Can Rig Top Drive 500 Ton

7/24/2019 Can Rig Top Drive 500 Ton

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Table of Contents

SECTION 1: How To Use This Manual......................................................................................... 1-1

SECTION 2: General Information................................................................................................. 2-1

SECTION 3: Operating Instructions ............................................................................................ 3-1

SECTION 4: Maintenance And Service ....................................................................................... 4-1


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Canrig Top Drive Drilling System


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Contents and Related Publications

OPTIONAL EQUIPMENT

SECTION 5: A. Floor StabilizerB. Wire Line SheaveC. Directional Steering (DSCS)D. Traveling BlockE. Mini ConsoleF. Raised Back-Up WrenchG. Elevator Position AlarmH. Wash Pipe Coupling and Wrench Tool

I . Remote Access Kit

DRAWINGS and PARTS LIST

SECTION 6: PartsA. Rig Specific Configuration and AccessoriesB. Top DriveC. Torque Guide

D. Top Drive Support UnitE. SchematicsF. Drive (SCR/VFD) SchematicsG. Repair Kits

CERTIFICATIONS

SECTION 7: Testing and Certification Data


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SECTION 1:HOW TO USE THIS MANUAL

This complete manual consists of the following:

OPERATING, MAINTENANCE AND SERVICE INSTRUCTIONSSection 2) General InformationSection 3) Operating InstructionsSection 4) Maintenance and Service

OPTIONAL EQUIPMENTSection 5) Operating Instructions, Maintenance and Parts Identification

DRAWINGS and PARTS LIST

Section 6) Detailed Drawings and Bills of Material

CERTIFICATIONSSection 7) Testing and Certification Data


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Section 1: How To Use This Manual

Below is a brief description of each section.

OPERATING, MAINTENANCE AND SERVICE INSTRUCTIONS

SECTION 2: GENERAL INFORMATIONThis section provides specifications and torque characteristics of the Canrig Top DriveDrilling System.

SECTION 3: OPERATING INSTRUCTIONSThis section provides operating instructions and commissioning procedures for the CanrigTop Drive Drilling System.

SECTION 4: MAINTENANCE and SERVICEThis section contains maintenance, troubleshooting and lubrication literature for the CanrigTop Drive Drilling System. Refer to the Component Literature book for more specificlubrication instructions on various components.

SECTION 5: OPTIONAL EQUIPMENTThis section provides where applicable: operating instructions, maintenance,

troubleshooting and lubrication literature, detailed breakdown of drawings that identifycomponent parts that are accompanied by an Engineering Bill of Materials.

SECTION 6: DRAWINGS and PARTS LISTThis section provides a detailed breakdown of the CANRIG TOP DRIVE DRILLINGSYSTEM, and is divided into sections as described below. Drawings that identifycomponent parts are accompanied by an Engineering Bill of Materials which lists Canrig

part numbers for each item.

6A) Ri S ifi C fi ti d A d i d Bill f M t i l


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SECTION 2:GENERAL INFORMATION

SpecificationsTop Drive Model 8050AC-712 .............................................................................................. 2-2

SpecificationsHydraulic Power Unit Model 1220 Twin................................................................................ 2-4

Torque vs. Amp CharacteristicsImperial Units........................................................................................................................ 2-5

Torque vs. Amp CharacteristicsMetric Units........................................................................................................................... 2-6

Torque Curve ........................................................................................................................... 2-7Recommended Make-Up Torque1Values For Rotary Shouldered Drill Collar Connections.... 2-8

Metric Units - Table 2.1 ....................................................................................................... 2-8Imperial Units - Table 2.2 .................................................................................................. 2-11

Recommended Minimum OD* and Make-Up Torque of Weld-On Type Tool Joints by Class 2-14Metric Units - Table 2.3 ..................................................................................................... 2-14Imperial Units - Table 2.4 .................................................................................................. 2-17


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Canrig Model 8050AC-712 Top Drive

SpecificationsTop Drive Model 8050AC-712

Static Hoist RatingElevator Load PathQuill Load Path

500 Tons 454 Tonnes500 Tons 454 Tonnes

API Bearing Rating 413 Tons 375 Tonnes

Electric Motor GE B20 AC (800 HP)

Output Power

ContinuousIntermittent

800 HP 600 KW1 200 HP 900 KW

Gear Ratio 7.120:1

Torque Curve Chart

Continuous Torque Rating 37 400 ft-lb (50 700 Nm) @ 112 RPM

Maximum Speed Rating 15 849 ft-lb (21 489 Nm) @ 265 RPM

Brake Capacity 52 300 ft-lb 70 900 Nm

Maximum Electric Motor Torque(Make-Up Limit is operator adjustable.)

55 250 ft-lb 74 900 Nm

Torque Boost TorqueMake-Up

Break Out 24 000 ft-lb 32 500 Nm37 500 ft-lb 50 800 Nm


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Section 2: General Information

SpecificationsTop Drive Model 8050AC-712

(Continued from previous page.)

Cooling System STANDARD: Local Blower

15 HP, 2 100 scfm flow (11 KW, 60 m3/min) flow

OPTIONAL: Remote Blower

25 HP, 2 100 scfm flow 19 KW, 60 m3/min flow8 inch 20 cm dia hose

Lubrication System 2 HP, 4 GPM flow 1.5 KW, 15 l/min flow

Hydraulic Requirement 12 GPM flow 45 l/min flow2 350 PSI 16 200 KPaPressure compensated control

(see HPU Specifications)

Electrical Power

Max. continuous armature current

Max. intermittent armature current

Max. armature voltage

Frequency

GE B20 AC (800 HP) Motor

800 Amps

1 200 Amps

575 VDC

0 - 140

Weight (without blocks) 29 000 lb 13 200 Kg


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SpecificationsHydraulic Power Unit Model 1220 Twin

Style Twin

Power Rating (per unit) 20 HP 15 KW

Pumps (Quantity: 2) Axial piston, pressure compensated,variable displacement

Pressure 2 350 PSI 16 000 KPa

Flow (per unit) 13 GPM 49 l/min

Motors (Quantity: 2) 20 HP (15 KW), 1 750 RPM,TEFC, 460 or 600 V, 60 Hz

Reservoir Capacity Horizontal Configuration Vertical Configuration

60 US gal 225 litres 77 US gal 290 litres

Filtration 10 micron absolute, pressure and return

Circulation Pumps (Quantity: 2) Gear type, 5 GPM (19 l/min)

Cooling Air to oil5 HP capacity at 77F temp rise3.7 KW capacity at 25C temp rise

Other features Safety pressure relief


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Torque vs. Amp CharacteristicsImperial Units

Torque produced by an AC motor must be calculated by the AC Drive. It cannot bedetermined simply from the current in each phase of the motor.

Please refer to the Torque Curve on page 2-7 for more information.


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Torque vs. Amp CharacteristicsMetric Units

Torque produced by an AC motor must be calculated by the AC Drive. It cannot bedetermined simply from the current in each phase of the motor.

Please refer to the Torque Curve on page 2-7 for more information.


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Torque Curve

Canrig Top Drive Model8050AC-712

GEAR RATIO: 7.210:1 MAX. RPM : 265 DRIVE LIMITED: 800 HP TORQUE BOOST MAX. 24000 Ft*lbs

0

10000

20000

30000

40000

50000

60000

0 50 100 150 200 250 300RPM

Torque

Continuous


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Canrig Model 8050AC-712 Top DriveAPI RP 7G

Recommended Make-Up Torque1Values For Rotary Shouldered Drill Collar ConnectionsMetric Units - Table 2.1

(See footnotes for use of this table on page 2-10.)

1 2 3 4 5 6 7 8 9 10 11 12 13

Connection Minimum Make-up Torque N/m2

Bore of Drill Collar, millimeters

Size, mm Type OD, mm 25.4 31.8 38.1 44.5 50.8 57.2 63.5 71.4 76.2 95.3

API NC 23 76.20 *3 469 *3 469 * 3 469

79.38 *4 605 *4 605 3 661

82.55 5 532 4 684 3 661

60.33 Regular 76.20 *3 099 *3 099 2 419

79.38 *4 188 3 560 2 419

82.55 4 543 3 560 2 419

73.03 PAC3 76.20 *5 251 *5 251 4 047

79.38 *6 868 5 741 4 047

82.55 7 200 5 741 4 047

60.33 API IF 88.90 *6 370 *6 370 5 113API NC 26 95.25 7 608 6 456 5 113

73.03 Regular 88.90 *5 308 *5 308 *5 308

95.25 7 974 6 847 5 535

98.43 7 974 6 847 5 535

73.03 Slim Hole

73.03 Extra Hole 95.25 *5 655 *5 655 *5 655

88.90 Dbl. Streamline 98.43 *7 402 *7 402 *7 402

73.03 Mod. Open 104.78 *11 146 *11 146 10 280

73.03 API IF 98.43 *6 417 *6 417 *6 417 *6 417

API NC 31 104.78 *10 220 *10 220 *10 220 9 478

88.90 Regular 104.78 *8 942 *8 942 *8 942 *8 942 7 862

107.95 *10 906 *10 906 *10 906 9 840 7 862

114.30 14 481 13 158 11 609 9 840 7 862

88.90 Slim Hole 107.95 *12 251 *12 251 11 287 9 478 7 456

114.30 14 226 12 872 11 287 9 478 7 456

API NC 35 114.30 *12 500 *12 500 *12 500 10 249

120.65 16 974 14 972 12 726 10 249

127.00 16 974 14 972 12 726 10 249

88.90 Extra Hole 107.95 *7 138 *7 138 *7 138 7 138

101.60 Slim Hole 114.30 *11 726 *11 726 *11 726 11 494

88.90 Mod. Open 120.65 *16 698 16 324 14 029 11 494

127.00 18 370 16 324 14 029 11 494

133.35 18 370 16 324 14 029 11 49488.90 API IF 120.65 *13 811 *13 811 *13 811 *13 811 1 1 500

API NC 38 127 00 *19 291 *19 291 17 850 15 181 11 500


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Section 2: General InformationAPI RP 7G


(Continued from previous page. See footnotes for use of this table on page 2-10.)

