11
1 Trident Group.

casestudytridentgroup-130311072223-phpapp02.pdf

Embed Size (px)

Citation preview

Page 1: casestudytridentgroup-130311072223-phpapp02.pdf

1

Trident Group.

Page 2: casestudytridentgroup-130311072223-phpapp02.pdf

Trident – Geographies

Punjab, India – Dhaula Campus600 AcresHome Textiles, Energy and Paper UnitsTakshashila (Center of Excellence)

Punjab, India – Sanghera Campus350 AcresYarn Units, Ananda (Leadership Workshop Center)

Madhya Pradesh, India – Budhni Campus800 AcresYarn and Proposed Home Textiles Units

Corporate Office – Ludhiana, Punjab (India)Sales Offices in NY (US), Delhi and Mumbai (India)

2

Page 3: casestudytridentgroup-130311072223-phpapp02.pdf

Diversification through Integration

TRIDENT YARN3.94 Lakhs Spindles/

275 MTs per day

ENERGY50 MW per day

TRIDENT PAPER475 MTs per day

Power

Power

Power & Steam

Power & Steam

Steam & Sulphuric Acid

TOWELBATHROBES TRIDENT CHEM275 MTs per day

Terry Fabric

Power & Steam

Power

Sulphuric Acid

Yarn

Sulphuric Acid

3

Page 4: casestudytridentgroup-130311072223-phpapp02.pdf

ENERGY CONSUMPTION DETAILS

S.NO. ENERGY

CONSUMPTION

AMOUNT

UNIT OF

MEASUREMENT

1 ELECTRICITY 125,297,782 KWH

2 STEAM 6500 MT/DAY

3 GROUND WATER 3650000 M3/YEAR

4 RECYCLED WATER 1095000 M3/YEAR4 RECYCLED WATER 1095000 M3/YEAR

5 CO2 EMISSION 199429 TON CO2 EQ

Page 5: casestudytridentgroup-130311072223-phpapp02.pdf

Projects for FY 2013-2014

S.No. Project Name UOM Baseline Target

1 Reduction in specific power consumption in pulp area KWH/MT 317 264

2 Reduction in specific steam consumption in pulp area MT/MT 2.68 2.41

3 To improve the condensate return from towel and paper % 66 74

4 Reduction in specific power consumption in Paper machine KWH/MT 344 335

5 Reduction in specific steam consumption in Paper machine MT/MT 2.11 2.07

6 Reduction in specific power consumption in towel manufactring KWH/MT 2.69 2.41

7 Reduction in specific Steam consumption in towel manufactring MT/MT 7.08 6.2

To increase the usage of Hot water consumtion( from 850 Kl/day

8

To increase the usage of Hot water consumtion( from 850 Kl/day

to 1000 Kl/day) and reduction in soft water consumption(102lt/kg

to 95 lt/kg) in Dye House by 31st July,2013 KL/day 850 1000

9

To reduce the power consumption in WFL from 293 Kw-h/MT to

264 Kw-h/MT by Septermber-13 KWH/MT 293 264

10

To reduce the soft water consumption(From 102lt/kg to 95 lt/kg)

in Dye House by 31st July,2013 LTR/kg 102 95

Page 6: casestudytridentgroup-130311072223-phpapp02.pdf

Initiatives Linked to energy conservation projects

UOM Saving Value

1

Reduction in Power consumption of Pm-1 drives by changing

the present open gear system with Silent drive system PM I 225 KW / year 336384

2

Steam savings from Blow heat Recovery System, converting

vent system from batch digesters to heat water.PULP 320 MT / year 100

3

Reduction in steam Consumption by commissioning of closed

hood with heat recovery system PM I 100 MT / year 8760

4

Reduction in steam Consumption by modification of PM-1

steam & condensate system PM I 125 MT / year 9000

KW / year 566940

MT / year 2244PM-2 3955

ENERGY CONSERVATION PLANNER 2013-2014Estimated Savings*Approx.Investment

( in Lacs)Implementation AreaProject TitleS no

Rope less tail treading system to reduce tail treading timeMT / year 2244

6 Replacement of poor MC pumps (3) with efficient MC pumps WFL 180 KW / year 378432

7 Blow Heat Recovery project WFL 334 MT / year 23800

8 MC PUMPS 9nos (VFD to be provide ) SFL 40 KW / year 578160

MT / year 3432

KW / year 262500

10 Modification & up gradation of the RB-2 Rec-2 100 MT / year 1890

11

Improving the firing liquor concentration ( mix feed from evap-

1&2) , furnace stability & improving the asset condition ( Like

ESP internal & casing, Air & FG ducting, SBs) Rec-1 70 MT / year 23800

12 Installation of VFD on FD Fan of Boiler 2/3 Energy 2/3 40 KW/year 326400

PM-2 395

Rec-2

Installation of the additional finisher effect in Evap-2 for

increasing the production

5

9 500

Rope less tail treading system to reduce tail treading time

Page 7: casestudytridentgroup-130311072223-phpapp02.pdf

Initiatives Linked to energy conservation projects

UOM Saving Value

1Replacement of Electrical heater by

Steam Radiator3 KW / year 350000

2

Installation of main header of size 6" in

place of 4" to improve the water flow in

process house with lower pump running

6 KW / year 72000

3

Installation of new ss line of 10" for

Effluent transfer from shortest route to

reduce power consumption

14 KW / year 70000

4

Replacement/Modification of Sot water

line for Dye house for reduction in 1.5 KW / year 73000

Energy Conservation planner (2013-2014)

S no Project TitleInvestment

(Tentative in Lacs)

Estimated Savings*

energy of Pumping at pump house.

5Installation of VFD 2 nos. for Blowers on

Stenter machine no 2.1.5 KW / year 87600

6 Atomization of soft water transfer system 2 KW / year 36500

7

Introduction of LED technology for

lighting1.53 KW / year 18250

30 49.5145 707350Total

Page 8: casestudytridentgroup-130311072223-phpapp02.pdf

Summary of initiatives

� No. of initiatives – 60� Total investment involved- 3.53 crores� Estimated savings- 7.32 crores� Estimated savings- 7.32 crores� Payback Period- 6months

Page 9: casestudytridentgroup-130311072223-phpapp02.pdf

Management's perspective

Page 10: casestudytridentgroup-130311072223-phpapp02.pdf

ENERGY MANAGEMENT POLICY

Page 11: casestudytridentgroup-130311072223-phpapp02.pdf

Improvement In

Grey Folding Processby

Value Stream Mapping through

11

through

Low Cost Automation under

TPM pillar KK Kobetsu Kaizen