Castel Cool Catalog

Castel Coolv 1.0

Castel Engineering

Components and accessories for the coldroom, cleanroomand panel manufacturing industries.

group

Catalogue 2012

Index

Index 2

Wall to fl oor hygienic profi les 3

Panel protections 19

Ceiling suspension profi les and fi xations 23

General conditions 31

In this catalogue:

Medium rounded corner aluminium

new size: 60 mm

Hygienic expanded backing profi le

New and Special

Page 10Page 7

Thermal ceiling suspension:

new size: 135 mm

Page 25

NEWNEW NEW

= packing

Coving and corner profi les

Floor skirting profi les

U channel profi les

Finish profi les

Wall to floor hygienic profiles

Thermal ceiling suspension:

new size: 135 mm

NEW

3

lm = linear meter

Hygienic corner profilesFoodsafe environment application

All pictures are for illustration purpose only.s only.4

lm = linear meter = packing

Ral colours

a b c d e f g h i

Printed RAL colour matching and pantone conformity are approximate

a b c d e f g h iRAL

Pantone (approx. match) warm gray 1C cool gray 1C white black 485C 300C 342C 012C 417C

9010N90109002 9005 3020 5010 6028 1021 9006

Foodsafe environment application

All pictures are for illustration purpose only.s only.

100

85

80

Dimensions corner profiles

EX.14

FCALU.01

EX.11EX.40

ANGARALU.01

EX.54

ANGARALU.02

80

65

65

65 45

65

60

5

lm = linear meter

Hygienic corner profiles

EX.14

EX.28

EX.53

INJ.59

INJ.297

INJ.352A

Large rounded corner PVC profile with soft edges

Ref Length Size A

EX.14 4 lm 120 lm 1920 lm 100 mm

Heavy duty PVC 40 x 40 L-backing profile

PVC 35 x 35 L-backing profile

Can be used with industrial panelsStandard RAL colour: not in application

Typical for camlock panelsStandard RAL colour: not in application

Standard RAL colours:

Large internal corner cap

Large external corner cap

Large end cap

RefINJ.59 10 pcs 450 pcs

9010N90109002

9005 3020 5010 6018 1021 9006

Standard RAL colours:9010N90109002

9005 3020 5010 6018 1021 9006



For other RAL colours: contact us


Ref Length

EX.28 4 lm 120 lm 1920 lm

Ref Length

EX.53 4 lm 120 lm 3360 lm


RefINJ.A352 10 pcs 1000 pcs

Large PVC covings

A

6


FCALU.01

HOEKALU.40

HOEKALU.35

Rounded corner aluminium profi le

Ref Length Size AANGARALU.01 4 lm 80 mm Large

ANGARALU.02 4 lm 60 mm Medium

Large internal corner cap aluminium

RefANGARCOQ.01 200 pcs

ANGARCOQ.02 200 pcs

Large fl at corner aluminium profi le

Ref Length Size A

FCALU.01 4 lm 65 mm

Aluminium 40x40mm L-backing profi le


Ref LengthHOEKALU.40 4 lm 40 lm 1200 lm


Standard RAL colours:90109002

Standard RAL colours: not in applicationPre-drilled for easy and fast installation