1 2 3 4 5 6 7 8 9 10

Minimum Make-up Torque N/m2Connection


Size, mm Type OD, mm 57.2 63.5 71.4 76.2 82.6 88.9 95.3

114.30 Extra Hole 146.05 *24 532 *24 532 *24 532 *24 532

API NC 46 152.40 *32 393 *32 393 31 015 28 090

101.60 API IF 158.75 38 753 35 510 31 015 28 090

114.30 Semi IF 165.10 38 753 35 510 31 015 28 090

127.00 Dbl. Streamline 171.45 38 753 35 510 31 015 28 090

114.30 Mod. Open

114.30 H-904 146.05 *24 920 *24 920 *24 920 *24 920

152.40 *32 751 *32 751 32 029 29 114

158.75 39 736 36 507 32 029 29 114

165.10 39 736 36 507 32 029 29 114

171.45 39 736 36 507 32 029 29 114

127.00 H-904 158.75 *35 073 *35 073 *35 073 *35 073 33 175165.10 *44 111 *44 111 40 660 37 572 33 175

171.45 48 809 45 397 40 660 37 572 33 175

177.80 48 809 45 397 40 660 37 572 33 175

114.30 API IF 158.75 *31 815 *31 815 *31 815 *31 815 *31 815

API NC 50 165.10 *41 046 *41 046 *41 046 *41 046 36 892

127.00 Extra Hole 171.45 *50 814 49 545 44 639 41 443 36 892

127.00 Mod. Open 177.80 53 078 49 545 44 639 41 443 36 892

139.70 Dbl. Streamline 184.15 53 078 49 545 44 639 41 443 36 892

127.00 Semi IF 190.50 53 078 49 545 44 639 41 453 36 892

139.70 H-904 171.45 *47 725 *47 725 *47 725 47 218 42 570

177.80 *58 076 55 482 50 481 47 218 42 570

184.15 59 080 55 482 50 481 47 218 42 570

190.50 59 080 55 482 50 481 47 218 42 570

139.70 API Regular 171.45 *44 174 *44 174 *44 174 *44 174 42 175

177.80 *54 516 *54 516 50 113 46 839 42 175

184.15 58 751 55 135 50 113 46 839 42 175

190.50 58 751 55 135 50 113 46 839 42 175

139.70 API Full Hole 177.80 *45 310 *45 310 *45 310 *45 310 *45 310

184.15 *56 700 *56 700 *56 700 *56 700 *56 700

190.50 *68 681 *68 681 66 047 62 498 57 440

196.85 75 394 71 483 66 047 62 498 57 440

API NC 56 184.15 *56 009 *56 009 *56 009 *56 009

190.50 *67 850 66 690 63 175 58 166

196.85 72 075 66 690 63 175 58 166

203.20 72 075 66 690 63 175 58 166

168.28 API Regular 190.50 *64 170 *64 170 *64 170 *64 170

196.85 *76 932 73 778 70 124 64 912203.20 79 375 73 778 70 124 64 912

209 55 79 375 73 778 70 124 64 912


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(Continued from previous page. See footnotes for use of this table.)

1 2 3 4 5 6 7 8 9 10

Minimum Make-up Torque N/m2Connection


Size, mm Type OD, mm 57.2 63.5 71.4 76.2 82.5 88.9 95.3

193.68 API Regular 215.90 *83 536 *83 536 *83 536 *83 536 *83 536 *83 536 222.25 *99 810 *99 810 *99 810 *99 810 *99 810 *99 810 228.60 *116 783 *116 783 *116 783 116 478 109 998 103 074 234.95 133 184 126 728 122 506 116 478 109 998 103 074 241.30 133 184 126 728 122 506 116 478 109 998 103 074

193.68 H-904 228.60 *100 983 *100 983 *100 983 *100 983 *100 983 *100 983

234.95 *118 946 *118 946 *118 946 *118 946 *118 946 *118 946 241.30 *137 620 *137 620 *137 620 *137 620 *137 620 133 162

219.08 API Regular 254.00 *151 224 *151 224 *151 224 *151 224 *151 224 *151 224 260.35 *173 239 *173 239 *173 239 *173 239 *173 239 172 922 266.70 *196 064 *196 064 195 188 188 290 180 865 172 922

219.08 H-904

260.35 *156 946 *156 946 *156 946 *156 946 *156 946 *156 946 266.70 *179 877 *179 877 *179 877 *179 877 *179 877 *179 877

177.80 H-904 222.25 *94 128 *94 128 93 016 86 915 80 395

(with low torque face) 228.60 102 667 98 692 93 016 86 915 80 395

193.68 API Regular 234.95 *101 096 *101 096 *101 096 *101 096 (with low torque face) 241.30 *119 578 *119 578 114 038 106 891 247.65 126 944 120 725 114 038 106 891 254.00 126 944 120 725 114 038 106 891

193.68 H-904 247.65 *126 775 *126 775 *126 775 *126 775 *126 775

(with low torque face) 254.00 *146 958 *146 958 *146 958 144 068 136 646 260.35 161 966 157 456 151 007 144 068 136 646 266.70 161 966 157 456 151 007 144 068 136 646

219.08 API Regular 273.05 *156 117 *156 117 *156 117 *156 117 (with low torque face) 279.40 *180 719 *180 719 *180 719 *180 719

285.75 204 153 196 981 189 258 180 995219.08 H-90

4 273.05 *128 564 *128 564 *128 564 *128 564

(with low torque face) 279.40 *153 210 *153 210 *153 210 *153 210 285.75 *178 688 *178 688 *178 688 *178 688

Notes:


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Recommended Make-Up Torque1Values For Rotary Shouldered Drill Collars

Imperial Units - Table 2.2(See footnotes for use of this table on Page 2-13.)

1 2 3 4 5 6 7 8 9 10 11 12 13

Connection Minimum Make-up Torque ft-lb2

Bore of Drill Collar, inches

Size, in. Type OD, in. 1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 13/16 3 3 3/4

API NC 23 3 *2 508 *2 508 *2 508

3 1/8 *3 330 *3 330 2 647

3 1/4 4 000 3 387 2 647

2 3/8 Regular 3 *2 241 *2 241 1 749

3 1/8 *3 028 2 574 1 749

3 1/4 3 285 2 574 1 749

2 7/8 PAC3

3 *3 797 *3 797 2 926

3 1/8 *4 966 4 151 2 926

3 1/4 5 206 4 151 2 926

2 3/8 API IF 3 1/2 *4 606 *4 606 3 697API NC 26 3 3/4 5 501 4 668 3 697

2 7/8 Regular 3 1/2 *3 838 *3 838 *3 838

3 3/4 5 766 4 951 4 002

3 7/8 5 766 4 951 4 002

2 7/8 Slim Hole

2 7/8 Extra Hole 3 3/4 *4 089 *4 089 *4 089

3 1/2 Dbl. Streamline 3 7/8 *5 352 *5 352 *5 352

2 7/8 Mod. Open 4 1/8 *8 059 *8 059 7 433

2 7/8 API IF 3 7/8 *4 640 *4 640 *4 640 *4 640

API NC 31 4 1/8 *7 390 *7 390 *7 390 6 853

3 1/2 Regular 4 1/8 *6 466 *6 466 *6 466 *6 466 5 685

4 1/4 *7 886 *7 886 *7 886 7 115 5 685

4 1/2 10 471 9 514 8 394 7 115 5 685

3 1/2 Slim Hole 4 1/4 *8 858 *8 858 8 161 6 853 5 391

4 1/2 10 286 9 307 8 161 6 853 5 391

API NC 35 4 1/2 *9 038 *9 038 *9 038 7 411

4 3/4 12 273 10 826 9 202 7 411

5 12 273 10 826 9 202 7 411

3 1/2 Extra Hole 4 1/4 *5 161 *5 161 *5 161 *5 161

4 Slim Hole 4 1/2 *8 479 *8 479 *8 479 8 311

3 1/2 Mod. Open 4 3/4 *12 074 11 803 10 144 8 311

5 13 283 11 803 10 144 8 311

5 1/4 13 283 11 803 10 144 8 3113 1/2 API IF 4 3/4 *9 986 *9 986 *9 986 *9 986 8 315

API NC 38 5 *13 949 *13 949 12 907 10 977 8 315


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Recommended Make-Up Torque1 Values For Rotary Shouldered Drill CollarsImperial Units - Table 2.2

(Continued from previous page. See footnotes for use of this table on Page 2-13.)

1 2 3 4 5 6 7 8 9 10

Minimum Make-up Torque ft-lb2Connection

Bore of Drill Collar, inchesSize, in. Type OD, in. 2 1/4 2 1/2 2 13/16 3 3 1/4 3 1/2 3 3/4

4 1/2 Extra Hole 5 3/4 *17 738 *17 738 *17 738 *17 738

API NC 46 6 *23 422 *23 422 22 426 20 311

4 API IF 6 1/4 28 021 25 676 22 426 20 311

4 1/2 Semi IF 6 1/2 28 021 25 676 22 426 20 311

5 Dbl. Streamline 6 3/4 28 021 25 676 22 426 20 311

4 1/2 Mod. Open

4 1/2 H-904 5 3/4 *18 019 *18 019 *18 019 *18 019

6 *23 681 *23 681 23 159 21 051

6 1/4 28 732 26 397 23 159 21 051

6 1/2 28 732 26 397 23 159 21 051

6 3/4 28 732 26 397 23 159 21 051

5 H-904

6 1/4 *25 360 *25 360 *25 360 *25 360 23 9886 1/2 *31 895 *31 895 29 400 27 167 23 988

6 3/4 35 292 32 825 29 400 27 167 23 988

7 35 292 32 825 29 400 27 167 23 988

4 1/2 API IF 6 1/4 *23 004 *23 004 *23 004 *23 004 *23 004

API NC 50 6 1/2 *29 679 *29 679 *29 679 *29 679 26 675

5 Extra Hole 6 3/4 *36 742 35 824 32 277 29 966 26 675

5 Mod. Open 7 38 379 35 824 32 277 29 966 26 675

5 1/2 Dbl. Streamline 7 1/4 38 379 35 824 32 277 29 966 26 675

5 Semi IF 7 1/2 38 379 35 824 32 277 29 973 26 675

5 1/2 H-904 6 3/4 *34 508 *34 508 *34 508 34 142 30 781

7 *41 993 40 117 36 501 34 142 30 781

7 1/4 42 719 40 117 36 501 34 142 30 781

7 1/2 42 719 40 117 36 501 34 142 30 781

5 1/2 API Regular 6 3/4 *31 941 *31 941 *31 941 *31 941 30 495

7 *39 419 *39 419 36 235 33 868 30 495

7 1/4 42 481 39 866 36 235 33 868 30 495

7 1/2 42 481 39 866 36 235 33 868 30 495

5 1/2 API Full Hole 7 *32 762 *32 762 *32 762 *32 762 *32 762

7 1/4 *40 998 *40 998 *40 998 *40 998 *40 998

7 1/2 *49 661 *49 661 47 756 45 190 41 533

7 3/4 54 515 51 687 47 756 45 190 41 533

API NC 56 7 1/4/ *40 498 *40 498 *40 498 *40 498

7 1/2 *49 060 48 221 45 680 42 058

7 3/4 52 115 48 221 45 680 42 058

8 52 115 48 221 45 680 42 058

6 5/8 API Regular 7 1/2 *46 399 *46 399 *46 399 *46 399

7 3/4 *55 627 53 346 50 704 46 9368 57 393 53 346 50 704 46 936

8 1/4 57 393 53 346 50 704 46 936


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Recommended Make-Up Torque1Values For Rotary Shouldered Drill Collars

Imperial Units - Table 2.2(Continued from previous page. See footnotes for use of this table.)

