark arrestingcyclone muffler exhaust options.
Coolant level warning, anti cloggingradiator and “easy to clean” dust proof net cooling options to cope with dusty and dirty applications.
Tire options: pneumatic shaped solid tires and dual tires for even bettercapacity or lower ground pressure.
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LP Gas 1.5 - 5.0 tons
LP gas engine configurations areavailable for all models equipped withpneumatic tires from 1.5 to 5.0 tons,providing a solution when trucks arerequired for use both indoors andoutdoors.
In these instances the Cat Lift Truck LP gas
engine machines are an attractive alternative,
with the K21LE and K25LE gas engines
providing sufficient power and torque.
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Setting the standard...
K21LE/K25LE/GM4.3 LPG Engines.
The GP15N-GP35N models are equipped
with the new industrial K series LPG engines.
These engines include an engine
management system which incorporate
automatic idle control, automatic speed
control and also automatic air/fuel ratio
control. Regulated converters are standard.
These engines have high performance, low
exhaust emissions and efficient fuel
consumption.
The GP40-GP50K models use the GM4.3 LPG
engine. This industrial proven engine delivers
high performance with high torque available
at low rpm's. The engine size is very compact
while a countershaft helps to eliminate
noise and vibrations. On this engine a
catalytic converter is optional.
S4Q2/S4S/S6S diesel engines exceed emission regulations.
The DP15N-DP50K models are equipped with
state of the art diesel engines. These engines
use a pre-combustion chamber and the
longstroke method to ensure excellent
combustion efficiency as well as low fuel
consumption, good torque and low noise,
even at low speeds.
Our range of engines include a
management system which incorporate
standard regulated convertors for high
performance, low emissions and more
efficient fuel consumption.
Exhaust emissions are below
EU directive 97/68/EC stage 2
(off - highway)
Total comfort - in all environments... High visibility cab solutions...
As you would expect from Cat Lift Trucks our
cabs have been carefully designed and
manufactured to offer the optimum
combination of durability, functionality and
serviceability.
In extreme weather conditions keepyour operators comfortable andproductive, with our carefully selectedrange of cab options.These close-fitting cabs keep theelements out, without compromisingvisibility.
The most recent Cat lift truck cabs combine
form and function and are designed to keep the
truck performing in the most extremes of
temperatures and in wet environments.
Panel Cabs (1.5-3.5 tonN rang models)
The stylish new overhead guard on the smaller
models is designed for mounting special panels,
either as factory options or in kit forms for
retro- fit in the field.
Pack 1.
Tempered glass front window with 2-speed
wiper/washer and a roof shield.
Pack 2.
As Pack 1, plus full glass rear window, also with
1-speed wiper/washer and PVC doors.
The doors can be removed easily during hot
weather.
Pack 3.
As Pack 2, but with lockable steel doors
(instead of PVC) featuring 2-way sliding
windows and lower windows to maximise
visibility.
The doors are fully lined and the roof panel is
covered for even better insulation.
DeLuxe Cabs (all models)
These sound-proofed cabs have the feel of a
modern road truck interior and are designed to
keep the operator comfortable and productive.
Laminated front window with anti-glare tinted
glass and full visibility side door window panels,
with sliding top sections, maximise visibility.
For working at height there is a top window
which is also hinged for extra ventilation.
The interiors are fully lined and pre-wired,
to enable easy installation of an audio system,
and include an efficient heating system and
reading light.
13
Panel Cabin features
Specially designed for the new 1.5-3.5 ton N range models.
Manufacturer supplied in kit form forcustom installation or factory fitted byCat Lift Trucks during manufacture.
Overhead guard on 1.5-3.5 ton modelsspecially designed for easy, closely-fittedpanel mounting.
Hinged ‘top window’ not only affords goodvisibility when working at height, but alsoprovides extra ventilation.
Anti-dazzle tinted glass standard on allpanels.
Optional extras include:Laminated glass for all panels instead of thestandard tempered glass.9 kW heating system with 800m3/hrcapacity (Pack 3 only).Audio preparation (antenna and wiring,pack 3 only).
DeLuxe Cabin features 2.0-3.5 ton N range models
Specially developed, rugged design withIntegral overhead guard.
Full floating design affords extremely lownoise and vibration levels inside the cab.
Cab can be fully tilted backwards over thecounterweight for unobstructed access tothe engine compartment.
Only in combination with fingertip control.
DeLuxe Cabin features 4.0-5.0 ton models
Standard high performance heater anddefroster.
Integral indicators, brake lights and frontand rear mounted halogen work lights.
Easy service access thanks to speciallydesigned swing back doors and 2-pieceengine cover .
Raised fingertip hydraulic control unitensures comfort and precise operation
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A name you can trust...Superior components, superior serviceability...
Cat Lift Trucks has been buildingmaterials handling equipmentdesigned to perform in the world’stoughest environments since the 1960’s.
Today our brand values of durability and
serviceability are at the core of our complete
range of lift trucks and warehouse equipment.
Together with our dealer network we are
dedicated to providing customers with
comprehensive materials handling solutions
and cost-effective machine selection.
Our ‘off-the-shelf’ parts availability is in
excess of 95 percent – the highest in
the industry.
Our dealers offer a variety of maintenance
plans tailored to your specific needs and
Extended Powertrain Warranty and Cat Lift
Trucks trained service technicians available
to respond quickly when you need them.
We also provide finance and rental options
for greater acquisition flexibility.
Our International Fleet Sales & Services
department delivers the benefits of the global
Cat Lift Trucks network to customers within
international or worldwide operations.
For more information visit
www.catlifttruck.com
Trucks shown may be different from deliverymodels due to production innovations. 77
Careful selection of high quality partsand attention to detail in the design of every component make Cat lifttrucks the most durable you can buy,but every vehicle must be properlyserviced if it is to provide years ofuninterrupted duty.
That’s why we have taken care to create
trucks that are easy and quick to maintain.
Access to all major parts is rapid and
unobstructed, with engine hoods and
floorplates that can be easily removed to
attend to routine and unscheduled
maintenance.
Replacement and tensioning of fan belts is
easy and all check points can be located in
seconds. This aspect of ownership is
frequently overlooked but it is what makes
our trucks renowned for their productivity
and low operating costs.
Features designed to improveservice and repair efficiency
Comprehensive instrument panel
‘On the go’ shifting improves productivity
and reduces wear and tear.
High capacity cooling system reduces
clogging to ensure cool running and long
engine life.
Hydrostatic steering axle contains few
moving parts with optional tapered
bearings for long life.
High air intake draws cleaner air and
reduces engine wear.
Interchangeable parts means fewer
part needs and lower stock costs.
High capacity oil pumps increase
lubrication and cooling to protect
components.
A world renowned brand and a dealerorganisation committed to unequalledcustomer support.
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