Standard RAL colours: not in applicationNot pre-drilled

Contact us for natural anodised or other RAL colours


Standard RAL colours: contact us

HOEKALU.30



Standard RAL colours: not in applicationNot pre-drilled

Large ALU covings

Compatible with EX.14, ANGARALU.01 and FCALU.01

Compatible with EX.14, EX.54 and EX.11

Compatible EX.14, EX.54, EX.11, EX.40 and ANGARLAU02

ANGARALU

ANGARCOQ

NEW

NEW

A

A

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EX.54

Medium rounded corner PVC profi le with soft edges

Ref Length Size A

EX.54 4 lm 120 lm 2400 lm 80 mm


Please contact us for other colours9010N90109002

EX.11

Medium rounded corner PVC profi le without soft edges

Ref Length Size A

EX.11 4 lm 120 lm 2400 lm 65 mm


Please contact us for other colours9010N90109002

EX.28 / EX.41

PVC 40 x 40 or 25 x 25 L-backing profi le

Ref Length

EX.28size: 40 x 40 mm

4 lm 120 lm 1920 lm

EX.41size: 25 x 25 mmm

4 lm 120 lm 3360 lm

Standard RAL colours: not in application

EX.53

PVC 35 x 35 L-backing profi le

Ref Length

EX.53 4 lm 120 lm 3360 lm


INJ.193

Medium internal corner cap

Ref Profi leINJ.380 10 pcs 450 pcs for EX.54

INJ.193 10 pcs for EX.11

Standard RAL colours: 9010N90109002

INJ.C352

HOEKALU.30



Ref LengthHOEKALU.30 4 lm

HOEKALU.35 4 lm

Medium covings

HOEKALU.35

Medium end cap

RefINJ.C352 10 pcs



NEW

A

A

INJ.380

8


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EX.40

Small rounded corner PVC profile with soft edges

Ref Length Size A

EX.40 4 lm 120 lm 3360 lm 65 mm


9005 3020 5010 6018 1021 9006

EX.41

PVC 25 x 25 mm L-backing profile

Ref Length

EX.41 4 lm 120 lm 3360 lm


EX.42

PVC 25 x 25 mm V-backing profile

Ref Length

EX.42 4 lm 120 lm 3360 lm


INJ.192

Small internal corner cap


INJ.298

Small external corner cap


INJ.352B

Small end cap

HOEKALU.30

Aluminium 28x28mm L-backing profile



RefINJ.352B 10 pcs


9005 3020 5010 6018 1021 9006





Small covings

A

9

lm = linear meter


EX.146

EX.146 + EX.40

possible combinationsEX.28 EX.53 HOEKALU.40 HOEKALU.35 HOEKALU.30 EX.41 EX.42 EX.146

EX.14

ANGARALU.01

FCALU.01

EX.54

EX.11

EX.40

Expanded backing profile

Ref Length

EX.146 4 lm 120 lm 3360 lm


NewExpanded backing PVC profi le 30x30

In combination with EX.40 corner profi le, a full hygienic solution.Forget hidden dirt!

10


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EX.28 EX.53 HOEKALU.40 HOEKALU.35 HOEKALU.30 EX.41 EX.42 EX.146EX.14

ANGARALU.01

FCALU.01

EX.54

EX.11

EX.40

Plinth profiles

Dimensions Plinth profiles

100

EX.15 EX.80 EX.135

100 100

11

lm = linear meter

Floor skirting profilesPlinths

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EX.15 EX.80

INJ.31

INJ.91

INJ.88

INJ.21

PVC plinth with soft edges both sides

Ref Length

EX.15 4 lm 80 lm 1280 lm

EX.80 4 lm 80 lm 1280 lm

EX.135 4 lm 200 lm 1400 lm

Internal corner for plinth profi le EX.15 / EX.80

Upper piece accessory for INJ.31

External corner cap for plinth profi le EX.15 / EX.80

End cap for plinth profi le EX.15 / Ex.80

RefINJ.91 4 pcs



RefINJ.21 10 pcs (5L + 5R)

Standard RAL colours:9010N90109002 9006





To be used in combination with a vertical coving profi le

To be used in combination with INJ.31 without vertical profi le

EX.135

EX.15 / EX.80: invisible screw fi xing feature.EX.135: Can be glued. No accessories available.

Improved

12


Ref Length

EX.15 4 lm 80 lm 1280 lm

EX.80 4 lm 80 lm 1280 lm

EX.135 4 lm 200 lm 1400 lm

Other skirting

EX.10 / SCPALU.01

INJ.B229

EX.35 / EX.39

EX.16

EX.15 / EX.80: invisible screw fixing feature.EX.135: Can be glued. No accessories available.