1 2 3 4 5 6 7 8 9 10

Minimum Make-up Torque ft-lb2Connection

Bore of Drill Collar, inchesSize, in. Type OD, in. 2 1/4 2 1/2 2 13/16 3 3 1/4 3 1/2 3 3/4

7 5/8 API Regular 8 1/2 *60 402 *60 402 *60 402 *60 402 *60 402 *60 402 8 3/4 *72 169 *72 169 *72 169 *72 169 *72 169 *72 169 9 *84 442 *84 442 *84 442 84 221 79 536 74 529 9 1/4 96 301 91 633 88 580 84 221 79 536 74 529 9 1/2 96 301 91 633 88 580 84 221 79 536 74 529

7 5/8 H-904 9 *73 017 *73 017 *73 017 *73 017 *73 017 *73 017

9 1/4 *86 006 *86 006 *86 006 *86 006 *86 006 *86 006 9 1/2 *99 508 *99 508 *99 508 *99 508 *99 508 96 285

8 5/8 API Regular 10 *109 345 *109 345 *109 345 *109 345 *109 345 *109 345 10 1/4 *125 263 *125 263 *125 263 *125 263 *125 263 125 034 10 1/2 *141 767 *141 767 141 134 136 146 130 777 125 034

8 5/8 H-90

4

10 1/4 *113 482 *113 482 *113 482 *113 482 *113 482 *113 482 10 1/2 *130 063 *130 063 *130 063 *130 063 *130 063 *130 063

7 H-904 8 3/4 *68 061 *68 061 67 257 62 845 58 131

(with low torque face) 9 74 235 71 361 67 257 62 845 58 131

7 5/8 API Regular 9 1/4 *73 099 *73 099 *73 099 *73 099 (with low torque face) 9 1/2 *86 463 *86 463 82 457 77 289 9 3/4 91 789 87 292 82 457 77 289 10 91 789 87 292 82 457 77 289

7 5/8 H-904 9 3/4 *91 667 *91 667 *91 667 *91 667 *91 667

(with low torque face) 10 *106 260 *106 260 *106 260 104 171 98 804 10 1/4 117 112 113 851 109188 104 171 98 804 10 1/2 117 112 113 851 109188 104 171 98 804

8 5/8 API Regular 10 3/4 *112 883 *112 883 *112 883 *112 883 (with low torque face) 11 *130 672 *130 672 *130 672 *130 672

11 1/4 147 616 142 430 136 846 130 8718 5/8 H-90

4 10 3/4 *92 960 *92 960 *92 960 *92 960

(with low torque face) 11 *110 781 *110 781 *110 781 *110 781 11 1/4 *129 203 *129 203 *129 203 *129 203


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Recommended Minimum OD* and Make-Up Torque of Weld-On Type Tool Joints by ClassMetric Units - Table 2.3

(See footnotes for use of this table on page 2-16.)

1 2 3 4 5 6 7 8 9 10 11 12 13

Drill Pipe New Tool Joint Data Premium Class Class 2

NomSize,mm

NomWt.Kg/m TypeUpsetand

Grade

Connection New ODmm New IDmm Make-upTorque6

mm

Min ODTool Jointmm.

Min BoxShoulderwith

EccentricWearmm

Make-upTorque forMin OD

Tool JointN-m

Min ODTool Jointmm

Min BoxShoulderwith

EccentricWearmm


Tool JointN-m

60.33 0.67 EU 75 NC 26 85.73 44.45 5,705 B 79.38 1.19 2,690 78.58 0.79 2,336

0.67 EU 75 W.O. 85.73 50.80 3,576 P 77.79 1.59 2,758 76.99 1.19 2 ,415

0.67 EU 75 2 3/8 ONLW 79.38 50.80 3,752 P 76.20 1.59 2,531 75.41 1.19 2,198

0.67 EU 75 2 3/8 SL-H90 82.55 50.80 4,251 P 75.41 1.59 2,760 74.61 1.19 2,387

60.33 0.92 IU 75 2 3/8 PAC2 73.03 34.93 3,890 P 70.64 3.57 3,395 69.06 2.78 2,842

0.92 EU 75 NC 26 85.73 44.45 5,705 B 80.96 1.98 3,412 80.17 1.59 3,048

0.92 EU 75 2 3/8 SL-H90 82.55 50.80 4,251 P 76.99 2.38 3,525 75.41 1.59 2,760

0.92 EU 75 2 3/8 OHSW 82.55 44.45 5,381 B 77.79 2.38 3,214 76.99 1.98 2,870

60.33 0.92 EU 95 NC 26 85.73 44.45 5,705 B 82.55 2.78 4,156 81.76 2.38 3,781

60.33 0.92 EU 105 NC 262 85.73 44.45 5,705 B 83.34 3.18 4,535 82.55 2.78 4,156

73.03 0.95 EU 75 NC 31 104.78 53.98 9,850 P 93.66 1.98 4,362 254.79 1.59 3,878

0.95 EU 75 2 7/8 WO 104.78 61.91 5,972 P 92.08 1.98 4,448 91.28 1.59 3,978

0.95 EU 75 2 7/8 OHLW2 95.25 61.91 4,634 P 88.90 2.78 4,560 87.31 1.98 3,687

0.95 EU 75 2 7/8 SL-H90 98.43 61.91 6,327 P 88.90 2.38 4,698 87.31 1.59 3,687

73.03 1.44 EU 75 NC 31 104.78 53.98 9,850 P 96.84 3.57 6,358 95.25 2.78 5,348

1.44 IU 75 2 7/8 XH 107.95 47.63 11,021 P 94.46 3.57 6,026 92.87 2.78 5,067 1.44 IU 75 NC 26

2 85.73 44.45 5,705 B 85.73 4.37 5,705 84.93 3.97 5,309

1.44 EU 75 2 7/8 OHSW2 98.43 54.77 7,288 P 91.28 3.97 5,910 90.49 2.78 5,450

1.44 EU 75 2 7/8 SL-H90 98.43 54.77 9,367 P 91.28 3.57 6,264 89.69 2.78 5,214

1.44 IU 75 2 7/8 PAC2 79.38 38.10 4,756 P 79.38 5.95 4,756 79.38 5.95 4,756

73.03 1.44 EU 95 NC 31 104.78 50.80 10,951 P 99.22 4.76 7,919 97.63 3.97 6,872

1.44 EU 95 2 7/8 SL-H902 98.43 54.77 9,367 P 93.66 4.76 7,886 92.08 3.97 6,797

73.03 1.44 EU 105 NC 31 104.78 50.80 10,951 P 100.01 5.16 8,450 98.43 4.37 7,392

73.03 1.44 EU 135 NC 31 111.13 41.28 14,061 P 103.19 6.75 10,641 101.60 5.95 9,533

88.90 1.31 EU 75 NC 38 120.65 76.20 10,633 P 111.92 3.18 7,984 110.33 2.38 6,634

1.31 EU 75 NC 38 120.65 68.26 15,025 P 111.92 3.18 7,984 110.33 2.38 6,634

S i 2 G l I f i


24/687


API RP 7GRecommended Minimum OD and Make-Up Torque of Weld-On Type Tool Joints by Class

Metric Units - Table 2.3(Continued from previous page. See footnotes for use of this table on page 2-16.)

1 2 3 4 5 6 7 8 9 10 11 12 13


Nom Sizemm.

NomWt.Kg/m

TypeUpsetand

Grade

Connection New ODmm

New IDmm

Make-upTorque

6

mm

Min ODTool Joint

mm.

Min BoxShoulder

withEccentric

Wearmm

Make-upTorque for

Min ODTool Joint

N-m

Min ODTool Joint

mm

Min BoxShoulder

withEccentric

Wearmm

Make-upTorque for

Min ODTool Joint

N-m

101.60 1.94 IU 75 NC 40 133.35 71.44 19,489 P 122.24 4.76 12,471 120.65 3.97 10,894

1.94 EU 75 NC 46 152.40 82.55 27,902 P 134.14 3.57 12,769 132.56 2.78 10,847

1.94 IU 75 4 SH2 117.48 71.44 12,588 P 112.71 5.95 12,146 111.13 5.16 10,811

1.94 EU 75 4 OHSW 139.70 0.00 22,571 P 128.59 4.37 12,628 127.00 3.57 10,841

1.94 IU 75 4 H90 139.70 76.20 29,353 P 125.41 3.57 12,428 123.83 2.78 10,552

101.60 1.94 IU 95 NC40 139.70 68.26 21,304 P 125.41 6.35 15,715 123.03 5.16 13,270

1.94 EU 95 NC 46 152.40 82.55 27,902 P 136.53 4.76 15,715 134.94 3.97 13,743

1.94 IU 95 4 H90 139.70 71.44 29,353 P 127.79 4.76 15,303 126.21 3.97 13,378

101.60 1.94 IU 105 NC40 133.35 61.91 24,988 P 127.00 7.14 17,383 124.62 5.95 14,892

1.94 EU 105 NC 46 152.40 82.55 27,902 P 138.11 5.56 17,720 135.73 4.37 14,725

1.94 IU 105 4 H90 139.70 71.44 29,353 P 129.38 5.56 17,261 127.79 4.76 15,303

101.60 1.94 EU 135 NC 46 152.40 76.20 32,553 P 141.29 7.14 21,833 139.70 6.35 19,760

101.60 2.17 IU 75 NC40 133.35 68.26 21,304 P 123.83 5.56 14,078 121.44 4.37 11,678

2.17 EU 75 NC 46 152.40 82.55 27,902 P 134.94 3.97 13,743 133.35 3.18 11,804

2.17 IU 75 4 H90 139.70 71.44 29,353 P 126.21 3.97 13,378 124.62 3.18 11,486

101.60 2.17 IU 95 NC40 139.70 61.91 24,988 P 127.00 7.14 17,383 124.62 5.95 14,892 2.17 EU 95 NC 46 152.40 76.20 27,902 P 138.11 5.56 17,720 135.73 4.37 14,725

2.17 IU 95 4 H90 139.70 71.44 29,353 P 129.38 5.56 17,261 127.79 4.76 15,303

101.60 2.17 EU 105 NC 46 152.40 76.20 32,553 P 138.91 5.95 18,736 137.32 5.16 16,714

2.17 IU 105 4 H90 139.70 71.44 29,353 P 130.97 6.35 19,254 128.59 5.16 16,278

101.60 2.17 IU 135 NC 46 152.40 66.68 37,316 B 143.67 8.33 25,009 140.49 6.75 20,793

2.17 EU 135 NC 46 152.40 73.03 34,738 P 143.67 8.33 25,009 140.49 6.75 20,793

114.30 2.30 IEU 75 4 1/2 FH 152.40 76.20 28,860 P 136.53 5.16 16,769 134.14 3.97 13,930

2.30 IEU 75 NC 46 158.75 82.55 28,208 P 137.32 5.16 16,714 135.73 4.37 14,725

2.30 IEU 75 4 1/2 OHSW 149.23 95.25 22,607 P 138.11 5.16 16,405 136.53 4.37 14,349

2.30 EU 75 NC 50 168.28 95.25 31,582 P 145.26 3.97 16,029 144.46 3.57 14,899

2 30 IEU 75 4 1/2 H90 152 40 82 55 32 300 P 135 73 4 76 16 893 134 14 3 97 14 718

C i M d l 8050AC 712 T D i


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Recommended Minimum OD and Make-Up Torque of Weld-On Type Tool Joints by ClassMetric Units - Table 2.3


1 2 3 4 5 6 7 8 9 10 11 12 13


Nom Sizemm. NomWt.kg/m TypeUpsetand

Grade

Connection New ODmm New IDmm Make-upTorque6

mm

Min ODTool Jointmm.

