Capability Statement - Still Engineeringstillengineering.com/wp-content/uploads/2014/06/Still-Engineering... · P 02 6331 4444 - 56 Bant Street, Bathurst, NSW 2795 - - Jun 2014 Capability

P 02 6331 4444 - 56 Bant Street, Bathurst, NSW 2795 - www.stillengineering.com - Jun 2014

Capability Statement

Business Overview

Still Engineering is based in Bathurst, NSW. The company was founded in 2005 and is established as

a highly reliable engineering company offering small and large scale fabrication, project

construction, structural steel and skilled labour hire needs to Central Western NSW and the Greater

Sydney area.

Currently employing a team of 60 highly skilled boilermakers, diesel mechanics, fitters and labourers,

Still Engineering are a trusted, reliable and highly regarded company within the region. The company

operates from a state-of-the-art 1,000m2 workshop in Bathurst on a 4,500m2 site. Still Engineering is

able to fabricate, store and deliver large scale requirements in short time-frames.

This capability statement provides further information on Still Engineering’s services and includes:

Field Services

Protective Coatings and Blasting

Fabrication

Crane and Access Solutions

Still Engineering’s ethos is high quality workmanship, done fast and safely, saving our customers

both time and money.


Field Services Capability

Still Engineering’s Field Services Division provides mine fabrication and mine maintenance services

under contract to a number of mines throughout NSW, and are an affiliate provider of maintenance

services for Metso Minerals Australia.

Still Engineering has been a key part in the ongoing maintenance of Newcrest Mining’s large scale

Cadia Valley Operations for over 7 years. We provide 50 full time skilled contractors and associated

equipment.

We also provide direct support to Metso Minerals Australia (OEM) for screen maintenance at

Centennial Coal.

Our teams are experienced with both soft and hard rock environments. The Still Field Services team

provide an extremely cost effective maintenance solution and are passionate about service delivery

to our customers. We have an outstanding track record of reliability and safety.

Skills Experience

Mechanical fitters Specialty ‘Vertimill’ rebuilds

Boilermakers Total crusher rebuilds

Fabricators Chute relining

Riggers Float cells refurbishment

Crane operators Conveyer maintenance

Forklift drivers Shift coverage

Truck drivers OEM trained screen maintenance

EWP operators Underground fixed plant maintenance

Confined space trained Pump rebuilds

Working at heights trained Mobile sand blasting and protective coating

Trade assistants UG mobile fleet maintenance

All site compliant tooling provided

All vehicles site compliant

Polyurea spraying

Experienced supervision


Protective Coatings and Blasting Capability Still Engineering provides a range of superior polyurea coating, lining and joint sealant systems.

Providing corrosion protection and abrasion resistance, polyurea protection systems also have

significant advantages over conventional solutions for joint fill and caulk applications due to their

fast set nature, high elongation and durability. Polyurea coatings and linings can be applied over a

great variety of surfaces including concrete and steel, and can be applied on site with minimal

disruption to operations.

Still Engineering’s polyurea protective coating systems provide:

Corrosion protection

Impact protection

Vibration reduction

Waterproofing

Chemical, environment or atmospheric resistance

Structural reinforcement

Polyurea and polyurethane coatings are used in the following applications:

Steel footings and mountings that are subjected to water or vibration

Heavy fixed plant subject to abrasion and impact

Pipe/pipeline coatings and linings

Tank coatings and linings

Truck and ute bed liners

Joint filling/caulking over expansion joints and other applications

Sewer linings and access holes

Flooring and parking decks

Bridge coating

Rail car lining and track containment

Landscape and water containment

Fuel storage and containment

Roof coating and repair

Still Engineering’s range of protective coatings also have the following advantages when compared

to conventional coating types:

Fast reactivity, set and cure allowing rapid project turn around

Solventless, no VOCs and low odour

Flexible seamless and resilient


Fabrication and Workshop Capability

Still Engineering’s Fabrication Division is highly proficient in pressure welding, MIG, TIG, Stick or Oxy-

Acetylene welding and can fabricate steel components of all sizes.

Bathurst Workshop

1,000m2 workshop

3,500m2 storage premises

10 ton overhead travelling crane

Plasma and oxy profile cutter

12mm x 3m cut guillotine

Forklifts

2 x Lincoln Air Vantage 500s

Telehandler

Sand blasting and paint facilities

Training room

Polyurea and protective coatings truck

2 x Isuzu 3.5 tonne trucks

12 x Fully equipped mine spec vehicles

Pantech tool truck

16 ton Mack delivery truck

Still Engineering also has supply arrangements in place to provide:

Up to 200+ ton crane usage

Large CNC machine workshop

Crane and Access Capability Still Engineering is experienced with all types of lifting work. This experience extends to numerous

large lifts of heavy fixed plant in excess of 30 tons. We provide fully equipped and supervised teams.

Our lifting team can also provide services for pipe turning and maintenance.