Hygienic PVC or aluminium skirting for concrete plinth

End cap for EX.10 or SCPALU.01

Flexible corner profile

Ventilation floor profile

Ref INJ.B229 10 pcs

Ref Length Material

EX.10 4 lm 120 lm 3360 lm PVC

SCPALU.01 4 lm 40 lm ///// Aluminium

Ref Length

EX.3580 x 80 mm

4 lm 100 lm

EX.3950 x 50 mm

4 lm 280 lm

Ref Length

EX.16 4 lm 36 lm 1152 lm

Sealant

Standard RAL colours PVC:9010N9002

Standard RAL colours aluminium:90109002



Standard RAL colour: not in application

80°-180°

42 mm

42 mm

13

lm = linear meter

U channel profilesRounded U channels

Rounded U channel profiles

Ref Size A Size B Length

EX.04 60 mm 45 mm 3 lm 504 lm

EX.49 75 mm 45 mm 3 lm 1020 lm

EX.05 80 mm 45 mm 3 lm 540 lm

EX.06 100 mm 45 mm 3 lm 528 lm

EX.23 120 mm 45 mm 3 lm 504 lm

EX.04 / EX.49 / EX.05 / EX.06 / EX.23

Convenient for foodsafe partitioning inside coldrooms + Fast sealant option>> The edge detail of the ‘U’ channel allows the joint to be finished with a sealant if this is required.

Full compatibility with EX.15 and EX.80>> The U channels have a rounded edge profile in order to comply with hygienic regulations. In case of “high level” hygienic requirements, EX.15 or EX.80 plinths can be esthetically combined.


INJ.81 / INJ.248

INJ.49

90° connection corner profile for rounded ‘U’ profiles

End cap for rounded ‘U’ profiles

Ref INJ.8160 mm for EX.04

84 pcs

INJ.24880mm for EX.05

72 pcs

RefINJ.49 10 pcs (5L + 5R)



A

B

14


Asymmetric U channels

90° connection corner profile for rounded ‘U’ profiles

End cap for rounded ‘U’ profiles


A valid alternative in industrial applications

The asymmetric U channel is very convenient to use:>> You slide the panel by the small side of the U channel profile till it touches the bigger back side. Then you “rotate” the panel upright.>> The asymmetric U channel resists very well to impacts and is UV-stabilized.>> Thickness: 2,5 mm.

Ref Size A Size B Size C Length min. order QtyEX.68 50 mm 50 mm 30 mm 4 lm 1500 lm

EX.64 50 mm 60 mm 30 mm 4 lm 1500 lm

EX.65 50 mm 75 mm 30 mm 4 lm 1500 lm

EX.66 50 mm 80 mm 30 mm 4 lm 1500 lm

EX.67 50 mm 100 mm 30 mm 4 lm 1500 lm

Standard RAL colours *:9010N9002 Neutral white

* Contact us for other RAL colours and stock availability. Neutral white: slight variation may be noticed between production batches.

A B C

15

lm = linear meter

Ref Size A Size B Thickness Length Min. order QtyEX.101 30 mm 30 mm 1,5 mm 4 lm 1500 lm

EX.102 30 mm 40 mm 1,5 mm 4 lm 1500 lm

EX.103 30 mm 50 mm 1,5 mm 4 lm 1500 lm

EX.104 30 mm 60 mm 1,5 mm 4 lm 1500 lm

EX.105 30 mm 75 mm 2 mm 4 lm 1500 lm

EX.106 30 mm 80 mm 2 mm 4 lm 1500 lm

EX.107 30 mm 100 mm 2 mm 4 lm 1500 lm

EX.108 30 mm 125 mm 2 mm 4 lm 1500 lm

Standard RAL colours *:9010N9002

>> U-profiles are UV stabilized.>> Can be used for doorframe finish or industrial panel installation.

Neutral white


AB

U channel profilesSymmetric U channels

16


Finishing profiles

L profiles

Ref Size A Size B Thickness Length Min. order QtyEX.111 30 mm 30 mm 1 mm 4 lm 1500 lm

EX.112 40 mm 40 mm 1,2 mm 4 lm 1500 lm

EX.113 50 mm 50 mm 1,4 mm 4 lm 1500 lm

EX.114 60 mm 60 mm 2 mm 4 lm 1500 lm

EX.115 50 mm 100 mm 2 mm 4 lm 1500 lm

EX.116 50 mm 100 mm 3 mm 4 lm 1500 lm

Standard RAL colours *:9010N9002

>> Made from UV stabilized PVC.>> The L profiles can be used as finish solution.