Min BoxShoulderwith

EccentricWearmm


Tool JointN-m

Min ODTool Jointmm

Min BoxShoulderwith

EccentricWearmm


Tool JointN-m

127.00 2.70 IEU 105 NC 50 168.28 82.55 42,908 P 154.78 8.73 30,307 152.40 7.54 26,614

2.70 IEU 105 5 H90 165.10 76.20 48,459 P 150.02 8.33 30,048 147.64 7.14 26,194

127.00 2.70 IEU 135 NC 50 168.28 69.85 52,615 P 160.34 11.51 39,251 157.16 9.92 34,084

2.70 IEU 135 5 1/2 FH 184.15 88.90 60,147 P 171.45 9.53 39,743 168.28 7.94 33,762

127.00 3.54 IEU 75 NC 50 168.28 88.90 37,446 P 153.19 7.94 27,836 150.81 6.75 24,198

3.54 IEU 75 5 1/2 FH 177.80 88.90 52,197 B 165.10 6.35 27,944 162.72 5.16 23,687

127.00 3.54 IEU 95 NC 50 168.28 76.20 47,962 P 157.96 10.32 35,362 154.78 8.73 30,307

3.54 IEU 95 5 1/2 FH 177.80 88.90 52,197 B 169.07 8.33 35,243 166.69 7.14 30,833

127.00 3.54 IEU 105 NC 50 168.28 69.85 52,615 P 159.54 11.11 37,945 156.37 9.53 32,816

3.54 IEU 105 5 1/2 FH 184.15 88.90 60,147 P 170.66 9.13 38,233 168.28 7.94 33,762

127.00 3.54 IEU 135 5 1/2 FH 184.15 82.55 65,319 B 176.21 11.91 49,022 173.04 10.32 42,794

139.70 3.03 IEU 75 5 1/2 FH 177.80 101.60 46,413 P 164.31 5.95 26,515 162.72 5.16 23,687

139.70 3.03 IEU 95 5 1/2 FH 177.80 95.25 52,197 B 168.28 7.94 33,762 165.89 6.75 29,383

3.03 IEU 95 5 1/2 H90 177.80 88.90 49,033 P 157.16 8.33 33,765 154.78 7.14 29,526

139.70 3.03 IEU 105 5 1/2 FH 184.15 88.90 60,147 P 170.66 9.13 38,233 167.48 7.54 32,293

139.70 3.03 IEU 135 5 1/2 FH 190.50 76.20 73,717 P 176.21 11.91 49,022 162.72 10.32 42,794

139.70 3.42 IEU 75 5 1/2 FH 177.80 101.60 46,413 P 166.69 7.14 30,833 164.31 5.95 26,515

139.70 3.42 IEU 95 5 1/2 FH 184.15 88.90 60,147 P 170.66 9.13 38,233 167.48 7.54 32,293

139.70 3.42 IEU 105 5 1/2 FH 184.15 88.90 60,147 P 172.24 9.92 41,263 169.86 8.73 36,732

139.70 3.42 IEU 135 5 1/2 FH 190.50 76.20 72,334 P 178.59 13.10 53,800 174.63 11.11 45,888

168.28 3.49 IEU 75 6 5/8 FH 203.20 127.00 61,123 P 188.91 6.35 37,078 187.33 5.56 33,330

S ti 2 G l I f ti


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Recommended Minimum OD* and Make-Up Torque of Weld-On Type Tool Joints by ClassImperial Units - Table 2.4

(See footnotes for use of this table on Page 2-19.)

1 2 3 4 5 6 7 8 9 10 11 12 13


NomSize,

in.

NomWt.Lb/ft

TypeUpsetand

Grade

Connection New ODin

New IDin

Make-upTorque6

in

Min ODTool Joint

in.

Min BoxShoulder

withEccentric

Wearin

Make-upTorque for

Min ODTool Joint

ft-lb

Min ODTool Joint

in

Min BoxShoulder

withEccentric

Wearin

Make-upTorque for

Min ODTool Joint

ft-lb

2 3/8 4.85 EU 75 NC 26 3 3/8 1 3/4 4,125 B 3 1/8 3/64 1,945 3 3/32 1/32 1,689

4.85 EU 75 W.O. 3 3/8 2 2,586 P 3 1/16 1/16 1,994 3 1/32 3/64 1,746

4.85 EU 75 2 3/8 ONLW 3 1/8 2 2,713 P 3 1/16 1,830 2 31/32 3/64 1,589

4.85 EU 75 2 3/8 SL-H90 3 1/4 2 3,074 P 2 31/32 1/16 1,996 2 15/16 3/64 1,726

2 3/8 6.65 IU 75 2 3/8 PAC2

2 7/8 1 3/8 2,813 P 2 25/32 9/64 2,455 2 23/32 7/64 2,055

6.65 EU 75 NC 26 3 3/8 1 3/4 4,125 B 3 3/16 5/64 2,467 3 5/32 1/16 2,204

6.65 EU 75 2 3/8 SL-H90 3 1/4 2 3,074 P 3 1/32 3/32 2,549 2 31/32 1/16 1,996

6.65 EU 75 2 3/8 OHSW 3 1/4 1 3/4 3,891 B 3 1/16 3/32 2,324 3 1/32 5/64 2,075

2 3/8 6.65 EU 95 NC 26 3 3/8 1 3/4 4,125 B 3 1/4 7/64 3,005 3 7/32 3/32 2,734

2 3/8 6.65 EU 105 NC 262

3 3/8 1 3/4 4,125 B 3 9/32 1/8 3,279 3 1/4 7/64 3,005

2 7/8 6.85 EU 75 NC 31 4 1/8 2 1/8 7,122 P 3 11/16 5/64 3,154 10 1/32 1/16 2,804

6.85 EU 75 2 7/8 WO 4 1/8 2 7/16 4,318 P 3 5/8 5/64 3,216 3 19/32 1/16 2,876

6.85 EU 75 2 7/8 OHLW2

3 3/4 2 7/16 3,351 P 3 1/2 7/64 3,297 3 7/16 5/64 2,666

6.85 EU 75 2 7/8 SL-H90 3 7/8 2 7/16 4,575 P 3 1/2 3/32 3,397 3 7/16 1/16 2,666

2 7/8 10.40 EU 75 NC 31 4 1/8 2 1/8 7,122 P 3 13/16 9/64 4,597 3 3/4 7/64 3,867

10.40 IU 75 2 7/8 XH 4 1/4 1 7/8 7,969 P 3 23/32 9/64 4,357 3 21/32 7/64 3,664

10.40 IU 75 NC 262

3 3/8 1 3/4 4,125 B 3 3/8 11/64 4,125 3 11/32 5/32 3,839

10.40 EU 75 2 7/8 OHSW2

3 7/8 2 5/32 5,270 P 3 19/32 5/32 4,273 3 9/16 7/64 3,941

10.40 EU 75 2 7/8 SL-H90 3 7/8 2 5/32 6,773 P 3 19/32 9/64 4,529 3 17/32 7/64 3,770

10.40 IU 75 2 7/8 PAC2

3 1/8 1 1/2 3,439 P 3 1/8 15/64 3,439 3 1/8 15/64 3,439

2 7/8 10.40 EU 95 NC 31 4 1/8 2 7,918 P 3 29/32 3/16 5,726 3 27/32 5/32 4,969

10.40 EU 95 2 7/8 SL-H902

3 7/8 2 5/32 6,773 P 3 11/16 3/16 5,702 3 5/8 5/32 4,915

2 7/8 10.40 EU 105 NC 31 4 1/8 2 7,918 P 3 15/16 13/64 6,110 3 7/8 11/64 5,345

2 7/8 10.40 EU 135 NC 31 4 3/8 1 5/8 10,167 P 4 1/16 17/64 7,694 4 15/64 6,893

3 1/2 9.50 EU 75 NC 38 4 3/4 3 7,688 P 4 13/32 1/8 5,773 4 11/32 3/32 4,797

9 50 EU 75 NC 38 4 3/4 2 11/16 10 864 P 4 13/32 1/8 5 773 4 11/32 3/32 4 797

Canrig Model 8050AC 712 Top Drive


27/687


Recommended Minimum OD* and Make-Up Torque of Weld-On Type Tool Joints by ClassImperial Units - Table 2.4

(Continued from the previous page. See footnotes for use of this table on page 2-19.)

1 2 3 4 5 6 7 8 9 10 11 12 13


Nom Sizein.

NomWt.Lb/ft

TypeUpsetand

Grade

Connection New ODin

New IDin

Make-upTorque6

in

Min ODTool Joint

in.