We supply:

Riggers

Dogmen

Crane operators

Crane types up to 200 ton

All required slings, come-alongs and other lifting equipment

Fully equipped teams at extremely short notice


Recent Fabrication Projects

Still Engineering has completed a number of very innovative and exciting projects in recent years.

Below is a list of some recent major fabrication works as well as a selection of photos.

2012 - 2014 Newcrest Mining Limited – Cadia East Project

Supply of 3 x 90 meter crane rails for underground operation

Supply of structural steel fabrication and modifications for mine expansion infrastructure

2012 Westrac – D12 CAT Dozer Modifications for Xstrata

Supply of 4 modified platforms for large scale mining Dozers for commission for Xstrata

2011 Springwood RSL – REED Constructions

Supply of structural steel fabrications and modifications for large scale construction

2010 Bathurst RSL – New England Constructions


2010 Oberon RSL – New England Constructions


2009 Australian Native Landscapes

Install of a Trommel Screen - Oberon


2009 Install of a Trommel Screen - Oberon


2010 Machinery shed construction for trucking depot – Oberon

2008 Design, fabrication and installation of scissor lift for Highland Pine Products - Oberon


2008 Fabrication and construction of feed processing shed, 50m x 30m - Bathurst

2008 Fabrication of tanks from recycled materials for oil recycling plant - Bathurst


2008 Fabrication of tanks from recycled materials for oil recycling plant - Bathurst

2014 Maintenance of crusher at Newcrest Mining - Cadia


Quality Management System

To deliver high quality fabricated products and services within tight timeframes it is paramount to

have reliable systems in place. Still Engineering maintains a stringent Quality Management System

(QMS) designed around the internationally recognised standards of ISO9001.

The application of a system of processes within the company, together with the identification and

interactions of these processes, and their management, is referred to as a “process approach”.

Still Engineering follows a process approach when developing, implementing and improving the

effectiveness of our QMS, to enhance customer satisfaction by carefully ascertaining, and then

meeting customer requirements.

An advantage of the process approach is the ongoing control that it provides over the linkage

between the individual processes within the system, as well as over their combination and

interaction.

When used within a Quality Management System, our approach emphasizes the importance of:

1. Understanding and meeting requirements,

2. The need to consider processes in terms of added value,

3. Obtaining results of process performance and effectiveness, and

4. Continual improvement of processes based on objective measurement.

Still Engineering’s QMS adheres to the “Plan-Do-Check-Act” (PDCA) system for all processes. PDCA

can be briefly described as follows:

Plan: Establish the objectives and processes necessary to deliver results in accordance with

customer requirements and the organisation's policies.

Do: Collaborate with proven information providers (internally and externally) to design and

implement the processes.

Check: Monitor and measure processes and product against policies, objectives and requirements

for the product and report the results.

Act: Take actions to continually improve process performance.


WHS Management System

Still Engineering is very proud of a long track record of safe operations. We adhere to stringent WHS

management systems and have achieved our safety record in the most hazardous of environments

including underground mine operations, confined space work and significant construction projects,

including working at heights.

Our WHS System is comprised of:

1. Compliance with relevant Acts and Regulations

2. Rigorous safety policies and procedures

3. Proactive and constant senior management involvement in a safety culture

4. Online access for all staff to safety documents, safety policies, procedures and checklists

5. Prestart meetings every day at all work sites

6. Proactive programs such as the 5 P Safety Code created by Still Engineering

7. Risk Management, JSEA and SWP procedures

8. Still Engineering fleet preventative maintenance program

9. Employee training and development program

10. Develop and implement an environmental policy to reduce our ecological footprint

Still Engineering is currently undertaking work to gain ISO4801 accreditation for our WHS System.


Environmental Management System

At Still Engineering we are aware of the growing concerns to our environment, and consideration for

our environment is of the utmost importance to us. Management at Still Engineering have

implemented a systematic approach to minimise and control our impact upon the environment. By

utilising available resources in line with importance to our environment we will be able to comply

with all relevant Acts and Regulations to ensure that the workplace is compliant and without risk to

health and safety, and minimal environmental impact.

The promotion and maintenance of the surrounding environment in which we work is the

responsibility of all Managers and Employees of the company. All employees will be required to

participate in, and contribute to this policy to ensure that the company meets the overall

satisfactory environmental conditions within the workplace.

Our Environmental Management System is comprised of:

1. Compliance with relevant Acts and Regulations

2. Consultation with the necessary authorities regarding safe and effective waste disposal

3. Systematic identification, control, reduction and elimination of environmental risks in the

workplace

4. Proactive reduction of our ecological footprint

5. Working in conjunction with clients to comply with each work site’s policies and procedures

6. Promote employee awareness and attitude through training and supervision

Still Engineering is committed to continuous improvement in our business operations in order to

protect the environment. Still Engineering achieves this in accordance with the requirements of the

law, our clients and the expectations of the general community.

Documents

Capability Statement - Still Engineeringstillengineering.com/wp-content/uploads/2014/06/Still-Engineering... · P 02 6331 4444 - 56 Bant Street, Bathurst, NSW 2795 - - Jun 2014 Capability