Neutral white


A

B

17

lm = linear meter


Protection bumpers in use

18


Heavy Duty bumper profiles. For industrial use

Light bumper profiles. For commercial use

Panel protections


Protection bumpers in use

19

lm = linear meter

Bumpers - protectionsU

nit

su

pp

ort

Heavy Duty Bump Rail


EX.81-82 40 mm 70 mm 4 lm 40 lm 640 lm

EX.81-82

INJ.296

INJ.334

End cap for Heavy Duty Bump Rail

External corner for Heavy Duty Bump Rail

Ref INJ.296 4 pcs 400 pcs


High impact absorption>> The Heavy Duty Bump Rail is made from very rigid PVC which makes it resistent to high impacts.>> Invisible screw fixing feature thanks to the cosmetic stripe.Wide range of colours>> Combinations possible between all standard RAL colours mentioned on pg. 5. For other RAL colours: contact us.

Standard RAL colours: *9010N9002 9006



A

B* Cosmetic stripes: see our standard colours page 5.

Use 2 end caps to obtain internal corner

20


Light Duty Bump Rail

EX.20-21

Impact absorption>> The Light Duty Bump Rail is conceived in a two part design, which allows it to absorb impacts without permanent loss of shape.

INJ.A75

INJ.89

Outside corner

Connection piece

RefINJ.A75 4 pcs

RefINJ.89 50 pcs


EX.20-21 47 mm 90 mm 4 lm 40 lm 640 lm

Standard RAL colour: Cosmetic stripes: red, blue, green, white9010

INJ.75

Inside corner

RefINJ.75 4 pcs

INJ.58

End cap

RefINJ.58 4 pcs

B

A

Standard RAL colour: 9010

Standard RAL colour: not in application

Standard RAL colour: 9010 Standard RAL colour: 9010

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Ceiling suspension applications

22


Aluminium ceiling profiles

Steel ceiling profiles

GFK fiberglass ceiling profiles

Fixations

Ceiling suspension profiles and fixations


Ceiling suspension applications

23

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Ceiling suspensionsGalvanised lacquered steel

TST.01

T ceiling suspension profi le made from galvanised lacquered steel

Ref Size A Size B LengthTST.01 130 mm 68 mm 4 lm

Standard RAL colours:9002 9010

A.88

It’s the user’s responsibility to check, handle and install in compliance with the building regulations, the safety factors and according to the professional know-how... in application at the loca-tion of installation. Technical data available upon written request.

Galvanised steel fi xation for T-suspension profi le.

Ref Thread size A sizeA.88 M10 40 mm 100 pcs

A

B

Connector for Steel T-suspension profi le

RefTST.CON 52 sets

FIRE

Resistant

Galvanised lacquered steel T suspension>> Fire resistant>> For sandwish panels with fi re resistance

A

With

Thermal break

TST.CON

24


Aluminium

TH.ALU.01

T omega ceiling suspension profi le made from aluminium

Ref Size A Size B LengthTH.ALU.01 24 mm 105 mm 4 lm

TH.ALU.02 24 mm 135 mm 4 lm


It’s the user’s responsibility to check, handle and install in compliance with the building regulations, the safety factors and according to the professional know-how... in application at the loca-tion of installation. Technical data available upon written request.

A.326 / A.A326

Thermal Fixation for TH.ALU profi les

Connector for TH.ALU profi les

Ref Thread size MaterialA.325 M10 Overinjected aluminium 50 pcs

A.A325 M08 Overinjected aluminium 50 pcs

B

A

A.325 / A.A325

With

Thermal break

Ref Thread size MaterialA.326 M10 Overinjected aluminium 50 pcs

A.A326 M08 Overinjected aluminium 50 pcs

NEW

25

lm = linear meter

Ceiling suspensionsAluminium

T.O.ALU.01

Aluminium T Omega suspension profile

Ref Size A Size B LengthT.O.ALU.01 20 mm 100 mm 4 lm 440 lm

T.O.ALU.02 20 mm 135 mm 4 lm 240 lm


A.316

Fixation M10 for T.O.ALU profile

Alu connector for T.O.ALU profile

B

A

A.315

It’s the user’s responsibility to check, handle and install in compliance with the building regulations, the safety factors and according to the professional know-how... in application at the location of installation. Technical data available upon written request.