Min BoxShoulder

withEccentric

Wearin

Make-upTorque for

Min ODTool Joint

ft-lb

Min ODTool Joint

in

Min BoxShoulder

withEccentric

Wearin

Make-upTorque for

Min ODTool Joint

ft-lb

4 14.00 IU 75 NC 40 5 1/4 2 13/16 14,092 P 4 13/16 3/16 9,017 4 3/4 5/32 7,877

14.00 EU 75 NC 46 6 3 1/4 20,175 P 5 9/32 9/64 9,233 5 7/32 7/64 7,843

14.00 IU 75 4 SH2

4 5/8 2 13/16 9,102 P 4 7/16 15/64 8,782 4 3/8 13/64 7,817

14.00 EU 75 4 OHSW 5 1/2 16,320 P 5 1/16 11/64 9,131 5 9/64 7,839

14.00 IU 75 4 H90 5 1/2 3 21,224 P 4 15/16 9/64 8,986 4 7/8 7/64 7,630

4 14.00 IU 95 NC40 5 1/2 2 11/16 15,404 P 4 15/16 1/4 11,363 4 27/32 13/64 9,595

14.00 EU 95 NC 46 6 3 1/4 20,175 P 5 3/8 3/16 11,363 5 5/16 5/32 9,937

14.00 IU 95 4 H90 5 1/2 2 13/16 21,224 P 5 1/32 3/16 11,065 4 31/32 5/32 9,673

4 14.00 IU 105 NC40 5 1/4 2 7/16 18,068 P 5 9/32 12,569 4 29/32 15/64 10,768

14.00 EU 105 NC 46 6 3 1/4 20,175 P 5 7/16 7/32 12,813 5 11/32 11/64 10,647

14.00 IU 105 4 H90 5 1/2 2 13/16 21,224 P 5 3/32 7/32 12,481 5 1/32 3/16 11,065

4 14.00 EU 135 NC 46 6 3 23,538 P 5 9/16 9/32 15,787 5 1/2 1/4 14,288

4 15.70 IU 75 NC40 5 1/4 2 11/16 15,404 P 4 7/8 7/32 10,179 4 25/32 11/64 8,444

15.70 EU 75 NC 46 6 3 1/4 20,175 P 5 5/16 5/32 9,937 5 1/4 1/8 8,535

15.70 IU 75 4 H90 5 1/2 2 13/16 21,224 P 4 31/32 5/32 9,673 4 29/32 1/8 8,305

4 15.70 IU 95 NC40 5 1/2 2 7/16 18,068 P 5 9/32 12,569 4 29/32 15/64 10,768

15.70 EU 95 NC 46 6 3 20,175 P 5 7/16 7/32 12,813 5 11/32 11/64 10,647

15.70 IU 95 4 H90 5 1/2 2 13/16 21,224 P 5 3/32 7/32 12,481 5 1/32 3/16 11,065

4 15.70 EU 105 NC 46 6 3 23,538 P 5 15/32 15/64 13,547 5 13/32 13/64 12,085

15.70 IU 105 4 H90 5 1/2 2 13/16 21,224 P 5 5/32 1/4 13,922 5 1/16 13/64 11,770

4 15.70 IU 135 NC 46 6 2 5/8 26,982 B 5 21/32 21/64 18,083 5 17/32 17/64 15,035

15.70 EU 135 NC 46 6 2 7/8 25,118 P 5 21/32 21/64 18,083 5 17/32 17/64 15,035

4 1/2 16.60 IEU 75 4 1/2 FH 6 3 20,868 P 5 3/8 13/64 12,125 5 9/32 5/32 10,072

16.60 IEU 75 NC 46 6 1/4 3 1/4 20,396 P 5 13/32 13/64 12,085 5 11/32 11/64 10,647

1 6.60 IEU 75 4 1/2 OHSW 5 7/8 3 3/4 16,346 P 5 7/16 13/64 11,862 5 3/8 11/64 10,375

16.60 EU 75 NC 50 6 5/8 3 3/4 22,836 P 5 23/32 5/32 11,590 5 11/16 9/64 10,773

16.60 IEU 75 4 1/2 H90 6 3 1/4 23,355 P 5 11/32 3/16 12,215 5 9/32 5/32 10,642



28/687


Recommended Minimum OD and Make-Up Torque of Weld-On Type Tool Joints by ClassImperial Units - Table 2.4


1 2 3 4 5 6 7 8 9 10 11 12 13


Nom Sizein.

NomWt.Lb/ft

TypeUpsetand

Grade

Connection New ODin

New IDin

Make-upTorque6

in

Min ODTool Joint

in.

Min BoxShoulder

withEccentric

Wearin

Make-upTorque for

Min ODTool Joint

ft-lb

Min ODTool Joint

in

Min BoxShoulder

withEccentric

Wearin

Make-upTorque for

Min ODTool Joint

ft-lb

5 19.50 IEU 105 NC 50 6 5/8 3 1/4 31 025 P 6 3/32 11/32 21 914 6 19/64 19 244

19.50 IEU 105 5 H90 6 1/2 3 35 039 P 5 29/32 21/64 21 727 5 13/16 9/32 18 940

5 19.50 IEU 135 NC 50 6 5/8 2 3/4 38 044 P 6 5/16 29/64 28 381 6 3/16 25/64 24 645

19.50 IEU 135 5 1/2 FH 7 1/4 3 1/2 43 490 P 6 3/4 3/8 28 737 6 5/8 5/16 24 412

5 25.60 IEU 75 NC 50 6 5/8 3 1/2 27 076 P 6 1/32 5/16 20 127 5 15/16 17/64 17 497

25.60 IEU 75 5 1/2 FH 7 3 1/2 37 742 B 6 1/2 1/4 20 205 6 13/32 13/64 17 127

5 25.60 IEU 95 NC 50 6 5/8 3 34 680 P 6 7/32 13/32 25 569 6 3/32 11/32 21 914

25.60 IEU 95 5 1/2 FH 7 3 1/2 37 742 B 6 21/32 21/64 25 483 6 9/16 9/32 22 294

5 25.60 IEU 105 NC 50 6 5/8 2 3/4 38 044 P 6 9/32 7/16 27 437 6 5/32 3/8 23 728

25.60 IEU 105 5 1/2 FH 7 1/4 3 1/2 43 490 P 6 23/32 23/64 27 645 6 5/8 5/16 24 412

5 25.60 IEU 135 5 1/2 FH 7 1/4 3 1/4 47 230 B 6 15/16 15/32 35 446 6 13/16 13/32 30 943

5 1/2 21.90 IEU 75 5 1/2 FH 7 4 33 560 P 6 15/32 15/64 19 172 6 13/32 13/64 17 127

5 1/2 21.90 IEU 95 5 1/2 FH 7 3 3/4 37 742 B 6 5/8 5/16 24 412 6 17/32 17/64 21 246

21.90 IEU 95 5 1/2 H90 7 3 1/2 35 454 P 6 3/16 21/64 24 414 6 3/32 9/32 21 349

5 1/2 21.90 IEU 105 5 1/2 FH 7 1/4 3 1/2 43 490 P 6 23/32 23/64 27 645 6 19/32 19/64 23 350

5 1/2 21.90 IEU 135 5 1/2 FH 7 1/2 3 53 302 P 6 15/16 15/32 35 446 6 13/32 13/32 30 943

5 1/2 24.70 IEU 75 5 1/2 FH 7 4 33 560 P 6 9/16 9/32 22 294 6 15/32 15/64 19 172

5 1/2 24.70 IEU 95 5 1/2 FH 7 1/4 3 1/2 43 490 P 6 23/32 23/64 27 645 6 19/32 19/64 23 350

5 1/2 24.70 IEU 105 5 1/2 FH 7 1/4 3 1/2 43 490 P 6 25/32 25/64 29 836 6 11/16 11/32 26 560

5 1/2 24.70 IEU 135 5 1/2 FH 7 1/2 3 52 302 P 7 1/32 33/64 38 901 6 7/8 7/16 33 180

6 5/8 25.20 IEU 75 6 5/8 FH 8 5 44 196 P 7 7/16 1/4 26 810 7 3/8 7/32 24 100



29/687



30/687

SECTION 3:OPERATING INSTRUCTIONS

Subsection 3A: Top Drive Operation ....................................................................................... 3-3

Subsection 3B: Top Drive and Torque Guide Installation Instructions .............................. 3-39



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32/687

SUBSECTION 3A:TOP DRIVE OPERATION

Typical Control Console Figure 3.1 .............................................................................3-4Top Drive Console Operating Instructions...................................................................3-5

Elevator Arrangement Figure 3.2...............................................................................3-24

Back-Up Wrench Positioning Drawing Number: M-7-101-01 .................................3-25Drilling Connection Sequence ...................................................................................3-26

Connection of a Racked Stand..............................................................................3-27Mousehole Single Connection...............................................................................3-27Mousehole Double Connection .............................................................................3-27

Drilling Surface Holes with Collars.............................................................................3-28Canrig Casing Nubbin................................................................................................3-28

Tripping Sequence: Into Hole ....................................................................................3-29

Tripping Sequence: Out of Hole ................................................................................3-30Running Casing Using Side Door Elevators ..............................................................3-31Jarring........................................................................................................................3-32Helpful Items..............................................................................................................3-33Link Tilt and Handler Rotate ......................................................................................3-34Pipe Handler..............................................................................................................3-35Torque Boost Disclaimer ...........................................................................................3-36



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Typical Control ConsoleFigure 3.1

Subsection 3A: Top Drive Operation


34/687


Top Drive Console Operating InstructionsCanrig Model 8050AC-712 Top Drive

With GE B20 AC (800 HP) Motor

Refer to Top Drive Console Illustration, Figure 3.1

TOP DRIVE LOCKOUT SWITCH (PB 1)

DEPRESSED Shuts off all electrical power to the top drive and disables all TopDrive functions.

RELEASED Normal Top Drive operation.

EMERGENCY STOP SWITCH (PB 2)

DEPRESSED Shuts off all electrical power to the top drive and disables all Top Drivefunctions by:

tripping the FVD (Flux Vector Drive) breaker on Canrig supplied FVD

units tripping the feeder breaker at the CIP panel or Transfer panel.

PULLED -OUT

Normal Top Drive operation.



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g p

OFF - AUX - ENABLE (SW 1)

OFF Disables operation of the Top Drive.

AUX Power is supplied to the Top Drive for auxiliary functions but no poweris available to the Top Drive motor.

There is a 5 second alarm test sequence when AUX is first selected.

This position is normally used for tripping operations.

ENABLE The FVD (Flux Vector Drive) is enabled making power available to theTop Drive motor. (DC motors have a purge delay of 15 seconds).

Power is available for auxiliary functions.

There is a 5 second alarm test sequence when ENABLE is selected.

The Top Drive blower will start.

The Top Drive lube pump will start.

The Top Drive lube cooler will start after a 30 minute delay. If the TopDrive has been OFF for less than 120 minutes, the cooler will startwhen the top drive is ENABLED.

The TOP DRIVE ENABLE light will be continuously lit when the FVD isproperly enabled.

The TOP DRIVE ENABLE light will flash under the followingconditions:

FVD not properly enabled.Purge delay.

RT(Optional)

Power is supplied to the rotary table.

Power is supplied to the Top Drive for auxiliary functions but no poweris available to the Top Drive motor.

NOTE: The Top Drive will automatically shut down under the following conditions:



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p p

TOP DRIVE MODE JOYSTICK (JS 1)

Refer also to the Top Drive Mode Joystick Function summary page 3-8.

Refer also to the DRILL-SPIN-TORQUE Control Summary (Table 1) on page 3-9DRILLForward &Reverse

The speed is controlled with the hand throttle wheel (TH1).

The torque is limited by the DRILLING TORQUE LIMIT which isdisplayed in units of ft-lb on the DRILL TORQUE LIMIT meter (M3)and can be adjusted with the DRILLING TORQUE LIMIT dial (TH2).

The maximum continuous torque is limited by the Torque - SpeedLimitations shown on the torque curves in section 2 of this manual.

SPINForward &Reverse

The speed is preset at approximately 30 RPM.

The torque is limited to 3 000 ft-lb (4 000 Nm).

Note that there are two spin joystick positions for each direction. Oneis maintained and the other will spring return to neutral.The fielddefaults to LOW speed range.

