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1
Trident Group.
Trident – Geographies
Punjab, India – Dhaula Campus600 AcresHome Textiles, Energy and Paper UnitsTakshashila (Center of Excellence)
Punjab, India – Sanghera Campus350 AcresYarn Units, Ananda (Leadership Workshop Center)
Madhya Pradesh, India – Budhni Campus800 AcresYarn and Proposed Home Textiles Units
Corporate Office – Ludhiana, Punjab (India)Sales Offices in NY (US), Delhi and Mumbai (India)
2
Diversification through Integration
TRIDENT YARN3.94 Lakhs Spindles/
275 MTs per day
ENERGY50 MW per day
TRIDENT PAPER475 MTs per day
Power
Power
Power & Steam
Power & Steam
Steam & Sulphuric Acid
TOWELBATHROBES TRIDENT CHEM275 MTs per day
Terry Fabric
Power & Steam
Power
Sulphuric Acid
Yarn
Sulphuric Acid
3
ENERGY CONSUMPTION DETAILS
S.NO. ENERGY
CONSUMPTION
AMOUNT
UNIT OF
MEASUREMENT
1 ELECTRICITY 125,297,782 KWH
2 STEAM 6500 MT/DAY
3 GROUND WATER 3650000 M3/YEAR
4 RECYCLED WATER 1095000 M3/YEAR4 RECYCLED WATER 1095000 M3/YEAR
5 CO2 EMISSION 199429 TON CO2 EQ
Projects for FY 2013-2014
S.No. Project Name UOM Baseline Target
1 Reduction in specific power consumption in pulp area KWH/MT 317 264
2 Reduction in specific steam consumption in pulp area MT/MT 2.68 2.41
3 To improve the condensate return from towel and paper % 66 74
4 Reduction in specific power consumption in Paper machine KWH/MT 344 335
5 Reduction in specific steam consumption in Paper machine MT/MT 2.11 2.07
6 Reduction in specific power consumption in towel manufactring KWH/MT 2.69 2.41
7 Reduction in specific Steam consumption in towel manufactring MT/MT 7.08 6.2
To increase the usage of Hot water consumtion( from 850 Kl/day
8
To increase the usage of Hot water consumtion( from 850 Kl/day
to 1000 Kl/day) and reduction in soft water consumption(102lt/kg
to 95 lt/kg) in Dye House by 31st July,2013 KL/day 850 1000
9
To reduce the power consumption in WFL from 293 Kw-h/MT to
264 Kw-h/MT by Septermber-13 KWH/MT 293 264
10
To reduce the soft water consumption(From 102lt/kg to 95 lt/kg)
in Dye House by 31st July,2013 LTR/kg 102 95
Initiatives Linked to energy conservation projects
UOM Saving Value
1
Reduction in Power consumption of Pm-1 drives by changing
the present open gear system with Silent drive system PM I 225 KW / year 336384
2
Steam savings from Blow heat Recovery System, converting
vent system from batch digesters to heat water.PULP 320 MT / year 100
3
Reduction in steam Consumption by commissioning of closed
hood with heat recovery system PM I 100 MT / year 8760
4
Reduction in steam Consumption by modification of PM-1
steam & condensate system PM I 125 MT / year 9000
KW / year 566940
MT / year 2244PM-2 3955
ENERGY CONSERVATION PLANNER 2013-2014Estimated Savings*Approx.Investment
( in Lacs)Implementation AreaProject TitleS no
Rope less tail treading system to reduce tail treading timeMT / year 2244
6 Replacement of poor MC pumps (3) with efficient MC pumps WFL 180 KW / year 378432
7 Blow Heat Recovery project WFL 334 MT / year 23800
8 MC PUMPS 9nos (VFD to be provide ) SFL 40 KW / year 578160
MT / year 3432
KW / year 262500
10 Modification & up gradation of the RB-2 Rec-2 100 MT / year 1890
11
Improving the firing liquor concentration ( mix feed from evap-
1&2) , furnace stability & improving the asset condition ( Like
ESP internal & casing, Air & FG ducting, SBs) Rec-1 70 MT / year 23800
12 Installation of VFD on FD Fan of Boiler 2/3 Energy 2/3 40 KW/year 326400
PM-2 395
Rec-2
Installation of the additional finisher effect in Evap-2 for
increasing the production
5
9 500
Rope less tail treading system to reduce tail treading time
Initiatives Linked to energy conservation projects
UOM Saving Value
1Replacement of Electrical heater by
Steam Radiator3 KW / year 350000
2
Installation of main header of size 6" in
place of 4" to improve the water flow in
process house with lower pump running
6 KW / year 72000
3
Installation of new ss line of 10" for
Effluent transfer from shortest route to
reduce power consumption
14 KW / year 70000
4
Replacement/Modification of Sot water
line for Dye house for reduction in 1.5 KW / year 73000
Energy Conservation planner (2013-2014)
S no Project TitleInvestment
(Tentative in Lacs)
Estimated Savings*
energy of Pumping at pump house.
5Installation of VFD 2 nos. for Blowers on
Stenter machine no 2.1.5 KW / year 87600
6 Atomization of soft water transfer system 2 KW / year 36500
7
Introduction of LED technology for
lighting1.53 KW / year 18250
30 49.5145 707350Total
Summary of initiatives
� No. of initiatives – 60� Total investment involved- 3.53 crores� Estimated savings- 7.32 crores� Estimated savings- 7.32 crores� Payback Period- 6months
Management's perspective
ENERGY MANAGEMENT POLICY
Improvement In
Grey Folding Processby
Value Stream Mapping through
11
through
Low Cost Automation under
TPM pillar KK Kobetsu Kaizen