Ref Thread size MaterialA.315 M10 Aluminium 50 pcs

A.A315 M08 Aluminium 50 pcs

Ref Thread size MaterialA.316 M10 Aluminium 50 pcs

A.A316 M08 Aluminium 50 pcs

26


Aluminium Aluminium / Fiberglass

T.ALU.01

Aluminium or GFK Fiberglass T suspension profile

Ref Size A Size B Length MaterialT.ALU.01 84 mm 64 mm 4 lm Aluminium

PUL.01 80 mm 80 mm 4 lm Fiberglass

PUL.02 80 mm 200 mm 4 lm Fiberglass

PUL.01 M1* 80 mm 80 mm 4 lm Fiberglass


A

B

A.93 / A.88 / A.94

Galvanised steel fixation for T-suspension profile.

Ref Thread size A sizeA.93 M08 31 mm 50 pcs

A.88 M10 40 mm 100 pcs

A.94 M12 49 mm 50 pcs

A


Connector for ALU T-suspension profile

RefTST.CON 52 sets

TST.CON

PUL.01

* contact us for stock availability

27

lm = linear meter

Aluminium / Fiberglass

Ceiling suspensions

OMEGALU.01

Aluminium or GFK Fiberglass Omega profile

Ref Size A Size B Length MaterialOMEGALU.01 29 mm 130 mm 6 lm aluminium

PUL.11 130 mm 4 lm Fiberglass


A.95

Metal square nut for Omega suspension profile.

Ref Thread size A size B sizeA.95 M10 40 mm 40 mm 50 pcs

A

B

A

B


PUL.11

Fixations

28


Screws and washers

INJ.32 / INJ.23 / INJ.36

INJ.235

Screws for fastening doorframes and insulated panels

Ref Thread

INJ.32 M08 1000 pcs

INJ.23 M10 1000 pcs

INJ.36 M12 1000 pcs

Overinjected steel screw

Washer for screw

Recommended for ceiling suspensions and outdoor fixations

Sold separatly.


Ref Thread

INJ.235 M10 500 pcs

RefINJ.24 1000 pcs

INJ.24



Important>> Above screws feature thermal break even when used with steel threaded rods (alternative to nylon) Rods are not in our product range.>> Other colours on demand


Ref Measurements

FIX.01 M10 thread size 1 set 50 sets 300 sets

FIX.02 M10 thread size 1 set 50 sets 250 sets

FIX.03 ø 08 or 10 or 12 mm 1 set 50 sets

Fixations ceiling suspension

FIX.03

FIX.02

FIX.01

Fixations

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Other Castel Engineering productranges

Air conditioningDoor hardware components for door manufacturers

CORROSION FREE

forget rust stains!

30


Air conditioningfor door manufacturers for split installations

CORROSION FREE

forget rust stains!WITH

Anti-slip Stripes

31

lm = linear meter

CASTEL ENGINEERING BELGIUM - Head QuartersRue de la Royenne 847700 Mouscron - BelgiumT + 32 (0)56 33 68 40F + 32 (0)56 33 78 [email protected]

CASTEL ENGINEERING POLSKATomaszowice Kol. 12621-002 Tomaszowice, PolandT + 48 (0)81 503 28 22F + 48 (0)81 503 15 [email protected]

www.castel-engineering.com

Castel Engineering Group

All pictures in this brochure are for illustration purposes only. Data may change without prior notice.

CASTEL ENGINEERING PROFILES UKUnit 4, The Townsend Centre, Blackburn Road,Houghton Regis,Beds LU5 5BQ - UKTel. / Fax No. +44 (0) 1582 66 33 88info@castel-engineeringprofi les.comwww.castel-engineeringprofi les.com

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Castel Cool Catalog