TORQUEForward**

The maximum torque is limited by the MAKE-UP TORQUE LIMITwhich is displayed in units of ft-lb on the MAKE-UP TORQUE LIMITmeter (M4) and can be adjusted with the MAKE-UP TORQUE LIMIT

dial (TH3). The maximum Make-Up torque is 79 250 ft-lb (107 400 Nm) which is

the maximum electric motor torque of 55 250 ft-lb (74 900 Nm) plusthe maximum Torque Boost Make-Up torque of 24 000 ft-lb(32 500 Nm).Refer to Section 2 for the Torque - Amp correlations.

The torque will ramp up to the MAKE-UP TORQUE LIMIT, hold for 1.5seconds and ramp down.

Currents above the continuous rating will be time limited by the PLC



37/687

g

Top Drive Mode Joystick Functions

TORQUEFORWARD

TORQUEREVERSE

SPINFORWARD

DRILLFORWARD

SPINREVERSE

SPINFORWARD

(Maintain)

DRILLREVERSE

(Maintain)

SPINREVERSE

(Maintain)



38/687

Table 1

DRILL - SPIN - TORQUE CONTROL SUMMARYCanrig Model 8050AC-712 Top Drive

With GE B20 AC (800 HP) Motor

DRILL SPIN TORQUE FWD(Make-Up)

TORQUE REV(Break Out)

Speed Control Handwheel(TH1)

Fixed

30 RPM

Fixed Fixed

Torque Limit Adjustable Fixed

3 000 ft-lb(4 000 Nm)

Adjustable Fixed

Torque LimitDisplay

Drilling TorqueLimit Meter

(M3)

N/A Make-up TorqueLimit Meter (M4)

N/A

Torque LimitAdjustment

Drilling TorqueLimit Dial (TH3)

N/A Make-Up TorqueLimit Dial (TH2)

N/A

ContinuousCurrent

Limitation

N/A N/A N/A N/A

ContinuousTorque

Limitation

37 400 ft-lb(50 700 Nm)

3 000 ft-lb(4 000 Nm)

N/A N/A

Intermittent N/A N/A N/A N/A



39/687

TOP DRIVE DRILL THROTTLE HANDWHEEL (TH1)

Active only in DRILL mode.

De-activated in SPIN and TORQUE modes.

De-activated if the Torque Boost is ENGAGED.CLOCKWISE Increases the Top Drive rotary speed.

COUNTER-CLOCKWISE

Decreases the Top Drive rotary speed.

DRILLING TORQUE LIMIT DIAL (TH 2)

Adjusts the torque limit of the Top Drive in DRILL mode. Turn the dial clockwise to increase the torque limit.

The drilling torque limit is displayed on the DRILLING TORQUE LIMIT meter (M4).

MAKE-UP TORQUE LIMIT DIAL (TH 3)

Adjusts the Make-Up Torque Limit of the Top Drive in TORQUE mode.

Turn the dial clockwise to increase the torque limit.

The Make-Up Torque Limit is displayed on the MAKE-UP TORQUE LIMIT meter (M4).

If the Torque Boost and electric motor are used together, set the Make-Up TorqueLimit at the desired torque minus 24 000 ft-lb (32 500 Nm).**

** See Torque Boost Disclaimer at the end of Section 3



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HYDRAULIC POWER UNIT SWITCH (SW 3)

The Hydraulic Power Unit (HPU) supplies hydraulic pressure to the auxiliary functions.

The unit has two pumps; only one runs at any given time. The pumps can run continuously or can be turned off if no auxiliary functions are being

used.

HPU 1 HPU No. 1 will start.

The HYDRAULIC UNIT indicator light will be on if the HPU is runningproperly.

The HYDRAULIC UNIT indicator light and the HPU FAULT lamp willflash if an HPU fault is detected:

Motor not running.

Low hydraulic oil level.

High hydraulic oil temperature.

UWCV actuation or BUW Gripper opening prevented by the HPUnot running.

OFF Both units will stop.

HPU 2 Same as HPU 1 above except HPU 2.

TOP DRIVE BRAKE SWITCH (SW 4)

The brake is a hydraulic caliper disc type mounted on the top of the motor.

OFF The Top Drive can rotate freely.

ON The Top Drive brake is applied.

The BRAKE indicator light will turn on. The Hydraulic Power Unit must be running for brake operation e g



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UPPER WELL CONTROL VALVE SWITCH (SW 5) (* Optional)

This hydraulically actuated valve is mounted on the mud inlet, above the Top Drive.

It is used as a mud saver and for well control.OPEN The valve will open, regardless of the mud pump status.

AUTO The valve closes automatically whenever the mud pump(s) arestopped and the standpipe pressure is less than 250 psi (1725 KPa).

The valve opens automatically whenever the mud pump(s) arestarted.

CLOSE The valve will close, regardless of the mud pump status.

The UWCV CLOSED indicator light will turn on.

NOTE: The UWCV CLOSED light wil l turn on if the valve closing isactivated either by the AUTO or CLOSE switch selection.

The UWCV CLOSED light will flash and the horn wi ll sound ifvalve actuation (OPEN or CLOSE) is prevented because the HPUis not running.

LOWER WELL CONTROL VALVE SWITCH (SW 6) (* Optional)

This air or hydraulic actuated valve is mounted on the quill, below the Top Drive.

OPEN The valve will open, regardless of the mud pump status.

AUTO The valve closes automatically whenever the mud pump(s) arestopped and the standpipe pressure is less than 250 psi (1725 KPa).

The valve opens automatically whenever the mud pump(s) are



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TORQUE BOOST SWITCH (SW 8)

The Torque Boost is a high-torque, low speed hydraulic drive for connection make-up

or break out. The Torque Boost clutch is automatically engaged when the Make-Up or Break Out

function is selected.

The Torque Boost clutch is automatically disengaged when the Make-Up or Break Outfunction is released, then every 10 minutes thereafter to ensure that it does notinadvertently creep engaged.

The Torque Boost will not engage if:

the Throttle is not at zero

the Top Drive is turning the Back-Up Wrench Gripper is closed and the Handler is not locked

MAKE-UP The Top Drive quill will hydraulically rotate forward with a maximumtorque of 24 000 ft-lb (32 500 Nm).

Select TORQUE FORWARD mode (using JS1) to provide up to55 250 ft-lb (74 900 Nm) of additional electric motor torque, for atotal of 79 250 ft-lb (107 400 Nm) combined.**

OFF Torque Boost rotation will stop. The Torque Boost clutch willdisengage.

BREAK OUT The Top Drive quill will hydraulically rotate in reverse with amaximum torque of 37 500 ft-lb (50 800 Nm).

Select TORQUE REVERSE mode (using JS1) to provide up to52 500 ft-lb (71 200 Nm) of additional electric motor torque, for atotal of 90 000 ft-lb (122 000 Nm) combined.

IMPORTANT: When using the Torque Boost and electric motor together, the



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BACK-UP WRENCH (BUW) JOYSTICK (JS 2)

UP Raise the BUW Gripper assembly.

DOWN Lower the BUW Gripper assembly.OPEN(Neutral)

Open the BUW Gripper to allow normal Top Drive rotation.

Maintain the BUW gripper at its current height.

NORMALCLOSE

Close the BUW Gripper on the tubular.

This position is spring returned. Normally use this position to closethe Gripper to avoid inadvertent hoisting with the Gripper closed.

If the handler is locked and the top drive is not rotating, the BUWGripper will hold the tubular for make-up or break out operations.

The BACK-UP WRENCH CLOSED indicator light will flash when theGripper is closed. This is a warning to avoid hoisting with the BUWGripper closed.

IMPORTANT: Neither electric motor torque nor Torque Boost torque arepermitted if the BUW Gripper is closed and the Handler isunlocked. In that condition the bails could swing unexpectedlycausing severe damage, injury, or death.

Back-Up Wrench Joyst ick Functions

UP



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BACK-UP WRENCH SAVER

The BUW Gripper is interlocked to the drawworks clutch. This prevents damage to the

wrench assembly when the Top Drive is inadvertently hoisted with the BUW Gripperclosed. The Gripper will open if either drawworks clutch is engaged, regardless of thejoystick position.

IMPORTANT: After breaking out of a joint, remember to open the Back-Up Wrench before hoist ing to avoid damage to thewrench.

WARNING: Be careful in using the gripper to hold up a sub orstabilizer for handling. If a drawworks clutch is engaged,the HPU is turned off, or if the Top Drive switch (SW1) ismoved to the OFF position, the Back-Up Wrench Saver willopen the Gripper and drop the sub.



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LINK TILT JOYSTICK (JS 3)

EXTEND

(UP)

Extends the Link Tilt hydraulic cylinder rods. This will push the bails

toward the latch side of the elevators.RETRACT(DOWN)

Retracts the Link Tilt hydraulic cylinder rods. This will pull the bailstoward the hinge side of the elevators.

MAINTAIN(CENTER)

If neither EXTEND nor RETRACT are selected, the Link Tilt willremain in its current position.

FLOAT(RIGHT)

If neither EXTEND nor RETRACT are selected the Link Tilt will floatas influenced by gravity or may be moved by hand.

IMPORTANT: The elevator must be installed with the handles on theOPPOSITE side from the link tilt cylinders.See Figure 3.2.

Link Tilt Joystick Functions

EXTEND EXTENDFLOAT

FLOAT

NOT USED

NOT USED



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HANDLER JOYSTICK (JS 4)

UNLOCK Disengages the lock dog from the handler rotate gear.

UNLOCKFORWARD The lock dog disengages and the entire pipe handler assemblyrotates in a clockwise direction.

UNLOCKREVERSE

The lock dog disengages and the entire pipe handler assemblyrotates in a counter-clockwise direction.

LOCK Engages the lock dog in the current position.

LOCKFORWARD

It may be necessary to rotate the pipe handler in a clockwisedirection in order to line up the lock dog with the teeth of the handlerrotate gear. When they align, the handler will lock into place.

LOCKREVERSE

It may be necessary to rotate the pipe handler in a counter-clockwise direction in order to line up the lock dog with the teeth ofthe handler rotate gear. When they align, the handler will lock intoplace.

Handler Joystick Functions

UNLOCKFORWARD

UNLOCKREVERSE

UNLOCK



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HANDLER LOCK FAULT LIGHT (on PB 3)

OFF Handler is locked.

Handler is being held unlocked with theHandler Lock joystick.

ON Handler Lock Bypass is in progress whichcreates a 30 second window for applyingtorque without handler lock confirmation.

3 second HornBurst every 15

seconds

FAST FLASH Handler is not locked and the Handler Lockjoystick is in the LOCK position.

3 second HornBurst every 15

seconds

HANDLER LOCK BYPASS SWITCH (PB 3)

PUSH Starts a timer which creates a 30 second window whereMake-Up or Break Out torque is permitted even if the systemcannot determine that the handler is positively locked.Normally this feature would only be used in the event of ahandler lock sensor failure.

The HANDLER LOCK FAULT indicator light will turn on for30 seconds.

RELEASED Normal handler lock operation (after 30 second bypass time.)

CAUTION: Always visually confi rm that the handler is locked beforeapplying torque to make-up or break out of a connection.



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TOP DRIVE ENABLED LIGHT (PL 1)

OFF Top Drive ENABLE not selected.

Top Drive LOCKOUT switch depressed.

EMERGENCY STOP switch depressed.ON Normal operating status - FVD properly enabled.

SLOW FLASH FVD bay not properly enabled.

RAPID FLASH Stalled motor. Repeated Horn

LUBE OIL HIGH TEMPERATURE LIGHT (PL 3)

OFF Normal operating status - Lube oil temperature lessthan 175F (80C).

Top Drive not enabled.

FLASHING Lube oil temperature greater than 175F (80C). Horn Burst

TOP DRIVE MOTOR HIGH TEMPERATURE LIGHT (PL 4)

OFF Normal operating status - motor temperature lessthan 275F (135C).

Top Drive not enabled



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UWCV CLOSED LIGHT (PL 6) (* Optional)

OFF Upper Well Control Valve OPEN selected.

ON Upper Well Control Valve closing is activated eitherby the AUTO or CLOSE switch selection.

FLASHING Actuation of the valve (either OPEN or CLOSE)prevented by the HPU not running.

UWCV CLOSE selection with the mud pumpsrunning or with more than 250 psi (1725 KPa)standpipe pressure.

Horn Burst

LOW LUBE PRESSURE LIGHT (PL7)

OFF Normal operating status - Top Drive lubrication OK.

Top Drive not enabled.

FLASHING Top Drive lubrication pressure is less than 15 psi.Check the lube pressure gauge on the Top Drive.Check the Top Drive lube system.

Top Drive enabled but the lube pump motor is notrunning. Check the motor starter and motor.

Motor contactor is OFF and the Low Lube PressureSwitch is ON

Horn Burst

BACK-UP WRENCH GRIPPER CLOSED LIGHT (PL 8)

OFF B k U W h G i i



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LWCV CLOSED LIGHT (PL 10) (* Optional)

OFF Lower Well Control Valve OPEN selected.

ON Lower Well Control Valve closing is activated eitherby the AUTO or CLOSE switch selection.

FLASHING LWCV selection with the mud pumps running or withmore than 250 psi (1725 KPa) standpipe pressure.

Horn Burst

HPU FAULT LIGHT (PL 11)

OFF Hydraulic Unit not selected. Selected Hydraulic Unit running properly.

FLASHING Selected Hydraulic Unit not running.


High hydraulic oil temperature (> 75 C).

UWCV actuation or BUW Gripper opening preventedby the HPU not running.

Horn Burst

TORQUE BOOST ENGAGED LIGHT (PL 12)

OFF Torque Boost is disengaged.

ON Torque Boost is engaged.

FLASHING Attempt to engage the Torque Boost with the throttleon.

Attempt to engage the Torque Boost while in SPIN

Horn Burst



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TORQUE METER (M 1)

Analog display of the torque output of the Top Drive, in thousands of ft-lb.

If the Torque Boost is used together with the electric motor for make-up, the output of

the Top Drive will be 24 000 ft-lb (32 500 Nm) higher than the Torque Meter reading. If the Torque Boost is used together with the electric motor for break out, the output ofthe Top Drive will be 37 500 ft-lb (50 800 Nm) higher than the Torque Meter reading.

TOP DRIVE RPM METER (M 2)

Digital display of the Top Drive rotary speed in revolutions per minute.

DRILLING TORQUE LIMIT METER (M 3)

Digital display of the torque limit of the Top Drive in DRILL mode, in thousands of ft-lb.

The drilling torque limit can be adjusted with the DRILLING TORQUE LIMIT dial (TH2).

MAKE-UP TORQUE LIMIT METER (M 4)

Digital display of the make-up torque limit of the Top Drive in TORQUE mode, inthousands of ft-lb.

The make-up torque limit can be adjusted with the MAKE-UP TORQUE LIMIT dial(TH3).

When torquing with the Torque Boost and the electric motor together, set the Make-UpTorque Limit at the desired torque minus 24 000 ft-lb (32 500 Nm).**



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HORN

OFF Normal operating status.

SHORT

REPEATING

Back-Up Wrench Gripper closed. Remember to open it before

hoisting.LONGREPEATING

Handler UNLOCKED.

Handler not in safe position to TORQUE.

SHORT BURSTON NEW

ALARM

Alarm test for 5 seconds when ENABLE is first selected.

Low lube pressure.

Lube pump not running with Top Drive Enable switch on.

High lube temperature.

Low Top Drive cooling air pressure or flow.

Blower not running with Top Drive Enable switch on.

High motor temperature.

Brake on with the throttle on for more than 2 seconds.

Attempt to apply the brake while in SPIN or TORQUE mode.

HPU #1 or #2 selected but not running.

High hydraulic oil temperature greater than 175F (80C).


Attempt to close LWCV with mud pumps running. Attempt to close LWCV with high mud pressure.

Opening the Back-Up Wrench Gripper prevented by HPU notrunning.

Attempt to switch to SPIN or TORQUE Modes with quill speedgreater than or equal 1 RPM.

Initiating Torque Boost Make-Up/Break Out.

Attempt to engage the Torque Boost with the Drill Throttle on orwhile in SPIN or TORQUE mode



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Elevator ArrangementFigure 3.2


B k U W h P iti i


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Back-Up Wrench PositioningDrawing Number: M-7-101-01

UPWARD POSITIONING

1. Insert the STOP PINS (Qty:2) through the

desired hole in the OUTER TUBE


D illi C ti S


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Drill ing Connection Sequence

1. Drill down the joint of pipe, bringing the Top Drive as close to the floor as possible byretracting the Back-Up Wrench and elevator Link Tilt to the over-drill position (70degrees toward the hinge side of the elevators). For safety, keep the elevators as closeto the floor as possible and keep personnel from standing below retracted elevators.See Pipe Handler Care and Usage.

2. Raise the pipe off bottom and set the slips.

3. Stop circulation and close the Upper Well Control Valve (UWCV, remotely activatedfrom the Top Drive console).

4. Lower the Back-Up Wrench (BUW) over the pipe tool joint and close the BUW Gripper.

5. Break out and spin out of the pipe using Torque Reverse and Spin Reverse functions.Open the BUW Gripper.

6. Option A, B, or C (detailed on the following page).

7. Move the link tilt back to center using the FLOAT setting. Use Extend/Retract featurefor minor adjustments.

8. Continue to hoist the Top Drive until the pin of the pipe to be added is above the box ofthe pipe in the slips.

9. Lower the Top Drive to stab the pipe into the drill string at the floor. Activate SpinMaintain. Continue to lower to stab the Top Drive saver sub into the box of the pipe

being added Lower the BUW fully for this operation to provide a stabbing guide


OPTION A


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OPTION A

Connection of a Racked Stand

6A i) Hoist the Top Drive to the racking board elevation.

6A ii) Extend the link tilt in the same manner as tripping into the hole.

6A iii) The derrickman positions a stand of drill pipe and closes the elevators in the samemanner as tripping into the hole. (Power elevators are optional.)

(Procedure continues on the following page.)

OPTION B

Mousehole Single Connection

6B i) Latch the elevators around the single in the mousehole with the link tilt in theretracted position (open side of the elevators facing well center). The link tilt can be

used to close the elevators.

6B ii) Hoist to raise the single out of the mousehole.

(Procedure continues on the following page.)

OPTION C


D illi S f H l ith C ll


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Drill ing Surface Holes with Collars

1. Put a collar in the mousehole, install a Drill-Through Pick-Up sub (DTPU sub) andtorque as required with the tongs. Pick up the collar in the elevators and stab it into thecollar in the table. Stab in the Top Drive and make-up both connections to the limit ofthe saver sub connection. Torque the floor connection to the required torque withtongs.

If the drill collar is too large for the mousehole, then install the DTPU sub and pick it out ofthe V-door ramp with the elevators.

Canrig Casing Nubbin

Machined from one piece of 4145H material, eliminating welds and areas for potentialfailure.

Has a urethane guide mounted on the pin end to assist in stabbing casing and helpprevent threads from making contact during stabbing.

Designed with a shoulder that faces up to the casing collar when at the hand-tightposition. This allows the casing to be rotated by the Top Drive during casing run andcreates a seal for filling or circulating the casing.

With the Nubbin properly installed in the casing the Top Drive can be used to hoist the


Tripping Sequence: Into Hole


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Tripping Sequence: Into Hole

1. Tripping procedures are essentially conventional unless tight hole is encountered.

2. Lower the drill string with the elevators and set the slips.

3. Open the elevators, retract Link Tilt slightly and hoist the Top Drive to the racking boardposition.

4. Extend the link tilt. Keep the pipe handler at the desired orientation to tilt the links to thedesired pipe presentation point at the racking board. Pipe handler orientation is

controlled at the Top Drive console. Maximum link tilt angle is pre-set to avoid anypossibility of the elevators hitting the racking board.

5. The derrickman positions a stand of drill pipe and closes the elevators. This step isapproximately the same as conventional non-Top Drive tripping except that the links aretilted toward the racking board, which reduces derrickman effort and improves safety.Power elevators are optional.

6. Move the link tilt back to center using the FLOAT setting.

7. Continue to hoist the Top Drive until the pin of the pipe being added is above the box ofthe pipe in the slips.

8. Lower the Top Drive to stab the pipe at the floor.

9. Spin in and make-up the connection using the floor handling tools.

10 Hoist the drill string and open the slips


Tripping Sequence: Out of Hole


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Tripping Sequence: Out of Hole

1. Suitable elevators should be installed on the Top Drive.

2. Latch the elevators around the drill string and hoist (opening slips) to the racking boardelevation. The link tilt can be used to latch the elevators.

3. Set the slips while gently lowering the string until all weight of the drill string is in theslips.

4. Break out the stand in the elevators from the string using the floor handling tools.

5. Hoist to un-stab the stand.

6. Extend the link tilt.

7. Position the pin end of the stand at the pipe set-back and lower the Top Drive to set thestand down.

8. The derrickman opens the elevator and racks back the top end of the stand. The link tilt

reduces the required derrickman effort.

9. Lower the Top Drive. Ensure the pipe is clear of the Top Drive. Retract the link tilt inpreparation to latch the elevators onto the next stand.

10. Repeat the procedure.


Running Casing Using Side Door Elevators


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Running Casing Using Side Door Elevators

1. Retract the link tilt and close the casing elevators around a joint of casing lying in the V-

door. The elevators approach the casing from the top side.

2. Hoist the Top Drive and casing joint to clear the coupling in the slips. Select the FLOATposition for the link tilt.

3. Stab the casing.

4. Align the casing using the link tilt and pipe handler rotation. No man is required on the

stabbing board.

5. Make-up the casing with a power tong in the usual manner.

6. Hoist the casing string and open the slips.

7. Lower the casing string into the hole, set the slips and open the elevators.

8. Repeat the above procedure.

The Top Drive can be equipped with a Canrig casing nubbin attached to the quill duringthe entire casing job. It will allow you to screw into casing at any time. You can then: Fill the casing with no spills Circulate the casing string Rotate the casing string Reciprocate the casing string

Push down on the casing string with the weight of the Top Drive and blocks


Jarring


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Jarring

DISCUSSION: It is imperative that Top Drive users exercise care and caution when usinga Top Drive during and after a jarring operation.

RECOMMENDATION:

Due to the changing parameters of jarring operations (depth of hole, drill string, freepoint, type of jars, etc.), it is impossible to establish firm limits or guidelines for jarringwith the Top Drive. Every situation will have to be evaluated on individual merits withdue consideration of the costs of abandoning a well.

The use of an Acceleratortool or a similar device in conjunction with drilling or fishingjars can greatly reduce the jarring forces at the top drive. It can absorb shock wavesthat are generated while jarring and protect the pipe and top drive from damage.

Canrig advises against using surface jars whenever possible, as the risk of damage tothe Top Drive will increase.

After any jarring operation, the Top Drive should be thoroughly inspected according to

the following guidelines:

Perform a thorough visual examination of the Top Drive looking for any signs ofdamage.

Visually inspect the mud inlet piping.

Check all wire locked bolts for damage or broken wires. If broken wires are

detected re torque the bolts according to the Capscrew Torque Values information


the Top Drive has many accessories bolted on; these should be checked for loose bolts,


62/687

etc. as described above.

Jarring operations can be done with the load connected either to the quill or theelevators.

Helpful Items

Connection make-up torques may be limited by the saver sub or lower well control valveconnection.

If a drill collar is to be torqued higher than the saver sub limit then the rig tongs must beused.

Ensure that the BUW is opened after breaking out of the tool joint. If you pick up theTop Drive with the Gripper closed, you could damage the Back-Up Wrench.

You can cut continuous 90 (30m) cores.

To slip and cut line:a) Screw a joint of pipe or drill collar to the quill.b) Set the Top Drive unit in the slips.c) The traveling block must be laterally restrained. This can be done by retaining the

block to the mast or Torque Guide or by using the block guides (if system isequipped with this feature).

Do not run the Top Drive unit up past the monkey board with the links retracted.H th h ld b dj t d t l th k b d h f ll t d d



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Link Tilt and Handler RotateProper Use

Proper use of the Handler Lock system and the Link Tilt system can greatly reducethe chances of an accident or personal injury.

When torquing against the Back-Up Wrench (BUW), the Handler Lock preventsrotation of the handler assembly due to the applied torque. It is important to avoidthe hazard of inadvertent handler rotation with the elevator links tilted.

When torquing against the BUW, always keep personnel clear of the swing radius ofthe links and elevators in case of inadvertent handler rotation.

The driller should keep the links and elevators as close to the center as possiblewhen torquing against the BUW. This will minimize the swing radius of the elevators.

The lock pin or locking dog mechanism should be magnetic particle inspectedannually.

The lock alarm should be tested daily. A fault can be simulated on a lock dog by closingthe dog on a 1/8 dia. Rod or making tooth tip to tooth tip contact when closing.


Pipe Handler


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Pipe HandlerCare and Usage

Proper use of the Handler Lock system and the Link Tilt system can greatly reduce thechances of an accident or personal injury.

All elevators must be installed with the handles on the OPPOSITE side from the link tiltcylinders (refer to Figure 3.2).

The link tilt is designed such that at the fully extended position, the elevators clearthe racking board. It is recommended that this clearance be verified by passing the

top drive slowly past the racking board with the links extended. There should be aminimum 2 of clearance between the elevator handles and the racking board.

If there is insufficient clearance, position the link tilt clamps lower on the links toincrease the clearance.

The link tilt overdrill position (retracted) is used for drilling as low as possible beforeconnections, allowing for maximum bit clearance off bottom when making a

connection.

When torquing against the Back-Up Wrench (BUW), the Handler Lock prevents rotationof the handler assembly due to the applied torque. It is important to avoid the hazard ofinadvertent handler rotation with the elevator links retracted.

When the links and elevators are retracted (in the overdrill position), keep personnelfrom standing below the elevators or in the path of elevator travel.


Torque Boost Disclaimer


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Torque Boost Disclaimer

The Torque Boost values shown throughout the specifications and instructions are based

on the pressure settings (+/- 10%) shown on the hydraulic schematic for this circuit @ 75 F(24C). Any change in oil viscosity and/or wear on the hydraulic and mechanicalcomponents could cause reduced torque output. An increase in circuit back pressure willreduce differential pressure across the motor and cause a decrease in torque output.


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SUBSECTION 3B:TOP DRIVE AND TORQUE GUIDEINSTALLATION INSTRUCTIONS

Installation Instructions Fixed Torque Guide (Typical)................................................................3-39Installation Instructions Portable Torque Guide (Typical) MAST APPLICATION .......................3-49Removal Instructions Portable Torque Guide (Typical) MAST APPLICATION..........................3-69

Installation Instructions Portable Torque Guide (Typical) DERRICK APPLICATION................. 3-83Installation Instructions Rigid Mount Torque Guide (Typical) .....................................................3-97

Canrig Top Drive Drill ing System


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Installation InstructionsFixed Torque Guide (Typical)

Initial Installation .......................................... Drawing Number: M-7-117-01 (0)............... 3-42Initial Installation Drawing Number: M-7-117-02 (0)............... 3-43Top Drive Installation (Method 1) ................ Drawing Number: M-7-117-03 (0)............... 3-44Top Drive Installation (Method 2) ................ Drawing Number: M-7-117-05 (0)............... 3-46

Traveling Block Connection ......................... Drawing Number: M-7-108-11 (0)............... 3-47

Top Drive Alignment and Final Rig-Up ........ Drawing Number: M-7-108-14 (0)............... 3-48Lowering Mast ............................................. Drawing Number: M-7-117-04 (0)............... 3-49

Canrig Fixed Torque Guide

Init ial InstallationDrawing Number: M 7 117 01 (0)


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Drawing Number: M-7-117-01 (0)

1. After the mast is assembled and prior to raising, position the Torque Guide sections as shown

below. Also refer to the Torque Guide Installation drawing in Subsection 6C of this Manual.Preset the turnbuckle lengths as indicated on the Torque Guide Installation drawing.

2. Lift each Torque Guide section into place and pin into the turnbuckles.Install locking pins or bolts at each end of the turnbuckle pins. Refer to the Torque GuideInstallation drawing.

3. Bolt the sections together using the hardware specified on the Torque Guide Installationdrawing.

4. Center the Torque Guide with respect to the mast by taking measurements to each side of themast from the Torque Guide. Measurements should be equal 1/2 inch. Adjust theturnbuckles equal amounts in opposite directions to correct any centering errors. For example ifthe Torque Guide is too close to the drillers side at a particular mounting point, then extend thedrillers side turnbuckle and retract the off-drillers side turnbuckle equal amounts.

5. Check the fore-aft position by measuring at each side of the Torque Guide and take theaverage. The tolerance for the fore-aft position is 1/2 inch. Correct the fore-aft position byadjusting the two turnbuckles equally and in the same direction. Refer to the Torque Guide

Installation drawing for theoretical fore-aft positions (Dim x) of the Torque Guide. Some finetuning may be required and is usually done at the time commissioning. Measure, record andreturn the actual fore-aft positions to Canrig. A formal drawing with as-built dimensions will beissued which can be used to verify the correct Torque Guide position on subsequent rig-ups.

NOTE: Ignore the torsional positional of the Torque Guide at this stage since it is notcontrolled by the turnbuck les.

6. Visually check the straightness of the Torque Guide in both the side and fore-aft planes and

k dj t t i d Th t b kl h ld d t b dj t d d it

Subsection 3B: Top Drive and Torque Guide Installation

Init ial Installation


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7. Install the Crown Hanger plates into the crown and pin the crown turnbuckles to the top of theTorque Guide and to the Crown Hanger plates as shown in the Crown Hanger Assemblydrawing in Subsection 6A of this Manual. Pay particular attention to preset length ofturnbuckles.

NOTE: The crown turnbuckles will suppor t the entire weight of the Torque Guide inthe working position (approximately 20,000 lb) and will support the weight ofboth the Torque Guide and the Top Drive (approximately 50,000 lb) during rig -up and rig-down. Ensure that all pins and keepers are secure.

8. Ensure that safety cables are installed.

9. Install the Torque Reaction Beam as shown on the Torque Reaction Beam Assembly Drawingin Subsection 6A of this Manual.

10. Install the Traveling Block and string the drill line.

11. Attach the Traveling Block to the bridle line equalizer in preparation for raising the mast. Referto the Mast Raising Interface drawing in Subsection 6A of this Manual.


Top Drive Installation(Method 1)Drawing Number: M-7-117-03 (0)


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NOTE: This method is typically used on high floor substruc tures.

1. Prepare Traveling Block and mast for raising as per manufacturers specifications andprocedures.

2. Raise the mast as per the mast manufacturers specifications and procedures. Complete theassembly of the substructure, if applicable.

3. Lift the Top Drive and Transport Skid assembly to the drill floor using a crane with enoughcapacity to lift 30,000 lb.

NOTES:

Ensure that the shipping pins are securely in place atthe top and bottom ends of the Top Drive guide rails.

If the Top Drive skid is not directly below the travelingblock, do not install the Block Guide Assembly at thistime.

4. Secure the upper connecting links to the skid (with a chainand load binder, for example) to help minimize the bendingforces in the upper connecting links.

Subsection 3B: Top Drive and Torque Guide Installation

Top Drive Installation (Method 1)Drawing Number: M-7-117-03 (0)


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9. Align the skid with the Torque Guide and bolt together.

10. Pin the skid to the Torque Reaction Beam using the turnbuckles provided. Refer to theTorque Reaction Beam Assembly drawing in Subsection 6A of this manual. Adjust theturnbuckles to align the Torque Guide. Refer to the Torque Reaction Turnbuckle

Adjustment drawing.

NOTE: The entire weight of the Torque Guide should be on the crown turnbuckleswhen in operation, and the bottom of the skid should be approximately7 6 above the rig floor.

11. Lower the Traveling Block and remove the slings.

12. Remove the upper shipping pins. Raise the Traveling Block to take the load off the lowerTop Drive shipping pins and then remove the pins.

13. Lower the Top Drive to the floor and attach the Service Loop connections and the Kellyhose.


Top Drive Installation (Method 2)Drawing Number: M-7-117-05 (0)


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Drawing Number: M 7 117 05 (0)

NOTE: This method is typically used on barge rigs.

1. Prepare t

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Can Rig Top Drive 500 Ton